allen HDX605 Safety & Operation Manual
  1. Manuals
  2. Brands
  3. allen Manuals
  4. Trowels
  5. HDX605
  6. Safety & operation manual

allen HDX605 Safety & Operation Manual

Riding trowel
Hide thumbs
Table of Contents

Advertisement

Quick Links

Download this manual
HDX605 - RIDING TROWEL
SAFETY & OPERATIONS MANUAL
Manual Part #: 068356 | Revision: -

Advertisement

Table of Contents
loading

Related Manuals for allen HDX605

Summary of Contents for allen HDX605

  • Page 1 HDX605 - RIDING TROWEL SAFETY & OPERATIONS MANUAL Manual Part #: 068356 | Revision: -...
  • Page 2 This manual, or a copy of it, must be kept with the machine at all times. There is a manual storage container located on the machine for your convenience. Page 2 068356...
  • Page 3 Rowel SAFETY & OPERATOR MANUAL This manual covers the products listed below: Part No. Description 060500 HDX605 Riding Trowel 068356 Page 3...
  • Page 4 Table of Contents GENERAL INFORMATION Page 4 068356...

  • Page 5: Table Of Contents

    Introduction to HDX605 ........
  • Page 6 Allen reserves the choice to repair or replace. 2. If Allen chooses to replace the part, it will be at no cost to the customer and will be made available to the Allen Distributor, Dealer, or Rental Center from whom the End User purchased the product.
  • Page 7 Complete any warranty requirements as specified by the engine manufacturer in their instructions found inside the manual box located on the back of the riding trowel operator’s seat. Your engine and clutch is not manufactured by Allen Engineering Corporation, Inc, and therefore is not covered under Allen Engineering Corporation, Inc warranty.
  • Page 8 CE Declaration GENERAL INFORMATION PENDING CE DECLARATION AT THIS TIME. Page 8 068356...
  • Page 9 Vibration Average Vibration Average 100 dB (A) 0.14 m/sec² 1.95 m/sec² 0.65 m/sec² This information was acquired from sound and vibration analysis tests conducted at Allen Engineering Corporation test facilities. PENDING SOUND & VIBRATION AT THIS TIME. 068356 Page 9...
  • Page 10 GENERAL INFORMATION Your Dealer has Allen Engineering Corporation trained mechanics and original Allen replacement parts. Always contact the Allen Dealer who sold you this machine for Allen Certified repairs and replacement parts. Place Allen Dealer information below for future reference.
  • Page 11 Ordering Parts GENERAL INFORMATION The “PARTS & DECALS MANUAL” contain illustrated parts lists for help in ordering replacement parts for your machine. Follow the instructions below when ordering parts to insure prompt and accurate delivery: 1. All orders for service parts - include the serial number for the machine. Shipment will be delayed if this information is not available.
  • Page 12 Model Number - Serial Number Codes GENERAL INFORMATION Manufacturer’s Codes: When ordering parts or requesting service information, you will always be asked to specify the model and serial numbers of the machine. The legends below specifically defines each significant character or group of characters of the Model Number and Serial Number codes.
  • Page 13 Unit Identification GENERAL INFORMATION Unit Identification Plate Location: An identification plate listing the model number and the serial number is attached to each unit and is located on the rear lower left side of mainframe. Refer to Figure 1 for serial number and model number location. This plate should not be removed at any time.
  • Page 14 Technical Specifications GENERAL INFORMATION Machine Specifications • Horse Power: ....................57 hp [42.5 kW] • Fuel Capacity: ....................13 gal [49.2 L] • Retardant Capacity: ....................6 gal [22.7L] • Fuel Consumption (Approx.): ...............4.3 gal/h [16.3 L/h] • Steering System: .....................Hydraulic Power • Hydraulic Fluid Capacity: ..................15 gal [56.8L] •...
  • Page 15 Machine Dimension Specifications GENERAL INFORMATION 108 5/8 [2759.1] 60 3/8 [1533.1] 52 1/8 [1324.0] 068356 Page 15...
  • Page 16 Engine Specifications GENERAL INFORMATION Kubota Engine Information Model: ......... . WG1605-G-E3 Fuel Type: .
  • Page 17 Engine Specifications GENERAL INFORMATION Dimensions: mm (in) 068356 Page 17...
