Maintenance Schedule; Troubleshooting - Billy Goat QB883, QB883H, QB1103, QB1103H Operator Owner's Manual

MAINTENANCE
17 17 17 17 17
Use only a qualified mechanic for
any adjustments, disassembly or
any kind of repair .
WARNING: TO AVOID PERSONAL INJURY, ALWAYS
TURN MACHINE OFF, MAKE SURE ALL MOVING
PARTS COME TO A COMPLETE STOP.
DISCONNECT SPARK PLUG WIRE
BEFORE SERVICING UNIT.
ENGINE: See engine manufacturer
operator's instructions.
RECONNECT SPARK PLUG WIRE AND
GUARDS BEFORE STARTING ENGINE.
17.1 17.1 17.1
17.1 17.1

Maintenance Schedule

Maintenance Operation
Engine (See Engine Manual)
Check for excessive vibration
Inspect for loose parts
Inspect for worn or damaged parts
Lubricate wheels
20 20 20 20 20

TROUBLESHOOTING

Problem
Poor air performance
Air intake or exhaust clogged.
Loose or out of balance impeller or loose engine.
Abnormal vibration.
Stop switch off (Honda only). Throttle in off position. Engine not
Engine will not start.
in full choke position (Honda only). Out of gasoline. Bad or old
gasoline. Spark Plug wire disconnected. Dirty air cleaner.
Engine is locked, will not Engine problem.
pull over.
Engine Service and Warranty
22.1 22.1
22.1 22.1 22.1
Contact your nearest engine manufacturer's
authorized servicing dealer.
R
ecord your machine model, serial number
Serial Plate
21 21 21 21 21
and date-of-purchase and where purchased
L
A
89
R
Model
96
Unit(Weight)
lbs.
Operator
Purchased
Purchase
from
Date
Page 8 of 8
Part No. 430258
Follow these hourly maintenance intervals.
E v e r y
Every 5 hrs.
Use
or (Daily)
Before Requesting Service Review These Suggestions
Possible Cause
1803 S. Jefferson
P.O. Box 308
Lee's Summit,
MO 64063 / USA
Tel (816) 524-9666
Fax (816) 524-6983
Serial No.
Engine Power
kg kW
17.2 17.2 17.2
17.2 17.2 IMPELLER REMOVAL
1. Wait for engine to cool and disconnect spark plug.
2. Remove front wheel (item 23),and front wheel bracket
(item 27).
3. Remove housing front plate (item 4), by removing nine
(9) screws
4. Remove impeller bolt and lock washer.
NOTE: DO NOT PULL OR PRY ON IMPELLER BLADES.
5. Pull on center hub backplate area only of impeller. If
impeller slides off freely, proceed to (step 8).
6. Place two crowbars between center hub backplate area
of impeller and housing on opposite sides. Carefully pry
impeller away from engine until it loosens. Using a
penetrating oil can help loosen a stuck impeller.
7. If the impeller does not loosen, obtain a 1" (25.4mm)
longer bolt of the same diameter and thread type as the
impeller bolt. Thread longer bolt by hand into the crank-
shaft until bolt bottoms. Using a suitable gear or wheel
puller against the bolt head and the impeller back-plate
(near the blades), remove impeller from shaft.
8. Reinstall new impeller in reverse order of removal.
Every 25
9. Tighten impeller bolt. Torque impeller bolt (see parts
hrs.
list on page 7 for proper impeller bolt torque specifica-
tions).
TIRE AIR PRESSURE: Check at regular intervals and
maintain.
Rear Tires - 30 Psi (21 kPa).
Front Tire - 50 Psi (35 kPa).
Clear clog.
Check impeller and replace if required. Check Engine.
Check stop switches, throttle, choke position and gasoline. Connect
spark plug wire. Clean or replace air cleaner. Or contact a qualified
service person.
Contact an engine servicing dealer for engine problems.
22 22 22 22 Please fill in the WARRANTY CARD and send the upper part to Billy Goat.
22
The WARRANTY terms are stated on the lower part which remains with the
user. Whenever a Billy Goat Machine is faulty due to a defect in material
and / or workmanship, the owner should make a warranty claim as follows:
The Machine should be taken to the dealer from whom it was
purchased or to an authorized Billy Goat dealer.
The owner should present the remaining half of the Warranty
Registration Card, or, if this is not available, the invoice or receipt.
The Warranty Claim will be filled in by the authorized Billy Goat Dealer,
who will send it with the faulty part to Billy Goat headquarters.
The Quality / Service department at Billy Goat headquarters will study
the claim and parts and will notify their conclusions.
The decision by the Quality / Service department at Billy Goat
headquarters to approve or reject a Warranty claim is final and
binding.
rpm
-1
min
Note: To process a Warranty Claim, it is necessary to quote the Model
& Serial number who are printed on the Billy Goat Serial Plate.
BILLY GOAT INDUSTRIES INC.
P.O. BOX 308 (1803 S JEFFERSON LEE'S SUMMIT, MO. 64063 / USA
PHONE: 816-524-9666 FAX: 816-524-6983 WEBSITE:WWW.BILLYGOAT.COM
(item 12), around outside of front plate.
Solution
WARRANTY PROCEDURE
Form No. F042099A