Fujikura 36S Instruction Manual
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Fujikura 36S Instruction Manual

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Instruction manual
Fusion Splicer
Please read this instruction manual carefully
before operating the equipment.
Adhere to all safety instructions and
warnings contained in this manual.
Keep this manual in a safe place.
This manual is subject to change without notice.
We are not responsible for the products which are not
purchased from our authorized distributors.
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  • Page 1 Instruction manual Fusion Splicer Please read this instruction manual carefully before operating the equipment. Adhere to all safety instructions and warnings contained in this manual. Keep this manual in a safe place. This manual is subject to change without notice. We are not responsible for the products which are not purchased from our authorized distributors.
  • Page 2 Please consent beforehand. The software equipped in splicer and its related documents are protected by copyright laws and international treaty provisions as well as other intellectual property laws. Copying some or all of instruction manual without notice is forbidden. Moreover, it cannot used without permission from our company for non-individual purposes.
  • Page 3 ON. You may be prosecuted for uncertified use. ・ The latest status of the electromagnetic compliance certification is described in the product page on the Fujikura web site. Refer to “Bluetooth” section. If you have any questions, contact an authorized distributor.

  • Page 4: Table Of Contents

    Bluetooth Wireless Technology ............... 6 General information ............8 Introduction ...................... 8 New features of the 36S/37S/38S/41S ............. 9 Description of Product ..........11 Components of Splicer ................... 11 Other Necessary Items for Splicing Operation ..........12 Description and Function of Splicer ..............13 Sheet Key Operation ..................
  • Page 5 Table of Contents Splice Menu ..............49 Composition of Splice Mode ................49 Splice Mode ....................50 Select Splice Mode ..................51 Detail of the parameters in splice mode ............57 Heater Menu ..............60 Composition of the Heater Menu ..............60 Select Heater Mode ..................
  • Page 6 Table of Contents Memory Menu .............. 88 Composition of the Memory Menu ..............88 Error Message List ............90 Questions and Troubleshooting ........ 96 Power Supply ....................96 Splicing Operation ..................97 Tube-heating Operation ................. 99 Supervising ....................100 Other Functions ................... 100 Guarantee and Contact Address ......

  • Page 7: Safety Information

    The splicer has been designed for splicing Silica-based optical fibers for telecommunications. Do not attempt to use this machine for other applications. Fujikura Ltd. gives much consideration and regard to personal injury prevention. Misuse of the machine may result in electric shock, fire, and/or serious personal injury.
  • Page 8 Safety Information WARNINGS! Disconnect the AC power cord from the AC adapter inlet or the wall socket (outlet) immediately if user observes the following or if the splicer receives the following faults: • Fumes, bad smell, noise, or over-heat occurs. •...
  • Page 9 When using an AC generator with AC output voltage of AC220-240V especially, Fujikura Ltd. recommends the following measures to correct the condition.
  • Page 10 Safety Information WARNINGS! Do not touch the splicer, AC power cord and AC plugs with wet hands. This may result in electric shock. Do not operate splicer near hot objects, in hot, dusty, or humid environments, or when water-condensation is present on the splicer. This may result in electric shock, splicer malfunction, or poor splicing performance.
  • Page 11 Safety Information CAUTIONS! Follow the instructions below for handling electrodes. • Use only specified electrodes. • Install new electrodes in the correct position. • Replace the electrodes as a pair. Failure to follow the above instructions may cause abnormal arc discharge. It can result in equipment damage or degradation in splicing performance.

  • Page 12: Bluetooth ® Wireless Technology

    The signal from the 36S/37S/38S/41S may interfere with operation of medical equipment. When using the 36S/37S/38S/41S near a medical facility or in the hospital, turn the wireless communication function of the 36S/37S/38S/41S off. The signal from the 36S/37S/38S/41S may interfere with operation of the medical equipment.
  • Page 13  The wireless communication function shall be used in accordance with local electromagnetic emissions/susceptibility statutes and regulations.  Confirm certification of the 36S/37S/38S/41S is in accordance with local statutory and regulatory requirements before turning the wireless communication function ON. If you use it in the countries without the certification, you may be prosecuted.

  • Page 14: General Information

    Splice mode The 36S/37S/38S/41S has not only standard splice modes, but also automatic modes (AUTO mode). The AUTO mode consists of [SM AUTO], [MM AUTO], [NZ AUTO] , [DS AUTO] mode. When using AUTO mode, the automatic arc calibration function is enabled.

