Related Manuals for Mahindra 10 Series
Summary of Contents for Mahindra 10 Series
- Page 1 Mahindra USA, Inc. 5203 Aeropark Drive Houston, TX 77032 (281) 449-7771 www.mahindrausa.com ■ ■ ■ ■ ■...
- Page 5 DAEDONG Off-Road compression-Ignition Engine Emission Control System Warranty statement EMISSION RELATED SYSTEM DEFECT WARRANTY The warranty period shall begin on the date the engine or equipment is delivered to an ultimate purchaser. Daedong-USA INC.warrants to the ultimate purchaser and each subsequent purchaser of the certified off- road compression-ignition engine(powering off-road machines and equipment),that such engine is;...
- Page 6 This warranty covers the following emission-related parts and components. -Fuel Injection pump -Nozzle Assembly -Injection pipe -Turbocharger (if equipped) -Intake,Exhaust manifold If the failure of one of these components results in the failure of another part, both will be covered by this warranty.
- Page 7 LIMITATION The emission control system defects warranty and the emission control system performance warranty shall not apply to: -malfunctions in any part directly caused by abuse, misuse, modification, or improper adjustment (except for those done by a dealership during warranty service work), alterations, tempering connections, hi d i k) lt Improper or inadequate maintenance, neglect or use of leaded diesel or other fuels not recommended in...
- Page 8 CALIFORNIA EMISSION CONTROL WARRANTY STATEMENT YOUR WARRANTY RIGHTS AND OBLIGATIONS The California Air Resources Board and Daedong-USA, INC. are pleased to explain the emission control system warranty on your 2004 and later engine. In California, new off-road engines must be designed, built, and equipped to meet the State’s stringent anti-smog standards.
- Page 9 — Your engine is designed to operate on diesel fuel only. The use of any other fuel may result in your engine no longer operating in compliance with California’s emissions requirements. — You are responsible for initiating the warranty process. The CARB suggests that you present your off-road compression ignition engine to a Daedong-USA, INC.
- Page 10 FUEL INJECTION PUMP OR NOZZLES – Fuel injection pumps or nozzles are subject to tip wear as a result of fuel contamination. This damage can cause an increase in fuel consumption, the engine to emit black smoke, misfire or run roughly. Inspect, test, and replace if necessary. Fuel injection pumps can be tested by an authorized Daedong engine dealer.
- Page 11 FOREWARD Thank you very much for purchasing our tractor, which, we feel sure will yield, trouble free service The introduction in this manual explains the correct manner of operating, maintaining and checking the tractor to ensure long term durability tractor to ensure long-term durability. Please ensure the correct operation of the tractor as incorrect operation can cause substantial mechanical damage as well as accidents and associated injuries.
- Page 12 CONTENTS Sr. No. Description Page No. 1. Tractor Identification ------------------------------------------------------------------------------- 2. About this manual ----------------------------------------------------------------------------------- 3. Introduction & Description ------------------------------------------------------------------------- 11~13 4. Owner assistance ------------------------------------------------------------------------------------- 5. ROPS (Roll over protection structures) ----------------------------------------------------------- 15~17 6. Safety instructions, Do’s & Don’ts --------------------------------------------------------------- 18~30 7.
- Page 13 The manufacturer warrants this product and full details of the warranty are provided on a separate warranty schedule. SERVICE. Service is available from any Mahindra dealer in the country. PARTS. To obtain spare parts please contact your nearest dealer and give him/her these details...
- Page 14 Prior to delivery, The tractor was carefully inspected, both at the factory and by your Mahindra Dealer/Distributor, to ensure that it reaches you in optimum condition. To maintain this condition and ensure trouble free performance.
- Page 15 Power Take or PTO shaft. In this book the operating, maintenance and storage instructions for all models of Mahindra Diesel Tractors have been complied. This material has been prepared in detail to help you to better understand the maintenance and efficient operation of the machine.
- Page 16 A single plate dry clutch (10.83"diameter) is used on these tractors. Tractors with IPTO (Independent Power Take Off) are fitted with hydraulic Clutch Assy. The transmission Gear box has 12 forward & 12 reverse speeds of 6110. Presently, Mahindra Tractors are fitted with constant mesh type gears.
