Page 1: Operating Instructions
Operating instructions Maintenance instructions Original operating instructions BSS0134R BMP 8500 S/N 101 720 11 1930 > Multi-purpose compactor Catalogue No. 08/2011 008 059 81...
Page 3 BOMAG dealer against the serial avoid malfunctions caused by unprofessional number of your machine. operation. Your BOMAG dealer will also supply you with in- Compliance with the maintenance instructions will formation about the correct use of our machines in soil and asphalt construction.
Page 4 Supplement the above data together with the com- missioning protocol. During commissioning our organisation will in- struct you in the operation and maintenance of the machine. Please observe strictly the safety regulations and all notes on risks and dangers! Fig. 2 Fig. 3 BOMAG BMP 8500...
Page 5: Table Of Contents
5.12 Changing engine oil and oil filter 5.13 Checking, tensioning, replacing the V-belt 5.14 Clean the cooling fins on engine and hydraulic oil cooler 5.15 Change the oil in the vibrator shaft housing 5.16 Checking the central screw of the drive hub BMP 8500 BOMAG...
Page 6: Table Of Contents
6.3 Problems with remote control Hetronic with spiral cable 6.4 Problems with radio remote control Hetronic in radio operation 6.5 Faults in BOSS safety system 6.6 Fault indicator 6.7 Fault code 6.8 Input codes for BLM control BOMAG BMP 8500...
Page 7: Technical Data
1 Technical Data BMP 8500 BOMAG...
Page 8: Technical Data
Technical Data Dimensions in mm (inches) 1000 1275 1897 BMP 8500 (39.4) (20.5) (50.2) (8.7) (74.7) (1.0) (33.5) (24.2) BMP 8500 Weights Operating weight (CECE) kg (lbs) 1595 (3516) Basic weight 1585 (3494) Mean axle load (CECE) 775 (1709) Travel characteristics...
Page 9 Technical Data BMP 8500 Steering Type of steering Articulated joint Steering operation hydrostatic Vibration system Vibrating drum front + rear Drive system hydrostatic Frequency Amplitude 1/2 mm (in) 1,12/0,56 (0.04/0.02) Centrifugal force 1/2 kN (lbf) 72/36 (16186/8093) Filling capacities Fuel (diesel) l (gal us) 24 (6.3)
Page 10 Technical Data BMP 8500 Transmitting frequency range 868 / 916 Number of channels Reach, depending on environment m (ft) approx. 30 (98.4) Current draw approx. 10 Weight kg (lbs) approx. 1.6 (3.5) Receiver Receiver frequency range 868 / 916 Current draw approx.
Page 11 = 85 dB(A), determined acc. to ISO 11204 and EN 500 Guaranteed sound power level: = 103 dB(A), determined acc. to ISO 3744 and EN 500 Danger Wear your personal noise protection means (ear defenders) before starting operation. BMP 8500 BOMAG...
Page 12 Technical Data BOMAG BMP 8500...
Page 13: Safety Regulations
2 Safety regulations BMP 8500 BOMAG...
Page 14 General chine movements, which are not in compliance with the movement of the control elements. This BOMAG machine has been built in com- pliance with the latest technical standard and complies with the applicable regulations and technical rules. However, dangers for persons...
Page 15 Minimum lifting capacity of lifting gear: non-original parts or accessories. see operating weight in chapter "Technical Data". For lifting the machine attach the lifting gear only to the lifting eye provided for this purpose. BMP 8500 BOMAG...
Page 16: Driving The Machine
Do not work with vibration on hard concrete, cured engine hood is closed and locked bitumen layers or extremely frozen ground. Do not start the machine with defective gauges, control lights or control elements. BOMAG BMP 8500...
Page 17 Observe all fire re- porting and fire fighting possibilities. Driving across slopes should therefore be strictly avoided, because of the high risk of tipping over and the related risk of severe or even fatal acci- dents. BMP 8500 BOMAG...
Page 18: Bomag Bmp
Hydraulic oil escaping under pres- sure can penetrate the skin and cause severe Only genuine BOMAG replacement hydraulic hos- injury. When being injured by hydraulic oil consult es ensure that the correct hose type (pressure a medical doctor immediately, as otherwise this range) is used at the right location.