  • Page 15: New Features Of The 36S/37S/38S/41S

    36S/37S/38S/41S by heating the protection sleeve. Moreover, versatility is improved by portability. Short Length Splicing In addition to the standard splice, the 36S/37S/38S/41S is capable of making splices with a 5-mm cleave length.  A specialized tool is needed in to prepare fibers for 5-mm splices.
  • Page 16 36S/37S/38S/41S automatically adjusts the settings of the connected tools in accordance with each splice mode. To facilitate field work, the operator can change the settings of the tools with the 36S/37S/38S/41S at any time. Touch Panel Display & New designed Menu Screen The 36S/37S/38S/41S has a touch panel display and new designed menu.

  • Page 17: Description Of Product

    Standard Equipment The standard equipment of the splicer is the following. Check the equipment items mentioned of list. Standard Package List. Fusion Splicer Carrying Case [CC-36] [36S/37S/38S/41S] AC adapter Set Plate [ADC-19A] [SP-31] AC cord [ACC-**] Instruction Manual [M-41] Quick Reference Guide...

  • Page 18: Other Necessary Items For Splicing Operation

    Description of Products Other Necessary Items for Splicing Operation Tools Fiber coating UV Coating Ny Coating diameter 0.25mm 0.9mm Standard sleeve 60mm length [FP-03] 40mm length [FP-03 (L = 40)] Fiber protection sleeves Micro sleeve Micro sleeve 15mm length [FPS01-400-15] 20mm length [FPS01-900-20] Single Fiber Stripper [SS01] Fiber...

  • Page 19: Description And Function Of Splicer

    Description of Products Description and Function of Splicer structure Tube heater Illumination LED Wind Protector Clamp Clamp LCD monitor Sheet Key Electrode Objective lens Sheath Clamp Sheath Clamp V-groove Objective lens V-groove Electrode Tube heater Wind protector Protector Protector AC power port USB port 41S_Rev01...

  • Page 20: Sheet Key Operation

    Description of Products Sheet Key Operation The outline of the sheet key Illuminometer SET key Heat LED Power LED RESET key ON/OFF key UP/DOWN key HEAT key Key Indicates Key Function Symbol Key Name ON/OFF Turns power ON/OFF. Power key These arrows are used to move the cursor for navigating the menu, or to select alpha numeric text.

  • Page 21: Basic Operation

    Basic Operation Work area preparation Create a work environment for splicing, by using the splicer carrying case (open or closed), tray, and/or belt. Use a work tray Where a carrying case lid is opened, work can be started immediately. Belt attachment position The carrying case itself can be used as a working table while either open or closed.

  • Page 22: Power Supply

    Basic Operation Power Supply This section describes the procedure for using the power supply with the equipment. Splicer is operated with AC adapter (ADC-19A) or the internal battery. Use the only external AC adapter (ADC-19A) and AC Cord (ACC-**) with Splicer. AC Cord [ACC-**] AC Adapter [ADC-19A] AC Operation...
  • Page 23 Basic Operation Battery Operation Check the remaining battery capacity. If it is 20% or less before operation, splicer can only work a few times. Keep below practices to prevent battery damage.  Battery charge will gradually drain even if it is not used. If the battery discharges completely, the battery may no longer be able to be re-charged.
  • Page 24 Basic Operation How to check the battery charge Press ON/OFF key and hold it until the green LED turns on. If splicer is already equipped with the battery, turn splicer ON. Power source of "Battery" is automatically identified and the battery charge is displayed on the "READY"...
  • Page 25 Basic Operation Replace the Battery pack  When exchanging batteries, be sure to power OFF the splicer and unplug the AC power supply. The splicer or battery can be damaged if “hot swapping” is attempted. 1. Turn Off splicer. Move the lever on the battery cover toward the arrow. The lock of the battery cover is released.

  • Page 26: Turning Splicer On/Off

    Basic Operation Turning Splicer ON/OFF Turning Splicer ON Press ON/OFF key and hold it until the green LED turns on. The following warning screen is displayed.  The license message is displayed twice a month when the splicer is turned on. ...

