Hydrovane HV11 User Handbook Manual
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Summary of Contents for Hydrovane HV11
- Page 1 User Handbook HV11 - HV15 Models (ACE) Stationary Air Compressors ST 16135-00 Iss A 05/2006...
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Page 3: Table Of Contents
Regulated Speed Compressor Installation ......11 RS Operation with other Hydrovane Compressors ......11 General Description . - Page 4 Contents Contents (continued) Compressor Control (Fig. 8.1) ........19 Pressure Adjustments .
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Page 5: Introduction
Introduction IMPORTANT ! Model Range BEFORE INITIAL START-UP, ENSURE THAT THE This Handbook relates to all ACE HV11 - HV15 vertical range COMPRESSOR IS FILLED WITH A HYDROVANE APPROVED compressors and Hypac models. OIL. DO NOT OVERFILL. HV11 - HV15 model types:... -
Page 7: Safety
To ensure the Compressor operates safely you must carry out the specified maintenance procedures. The standard build of all Hydrovane products are designed to compress clean, dry, atmospheric air and are not intended for use Only approved oils should be used for flushing purposes. -
Page 8: Potential Oil Health Hazards
Note: is used in the text to draw attention to specific points of importance. Spillage - Soak up with absorbent clay. Hydrovane declines all liability in the event of material damage or Waste Disposal - Oil, condensate, filter elements etc. should be bodily injury resulting from negligence in the application of these disposed of in accordance with local regulations. -
Page 9: Product Information
Conditions or applications which prevent the Compressor temperature stabilising between these parameters should be avoided. Consult your local Hydrovane Distributor if you have any particular concerns about operational characteristics of your Compressor. High Operating Temperatures Some of the reasons for high compressor oil temperatures are: •... -
Page 10: Technical Data
Product Information Technical Data Model Number HV11 HV15 HV15RS PERFORMANCE F.A.D. litres/sec (cfm) @ 8 bar 29 (61) 38 (81) 0 - 39 (0 - 83) F.A.D. litres/sec @ 10 bar 25 (52) 33 (71) 0 - 25 (0 - 52) -
Page 11: Transportation And Handling
Damage to the mountings may occur if you attempt to slide the Compressor into position. Model Weights Table 4.1 shows the weights for the ACE HV11-HV15 Fig. 4.1 - ACE HV11-15 Vertical Compressor Compressors and the Hypac range. Table 4.1 - Model Weights... -
Page 13: Installation And Commissioning
Positioning Your Compressor - Basic Requirements We recommend an approved installation from an authorized Hydrovane distributor with a service agreement to maintain your Compressor. Position the Compressor/Hypac in a room of adequate size on a firm surface, level in both planes within five degrees of the horizontal. -
Page 14: Electrical Installation (Fig. 5.2)
Installation and Commissioning Electrical Installation (Fig. 5.2) Check Direction of Motor Rotation WARNING ! WARNING ! BEFORE STARTING WORK, ENSURE THAT THE READ HEALTH AND SAFETY PRECAUTIONS MAIN-LINE FUSES HAVE BEEN REMOVED FROM BEFORE STARTING COMPRESSOR. THE DISTRIBUTION BOARD. PRECAUTIONS Ensure that the Compressor is filled with approved oil and that all SHOULD BE TAKEN TO PREVENT THEM BEING plugs are fitted securely. -
Page 15: Regulated Speed Compressor Installation
Compressor to the system is restricted, or prone to excessive pressure fluctuation, rapid speed changes and/or frequent stopping and starting of the motor may occur. Should this condition arise, consult a Hydrovane Distributor who will arrange to re-site the pressure transducer location. ST 16135-00A... -
Page 17: General Description
An air drier is used to provide dry air (pressure dew point 3°C) for specialised applications This User Manual covers the Hydrovane ACE HV11-HV15 vertical A Compressor plus receiver is used where air demand fluctuates, range of Compressors. The Hypac range contains a Compressor the receiver stores 275 litres of air. -
Page 18: Compressor Assembly (Fig. 6.2)
General Description Fig. 6.2 - Compressor Assembly Compressor Assembly (Fig. 6.2) The oil separator (S) located on the top ensures air delivered through the minimum pressure valve has an oil cleanliness of less than 3 ppm (parts per million by weight). The air is delivered The unit comprises of a vertical single stage, oil flooded, rotary, through the air delivery pipe (T) to the after cooler. -
Page 19: Operating Instructions
Operating Instructions Operating Instructions Operating Instructions WARNING ! READ HEALTH AND SAFETY PRECAUTIONS BEFORE YOU START ANY SERVICE WORK. THE COMPRESSOR SHOULD ONLY BE OPERATED BY AUTHORISED PERSONS FULLY Fig. 7.1 - Controller Display TRAINED IN THE STARTING, STOPPING AND EMERGENCY STOP PROCEDURES. -