Page 19 Before starting electric welding work on the ma- Warranty on spare parts can only be granted if chine, all electrical components must be discon- these parts were installed in compliance with our nected from the power supply. regulations and instructions and by personnel au- BMP 8500 BOMAG...
Page 20 We will not assume liability for changes and modifications not performed by us. Information and safety stickers/decals on the machine Keep safety stickers in good and legible condition (see parts manual) and comply with their meaning. Replace damaged and illegible stickers/decals. BOMAG BMP 8500...
Page 21 Warning sticker "Hot surface" 13 Information sticker "Safety field" Information sticker "Lifting point" 14 Information sticker "Hydraulic oil" Information sticker "Diesel" 15 Maintenance sticker Information sticker "Battery disconnecting switch" Brief operating instructions Instruction sticker: "Wear ear defenders" BMP 8500 BOMAG...
Page 22 Safety regulations Fig. 8 Information sticker "Bio Hydraulic Oil" Fig. 9 Information sticker "Panolin 46" Optional equipment ** Optional equipment BOMAG BMP 8500...
Page 23: Indicators And Controls
3 Indicators and Controls BMP 8500 BOMAG...
Page 24 Indicators and Controls Fig. 10 BOMAG BMP 8500...
Page 25 Toggle switch for cable remote control/radio Travel lever remote control 10 Toggle switch for vibration high/low amplitude Main battery switch 11 Emergency stop switch Steering lever 12 Control light data transfer/power pack radio re- Toggle switch, vibration automatic/manual mote control BMP 8500 BOMAG...
Page 26: General Notes
> 60° in travel direction. The machine will stop, vibration is shut down. Restart the machine and move it carefully out of the danger area. = Preheating control Preheating for starting at low temper- atures. BOMAG BMP 8500...
Page 27 = (25A) Fuse for engine solenoid switched on when the engine is shut down. = (5A) Fuse for cable remote control = (25A) Fuse control (potential 30) = (30A) Preheating Optional equipment BMP 8500 BOMAG...
Page 28 Machine switches automatically to speed range 1 AUTOMATIC po- sition = Vibration comes on automati- cally when moving the travel lever, after the toggle switch for vibration with high/low am- plitude has been actuated to any desired position. BOMAG BMP 8500...
Page 29 Position "front" = high amplitude pack radio remote control Position "mid- Flashes green when the transmitter is switched dle" = vibration switched off Position "rear" = low amplitude Lights red when the accumulator voltage drops too low. BMP 8500 BOMAG...
Page 30 Perform the starting process for maximum 15 to 20 seconds without interruption and pause for about 1 minute between starting attempts. Should the engine not start in this time, per- form trouble shooting and rectify the cause. BOMAG BMP 8500...
Page 31: Operation
4 Operation BMP 8500 BOMAG...
Page 32: General
For a description of the following tasks refer to the chapter "maintenance every 10 operating hours". Engine oil level, top up if necessary Hydraulic oil level, top up if necessary. Fuel level, top up if necessary. Fuel filter, drain water Coolant level, top up if necessary BOMAG BMP 8500...
Page 33: Boss Safety System
The minimum distance between operator and machine must be 2 m. When falling short of a distance of 1.2 m, the corresponding travel di- rection will be stopped. BMP 8500 BOMAG...
Page 34: Starting The Engine
Switch on the main battery switch (Fig. 28). Strap the control to your body and plug the spi- ral cable into the remote control, if required. Fig. 31 If necessary unlock the emergency stop switch (Fig. 31). BOMAG BMP 8500...
Page 35 3 seconds. The machine will emit a short horn signal. This in- dicates that the machine is ready for operation. Note If the horn does not sound, there must be fault on the machine. BMP 8500 BOMAG...
Page 36: Driving The Machine (Cable Remote Control)
(ground cable) after. Start the engine as described above After starting disconnect the cable from the mi- nus poles (ground cable) first and from the plus poles last. Fold the control box back in and close the hood. BOMAG BMP 8500...
Page 37 Reverse travel = Pull the travel lever back seconds, the engine will be switched to "Eco- mode" (low idle speed). The engine will return to high idle as soon as either the steering or travel lever is actuated. BMP 8500 BOMAG...