  • Page 27: Splicer Settings Check

    Basic Operation Splicer Settings Check Composition of a READY screen Icon Name Key Function Current “Heater mode” is displayed. After selection the [Heater Heater Mode Mode] screen appears. This is HEAT key in the touch panel. Heat After selection in [READY] screen the heater operation starts. LCD Brightness After selection the [LCD Brightness] window appears.

  • Page 28: Select Of The Splice Mode

    Basic Operation Confirm the Splice mode and the Heater mode are correct before splicing the fiber. Splice Mode Select appropriate splicing mode for the specific fiber combination. Current mode is displayed on the READY screen. Heater Mode Select appropriate heating mode for the specific protection sleeve used. Current mode is displayed on the READY screen.
  • Page 29 Basic Operation Splice Mode selection How to change the splice mode Select an appropriate splice mode for type of fiber to be spliced. 1. Select Splice Mode key at [READY]. The [Splice Mode] screen appears. 2. Select the suitable splice mode in the list. 3.

  • Page 30: Select Of The Heater Mode

    Basic Operation Select of the Heater Mode Each tube-heating mode is optimized for a type of Fujikura protection sleeve. These modes can be found in database area for reference. Copy the appropriate one and paste it to the user-programmable area. The operator can edit the user-programmable modes.
  • Page 31 How to check the heater mode The current heater mode is displayed in the monitor as shown below.  When using a protection sleeve which is not made by Fujikura, please set parameters based on the specific sleeve.  When the sleeve of another company is used, the durability of a protection point cannot be warrantied.

  • Page 32: Preparation Of Fiber

    Basic Operation Preparation of fiber Cleaning optical fiber Clean optical fiber with alcohol-moistened gauze or lint-free tissue approximately 500mm from the tip. Dust and particulates from the fiber coating can enter inside the protection sleeve and might result in a future fiber break or transmission attenuation. Placing protection sleeve over fiber Place the protection sleeve over the Right side fiber.
  • Page 33 Basic Operation Fiber Cleaving with CT08 or CT50 Using Sheath Clamp 1. Lift the Lever until it stops. The blade is automatically set at the start position and is now ready to cleave the fiber. Lever 2. Set the cleaned fiber in the fiber adaptor. Check and adjust the fiber length using the scale on the adaptor.
  • Page 34 Basic Operation Using a Fiber Holder 1. Open the lid of a fiber holder and then set the fiber onto the fiber holder. 2. Adjust the positon of fiber and then close the lid of fiber holder. The position of the fiber is dependent on the fiber holder as shown below.
  • Page 35 Basic Operation 3. Detach the fiber adaptor from CT08 cleaver. Lift the Lever until it stops. The blade is automatically set at the start position and is now ready to cleave the fiber. Lever 4. Insert the Fiber holder into the cleaver. Check to ensure only bare fiber sits on the pads (not jacket or coating).
  • Page 36 Basic Operation Loading fiber into the splicer Using sheath clamp 1. Open the wind-protector and sheath clamps. 2. Place prepared fiber onto v-groove so that the fiber tip is located between the v-groove edge and tip of electrode. Fiber Electrode Electrode V-groove Take care to ensure fiber is in...
  • Page 37 Basic Operation Using Fiber Holder 1. Loosen the 3 screws and remove each sheath clamp from the splicer. Loosen 3 screws. Sheath clamp 2. Insert each Set Plate “SP-31” into the base and tighten the 3 screws. 3. Place fiber holders so that the guide pins on the stage go to guide-holes in the fiber holders.

  • Page 38: Arc Calibration

    Basic Operation Arc Calibration Atmospheric conditions such as temperature, humidity, and pressure are constantly changing, which creates variability in the arc temperature. This splicer is equipped with a temperature sensor that is used in a constant feedback monitoring control system to regulate the arc power to a constant level.
  • Page 39 Basic Operation “Good” message Arc power and splicing position calibration have successfully completed. Press RESET key to exit. Result: Good “Not Adequate” message Arc power and splicing position calibration are completed but further calibration is strongly recommended, as the change from the previous arc calibration is too large. Press SET key to perform arc calibration, or RESET key to exit (arc calibration is not completed).