Page 20: Starting - Automatic Mode
Operating Instructions Press Plus Up/Minus Down buttons to scroll through available 7.1.6 Starting - Regulated Speed user menu codes P00 (view only). For variable speed models, the starting sequence is the same as Mo - Select Automatic or Manual Control that shown for single speed automatic mode except that, instead of the Compressor continuing to run and pressure varying within Td –... -
Page 21: Operational Display Symbols
Operating Instructions Operational Display Symbols Motor running Power failure auto-restart (optional function) Loaded Remote load or remote pressure regulation active Amount of time, timer Remote start/stop Filter, differential pressure Normal operational mode: Selected item locked as temporary default display Pressure set point indication Menu mode: (upper &... -
Page 23: Adjustments
Adjustments Adjustments Compressor Control (Fig. 8.1) plus up/minus down to change the value to the desired pressure and press ENTER. The Compressor controller has additional user menus, P01 for All items configured within menu P01 can be changed to suit the Operation and P02 for Error Log recording. -
Page 24: Pressure Control - Rs Compressors
USER WARNING Compressor pressure control adjustments should not be attempted by the user and must be carried out by a Hydrovane authorised service engineer. Failure to comply with this requirement may invalidate the Compressor warranty. ST 16135-00A... -
Page 25: Servicing
After very long periods, it is recommended that the speed control unit capacitors and cooling fan(s) be replaced to ensure continued reliability of the unit. Refer to your Hydrovane Distributor for Fig. 9.1 - Oil Level Sight Glass Location details. -
Page 26: Basic Service
Servicing Basic Service WARNING ! STOP THE COMPRESSOR AND ISOLATE IT FROM THE MAINS ELECTRICAL SUPPLY. LOCK THE ISOLATOR IN THE OFF POSITION. FIT A SAFETY NOTICE TO THE ISOLATOR ADVISING THAT WORK IS BEING CARRIED OUT ON THE COMPRESSOR. CLOSE THE AIR OUTLET VALVE TO ISOLATE THE COMPRESSOR FROM THE AIRLINE SYSTEM. -
Page 27: Oil Filling / Top-Up (Fig. 9.3)
Inspect the cooler matrix for signs of damage. If the matrix is THE ISOLATOR ADVISING THAT WORK IS BEING damaged, consult your local Hydrovane Distributor. CARRIED OUT ON THE COMPRESSOR. The cooler matrix airflow is from the inside to outside; cleaning is Open the starter panel door with the key provided. -
Page 28: Servicing Requirements
The following preventive maintenance charts cover all Hydrovane Compressors using Hydrovane Fluid Force Red 2000 (Table 9.1) and Hydrovane Fluid Force HPO, oils (Table 9.2). The work to be carried out must be done on or before the hours shown for this action, or yearly, whichever is soonest. - Page 29 Servicing Table 9.1 - Preventative Maintenance Schedule Fluid Force Red 2000 Every Every Every Maintenance Actions Install Daily Weekly 2000 6000 24000 Site-sufficient access for service Site–protected from weather Site–adequate ventilation Site–ambient temperature within limit Site–dust free ambient Check/torque electrical connections Check oil level filter at plug/sight glass Check correct drive rotation Check for air leaks...
- Page 30 Servicing Table 9.2 - Preventative Maintenance Schedule Fluid Force HPO Every Every Every Maintenance Actions Install Daily Weekly 2000 8000 24000 Site-sufficient access for service Site–protected from weather Site–adequate ventilation Site–ambient temperature within limit Site–dust free ambient Check/torque electrical connections Check oil level filter at plug/sight glass Check correct drive rotation Check for air leaks...
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Page 31: Fault Finding
1 and 2. These are reserved for use by fully The error condition must be located and corrected, press reset to trained Hydrovane authorised service engineers. cancel the error and the Compressor can restart. Immediate shutdown error codes have a first character of 0, normal stopping We strongly advise that no attempt is made to access these sequence records 1 as the first character. -
Page 32: Configuration Menu P07
Special functions and settings that determine Compressor specific configuration generally set once during factory default settings and site commissioning. If, for any reason, you feel unsure about fault rectification, or any service aspect relating to your Hydrovane Compressor, please contact your nearest Hydrovane Distributor. ST 16135-00A... - Page 34 Technical Publications Department, CompAir UK Limited. CompAir UK Limited www.hydrovane.co.uk Claybrook Drive .hydrovane@compair.co.uk Washford Industrial Estate...
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