- Page 17 ■ Steering It Steering consists of a Hydrostatic Power steering system, which has a hydraulic cylinder and tandem type hydraulic pump. ■ Electrical System A 12 Volt Lead Acid Propylene Battery is used to activate the Engine through the Starter Motor and the Electrical system comprising Horn, and Head Lamp.
- Page 18 OWNER ASSISTANCE We at Mahindra and your Mahindra Dealer/Distributor want you to be completely satisfied with your investment Normally any problems with your equipment will be handled by your Dealer/Distributor’s investment. Normally any problems with your equipment will be handled by your Dealer/Distributor s Service Departments, however, misunderstanding can occur.
- Page 19 The objective of the frame or cab structure is to protect the operator in the event of a roll over and they are designed to support the entire weight of the tractor in that event. Each Mahindra ROPS frame or cab structure is designed and has been tested to meet industry and or government standards.
- Page 20 Damage of the ROPS If the tractor has rolled over or the ROPS has been damaged (such as striking an overhead object during transport), It must be replaced to provide the original protection. After an accident, check for damages to the 1.ROPS. 2.seat 3.seat belt & seat mountings. Before you operate a Tractor, replace all damaged parts.
- Page 21 Seat Adjusting Lever Fig.1 NOTE: Do not use solvents to clean the seat. Use warm water with a little detergent added. Before operating a Tractor it is important to adjust the seat to the most comfortable position & check whether it is properly locked in its position. Figure 1 identifies the seat fitted to your Tractor. FOR SLIDING SEAT To select Seat position, move Adjusting lever and slide Seat closer to or away from Dash panel and controls.
- Page 22 SAFETY INSTRUCTIONS RECOGNIZE SAFETY INFORMATION This symbol means ATTENTION! YOUR SAFETY IS INVOLVED. The message that follows the symbol contains INVOLVED. The message that follows the symbol contains important information about safety. Carefully read the message. SIGNAL WORDS. A signal word―DANGER, WARNING OR CAUTION―is used with safety alert symbols.
- Page 23 USE OF ROPS AND SEAT BELT The Roll Over Protective Structure(ROPS) has been certified to industry and/or government standards. Any damage or alternation to the ROPS, mounting hard-ware, or seat belt voids the certification and will reduce or eliminate protection for the operator in the event of a roll-over.
- Page 24 HANDLE FUEL SAFELY-AVOID FIRES Handle fuel with care; it is highly flammable. Do not refuel the Tractor while smoking or near open flame or sparks. Always stop engine before refueling Tractors. Always keep your tractor clean of accumulated grease, and debris. Always clean up spilled fuel.
- Page 25 AVOID HIGH-PRESSURE FLUIDS Escaping fluid under pressure can penetrate the skin causing serious injury. Keep hands and body away from pinholes and nozzles, which eject fluids under high pressure. If ANY fluid is injected into the skin Consult your doctor immediately injected into the skin.
- Page 26 WORK IN VENTILATED AREA Do not start the Tractor in an enclosed building unless the doors & windows are open for proper ventilation, as tractor fumes can cause sickness or death. If it is necessary to run an engine in an enclosed area remove the exhaust fumes by connecting an exhaust pipe extension remove the exhaust fumes by connecting an exhaust pipe extension.
- Page 27 SAFE OPERATION OF YOUR TRACTOR The manufacturer of your tractor has made every effort to make it as safe as is humanly possible. Beyond this point it is the responsibility of the operator to avoid accidents and we ask that you read and implement our suggestions for your safety.
- Page 28 SAFETY TIPS DURING MAINTENANCE 1. At least on a daily basis check all oil levels,. water level in the radiator and electrolyte level in the battery and perform services according to the service schedule. 2 Ensure tire pressure is uniform and the correct pressure for the job being done is maintained 2.
- Page 29 ► MOUNTING AND DEMOUNTING IMPLEMENTS (1)Ensure that all mounting and removal of implements is done on safe flat ground. Ensure no one is between the Tractor and implement and do not get under the implement to avoid accidental injuries. (2) After mounting the implement, ensure that all sway chains are correctly adjusted and, where PTO h ft PTO shafts are used that the shaft is fitted and secured correctly.
- Page 30 The following precautions are suggested to help prevent accidents. A careful operator is the best operator. Most accidents can be avoided by observing certain precautions .Read and take the following precautions before operating the Tractor to prevent accidents. Tractors should be operated only by those who are responsible and properly trained to do so.