  • Page 40: Splicing Procedure

    To make a good splice, the optical fiber is observed with the image processing system equipped in the 36S/37S/38S/41S. However, there are some cases when the image processing system cannot detect a faulty splice. Visual inspection with the monitor is often necessary for better splicing yield.
  • Page 41 Basic Operation 4. Cladding axis offset measurements can be displayed and after completion of arc discharge is performed to splice the fibers. 5. Estimated splice loss is displayed upon completion of splicing. Splice loss is affected by certain factors stated. These factors are taken into account to calculate, or estimate, splice loss.
  • Page 42 Basic Operation Splice loss increase: Cause and remedy Symptom Cause Remedy Axial offset Dust on v-groove or Clean v-groove and fiber clamp chip. fiber clamp chip Fiber angle Dust on v-groove or Clean v-groove and fiber clamp chip. fiber clamp chip Bad fiber end-face Check if fiber cleaver is well conditioned.

  • Page 43: Storing Splicing Results

    Basic Operation Storing splicing results Splicing results is stored in memory.  After the 2000th result is stored, 2001st splice result is written over 1st result. Storing results automatically The splice result is automatically stored in memory when RESET is selected after completion of the splice at the [Finish] screen, or when the wind protector is opened upon completion of the splice at the [Finish] screen.

  • Page 44: Fiber Proof Test

    Basic Operation Fiber Proof Test The strength of the splice point can be checked. When finished press RESET or open wind protector and fiber proof test will be performed. Removing spliced fiber 1. Open lids of wind protector and tube heater. 2.

  • Page 45: Heating Protection Sleeve

    Basic Operation Heating protection sleeve 1. Transfer fiber with protection sleeve to tube heater.  Make sure the splice point is located at the center of the protection sleeve.  Make sure the rod in the protection sleeve is placed on bottom. 2.
  • Page 46 Basic Operation When using 60mm length sleeve. The sheath clamp is optimized for the 60mm length sleeve. In case of using 60mm length sleeve, it is easy to position the center of the protection sleeve over the splice point. <Procedure> 1.

  • Page 47: Maintenance Of Splicing Quality

    Maintenance of Splicing Quality Cleaning and Checking before Splicing It is possible to maintain the performance of the splicer for a long time with proper cleaning and maintenance. Critical cleaning points and maintenance checks are described below. Cleaning V-grooves If contaminants are present in the V-grooves, proper clamping may not occur, resulting in higher splice loss.
  • Page 48 Maintenance of Splicing Quality Cleaning Fiber Clamp Chips If contaminants are present on the clamp chips, proper clamping may not occur, resulting in poor quality splices. The fiber clamp chips should be frequently inspected and periodically cleaned during normal operation. To clean the clamp chips do the following: Fiber clamp chips 1.

  • Page 49: Periodic Checking And Cleaning

    Maintenance of Splicing Quality Periodic Checking and Cleaning In order to maintain the splicing quality of the splicer, periodic inspection and cleaning are recommended. Cleaning of Objective Lens If the surface of the objective lens becomes dirty, inaccurate observation of the fiber position may occur, resulting in higher splice loss or poor splicer operation.

  • Page 50: Error Messages

    If an error occurs when attempting to rotate the blade, the Batt. LED indicator will blink red. In this case, close Lever and repeat. If same problem happens, contact a Fujikura authorized distributor. Method3: Rotate the blade manually by Blade Rotating Dial.
  • Page 51 Blade Height Dial Front view  Replace the blade after raising it 2 times, and after all 16 positions have been used.  The Cleave Blade and Arm set for CT50 is user serviceable. Contact your Fujikura distributor for details. 41S_Rev01...
  • Page 52 Maintenance of Splicing Quality Repositioning the CT08 Cleaver Blade If the cleaver does not cleave properly, rotate the blade 1/16th of a turn to replace the worn out blade position with a sharp blade position. Blade life is normally 1000 cleaves per blade position.
  • Page 53 48,000 fiber splices), it needs to be replaced. The cleaver blade is replaced by the service center. The blade of CT50/08 series user serviceable. Contact to Fujikura authorized distributor. Clamp Arm Replacment When the clamp pad is worn, it needs to be replaced.

  • Page 54: Main Menu

    Main Menu Composition of Main Menu Main Menu icon Method 1. Select [Main Menu] on the [READY] screen to get to the [Main Menu] screen. 2. Selecting various parts of the main menu screen do the following. Setting parameters Icon Name Description Splice Operation Returns to [READY] screen.

  • Page 55: Splice Menu

    Splice Menu Composition of Splice Mode Common parameters for all the modes for splicing can be set. [Splice Mode] screen appears when selecting the Splice Mode icon at [READY] screen. How to change the splice mode. 1. When selecting the listed icon at [Splice Mode] screen, the color of the icon changes to blue and the splice mode is changed.