Page 38 To drive to the right = Move the travel lever to the right To drive to the left = Move the travel lever to the left Cleaning after use Caution Keep the cable remote control clean. BOMAG BMP 8500...
Page 39: Safety Inspection For The Cable Remote Control
Start the engine and actuate the control lever again. The functions must now work as usual. Operate the emergency stop switch (3). Fig. 45 The machine must stop and the engine must be Choose the amplitude (Fig. 45). shut down. BMP 8500 BOMAG...
Page 40 The machine starts to move and the vibration Vibration switches on. switches on automatically. The vibration will switch off when the machine comes to a halt. Manual Fig. 47 Set the vibration switch (Fig. 47) to position ”Manual”. BOMAG BMP 8500...
Page 41: Shut Down The Engine
Switch off and pull out the main battery switch (Fig. 52). Plug the safety cap on the lock. Fig. 50 Turn the ignition switch (Fig. 50) to position Danger "0". Danger of accident! Secure the machine against unauthorized use. BMP 8500 BOMAG...
Page 42: Shutting Down The Engine Manually
Close engine hood and rear hood again. Danger Danger of accident! Secure the machine against unauthorized use. Fig. 54 Pull off the ignition key (Fig. 54) and store it in a safe place. Fold the engine hood open BOMAG BMP 8500...
Page 43: Starting Operation Of The Radio Remote Control
100 hours Switching on the transmitter Danger Life hazard! In order to avoid unauthorized operation of the machine do not leave the activated transmitter unattended. Operate the transmitter only if the machine is in your field of vision. BMP 8500 BOMAG...
Page 44 "0". Note Starting the engine Run the engine warm for a short while before start- ing work. Note Before starting the engine both travel levers and the vibration control lever must be in rest position (neutral). BOMAG BMP 8500...
Page 45 This avoids complete discharging and prolongs the lifetime of the power packs. BMP 8500 BOMAG...
Page 46 After work clean the transmitter with a clean (Fig. 67). cloth or brush. Plug the safety cap on the lock. Check the state of bellows and sealing caps at regular intervals, have replaced by an expert, if necessary. BOMAG BMP 8500...
Page 47: Replacing, Recharging The Radio Remote Control Power Pack
However, if the control is switched off for a couple of days (holi- days, bad weather) you should also disconnect the charging unit from the mains supply or switch off the main battery switch. BMP 8500 BOMAG...
Page 48 Press the power pack forward and lift it out of the housing (Fig. 72). Note The type of plug to be chosen depends on the country. Observe local conditions and regulations. BOMAG BMP 8500...
Page 49: Safety Inspection For The Radio Remote Control
Return the travel lever to neutral position (rest position). Start the engine and actuate the travel lever again. The functions must now work as usual. Operate the emergency stop switch (3). The machine must stop and the engine must be shut down. BMP 8500 BOMAG...
Page 50: Switching Off Of The Radio Remote Control In Case Of Radio Interferences
(Fig. 80) in the display module depressed for two sec- onds. The display shows "0000", whereby the first digit is flashing. The value of the flashing digit can be in- creased by pressing the function key F BOMAG BMP 8500...
Page 51 3 sec- onds and is then ready for starting. Note Whenever switching the ignition on the machine type will appear in the display module for 3 sec- Fig. 81 onds. Switch off the ignition (Fig. 81). BMP 8500 BOMAG...
Page 52: Teaching The Boss Safety System Transponder
The safety field control lamp goes out at the latest after 2 seconds. The machine is now ready for operation. Fig. 82 Turn the tumbler switch for the cable remote control to position "Left", cable operation (Fig. 82). BOMAG BMP 8500...
Page 53: Assembling/Removing The Drum Extension
Fig. 85 After driving the machine on the transport ve- hicle pull out the locking bolt (1) (Fig. 85) and engage the articulation lock in the locking eye (2). Let the locking bolt click into place. BMP 8500 BOMAG...
Page 54 Use the central lifting facility (Fig. 86) to lift the ma- chine. Fig. 87 Position of centre of gravity (Fig. 87). Fig. 88 Drive the machine onto the transport vehicle and lash it down by the two lashing eyes (Fig. 88). BOMAG BMP 8500...