- Page 31 On some models, the shuttle shifter lever and PTO button should also be in neutral position for completing the starting circuit. Do not bypass the safety starter switch. Consult Your Mahindra Tractor Dealer/Distributor if safety- starting switch malfunctions. 4. Avoid accidental contact with the gear shifter lever while the engine is running. Unexpected Tractor movement can result from such contact.
- Page 32 ■ Driving the tractor 1. Watch where you are going especially at row ends, on roads, around trees and low hanging obstacles. 2. To avoid upsets, drive the tractor with care and at speeds compatible with safety, especially when operating over rough ground, crossing ditches or slopes, and when turning at corners. 3 Lock the tractor brake pedals together when transporting on roads to provide proper wheel 3.
- Page 33 DO’S AND DON’T’S DO’S-For Better performance DO-Ensure that safety shields are in place and in good condition. DO-Read all operating instructions before commencing to operate Tractor. DO-Carry out all maintenance tasks without fail. DO-Keep the air cleaner clean. DO -Ensure that the correct grade of lubricating oils is used and that they are replenished and changed in at the recommended intervals.
- Page 34 DON’T-Use the independent brakes for making turns on the highway or at high speeds. DON’T-Refuel the tractor with the engine running. DON’T-Mount or dismount from the right side of the tractor. DON’T-Tamper the hydraulic control levers’ upper limit stops. DON’T U DON’T-Use the draft control lever for lifting of implements.
- Page 35 SAFETY SIGNS (Replace all missing, damaged or illegible signs) GENERAL SAFETY INFORMATION IMPORTANT: This “General safety Information” should be kept with the machine at all times as reference data. This symbol means ATTENTION! YOUR SAFETY IS INVOLVED. The message that follows the symbol contains important information about safety. Follow recommended precautions and safe operating practice.
- Page 36 DECALS ON THE CABIN Part No.:1200-910-023-0 Part No.:1200-910-003-0 Part No.:1200-910-011-0 Part No.:1200-910-019-0 Part No.:1769-910-009-0 Part No.:1200-910-006-0 Part No.:1200-910-004-0...
- Page 37 DECALS ON THE CABIN Part No.:1220-904-122-1 Part No.:1200-910-012-0 Part No.:1200-910-015-0 Part No.:1200-910-016-0 Part No.:1200-910-016-0 Part No.:1200-910-005-0 Part No.:1200-910-024-0 Part No.:1769-910-009-0 Part No.:1200-910-011-0 Part No.:1200-910-013-0...
- Page 38 UNIVERSAL SYMBOLS Some of the universal symbols are shown below with an indication of their meaning Engine speed Engine speed Pressured Pressured- Corrosive Corrosive rev/minX100) open slowly substance ”Tortoise” Hours, Continuous Slow or recorded variable minimum Setting Engine ”Hare” fast or coolant Warning maximum...
- Page 39 Do not start the engine or attempt to drive or operate the Tractor until you are fully accustomed to all the controls. It is too late to learn once the Tractor is moving. If in doubt about any aspect of the operation of the tractor consult your Mahindra Tractor Dealer/Distributor operation of the tractor consult your Mahindra Tractor Dealer/Distributor.
- Page 40 DESCRIPTION OF TRACTOR CONTROLS INSTRUMENT AND SWITCHES ► MAIN SWITCH (KEY SWITCH) - The key can be inserted or removed [OFF] - The electric circuit is on & preheat function [ON] [START] - The starter motor is engaged. When the key is released it will return to the ON position [GLOW] - Glow plugs preheat the combustion chamber ►...
- Page 41 ► HOUR METER The hour meter consists of digits with the last digit indicating 1/10 of an hour. Symbol Illuminates when the Hour meter is operated. ► TACHOMETER This meter shows the revolutions of the engine and the PTO shafts as well as the travel speed in top gear. ►...
- Page 42 ► WARNING LIGHTS High beam lamp is operated on the combination switch. Low beam lamp is operated on the combination switch Parking brake is operated when footbrake is engaged. Parking brake is operated when footbrake is engaged. PTO monitor Lamp Shows the revolution of PTO.
- Page 43 THE PTO MONITOR LAMP on the dash panel indicates the state ■ of the PTO shaft. 1. If the monitor glows: The PTO is rotating 2. If the monitor is off: The PTO is off PTO monitor Lamp 3 If the monitor blinks: The PTO is presently stationary but will 3.