  • Page 56: Splice Mode

    Splice Menu Splice Mode The optimal splice setting for a specific fiber combination consists of the splicing parameters listed below. In other words, the optimal splicing parameters depend on the fiber combinations, and are different from fiber to fiber. Parameters for controlling arc discharge. ...

  • Page 57: Select Splice Mode

    Splice Menu Select Splice Mode Database of splice mode Splice Mode Description This splice mode can splice the standard SM fiber (ITU-T G.652). The amount of heat applied to the fiber is calibrated in real time by SM AUTO analyzing the cladding illumination during arc discharge then adjusting The arc current accordingly.
  • Page 58 Splice Menu Database of splice mode Splice Mode Description For splicing standard Single-mode fiber (ITU-T G652). The MFD is 9 to 10 um at wavelength of 1310 nm. Automatic arc calibration doesn’t work in this splice mode. For splicing Non-zero dispersion-shifted fiber (ITU-T G655). The MFD is 9 to 10 um at wavelength of 1550 nm.
  • Page 59 Splice Menu Database of splice mode (FAST) Splice Mode Description For splicing standard Single-mode fiber (ITU-T G652). The MFD is 9 to 10 um at wavelength of 1310 nm. SM FAST Automatic arc calibration doesn’t work in this splice mode. Execute [Arc Calibration] before splicing.
  • Page 60 Splice Menu Editing splice modes Splicing parameters in each splice mode can be modified. Arc power and Arc time are considered the two most vital parameters. To edit parameters follow the steps below: 1. Select the icon in the [Splice Mode] screen, to show the splice mode. 2.
  • Page 61 Splice Menu Initializing edited parameters Edited parameters can easily be initialized to their preset parameters by performing the following procedure: 1. Press icon. 2. Enter the [Fundamental Settings] screen. 3. Select Fiber Type icon and select the same Fiber Type. 4.
  • Page 62 Splice Menu Creating or deleting splice modes How to create a splice mode There are necessary splice modes stored when the splicer is first delivered, and all the other modes are displayed [BLANK]. Follow the steps below to add a splice mode: 1.

  • Page 63: Detail Of The Parameters In Splice Mode

    Splice Menu Detail of the parameters in splice mode AUTO mode: [SM AUTO] ], [MM AUTO] ], [NZ AUTO] ], [DS AUTO] [AUTO SM/NZ/DS] Below is a list of Splicing parameters for AUTO modes Only a limited number of parameters listed below are displayed for AUTO modes to simplify the operation.
  • Page 64 Splice Menu Standard modes: [SM], [NZ], [DS], [MM] Splicing parameters: standard modes In other splice modes in the user-selectable database, the user can select from a series of factory-set splicing modes for various splicing combinations. Below are the descriptions of the various parameters used in these modes. Parameter Description Fundamental Settings...
  • Page 65 Splice Menu A continuation of edit parameter list Parameter Description Tapering Splice loss is sometimes improved when the fiber is tapered (pulled) during Taper Splice arc discharge to make the splice thinner. This sets taper function "ON". The following three parameters determine the taper shape. Sets the taper wait time from the end of fiber stuffing until the start of Taper Wait tapering.

  • Page 66: Heater Menu

    2. Select the RESET icon to return to the [READY] screen.  When using a non-Fujikura protection sleeve, please set up parameters in separate heater modes.  When using a non-Fujikura protection sleeve, the splice protection quality cannot be guaranteed.

  • Page 67: Select Heater Mode

    Heater Menu Select Heater Mode Each tube-heating mode is optimized for a type of Fujikura protection sleeve. These modes can be found in the database area for reference. Copy the appropriate one and paste it to the user-programmable area. The operator can edit the user-programmable modes.
  • Page 68 Heater Menu Referring to or Editing Heater Mode Tube-heating conditions stored in heater mode can be edited or changed. 1. Select the icon in the [Heater Mode] menu, to show the heater mode. 2. The category is displayed in left side. The parameters included in the category are displayed in the right side.
  • Page 69 Heater Menu Initialization edited parameters Edited parameters can easily be initialized to their preset parameters by performing the following procedure: 1. Press icon. 2. Enter the [Fundamental Settings] screen. 3. Press Sleeve Type icon and select the same Sleeve Type. 4.
  • Page 70 Heater Menu Creating or deleting heater modes How to create heater mode There are necessary heater modes stored when the splicer is first delivered, and all the other modes are displayed [BLANK]. Follow the steps below to add a heater mode: 1.