  • Page 18 Engine Parts GENERAL INFORMATION Information taken directly from manufactures product literature. For further information please reference engine manufactures Operator’s Manual. REF. # PART NAME REF. # PART NAME Oil Filler Plug Injector Delivery Pipe (Gas) Gas Mixer Plug Ignition Coil Pressure Regulator Spark Plug Intake Manifold...
  • Page 19 SECTION 1 SAFETY SECTION 1 SAFETY 068356 Page 19...
  • Page 20 Federal / State Warning Regulations SECTION 1 SAFETY RESPIRATORY HAZARDS Grinding/cutting/drilling of masonry, concrete, metal and other materials can generate dust, mists and fumes con- taining chemicals known to cause serious or fatal injury or illness, such as respiratory disease, cancer, birth defects or other reproductive harm.
  • Page 21 Manual Tag Safety Detail SECTION 1 SAFETY Safety-Alert Signs This manual contains Safety-Alert Signs, as defined below, which must be followed to reduce the possibility of improper servi ce damage to the equipment or personal injury. Read and follow all Safety-Alert Signs included in this manual. NOTE defines an operating procedure, condition, etc.
  • Page 22 Spark Arrestor Notice SECTION 1 SAFETY Some states require that in certain locations arrestors be used on internal combustion engines. A spark arrester is a device designed to prevent the discharge of spark or flames from the engine exhaust. It is often required when operating equipment on forested land to prevent the risk of fires.
  • Page 23 Operating Safety SECTION 1 SAFETY Familiarity and proper training are required for the safe operation of this equipment! Equipment operated improperly or by untrained personnel can be dangerous! Read the operating instructions contained in both this manual and the engine manual and familiarize yourself with the location and proper use of all controls.
  • Page 24 Engine Safety SECTION 1 SAFETY Internal combustion engines present special hazards during operation and fueling. Read and follow the warning instruc- tions in the engine owner’s manual and the safety guidelines below. Failure to follow the warnings and safety guidelines could result in severe injury or death.
  • Page 25 Service Safety SECTION 1 SAFETY Poorly maintained equipment can become a safety hazard! In order for the equipment to operate safely and properly over a long period of time, periodic maintenance and occasional repairs are necessary. • ALWAYS disconnect the battery before servicing the equipment. •...
  • Page 26 Lifting Safety SECTION 1 SAFETY ALWAYS DO A THOROUGH INSPECTION OF THE SLINGS, CHAINS, AND HOOKS BEFORE ATTEMPTING TO LIFT THE MACHINE! OSHA has set forth guidelines which detail the use of Rigging Equipment for Material handling. This guideline is found under OSHA Standard Number: 1926.251 Please read and follow all guidelines found in this standard.
  • Page 27 Lifting Safety SECTION 1 SAFETY • When lifting the machine, all personnel must be clear of the machine. • DO NOT stand near or under the machine while it is being lifted. Lifting instructions using a hoist: • An optional lifting harness is available for purchase. Part number 064798 •...
  • Page 28 Transportation Safety SECTION 1 SAFETY • Make sure the hitch and coupling of the towing vehicle are rated equal to, or greater than the trailer “gross vehicle weight rating.” • ALWAYS inspect the hitch and coupling for wear. Never tow a trailer with defective hitches, couplings, chains, etc. •...
  • Page 29 Pan Installation Safety - Lifting Bridle SECTION 1 SAFETY This section details the proper technique to utilize the lifting bridle system in a safe manner to install concrete finishing pans. (NOTE: Images are for illustration purposes only) Use a lifting sling (bridle) with a capacity of at least 2:1 weight ratio for the equipment being hoisted.
  • Page 30 Pan Installation Safety - Lifting Jacks SECTION 1 SAFETY This section details the proper technique to utilize the Dolly Jack system in a safe manner to install concrete finishing pans. (NOTE: Images are for illustration purposes only) Use the appropiate set of lifting jacks that are designed for the machine you are lifting. [See section "ACCESORIES"...

  • Page 31: Operations

    SECTION 2 OPERATIONS SECTION 2 OPERATION 068356 Page 31...

  • Page 32: Introduction To Hdx605

    All Allen Engineering HDX605 Riders are equipped with a safety shutdown switch and a low oil warning for added job safety and engine protection. Operating time between fuel refills is approximately 2-1/2 to 3 hours depending on rotor speeds.

