Dismantling Of Reverse Idler Assembly - Mahindra YUVRAJ 215 Service Manual

Transmission
3. Remove the breather.
4. Remove the cotter pin of the actuating disc
pull rod & remove the bolt of the pull rod.
5. Remove the pin of the tension link by
removing the cotter pin & washer with pin
mounting the tension link on the brake
housing.
6. Pull out the actuating assembly.
7. Remove the rubber boot mounting on the
brake housing.
8. Remove the friction disc.
9. Dismantling of actuating disc assembly.
a. To remove the actuating disc assembly
from the brake assembly remove the pin
connecting the pull rod & crank link by
removing the 'R' pin.
b. Remove the pull rod & actuating unit
assembly from the housing.
c. To separate the two actuating disc,
remove the 2 nos of springs holding the
disc together with the help of screw
driver or plier.
d. Remove the two discs & take out the 4
nos of Steel balls.
e Remove the crank link of each
actuating disc by removing the nut &
bolt.
10. Remove the inner friction disc.
11. Clean all the part with the help of cleaning
fluid except the friction disc & inspect all
for wear & damages. If found beyond limit
replace the same with new one.
42

Dismantling of Reverse Idler Assembly

1. Remove the grub screw retaining the
reverse idler assembly on the transmission
case with the help of 10 mm spanner.
2. Tap & remove the reverse idler assembly
with the help of mallet from the rear side
of the transmission.
3. Remove the external circlip retaining the
reverse idler gear in the reverse idler shaft
with the help of external circlip plier.
4. Remove the thrust washer.
5. Remove the reverse idler gear from the
shaft.
6. Remove the snap ring from the reverse idler
gear & remove the 2 nos of needle roller
bearing from it.
Grub
Screw
Reverse Idler
Shaft
Reverse Idler
Gear