allen Hydra-Drive Extreme Series Operation And Parts Manual

allen Hydra-Drive Extreme Series Operation And Parts Manual

Advertisement

Distributed By:
Cleveland 1-800-362-9267
Canton 1-877-258-7601
Toledo 1-800-860-3352
www.chasephipps.com

Advertisement

Table of Contents
loading
Need help?

Need help?

Do you have a question about the Hydra-Drive Extreme Series and is the answer not in the manual?

Questions and answers

Summary of Contents for allen Hydra-Drive Extreme Series

  • Page 1 Distributed By: Cleveland 1-800-362-9267 Canton 1-877-258-7601 Toledo 1-800-860-3352 www.chasephipps.com...
  • Page 2 RIDER, HDX600-44KBTD 048500 Allen Engineering’s Razorback Riding Trowels are covered under one or more of the following patent numbers: U.S. Design Patents: 323,510; 340,340; 344,736; 400,542; 402,998; 402,999; 403,332. U.S. Utility Patents: 4,298,555; 5,108,220; 5,480,257; 5,480,258; 5,613,801; 5,685,667; 5,803,658; 5,816,739; 5,890,833; 5,934,823; 6,053,660. Canadian Patents: 2,039,893. French Patents: 0293496. German Patents: M9007736.9 With other Patents Pending.
  • Page 3 1, 2007 or later. Warranty period begins on first day of use by End User. This first day of use is established by the date of a completed Allen Warranty Card or a Bill of Sale to the End User. All warranty is based on the fol- lowing limited warranty terms and conditions, including the disclaimer of implied warranties and consequential damages.
  • Page 4 OPERATIONS OPERATIONS IDENTIFICATION PLATE An identification plate listing the Model Number and Serial Number is attached to each unit and is located on the right side of the mainframe. The identification plate is located on the left step deck. Please record the information found on this plate below so it will be available should the identification plate become lost or damaged .
  • Page 5: Table Of Contents

    This machine is built with user safety in mind. However, it can present hazards if improperly operated and serviced. Follow operating instructions carefully! If you have any questions about operating or servicing this equipment please contact your Allen Engineering Dealer or Allen Engineering Customer Service at 800-643-0095 or 870-236-7751. 1A-3...
  • Page 6 Complete any warranty requirements as specified by the engine manufacturer in their instructions found inside the manual tube located on the right side rear cover plate. Your engine is not manufactured by Allen Engineering , and therefore is not covered under Allen Engineering warranty.
  • Page 7 All orders for parts must be made through your local authorized Allen Engineering dealer. All authorized Allen Engineering deal- ers must fax a copy of the parts order to customer service. The fax number is (870-236-3934). Facsimile orders must contain the following information: 1.
  • Page 8: Safety Note

    OPERATIONS 1.1 Safety Notes This manual contains NOTES, CAUTIONS and WARNINGS which must be followed to reduce the possibility of improper service damage to the equipment or personal injury. Read and follow all NOTES, CAUTIONS and WARNINGS included in this manual. NOTE Contains additional information important to a procedure.
  • Page 9: Service Safety

    ALWAYS keep area around muffler free of debris such as leaves, paper, cartons, etc. A hot muffler could ignite such items starting a fire. ALWAYS replace worn or damaged components with spare parts designed and recommended by ALLEN ENGINEERING. ALWAYS remove key and disconnect battery on machines before servicing to avoid accidental start-up.
  • Page 10: Technical Data

    1.5 Technical Data OPERATIONS HYDRA-DRIVE MODEL HDX600-44KBTD Dimensions (LxWxH) 108-1/2” (275.6cm) x 50-1/2” (128.3cm) x 56-1/2” (143.5cm) Panning Path Width 100” (254cm) Two Rotors (diameter) 46” (1,168.4 mm) 5-Bladed Maximum Rotor Speed (RPM) Weight 1,613 lbs. (732kg) Ten Flat Finish Blades 8”...
  • Page 11: Description

    This Riding Trowel has ten finishing blades. The Hydra-Drive Rotor Motors are designed to provide exceptional performance with low maintenance and trouble free use under some of the worse con- ditions. All Allen ® Riders are equipped with a safety shutdown switch for added job safety. Operating time between fuel refills is approximately 4 hours with a rotor speed of 135 RPM for the HDX600.
  • Page 12: Operating

    OPERATIONS 1.9 Operating To utilize your Allen Rider to its fullest capacity the machine should be driven in the direction the operator is ® facing. This will finish the widest possible area while giving the operator an excellent view of the slab surface about to be troweled.
  • Page 13: Steering

    OPERATIONS 1.11 Steering A slight "feathering motion" forward and backward with the left joystick is required to move the machine in a straight path to the left or right while operating the right hand joystick. See illustration. 1> forward 2> reverse 3>...
  • Page 14: Periodic Maintenance Schedule