Page 55: Maintenance
5 Maintenance BMP 8500 BOMAG...
Page 56: General Notes On Maintenance
Perform maintenance work only with the motor (at higher altitudes) and under full load, you should switched off. consult the customer service of BOMAG or the customer service of the engine manufacturer. Relieve hydraulic pressures before working on hydraulic lines.
Page 57: Engine Oil
Maintenance Seal leaks immediately. If necessary inform Fuels and lubricants the responsible customer service. We recommend to use the BOMAG filling and filtering unit with fine filter to fill the system. Engine oil This ensures finest filtration of the hydraulic...
Page 58 EPA standard. As an alter- native to no. 2-D you may also use diesel fuel no. 2-D S500 or S15; with ambient temperatures be- United States Environmental Protection Agency BOMAG BMP 8500...
Page 59 Caution Check the filter more frequently after this change. Perform regular oil analyses for content of wa- ter and mineral oil. BMP 8500 BOMAG...
Page 60: Table Of Fuels And Lubricants
Engine oil API: CF, CF-4, CG-4, CH-4 or CI-4 approx. 4.7 litres SAE 10W-40 (-20 °C to +40 °C) (BOMAG PN 009 920 06; 20 l) SAE 10W-30 (-15 °C to +30 °C) SAE 15W-40 (-15 °C to + 40 °C) SAE 30 (+5 °C to +30 °C) SAE 10 (-30 °C to -5 °C)
Page 61: Running-In Instructions
Retighten the fastening screws on air filter, ex- haust and other attachments. Check screw connections on the machine, retighten as necessary. Retighten fastening screws of engine mounts Check the central screw of the drive hub, retighten if necessary BMP 8500 BOMAG...
Page 62: Maintenance Table
5.20 Check the rubber buffers 5.21 Check, adjust the valve clearance 0.145 ... 0.185 mm 5.22 Check the safety field in front of/be- hind the machine 5.23 Change hydraulic oil and filter at least every 2 years BOMAG BMP 8500...
Page 63 0.5% the oil change intervals must be halved. ** Running-in instructions: check tightening torque after 50 and 250 operating hours, then every 250 operating hours *** Also in case of repair in the hydraulic system. BMP 8500 BOMAG...
Page 64 Maintenance BOMAG BMP 8500...
Page 65: Check The Engine Oil Level
If the oil level is too low top up oil immediately. Fill up hydraulic oil up to the MAX mark in the If the oil level is too high, determine the cause inspection glass. and drain the oil off. Screw the cover back on. BMP 8500 BOMAG...
Page 66: Checking The Fuel Level
Clean the area around the filler cover, unscrew ring. the filler cover (Fig. 91). Caution Contaminated fuel can cause malfunction or even damage of the engine. Fill in fuel through a funnel with screen. Close the tank again. BOMAG BMP 8500...
Page 67: Checking The Coolant Level
For quality of coolant refer to "fuels and lubri- cants". Fig. 93 Check the coolant level (Fig. 93). To top up unscrew the filler cap and fill in cool- ant up to the MAX-mark. BMP 8500 BOMAG...
Page 68 Every 10 operating hours BOMAG BMP 8500...
Page 69: Check The Air Intake Hose
Environment Catch running out oil and dispose of environ- mentally together with the oil filter cartridge. Fig. 95 Unscrew the drain plug (Fig. 95) and catch running out oil. Turn the drain plug tightly back in. BMP 8500 BOMAG...
Page 70 (Fig. 99), if necessary top up to the top Slightly oil the rubber seal on the new filter car- mark (MAX). tridge (Fig. 97). Turn the new filter cartridge on by hand, until the seal contacts. Tighten the filter element for another half turn. BOMAG BMP 8500...
Page 71: Checking, Tensioning, Replacing The V-Belt
Fig. 102 Slacken the fastening screws 1 and 2 (Fig. 102) slightly. Press the generator completely against the engine. Take the old V-belt off. Fit the new V-belt to the V-belt pulleys. Tension the V-belt as previously described. BMP 8500 BOMAG...
Page 72: Clean The Cooling Fins On Engine And Hydraulic Oil Cooler
Start to blow out from the exhaust side. Fig. 103 Blow the cooler (Fig. 103) out with com- pressed air from the air discharge side. Blow the cooler out with compressed air from the air supply side. BOMAG BMP 8500...