  • Page 71: Detail Of The Parameters In Heater Mode

    It can be used for connectors from other companies by lifting the rubber plate up as shown below figure which facilitates performance of the heating operation. When using Fujikura Fuse Connect, removal of the clamp is unnecessary. Heating heat-shrink tubing can be done in the usual manner although the sleeve position may need to be shifted prior to heating.

  • Page 72: Splice Settings Menu

    Splice Settings Menu Composition of the Splice Settings Menu Common parameters for all splice modes can be set. [Splice Settings] screen appears when selecting the Splice Settings icon at [READY] screen. How to change the settings 1. The category is displayed in left side. The parameters included in the category are displayed in the right side.

  • Page 73: Splice Settings Parameter Detail

    Splice Settings Menu Splice Settings parameter detail The Splice Settings parameters are described below: Splice Settings parameter list Parameter Description Fundamental Settings If “Pause” is set to "ON", the splicing operation pauses after fiber Pause alignment is completed. Auto Start Trigger Select of "ON", and "OFF"...

  • Page 74: Maintenance Menu

    Maintenance Menu Composition of the Maintenance Menu Common parameters for all the modes for Maintenance Menu can be set. [Maintenance Menu] screen appears when selecting the Maintenance Menu icon at the [READY] screen. Detail of the Maintenance Menu The parameters in the Maintenance Menu are listed below: Maintenance parameter list Parameter Description...

  • Page 75: Arc Calibration

    Maintenance Menu Arc Calibration Atmospheric conditions such as temperature, humidity, and pressure are constantly changing, which creates variability in the arc temperature. This splicer is equipped with a temperature sensor that is used in a constant feedback monitoring control system to regulate the arc power to a constant level.
  • Page 76 Maintenance Menu “Good” message Arc power and splicing position calibration have successfully completed. Press RESET key to exit. Result: Good “Not Adequate” message Arc power and splicing position calibration are completed but further calibration is strongly recommended, as the change from the previous arc calibration is too large. Press SET key to perform arc calibration, or RESET key (arc calibration is not completed).

  • Page 77: Diagnostic Test

    Maintenance Menu Diagnostic Test The 36S/37S/38S/41S has a built in diagnostic test feature that allows the operator to perform a simple one step evaluation of splicer performance covering several different critical variables. Perform this function in the event of splicer operation trouble.

  • Page 78: Dust Check

    Maintenance Menu Dust Check The splicer observes fibers through image processing. Dust or contaminants on the cameras and lenses may interfere with normal observation of fibers and degrade splice quality. This function checks the optical path for the presence or absence of contaminants and judges whether they will reduce splice quality..

  • Page 79: Replace Electrodes

    Maintenance Menu Replace Electrodes When the number of arc discharges reaches the setting value, a message prompting to replace the electrodes is displayed immediately after turning on the power. Using the worn electrodes will result in greater splice loss and reduced splice strength. Replacement Procedure 1.

  • Page 80: Stabilize Electrodes

    Maintenance Menu Stabilize Electrodes In the event of sudden change in environmental conditions, etc., the arc power may become unstable, resulting in higher splice loss. This is especially likely to happen when the splicer is moved from lower elevations to higher elevations. Over time the arc power will eventually stabilize, however this process can be expedited by stabilizing the electrodes.

  • Page 81: Clear Cleaver Counter

    Maintenance Menu Clear Cleaver Counter This function resets the number of cleaves stored in [Cleaver Counter]. 1. Select the Clear Cleaver Counter icon. 2. When the confirmation screen “Is it OK to clear?” appears, select “OK” key to clear. Parameter Descriptions The number of times of cleave is Cleave Count...

  • Page 82: Maintenance Info

    Maintenance Menu Maintenance Info The maintenance information is displayed in the Maintenance Info screen. When selecting [Maintenance Info], the following information is displayed: Parameter Description Serial Num. Displays the serial number of the splicer. Version Displays the software version. Displays the number of arc discharges since electrode replacement. Arc Count Performing the function [Replace Electrodes] or [Clear Arc Count] resets this parameter to zero.