    OPERATIONS 1.13 Periodic Maintenance Schedule The chart below list basic trowel and engine maintenance. Refer to engine manufacturer's Operation Manual for additional information on engine maintenance. A copy of the engine Operator's Manual was supplied with the machine when it was shipped. To service the engine, remove the front and rear access panels. Daily Every 20 Every 50...
  • Page 15: Lift Lever Adjustment

    OPERATIONS 1.15 Lift Lever Adjustment Damage to or replacement of a trowel arm can change the adjustment of the lift lever. This can unbalance the trowel arms and cause the trowel to wobble during oper- ation. To operate smoothly the lift lever on all arms must be adjusted the same to ensure that the trowel is bal- anced correctly.
  • Page 16: Transporting Trowels

    OPERATIONS 1.16 Transporting Trowel Optional dolly jacks are available for short moves or to aid in servicing the trowel. Install dolly jacks as follows: 1. Inspect dolly jack (L) for serviceability and damage. 2. Place riding trowel on firm level ground. 3.
  • Page 17: Battery Jump Start Procedures

    OPERATIONS 1.17 Battery Jump Start Procedure Occasionally it may be necessary to jump start a weak battery. If jump starting is necessary the following pro- cedure is recommended to prevent starter damage, battery damage, and personal injury. Warning: Jump starting a battery incorrectly can cause the battery to explode resulting in severe personal injury or death.
  • Page 18: Hydraulic Preventive Maintenance

    160 degrees, check to make sure the hydraulic oil is full. Also check to make sure that no damage is done to the cooler or any other hydraulic components. If the problem still persist then contact Allen Engineering Customer Service.
  • Page 19 OPERATIONS 1.20 Safety Labels and Identification Familiarity and proper training are required for the safe operation of this equipment! Safety labels are located in strategic places in plain sight for your protection. Note where they are located and adhere to them or else serious injury can occur.
  • Page 20: Ce Marking