Page 73: Change The Oil In The Vibrator Shaft Housing
Run the engine warm for a while to avoid cor- Environment rosion. Catch running out oil and dispose of environ- mentally. Danger Danger of injury! Do not step under suspended loads. Fig. 104 Lift the machine up and support it safely (Fig. 104). BMP 8500 BOMAG...
Page 74 Jack up the opposite side of the machine and secure it adequately (Fig. 106). Fig. 109 Jack up the opposite side of the machine and secure it adequately (Fig. 104). Fig. 107 Top up oil through the oil drain hole in the bot- tom drum. BOMAG BMP 8500...
Page 75: Checking The Central Screw Of The Drive Hub
For quality and quantity of oil refer to the table of fuels and lubricants. Screw the drain and ventilation plugs back in. Fig. 111 Check the tightening torque of the central screw on all 4 drive hubs (Fig. 104). BMP 8500 BOMAG...
Page 76 Every 250 operating hours BOMAG BMP 8500...
Page 77: Draining The Fuel Tank Sludge
Cleaning the sealing face on the filter head. Unscrew the plug and drain off fuel. Once all fuel has run out screw the drain plug back in with a new seal ring. Fill the fuel tank with clean fuel. BMP 8500 BOMAG...
Page 78 Retighten the bleeding screw. Bleed the fuel system Fig. 115 Open the bleeding screw on the fuel filter (Fig. 115) and crank the engine with the starter, un- til fuel runs out without air bubbles. Retighten the bleeding screw. BOMAG BMP 8500...
Page 79: Battery Service, Checking The Main Battery Switch
After each charging process allow the battery to rest for one hour before taking it into service. For resting periods of more than one month you should always disconnect the battery. Do BMP 8500 BOMAG...
Page 80: Check The Rubber Buffers
Every 500 operating hours 5.20 Check the rubber buffers Fig. 118 Check all rubber buffers (Fig. 118) for tight fit, cracks and damage and replace immediately if damaged. BOMAG BMP 8500...
Page 81: Valve Clearance
Perform the adjustment of the valve by follow- ing the adjustment diagram 2"(Fig. 121), black mark. Assemble the cylinder head cover with a new gasket. Note After a short test run check the engine for leaks. BMP 8500 BOMAG...
Page 82: Safety Field Measurement Of The Boss Safety System
>1.20 m Danger Danger of injury! If the safety distance is fallen short of stop the machine and have the safety system repaired. It is not permitted to continue operation. Repeat this inspection in front of the machine. BOMAG BMP 8500...
Page 83: Change Hydraulic Oil And Filter
Note Environment We recommend to use the BOMAG filling and fil- Catch running out oil and dispose of environ- tering unit with fine filter to fill the system. This en- mentally.
Page 84: Change The Coolant
2-3 times with clear water. For quality and quantity of coolant refer to the "table of fuels and lubricants". Environment Catch running out coolant and dispose of envi- ronmentally. Fig. 126 Remove the radiator cap (Fig. 126). BOMAG BMP 8500...
Page 85 Let the engine cool down and check the cool- Drain the coolant completely off the engine ant level again, if necessary top up in the com- block and collect it. pensation tank. Close the drain tap again. BMP 8500 BOMAG...
Page 86: Change The Fuel Lines
Do not inhale any fuel fumes. Environment Catch running out fuel, do not let it seep into the ground. Fig. 131 084 Replace all fuel hoses (Fig. 131) including their hose clips. BOMAG BMP 8500...
Page 87: Checking The Fuel Injection Pump
Every 3000 operating hours 5.27 Checking the fuel injection 5.28 Checking the fuel injection pump timing Note Note This work must only be performed by authorized This work must only be performed by authorized service personnel. service personnel. BMP 8500 BOMAG...
Page 88 Every 3000 operating hours BOMAG BMP 8500...
Page 89: Check, Clean, Replace The Combustion Air Filter
Servicing of the dry air filter is necessary when the yellow piston (Fig. 132) has reached the inscrip- tion "Service", but at the latest after one year. After completion of the filter service reset the indi- cator back to "Zero" by pressing the button. BMP 8500 BOMAG...