  • Page 33: Start-Up Procedure

    Start-up Procedure SECTION 2 OPERATIONS Before Starting Procedures Before starting the riding trowel check for the following: 1. Oil level in engine. 2. Oil level in riding trowel gearboxes. 3. Fuel level in fuel tank. 4. Condition of air filter on engine. 5.

  • Page 34: Machine Components

    Machine Components SECTION 2 OPERATIONS Operator Detail Page 34 068356...
  • Page 35 Machine Components SECTION 2 OPERATIONS 1. Operator Seat - Rotors will not spin unless operator is seated. Seat is adjustable. 2. Left Joystick - Used to move the rider forward and backward 3. Right Joystick - Used to move the rider forward, backward, left & right. 4.

  • Page 36: Trowel Operation

    Operating The Riding Trowel To utilize your Allen Engineering HDX605 rider to its fullest capacity the machine should be driven in the direction the operator is facing. This will finish the widest possible area while giving the operator an excellent view of the slab surface about to be troweled.
  • Page 37 Trowel Operation SECTION 2 OPERATIONS 2. Steering the Riding Trowel A slight “feathering motion” forward and backward with the left hand joystick is required to move the machine in a straight path to the left. The same motion is required of the right joystick to move to the right.
  • Page 38 Trowel Operation SECTION 2 OPERATIONS 4. With the operator in the seat, show him the functions of the joysticks [B] and [C] and how to start the machine. A hard level concrete slab with water on the surface is an ideal place for an operator to practice with the machine.
  • Page 39 Trowel Operation SECTION 2 OPERATIONS 7. Pitch Adjustment Different pitch angles are needed as you work the different stages of the concrete. When changing or setting pitch (angle of trowel blades), slow the machine down, set the desired degree of pitch on the left side of the machine and then adjust the right side to match.

  • Page 40: Engine Control Unit

    Engine Control Unit (ECU) SECTION 2 OPERATIONS The Murphy PowerView 380 features robust, multifunction displays for advanced monitoring of multiple electronic engines. It’s capable of monitoring multiple engines and machine parameters on an easy to-read 3.8-inch (97mm) QVGA monochrome LCD. The display is capable of handling sophisticated engine diagnostics as well as basic engine alarm/shutdown.
  • Page 41 Engine Control Unit (ECU) SECTION 2 OPERATIONS Specifications: • AEC Part #: ......................066227 • Display: ..................3.8” Monochrome LCD • Resolution: ................QVGA, 320 x 240 Pixels • Orientation: ....................Landscape • Back-lighting: ....................LED, White • Flash Memory: ......................2Mb • RAM: ........................256kb •...
  • Page 42 Engine Control Unit (ECU) SECTION 2 OPERATIONS OPERATOR INTERFACE HOME SCREEN: This screen (shown above) is the instrument cluster screen and is where you will start to navigate to all other menus. BUTTON ONE: This button will swap the language between English and Spanish. BUTTON TWO: This button will display the Engine Fault Codes and the I/O Status Screen.
  • Page 43 The start up screen will display for 5 seconds once power is supplied to the control unit (the machine key is turned on). This screen will display the Allen logo, the Machine Series Name, and the relevant software information that is need- ed for troubleshooting...

  • Page 44: Customer Notes

    Customer Notes SECTION 2 OPERATIONS Page 44 068356...

  • Page 45: Service

    SECTION 3 SERVICE SECTION 3 SERVICE 068356 Page 45...

  • Page 46: Maintenance Schedule

    Maintenance Schedule SECTION 3 SERVICE Periodic Maintenance Schedule The table below list basic trowel and engine maintenance. Refer to OEM engine manufacturer’s Operation Manual for ad- ditional information on engine maintenance. A copy of the engine operator’s manual was supplied with the machine when it was shipped.

  • Page 47: Filter Replacement

    Filter Replacement SECTION 3 SERVICE Part #: 043920 Description: Filter, Fuel, For Kubota WG1605 Part #: 064828 Description: Filter, Oil For Kubota WG1605 Part #: 069428 Description: Filter, Air, Primary For Kubota WG1605 Part #: 069249 Description: Filter, Air, Safety For Kubota WG1605 Part #: 049801 Description: Filter, Hydraulic, Spin-On, 10 micron 068356...