    PARTS 1.21 CE Marking Certified European testing was completed at the Allen Engineering Corporation facility on Nov. 2, 2007. During the test the following data was collected and is on file at AEC under test number SND07-11001. Data Summary of Sound & Vibration Testing for CE Marking...
  • Page 21 PARTS 1.22 Cold Weather Startup Procedures When ambient temperatures are below 60°F (16°C) cold weather startup procedures must be followed before bringing machine into maximum engine RPM and rotor speed. If the procedure is not followed, damage could occur which will void the warranty. See below for startup procedure.
  • Page 22 This machine is built with user safety in mind. However, it can present hazards if improperly operated and serviced. Follow operating instructions carefully! If you have any questions about operating or servicing this equipment please contact your Allen Engineering Distributor or Allen Engineering Corp. Customer Service at 800-643-0095 or 870-236-7751.
  • Page 28 FOOT PEDAL SWITCH FROM W2, 16 PUR RETURN RETURN 24.00 FUEL FOOT PEDAL W1, 16 BRN POWER POWER SOLENOID SWITCH FROM FUEL SOLENOID 60.00 60.00 SEAT SWITCH HARNESS JIG DIAGRAM (P/N 038641) (P/N 038642) MULTI-CONNECTOR CONTACT POSITION LEGEND (CONNECTING VIEW OF HOUSING) SEAT KILL SWITCH WIRING SCHEMATIC...
  • Page 29 CAP, VENTED W/ GAUGE X1 048685 DECAL, FRONT HDX600 4" CONFIDENTIAL: INFORMATION CONTAINED HEREIN IS THE CONFIDENTIAL PROPERTY OF ALLEN ENGINEERING CORPORATION AND MUST NOT BE 048730 COUPLING, SMK 20-9/16 TEST DISCLOSED WITHOUT PERMISSION. PRINTS ARE SUBJECT TO RECALL AND MUST BE RELEASED UPON DEMAND.
  • Page 30 PLATE, FRONT COVER F/ MAINFRAME X1 048670 ELEMENT, FILTER SF6703 CONFIDENTIAL: INFORMATION CONTAINED HEREIN IS THE CONFIDENTIAL PROPERTY OF ALLEN ENGINEERING CORPORATION AND MUST NOT BE 048680 CAP, VENTED W/ GAUGE X1 DISCLOSED WITHOUT PERMISSION. PRINTS ARE SUBJECT TO RECALL AND MUST BE RELEASED UPON DEMAND.
  • Page 31 RETAINER, NYLON SPRAY TIP 047578 STRAINER, POLY 50 MESH CONFIDENTIAL: INFORMATION CONTAINED HEREIN IS THE CONFIDENTIAL PROPERTY OF ALLEN ENGINEERING CORPORATION AND MUST NOT BE DISCLOSED WITHOUT PERMISSION. PRINTS ARE SUBJECT TO RECALL AND MUST BE RELEASED UPON DEMAND. 047702 FTG, "L"...
  • Page 32 048726 HOSE, HS-X-39 048727 HOSE, HS-X-40 CONFIDENTIAL: INFORMATION CONTAINED HEREIN IS THE CONFIDENTIAL PROPERTY OF ALLEN ENGINEERING CORPORATION AND MUST NOT BE DISCLOSED WITHOUT PERMISSION. PRINTS ARE SUBJECT TO RECALL AND MUST BE RELEASED UPON DEMAND. TITLE: Mainframe Hydraulic Plumbing...
  • Page 33 DECAL, SIDE HDX600 2" 048748 ELEMENT, FILTER P821575 (NOT SHOWN) CONFIDENTIAL: INFORMATION CONTAINED HEREIN IS THE CONFIDENTIAL PROPERTY OF ALLEN ENGINEERING CORPORATION AND MUST NOT BE DISCLOSED WITHOUT PERMISSION. PRINTS ARE SUBJECT TO RECALL AND MUST BE RELEASED UPON DEMAND. TITLE:...
  • Page 34 DECAL, SIDE HDX600 2" 048748 ELEMENT, FILTER P821575 (NOT SHOWN) CONFIDENTIAL: INFORMATION CONTAINED HEREIN IS THE CONFIDENTIAL PROPERTY OF ALLEN ENGINEERING CORPORATION AND MUST NOT BE DISCLOSED WITHOUT PERMISSION. PRINTS ARE SUBJECT TO RECALL AND MUST BE RELEASED UPON DEMAND. TITLE:...
  • Page 35 DECAL, SIDE HDX600 2" 048748 ELEMENT, FILTER P821575 (NOT SHOWN) CONFIDENTIAL: INFORMATION CONTAINED HEREIN IS THE CONFIDENTIAL PROPERTY OF ALLEN ENGINEERING CORPORATION AND MUST NOT BE DISCLOSED WITHOUT PERMISSION. PRINTS ARE SUBJECT TO RECALL AND MUST BE RELEASED UPON DEMAND. TITLE:...
  • Page 36 ROD, END MALE 5/8 X1 MODIFIED ITEM #33 OMITTED IN THIS VIEW FOR CLARITY. CONFIDENTIAL: INFORMATION CONTAINED HEREIN IS THE CONFIDENTIAL PROPERTY OF ALLEN ENGINEERING CORPORATION AND MUST NOT BE DISCLOSED WITHOUT PERMISSION. PRINTS ARE SUBJECT TO RECALL AND MUST BE RELEASED UPON DEMAND. TITLE:...
  • Page 37 USE LOCTITE® SILVER-GRADE 048624 CHANNEL, STEERING CONNECTOR X1 CONFIDENTIAL: INFORMATION CONTAINED HEREIN IS THE CONFIDENTIAL PROPERTY OF ALLEN ENGINEERING CORPORATION AND MUST NOT BE ANTI-SIEZE (REF. 76764) DISCLOSED WITHOUT PERMISSION. PRINTS ARE SUBJECT TO RECALL AND MUST BE RELEASED UPON DEMAND.
  • Page 38 VIEW FOR CLARITY. USE PURPLE LOCTITE® 545 SEE SPIDER ASSEMBLY CONFIDENTIAL: INFORMATION CONTAINED HEREIN IS THE CONFIDENTIAL PROPERTY OF ALLEN ENGINEERING CORPORATION AND MUST NOT BE DISCLOSED WITHOUT PERMISSION. PRINTS ARE SUBJECT TO RECALL AND MUST BE RELEASED UPON DEMAND. TITLE:...
  • Page 39 048747 ROD, END MALE 5/8 X1 MODIFIED CONFIDENTIAL: INFORMATION CONTAINED HEREIN IS THE CONFIDENTIAL PROPERTY OF ALLEN ENGINEERING CORPORATION AND MUST NOT BE USE LOCTITE® SILVER-GRADE DISCLOSED WITHOUT PERMISSION. PRINTS ARE SUBJECT TO RECALL AND MUST BE RELEASED UPON DEMAND.
  • Page 40 Engine Filter Kit - 048761 Oil Filter - 16271-32090 CONFIDENTIAL: INFORMATION CONTAINED HEREIN IS THE CONFIDENTIAL PROPERTY OF ALLEN ENGINEERING CORPORATION AND MUST NOT BE Fuel Filter - 037777 DISCLOSED WITHOUT PERMISSION. PRINTS ARE SUBJECT TO RECALL AND MUST BE RELEASED UPON DEMAND.
  • Page 41 Cleveland 1-800-362-9267 Canton 1-877-258-7601 Toledo 1-800-860-3352 www.chasephipps.com CONFIDENTIAL: INFORMATION CONTAINED HEREIN IS THE CONFIDENTIAL PROPERTY OF ALLEN ENGINEERING CORPORATION AND MUST NOT BE DISCLOSED WITHOUT PERMISSION. PRINTS ARE SUBJECT TO RECALL AND MUST BE RELEASED UPON DEMAND. TITLE ASSEMBLY, DOLLY JACK...

This manual is also suitable for:

Hdx600Hdx600-44kbtd rider, hdx600-44kbtd

Table of Contents