  • Page 83: Other Settings Menu

    Other Settings Menu Composition of the Other Settings Menu Common parameters for all the modes for Other Settings Menu can be set in this menu. Select the Other Settings icon at [READY] screen to enter this menu. Detail of the Other Settings Menu The parameters in the Other Settings Menu are listed below: List of the Other settings Parameter...

  • Page 84: Machine Settings

    Other Settings Menu Machine Settings Basic operation and maintenance parameters can be changed in this menu. The list of warning and maintenance parameters in this menu follow: Parameter Description Basic Settings Select the language displayed on the screen. Language The language that can be displayed is controlled by the software version and region code.
  • Page 85 Other Settings Menu A continuation of other settings parameter list Parameter Description Power On Option Sets the message to be displayed when the power is turned on. Opening Title1 Max. number of characters : 15 (Opening Title1) Opening Title2 15 (Opening Title2) Quick Boot If set to “ON”, the splicer boots up quickly.

  • Page 86: Supervisor Settings

    Other Settings Menu Supervisor Settings Used by an Administrator to limit operators from selecting or changing certain functions. The list of Supervisor Settings parameters in this menu follow: Parameter Description Calendar Calendar Sets the date and time in the calendar. Password Setting Sets a password to access the [Supervisor Settings] menus.
  • Page 87 Other Settings Menu About "Boot Password Variation" "Boot Password Variation" This parameter determines whether the boot password variation function is utilized or not. The default setting is "OFF". "Boot Password 1"..."Boot Password 12" Initial default password settings are all "0". "Boot Password Lock From 1"..."Boot Password Lock From 12"...

  • Page 88: Menu Lock Settings

    Other Settings Menu Menu Lock Settings Used by Administrator to limit operator from selecting or changing certain functions. The list of Menu Lock Settings parameters in this menu follow: Parameter Descriptions Password Setting Sets a password to access the [Menu Lock Password] menus. Maximum Characters: 9 Menu Lock Password At the time of shipment from factory, the password is set to “0”.
  • Page 89 Other Settings Menu A continuation of edit parameter list Parameter Descriptions Cleaver Setting to “Disable” prevents unauthorized changing of the Cleaver Settings [Cleaver Settings] menu. Maintenance Menu Replace Electrodes Stabilize Electrodes Clear Arc Count Setting to “Disable” prevents unauthorized changing of Clear Cleaver Counter various maintenance parameters.

  • Page 90: Bluetooth Menu

    Other Settings Menu Bluetooth Menu This function configures wireless communications with the CT50 cleaver. Parameter Description Splicer Turns splicer wireless communications ON/OFF. Turns the wireless connection with the Cleaver CT50 ON/OFF. Cleaver When ON, the “Cleaver” window appears in Ready screen. Indicates the status of the wireless connection.

  • Page 91: Checking The Wireless Connection Status

    Other Settings Menu Checking the wireless connection status Splicer Wireless communication function When the [Splicer] in Bluetooth menu is set “ON”, the wireless communication sign appears at the upper right corner. Wireless window and information 1. Turn [Cleaver] in the “Bluetooth menu” ON, the wireless setting window appears in READY screen.

  • Page 92: Connecting To The Cleaver

    Other Settings Menu Connecting to the cleaver Re-connection Once the wireless connection is made between the splicer and the cleaver, the splicer will automatically connect with the cleaver in the future. 1. Turn the splicer “ON”. 2. Turn [Splicer] and [Cleaver] in Bluetooth menu “ON”. The splicer automatically attempts to connect wirelessly with the stripper it connected to most recently.

  • Page 93: Cleaver Setting

    Other Settings Menu Cleaver Setting This selects the CT50 unit for parameter changes. List of the Cleaver Settings Parameter Description Blade Setting Show cleaving counts at all blade positions of the cleaver. (48 Blade Position positions) Select the position want to change. Then the cleaver blade rotates automatically.

  • Page 94: Memory Menu

    Memory Menu Composition of the Memory Menu This splicer stores up to 10,000 splice results. Contents of data stored are different depending on the splice mode. Review, editing, and deletion of splice results Splicing results stored in the memory can be displayed. Comments can be added or edited. Display and edit of splice result data 1.
  • Page 95 Memory Menu Camera Image This function is used to store the fiber image after splice or error occurred. A total of 100images can be stored. How to store the Camera Image Data Select [No Image] part to a specific memory number. The fiber image data is stored. ...

