Table of Contents
Related Manuals for Fronius MagicCleaner Stand Alone
Summary of Contents for Fronius MagicCleaner Stand Alone
- Page 1 / Battery Charging Systems / Welding Technology / Solar Electronics Operating Instructions MagicCleaner "Stand Alone" Spare Parts List MagicCleaner "Stand Alone" 110 V TIG power source (CrNi cleaning) 42,0426,0024,EN 008-15022017...
- Page 3 Read the manual carefully and you will soon be familiar with all the many great features of your new Fronius product. This really is the best way to get the most out of all the advantages that your machine has to offer.
- Page 5 Safety rules DANGER! “DANGER!” indicates an imminently hazardous situation which, if not avoided, will result in death or serious injury. This signal word is to be limited to the most extreme situations. This signal word is not used for property damage hazards unless personal injury risk appropriate to this level is also involved.
- Page 6 The manufacturer shall not be liable for any damage resulting from use of the machine in residential premises. Likewise Fronius will accept no liability for defective or faulty work results. Ambient Operation or storage of the machine outside the stipulated range is deemed conditions to be “not in accordance with the intended use”.
- Page 7 Obligations of Before starting work, all persons to be entrusted with carrying out work with personnel (or on) the machine shall undertake to observe the basic regulations on workplace safety and accident prevention to read the sections on “safety rules” and the “warnings” contained in this manual, and to sign to confirm that they have understood these and will comply with them.
- Page 8 For more detailed data please refer to the relevant safety data cleaning agents sheets. You will find the current safety data sheets on the Fronius-Homepage under http://www.fronius.com. First-aid measures After inhaling of vapours provide for supply of fresh air. In case of comp- laint see a doctor.
- Page 9 Hazards from An electric shock can be fatal. Every electric shock is hazardous to life. mains and clea- ning current Do not touch any live parts, either inside or outside the machine. Ensure sufficient protection for yourself and for other people by means of a dry base or cover that provides adequate insulation against the ground/frame potential.
- Page 10 EMC precautions mains, signal and data-transmission leads (continued) IT and telecoms equipment measurement and calibration devices the health of persons in the vicinity, e.g. users of heart pacemakers and hearing aids users of heart pacemakers must take medical advice before going anywhere near welding equipment or welding workplaces Electromagnetic fields may cause as yet unknown damage to health.
- Page 11 Before transportation, completely drain any cleaning agent. Before commissioning and after transportation, a visual check for damage must be carried out. Any damage must be repaired by Fronius-trained ser- vice personnel before commissioning. Safety precau- Only operate the machine if all of its protective features are fully functional. If...
- Page 12 More detailed information on safety inspections and calibration is available from your regional or national Fronius service centre, who will be pleased to provide you with copies of the necessary documents upon request. Safety markings Equipment with CE-markings fulfils the basic requirements of the Low- Voltage and Electromagnetic Compatibility Guideline (e.g.