  • Page 48: Fault Codes

    Fault Codes SECTION 3 SERVICE Diagnostic Trouble Component SPN Code FMI Code Issue (DTC) • Sensor or Wiring Harness Short to Power • Sensor Malfunction Manifold Absolute Pressure • Sensor or Wiring Harness Open or Short to Ground • Sensor Malfunction •...
  • Page 49 Fault Codes SECTION 3 SERVICE Diagnostic Trouble Component SPN Code FMI Code Issue (DTC) • TPS Circuit in the Harness Short to Power • TPS Malfunction • TPS Circuit in the Harness Short to Ground • TPS Malfunction • TPS Circuit in the Harness Short to Power •...
  • Page 50 Fault Codes SECTION 3 SERVICE Diagnostic Trouble Component SPN Code FMI Code Issue (DTC) • Exhaust leaks upstream or near the HEGO sensor • Reduced fuel supply pressure • An injector that is stuck closed • Reduced fuel supply pressure to the gaseous fuel control system •...
  • Page 51 Fault Codes SECTION 3 SERVICE Diagnostic Trouble Component SPN Code FMI Code Issue (DTC) • A Short to Ground or Open Circuit in the Harness • An Open Internal to the Primary Coil 1268 • A Short to Power in the Harness •...
  • Page 52 J1939 Network This is only a partial list of the most common error codes that are available. If an alternate code is shown that is not on this list, please contact Allen Engineering Service Department for details. Page 52 068356...

  • Page 53: Cleaning Procedure

    Cleaning Procedure SECTION 3 SERVICE Machine Cleaning Procedure When cleaning the machine, please adhere to the following information to ensure proper cleaning and to keep the machine in the best condition possible. Power Washing Procedure: • Ensure that the water pressure is below 2000 PSI (14 MPa) •...

  • Page 54: Customer Notes

    Customer Notes SECTION 3 SERVICE Page 54 068356...

  • Page 55: Accessories

    SECTION 4 ACCESSORIES SECTION 4 ACCESSORIES 068356 Page 55...

  • Page 56: Popular Accessories

    Popular Accessories SECTION 4 ACCESSORIES Trowel Blade, Combo, 8” X 18”, VP Silver Series (only sold as set of 4) Part Number: 016094V-4 Trowel Blade, Finish, 6” X 18”, VP Silver Series (only sold as set of 4) Part Number: 015695V-4 Float Pan, Clip On, 46.5”...
  • Page 57 Popular Accessories SECTION 4 ACCESSORIES Lifting Bridle, 6,000 Pound Max, 2-Point x 3 Foot Part Number: 064798 Dolly Jacks are available for HDX riders to make mobilization easier. These tires are foam-filled to help support the added weight of the machine and to help prevent flats. (Comes in set of 2) Part Number: 048770-F 068356 Page 57...
  • Page 58 SECTION 4 ACCESSORIES PAGE LEFT BLANK INTENTIONALLY Page 58 068356...

  • Page 59: Parts Manual (Where To Find)

    Click the link, or go to the following website https://alleneng.com/images/manuals/068356P%20-%20HDX605%20-%20Parts%20and%20 Decal%20Manual.pdf Mail: A physical copy of the parts manual can also be mailed to you upon request. Please contact Allen Engineering service department and one can be sent to you. Allen Engineering P.O. Box 819 Paragould, Ar.

  • Page 60: Revision Detail

    Revision Detail MANUAL REVISION DETAIL REVISION # REVISION DATE REVISION REFERENCE # REVISION BY 06/19 Initial Release Page 60 068356...

  • Page 61: Copyright Information

    No part of this manual may be reproduced or transmitted in any form or by any means, electronics or mechanical, for any purpose, without the express written permission of Allen Engineering Corporation (AEC). AEC assumes no responsibility or liability for any errors or inaccuracies that may appear in this manual.
  • Page 62 P.O. BOX 819 PARAGOULD, AR 72451 USA 800.643.0095 (USA ONLY) / 870.236.7751 FAX: 800.643.0097 (USA ONLY) / 870.236.3934 WWW.ALLENENG.COM CONNECT WITH US ON...

Table of Contents