  • Page 96: Error Message List

    Error Message List Press SET when an error is shown on the monitor. The [HELP] screen displays the following. When one of the errors listed below occurs, the splicer will repeat the alignment process when the operator presses the SET key: ･...
  • Page 97 Error Message List Error Reason Solution Message L-Too Long Fiber ･ The cleave length (bare ･ Confirm the position of the stripped fiber end on R-Too Long fiber part) is too long. the fiber cleaver. Check the cleave length. Fiber ･...
  • Page 98 Error Message List Error Reason Solution Message ･The fiber is not set ZL Motor ･Press RESET key, and set the fiber again to correctly at the bottom Overrun of the V-groove. The seat it correctly at the bottom of the V-groove. (Forward) fiber is not located in the ･Confirm the setting position of the stripped fiber...
  • Page 99 Error Message List Error Reason Solution Message ･Assure the electrodes are in proper position. No Arc ･Arc Discharge did ･Replace the electrodes. Discharge not occur. ･Consult the authorized distributor. ･Bad fiber ･Check the condition of the fiber cleaver. If the blade is Large end-face.
  • Page 100 Error Message List Error Reason Solution Message ･Dust or dirt on the fiber surface results in bad splice loss and low tensile strength. ･Clean the fiber surface sufficiently. ･Insufficient fiber cleaning. ･Do not clean the fiber after cleaving to prevent dust on the fiber end-face.
  • Page 101 Error Message List Error Message Reason Solution ･Clean the objective lenses by referring see There is dust after ･Dirt or dust exists in section [Cleaning of Objective Lens]. executing Dust optical path. ･When the above processes cannot remove the Check function dirt or dust, consult the authorized distributor.

  • Page 102: Questions And Troubleshooting

    Questions and Troubleshooting Power Supply (1) Power does not turn on when pressing ON/OFF key ･The battery may not be charged. Charge the battery. (2) Power does not turn off when pressing ON/OFF key ･Press and hold the key until the LED color changes from green to red. (3) Few splices can be made with a fully charged battery pack ･If the power saving function is not enabled, battery power degrades quicker.

  • Page 103: Splicing Operation

    Questions and Troubleshooting Splicing Operation (1) Error message appears on monitor ･Refer to [Error Message List] function. (2) Inconsistent splice loss / High splice loss ･Clean the V-grooves, fiber clamps, wind protector mirrors, and objective lenses. ･Replace the electrodes. ･ Refer to the “High Estimated Loss” error message section in the [Error Message List]. ･If the fiber has curl or bend memory, position the fiber so the crown (curve) of the memory is turned downward.
  • Page 104 Questions and Troubleshooting (7) Error message can be over-ridden ･See Section [Splice Settings] to prevent error message override. (8) Unable to change Arc Power and Arc Time ･The settings cannot be changed in AUTO modes. ･If using the “Other Mode”, the Arc Power and Arc Time may be locked by administrator, preventing them from being changed.

  • Page 105: Tube-Heating Operation

    Questions and Troubleshooting Tube-heating Operation (1) Fiber protection sleeve does not shrink completely ･Extend the heating time. Refer to [Heater Mode]. (2) Heater LED on panel keyboard blinks ･Pressing the HEAT key during heating causes the LED to blink. The tube heater is turned off if the HEAT key is pressed again.

  • Page 106: Supervising

    Bluetooth SIG, Inc. This logo and words appearing in this manual are trademarks or registered trademarks of their respective owners. Any use of such marks by Fujikura Ltd is under license. 41S_Rev01...

  • Page 107: Guarantee And Contact Address

    If the product fails due to defects or workmanship within the warranty period stipulated by the Fujikura-authorized distributor, they will repair it free of charge. Please ask the authorized distributor. However, note that repairs will be charged for the following regardless of the warranty period: (1) Failure due to natural disaster.

  • Page 108: Contact Address

    Guarantee and Contact Address Contact Address Inquiries concerning products should be made to the authorized distributor or one of the following: Fujikura Europe Ltd. C51 Barwell Business Park Leatherhead Road, Chessington, Surrey KT9 2NY Tel. +44-20-8240-2000 (Service: +44-20-8240-2020) Fax. +44-20-8240-2010 (Service: +44-20-8240-2029) URL https://www.fujikura.co.uk...

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