-
Page 13: Table Of Contents
Weekly ..............................16 Every 6 months ............................16 Disposal ..............................16 Replacing the cleaning electrode ....................... 17 Safety ..............................17 Preparations ............................17 Removing the cleaning electrode ......................17 Fitting the cleaning electrode ......................... 18 Spare parts list Fronius Worldwide... -
Page 14: General Remarks
General Remarks General Remarks The MagicCleaner CrNi cleaning unit opens up brand-new dimensions in weld finishing. With the aid of processor- controlled current curves and a specially formulated electrolyte, the unit achieves cleaning results of unparalleled quality. The unit’s automatic, exactly controllable electrolyte-dispensing system guarantees a high level of safety and ease of hand- ling. -
Page 15: Utilization For Intended Purpose Only
Utilization for The MagicCleaner is exclusively designed for the electro-chemical cleaning of high- intended purpose alloy steels. only Utilisation for any other purpose, or in any other manner, shall be deemed to be "not in accordance with the intended purpose". The manufacturer shall not be liable for any damage resulting from such improper use. -
Page 16: Mains Connection
Mains connection MagicCleaner The “Stand alone” MagicCleaner may be operated as standard on a mains voltage of 230V. Yellow-green lead = protective earth conductor (PE). The other conductors L N are connected to the phase and neutral conductors of the mains plug. Important! Electrical work, fitting or changing the power plug, may only be carried out by a qualified electrician! MagicCleaner... -
Page 17: Technical Data
Technical data MagicCleaner Unit suitable for use in confined spaces Mains voltage -15%/+10% ~230 V / 50-60 Hz Mains fuse 10 A Apparent power 490 VA Output current 5 - 20 A Output voltage 2 - 12 V Output power 200 W Open-circuit voltage 17 V... -
Page 18: Controls, Connections And Mechanical Components
Controls, connections and mechanical components General remarks WARNING! Operating the equipment incorrectly can cause serious injury and damage. Do not use the functions described here until you have read and completely understood all of the following documents: these Operating Instructions all “Operating Instructions”... -
Page 19: Connections And Mechanical Components
Controls (5) Dial for electrolyte dispensing rate (continued) Continuous adjustment of electrolyte dispensing rate from 0.55 - 2.2 l/h (6) “Elektrolyte dispensing” LED lights up when the pump is in operation (7) LED “Fault” indicator lights up if the unit is overloaded (if the temperature of the power section rea- ches 65°C). - Page 20 (continued) These include: 1 pc. safety goggles 1 pair of protection gloves 10 pcs. spare cleaning cloths 1 case of Fronius electrolyte powder 1 pc. mixing container 1 l CAUTION! Danger of injury because of acid and/or acid residues. Don’t keep cleaning...
-
Page 21: Operating Modes
Operating modes Manual cleaning “Manual Cleaning” mode serves for removing tarnish discoloration The Electrolyte is dispensed when the button is pushed on the cleaning handle (polis- hing not possible) Current curve: AC Auto cleaning “Auto-Cleaning” mode serves for removing tarnish discoloration The electrolyte is automatically dispensed during cleaning. -
Page 22: Cleaning , Polishing / Burnishing
Add complete contents of the case containing Fronius electrolyte powder slowly to water c) Close mixing container tightly. d) Shake mixing container with water and Fronius electrolyte powder for approx. 1 min. e) Open mixing container and pour in the remaining 1/2 l of water... -
Page 23: Cleaning Procedure
Push the button on the handle to wet Cleaning proce- sufficiently the stretched cleaning dure cloth with electrolyte The first time after the reservoir has been (re)filled, it takes the electrolyte approx. 30 sec to be pumped from the reservoir to the handle Fig.7 Wet thecleaning cloth with electrolyte Applying gentle pressure, move the... -
Page 24: Printing, If Magiccleaner Is Exclusively Used For Printing
Printing, if MagicCleaner is exclusively used for prin- ting General remarks WARNING! Operating the equipment incorrectly can cause serious injury and damage. Do not use the functions described here until you have read and completely understood all of the following documents: these Operating Instructions all “Operating Instructions”... -
Page 25: Start-Up
