Pinion C-Line C1.12 Owner's Manual
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Pinion C-Line C1.12 Owner's Manual

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Summary of Contents for Pinion C-Line C1.12

  • Page 1 Owner's manual...
  • Page 2 © Pinion GmbH 2018 All rights reserved Printed in Germany 08-2018 Inhalt: www.technische-redaktion.de www.pinion.eu...

  • Page 3: Table Of Contents

    InstallatIon work symbOls............installing rOtary shiFter ...... warning instructiOns ....... installing Or replacing shiFting cables ........FOrewOrd ............ installing piniOn chain tensiOner ..teChnICal data adjusting chain tensiOn develOpment..........(piniOn chain tensiOner) ......tightening tOrques ........exchanging pulleys (piniOn chain tensiOner) ......

  • Page 4: Introduction Symbols

    • • instructions with this indication only relate to the corresponding type of your C1.12 pinion gearbox. the play button draws your attention to a pinion video on the topic at www.pinion.eu https://pinion.eu/en/service-videos/. For direct access scan the qr code – see , page 32.

  • Page 5: Foreword

    – made in germany. this owner's manual is a part of your pinion product and contains information on how to operate, adjust, install and maintain your product safely. read this manual carefully before using your pinion product. always observe and follow all instruc- tions in this manual –...

  • Page 6: Technical Data

    1.82 0.95 ratio in 1 gear if the pinion spider is used, the chain line or beltline is defined by the contact surface 0.30 0.32 ratio in the fastest gear (52 mm) of the spider and the dimension/geometry of the chain ring or the belt ml (oz) 60 (2.0) / pinion...

  • Page 7: Tightening Torques

    Crank clamp screws you can find a convenient program for calculating your individual ratio 40 (354) Chain ring lock ring as well as the development values of other types of pinion gearbox at 1.5 (13) Cable box retaining screws https://pinion.eu.

  • Page 8: Intended Use

    For a list of pinion dealers and specialist work- • · for use with a single-gear rear freewheel rear hub without a back pedal brake*.
  • Page 9 For direct access scan the qr code – see overvIew of dealers page 32. do not ride with your pinion gearbox below -20 °c (-4 °F) or above 40 °c (104 °F) Î – ambient temperature. Incorrect riding behaviour or improper equipment may cause accidents.

  • Page 10: On The Road

    1000 km of cycling. Following that, the gearbox will run more smoothly – with slick shifting operations. any roughness present in the drive or when shifting gear is normal when your pinion gearbox is new, and is nothing to be concerned about! before every rIde Component failure may cause accidents.

  • Page 11: Shifting Correctly

    on the road shIftIng CorreCtly ( 1 ) the mark on the rotary shifter cover indicates the selected gear. you can shift through several gears with one movement (e.g. from 06 to 02). you can shift at a standstill or with the crank rotating backwards and this protects the gearbox.

  • Page 12: Maintenance

    Irreparable damage to the gearbox housing or leakage. never tighten or loosen gearbox housing screws. ( fig. 7 ) Î – gearbox housing screws are exclusively allowed to be moved in a specialist workshop authorised Î – by pinion, or by pinion itself.
  • Page 13 Î  sive play, loud running noises) – replace pulleys if necessary – see , page 26. exChangIng Pulleys (PInIon ChaIn tensIoner) check for wear on shifting cables, shifting cable outer sleeves, chain/belt, chain  Î Î ring and sprocket or belt sprockets, renew if necessary.

  • Page 14: Adjusting Shifting

    MaIntenanCe adjustIng shIftIng your pinion gearbox is correctly adjusted if the shifting operation is performed imme- diately (cable tension), all gears can be selected with minimum force (cable tension) and the display on the rotary shifter matches the selected gear (synchronization).

  • Page 15: Oil Change

    – never dispose of waste in the sewage system or in the ground. every 10 000 km (6 200 miles) or 1× each year, the oil in your pinion gearbox must be changed.

  • Page 16: Installation Work

    Incorrectly mounted handlebar can fail and cause an accident. always follow the manufacturer's directions for carbon handlebars. Î – the pinion rotary shifter housing is generally correctly positioned with the adjusting screws ( 1 ) for the shifting cable pointing down and slightly forward – i.e. in the 4–5 o'clock direction.