Page 90 (sealing area). Do not install a damaged filter element. Fig. 136 Clean the sealing face on the outlet tube (Fig. 136). Dust on the outer diameter of the outlet tube can impair effective sealing. Fig. 138 Insert the filter element (Fig. 138). BOMAG BMP 8500...
Page 91 (max. 5 bar) from inside to outside by moving the tube up and down inside the cartridge, until it if free of dust. Examine the filter cartridge with a torch for cracks and holes in the paper bellows. BMP 8500 BOMAG...
Page 92: Adjust The Scrapers
= 0,14.Compliance with the specified tightening tor- ques is checked with torque wrenches. When us- ing MoS lubricants the specified tightening torques do not apply. Note Self-locking nuts must always be replaced once they have been unscrewed. BOMAG BMP 8500...
Page 93: Engine Conservation
6 - 12 months. The conserving oil must be replaced by engine oil according to the API- (MIL) classification before taking the machine into operation. Refer to the section "Fuels and lubricants". BMP 8500 BOMAG...
Page 94 As required BOMAG BMP 8500...
Page 95: Trouble Shooting
6 Trouble shooting BMP 8500 BOMAG...
Page 96: Trouble Shooting
Trouble shooting 6.1 General notes The following work must only be carried out by qualified and trained personnel or by the BOMAG sales service. Please observe strictly the safety regulations in chapter 2 of these operating and mainte- nance instructions.
Page 97: Engine Problems
Poor compression due to burned or bro- Have piston rings and pistons examined smoke ken piston rings or incorrect valve clear- by a specialist, adjust the valve clearance ance Injection valve defective Have examined by a specialist BMP 8500 BOMAG...
Page 98 Engine oil with wrong SAE viscosity class Change the engine oil Charge control The generator does not charge the bat- Have examined by a specialist light lights up tery, because of defect on generator or during operation regular BOMAG BMP 8500...
Page 99: Problems With Remote Control Hetronic With Spiral Cable
Check also the plug connections on the regulator and the ground cable between engine and frame. Transmitter Replace the transmitter BMP 8500 BOMAG...
Page 100 Check also the plug connections on the regulator and the ground cable between engine and frame. After starting still no Not waited for horn signal before Press the horn button or wait fro the horn function starting signal before starting BOMAG BMP 8500...
Page 101 Check the relay control with code 5050 Replace the relay Check the plug connections in the relay base A 70 module (BLM) Replace the module Main wiring loom Replace the main wiring loom Engine wiring harness Replace the engine wiring loom BMP 8500 BOMAG...
Page 102: Problems With Radio Remote Control Hetronic In Radio Operation
Check the plug connection between aerial and receiver Distance between machine and Move closer to the machine transmitter more than 30 m Toggle switch radio/cable (S101) Check the plug connection Bridge switch for testing BOMAG BMP 8500...
Page 103 Trouble shooting Fault Possible cause Remedy Emergency stop push button Switch operated? Display off, pull button Switch defective? replace Transmitter or receiver defective Replace transmitter or receiver Main wiring loom Replace the main wiring loom BMP 8500 BOMAG...
Page 104: Faults In Boss Safety System
Wiring loom for safety field antennas Replace the wiring loom for safety field antennas Danger Danger of injury! After maintenance and/or repair work on the safety system the safety field length must be checked again, see corresponding chapter. BOMAG BMP 8500...
Page 105: Fault Indicator
Fig. 142 Faults are displayed in the display module h (Fig. 142) in form of flashing fault codes. If several faults occur at the same time, these will be indicated by flashing codes, one after the other. BMP 8500 BOMAG...
Page 106: Fault Code
Output valve travel- Wire breakage in cur- X3:22 1030 off, function no long- ling forward, Y 16 rent path 1031 er possible No or too low current Current path con- 1032 flow out of this output nected to +12V BOMAG BMP 8500...
Page 107 Output valve 2. gear, Short circuit to X3:11 off, function no long- Y 03 ground in the current er possible path Short-circuit current flow out of this output Lines rubbed through Output was switched Valve defective off! BMP 8500 BOMAG...
Page 108 Y 56 flow in current path, er possible probably because of Too high current flow a defective coil or a out of this output Out- short circuit to put was switched off! ground BOMAG BMP 8500...