Start-up CAUTION! Danger of damage to workpiece and cleaning electrode because of current flow. As soon as the mains cable of the MagicCleaner is connected to the mains, cleaning current may be flowing, if the program switch is positioned accordingly. Deposit handle on insulated surface! Connect up the MagicCleaner to the mains Select the Printing mode with the program switch (2) -
Page 26: Printing, If Magiccleaner Is Used For Cleaning, Polishing/Burnishing And For Printing
“Operating Instructions” for the system components, especially the “Safety rules” the safety data sheet for the cleaning and brightening electrolyte, Fronius electrolyte powder and the printing electrolyte For this application, we recommend using the “Printing set (4,100,212 - not included in MagicCleaner scope of supply). -
Page 27: Start-Up
Start-up CAUTION! Danger of damage to workpiece and cleaning electrode because of current flow. As soon as the mains cable of the MagicCleaner is connected to the mains, cleaning current may be flowing, if the program switch is positioned accordingly. Deposit handle on insulated surface! Connect up the MagicCleaner to the mains Select the “Printing“... -
Page 28: Care, Maintenance And Disposal
Care, maintenance and disposal General remarks Under normal operating conditions the MagicCleaner requires only a minimum of care and maintenance. However, it is indispensable to follow some important points to ensure the operationality of the machine for many years. WARNING! An electric shock can be fatal. Before opening up the machine: shift the mains switch into the "O"... -
Page 29: Replacing The Cleaning Electrode
Replacing the cleaning electrode Safety CAUTION! Risk of damage to the handle and cleaning electrode due to impro- per replacement of the cleaning electrode. No tools are required when replacing the cleaning electrode. Tighten the cleaning electrode by hand only when screwing it onto the handle! Preparations Switch off MagicCleaner and disconnect it from the mains Remove cleaning cloth from the cleaning electrode... -
Page 30: Fitting The Cleaning Electrode
Fitting the clea- Screw the new cleaning electrode (1) ning electrode as far as it will go into the fixing nut Now unscrew the cleaning electrode (1) by about 1 turn Fig. 10 Screwing the cleaning electrode into the fixing nut Important! Do not tighten the fixing nut yet when screwing it onto the handle, as the cleaning electrode still needs to be... -
Page 31: Spare Parts List
Ersatzteilliste Spare Parts List Liste de pièces de rechange Lista parti di ricambio Lista de repuestos Lista de peças sobresselentes Onderdelenlijst Reservdelsliste Seznam náhradních dílů Ñïèñîê çàïàñíûõ ÷àñòåé Zoznam náhradných dielov Reservdelslistan Parça Listesi Wykaz czesci zamiennych ud_fr_st_tb_00150 012014... - Page 32 MagicCleaner Stand Alone 4,075,092 MagicCleaner Stand Alone Japanese 4,075,092,360 MagicCleaner Stand Alone 100-115/230V 4,075,092,361 42,0406,0295 45,0200,0943 42,0411,8014 42,0411,8041 44,0450,0901 42,0411,8045 44,0550,0117 32,0300,7004 42,0407,0357 43,0004,0519 BE2,0200,9111 42,0411,8015 - RED 1L 42,0411,8052 - RED 3L 42,0411,8018 - BLUE 1L 32,0300,2243 43,0004,1750 42,0300,0648...
- Page 33 POS. BENENNUNG ARTICLE DENOMINATION PRINTFILZ FÜR MAGIC CLEANER PRINT- FELT FOR MAGIC CLEANER IMPRIMER FEUTRE POUR MAGIC CL. 42.0300.7030 ELEKTROLYT PRINTEN 0,5 L ELECTROLYTE PRINT 0,5L ELECTROLYTE DE IMPRIMER 0,5L 42.0411.8021 ELEKTROLYT PRINTEN 1,0 L ELECTROLYTE PRINT 1,0L ELECTROLYTE DE IMPRIMER 1,0L 42.0411.8022 PRINTFOLIE EINWEG 65X195 MM PRINT FOIL 65X195 MM...
- Page 34 Hose pack Magic Cleaner 4,045,818 40,0001,0412 - specify length 43,0002,0360 42,0300,7102 40,0001,0034 - specify length 42,0401,0879 34,0350,2095 42,0100,0420 40,0001,0314 - specify length 42,0402,0134 42,0001,2886 42,0402,0094 42,0402,0157 44,0350,1834 42,0001,2886 42,0402,0094 42,0400,1002 44,0001,1313 44,0001,1176 44,0450,1922 42,0407,0457 42,0407,0457 42,0407,0457 42,0404,0308 42,0404,0308 42,0404,0308 42,0201,0007 42,0201,0007 42,0201,0007 42,0001,5602...
- Page 35 FRONIUS INTERNATIONAL GMBH Froniusplatz 1, A-4600 Wels, Austria Tel: +43 (0)7242 241-0, Fax: +43 (0)7242 241-3940 E-Mail: sales@fronius.com www.fronius.com www.fronius.com/addresses Under http://www.fronius.com/addresses you will find all addresses of our Sales & service partners and Locations. ud_fr_st_so_00082 012011...
Need help?
Do you have a question about the MagicCleaner Stand Alone and is the answer not in the manual?
Questions and answers