  • Page 17: Installing Or Replacing Shifting Cables

    shaft.
  • Page 18 InstallatIon work ( 6 ) remove the cable box cover – do so by prying it off carefully in the area of the lugs using a Î Î flat-blade screwdriver. unscrew and remove the retaining screws 2,5 mm ( 7 ) of the cable box –...
  • Page 19 InstallatIon work hold crank and chain ring in position. Î Î ( 10 ) rotate sun gear clockwise to the stop with a 3 mm allen wrench. Î Î gear is engaged. • • CLICK – CLICK – … STOPP! insert new shifting cables through the holes in the cable pulley.
  • Page 20 InstallatIon work Correctly wound up shifting cables will not cross over one another at any point! wind left shifting cable (output 1.) onto cable pulley – 1 ¼ turns. Î Î wind right shifting cable (output 2.) onto cable pulley – ¼ turn. Î...
  • Page 21 InstallatIon work ( 11 ) make sure that marks on cable pulley and cable box ring line up. Î Î cable pulley is located in the position for 1 gear. • • right shifting cable (output 2.) projects about 15 cm further out of the cable box ring. •...
  • Page 22 InstallatIon work damage to the shifting cable liner. carefully guide shifting cables through the shifting cable liners. Î – remove shifting cable liners first if necessary and guide back in together with the shifting cable. Î – switch rotary shifter to position 01. Î...
  • Page 23 InstallatIon work ( 1 ) pull bit out of the rotary shifter cover if necessary and insert it into its seat inside the rotary Î Î shifter. hook rotary shifter cover ( 3 ) in at top and put on. Î...

  • Page 24: Installing Pinion Chain Tensioner

    position.

  • Page 25: Adjusting Chain Tension

    InstallatIon work adjustIng ChaIn tensIon (PInIon ChaIn tensIoner) if your chain frequently hits the chain stay on your bicycle frame while you are riding, it may be necessary to increase the chain tension. if the chain or cranks continue to rotate although the rear wheel freewheel is operating correctly, or if the chain tensioner rattles, it may be necessary to reduce the chain tension.

  • Page 26: Exchanging Pulleys (Pinion Chain Tensioner)

    10 N·m (89 lbf·in) max. if you need to replace the chain ring of your pinion gearbox (because of wear, different gear ratio, replacement by chain ring spider), you can order it with the required tools from one of the pinion bicycle dealers.
  • Page 27 ( 3 ) Î Î ( 4 ) screw in lock ring anticlockwise (left-hand thread!) with the pinion lock ring tool Î Î hold chain ring at the left crank. Î...

  • Page 28: Installing Cranks

    InstallatIon work InstallIng Cranks www.pinion.eu to protect the toothing ( 3 ) on the input shaft and cranks from one-sided loads, it is a good idea to remove both cranks regularly (1× a year) and to reinstall them offset by 1–2 teeth and with fresh carbon assembly paste (e.g.

  • Page 29: Chain/Toothed Belt - Length & Tension

    . Follow the manufacturer's precise information. accelerated wear of the complete drive because of skewed running. 10–15 mm make sure that the gaps between your rear hub and the chain line or beltline of your pinion Î – gearbox match – see , page 6.

  • Page 30: Installing Gearbox

    Î – gearbox housing screws are exclusively allowed to be moved in a specialist workshop authorised Î – by pinion, or by pinion itself. Incorrect installation may distort and damage the gearbox. make sure that all 4 key sleeves ( 1 ) ( fig. 37 / 38 ) are installed flat in their seats in the gearbox Î...

  • Page 31: Removing Gearbox

    InstallatIon work stainless steel screws will cause corrosion on the gearbox housing. use original pinion screws exclusively. Î – the gearbox retaining screws are allowed to be reused – providing they have been cleaned and have fresh screwlock (medium-strength) applied to them.

  • Page 32: Service Service Videos

    • · installing gearbox. www.pinion.eu if you have any questions about the technology, function, maintenance or a malfunction • · of your pinion gearbox, you will find many answers and solutions at https://pinion.eu/ removing gearbox. www.pinion.eu en/service/ in our extensive and constantly updated Faqs and troubleshooting lists.

  • Page 33: Legal Information

    behalf.

  • Page 35: Oil Change Data

    Change data the adjacent table is used for documenting oil changes on your pinion gearbox serial no.: Purchase date: gearbox. it is not essential to have oil changes performed by a specialist work- oil change date / dealer stamp...
  • Page 36 A d e I n G e r m A n y pinion gmbh i heerweg 15 a i 73770 denkendorf i info@pinion.eu...

This manual is also suitable for:

C-line c1.6C-line c1.9 xr

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