Page 109 Output valve vibra- Current path con- X3:13 1310 off, engine runs only tion high ampl., Y 57 nected to +12V 1311 with idle speed 2nd Although the output is 1312 gear is inhibited switched off, voltage is present BMP 8500 BOMAG...
Page 110 Output valve steer- Wire breakage in cur- X3:21 1020 off, function no long- ing left, Y 238 rent path 1021 er possible No or too low current Current path con- 1022 flow out of this output nected to +12V BOMAG BMP 8500...
Page 111 CANopen – fault in bus communication 2612 Engine is shut down. CANopen – fault in bus communication 2613 Engine is shut down CANopen – fault in bus communication Output of error code 2605 only with software version older than 1.11! BMP 8500 BOMAG...
Page 112 Engine shut down by Input engine oil see fault code 5 0 2 0 X3:03 5020 too low oil pressure pressure, B 06 Fault 5 0 2 0 present longer than 8 sec- onds Engine is shut down BOMAG BMP 8500...
Page 113 Current path con- 5043 Output is switched Output HW-shut- X3:10 5040 nected to +12V off, engine stops down solenoid, Y 5041 5042 Although the output is switched off, volt- age is present BMP 8500 BOMAG...
Page 114 15 a defective coil or a working, engine is Too high current flow short circuit to stopped or cannot be out of this output ground started Output was switched off! BOMAG BMP 8500...
Page 115 Current path con- 5073 All outputs switched Output relay K 39, X3:06 5070 nected to +12V off, engine stopped, starter 5071 safety relay switched Although the output 5072 is switched off, volt- age is present BMP 8500 BOMAG...
Page 116 (machine the input on the con- has turned over) The trol does not receive machine must first a signal from the in- be shut down after it clination sensor has been placed in correct position. BOMAG BMP 8500...
Page 117 Internal fault in transponder of 6013 Travel movement not possi- Transponder fault remote control ble, only steering Internal fault in safety field 6014 Travel movement not possi- Fault in safety field control control ble, only steering (A115) BMP 8500 BOMAG...
Page 118 Fault reaction Description of fault Possible cause Terminal Input on BLM code for diagnose Module is new, pa- 7010 Machine cannot be No machine type set 0725 rameters were started, module is deleted not completely initial- ized BOMAG BMP 8500...
Page 119: Input Codes For Blm Control
1041 Output valve travelling reverse, Y 17 Display value = output current in Amperè Current at output 1042 Output valve travelling reverse, Y 17 0000 = Output not triggered Logic level of control 0001 = Output triggered BMP 8500 BOMAG...
Page 120 1311 Output valve vibration high amplitude, Y Display value = output current in Amperè Current at output 1312 Output valve vibration high amplitude, Y 0000 = Output not triggered 0001 = Output triggered Logic level of control BOMAG BMP 8500...
Page 121 Output bia winding of shut-down solenoid, 0000 = Output not triggered Y 13 0001 = Output triggered Logic level of control 5050 Output relay K 114, engine speed solenoid Display value = output voltage in Volt Voltage at output BMP 8500 BOMAG...
Page 122 Logic level of control 0001 = Output triggered 5085 Output 2 horn, H 07 Display value = output voltage in Volt Voltage at output 5086 Output 2 horn, H 07 Display value = output current in Amperè Current at output BOMAG BMP 8500...
Page 123 Note unit. With the input codes listed above it is possible to For this purpose start the machine and subse- check the transfer of the individual switching sig- quently press the horn button to bring the remote BMP 8500 BOMAG...
Page 124 Description of display function Display values 6000 Enable service mode 6000 6001 Service mode active, machine travels for 6001 = service mode active 15min. without activated BOSS safety sys- tem. Attention: Only for servicing purposes! 6002 Service mode inactive BOMAG BMP 8500...
Page 125 Switches on function "Set machine type" See adjustment instructions 7011 Confirms entered machine type See adjustment instructions 7103 Preselect machine type BMP 8500 with See adjustment instructions protection bow 7104 Preselect machine type BMP 8500 without See adjustment instructions protection bow...
Page 126 Trouble shooting BOMAG BMP 8500...