- Page 44 TRACTOR CONTROLS ► THROTTLE LEVER (HAND THROTTLE) Pulling the hand throttle towards the driver increase revolutions Pulling the hand throttle towards the driver increase revolutions. Pushing it away from the driver decreases revolutions. ► CLUTCH PEDAL When the clutch pedal is pressed on models with mechanical transmissions, drive is disengaged and the gear range and forward or reverse travel can be selected.
- Page 45 ► CLUTCH CUT- OFF ARM For the long term storage of the Tractor it is possible to latch the clutch in the disengaged position. Push the clutch down and engage the latch to hold it there. Do not attempt to start engine when this arm is being used.
- Page 46 ► SHUTTLE SHIFT LEVER This control allows shifting from forward to reverse & reverse to forward. When stationary set the lever to N for neutral ① Push the lever away from the driver engages forward. ② Pulling the lever towards the driver engages reverse ②...
- Page 47 -When starting to operate the tractor,be sure to release the parking brakes.Misuse of the brakes may cause damage to the transmission and is therefore not acceptable to Mahindra for coverage under the warranty.
- Page 48 Never use the diff lock at high speed or on the road as this can cause roll over and injury. Caution ► FRONT WHEEL DRIVE LEVER ► FRONT WHEEL DRIVE LEVER In the ON position the front wheels are engaged and in the OFF position they are disengaged.
- Page 49 PTO GEAR SELECTION LEVER Your tractor is equipped with a 1 Speed PTO to suit a range of applications and conditions. POSITION MODEL MODEL 6110 Gear Cab Always use the clutch when engaging or disengaging the PTO or changing PTO speed.
- Page 50 After finishing the work, always lower the implement to the ground and switch off the engine, Set the parking brake to avoid injuries and accidents . Warning ► DRAFT CONTROL LEVER Soil engaging implements can be set for precision work by using draft control. By mounting the lever forward.
- Page 51 EXTERIOR HYDRAULIC LEVER Move the lever up or down and hold. This will raise or lower the implement (rotavator or hydraulic plow). Detent type – Double-acting with Detent Important: -Do not hold the lever in the “pull” or “Push” position once the remote cylinder has reached the end of the stroke,.
- Page 52 To raise the Boon of Front end loader . To lower the Boon Front end loader. To rollback the bucket. To dump the bucket NOTE : The Joystick control and valve can also be used for other applications if a front end loader is not fitted.
- Page 53 OPERATING THE 3 POINT LINKAGE (TPL)
- Page 54 ► TELESCOPIC STABILIZERS ADJUSTMENT The stabilizers are intended for limiting or preventing implement side movement. There should be no clearance (Position A) during implement transport and when working with grades, rollers mowers, seeders, drills and similar implements. However, a slight play is necessary (Position B) when working with ploughs, harrows, ditchers, cultivators and the like: As when working with “draft control”.
- Page 55 ► ADJUSTMENT OF THE LIFT LINK ON THE LOWER LINK For different applications change the position of the lift rod on the lower links as shown and insert the pin in the direction of the arrow. Only use drawbar to tow and keep the 3 point linkage in raised position when towing with the drawbar.
- Page 56 DRIVING THE TRACTOR STARTING THE ENGINE Before starting the engine carry out the pre-operational checks as set out on page 23. (1) Sit on the driver seat (1) Sit on the driver seat (2) Apply the footbrake. (3) Put the hydraulic lever in the down position. (4) Push down the clutch to activate the safety-starting switch.
- Page 57 WARMING UP When starting the engine allow it to warm up to operating temperature by allowing it to idle 5-10 minutes to ensure full lubrication and operating temperature. Failure to do so can shorten engine life substantially. ► WARMING UP IN COLD WEATHER Cold weather will change the viscosity of the oil, resulting in a reduced oil pumping capacity, which can cause damage to the engine if it is not warmed up correctly.
- Page 58 Do not ”ride” the clutch to control speed, use a lower gear. Do not travel with your foot on the clutch pedal. Caution Always connect the brake pedals when traveling on the road. Never tow anything except with the drawbar. Do not tow loads which are too large for the tractor’s capacity to brake effectively especially in hilly terrain.
- Page 59 UPHILL STARTS ON A STEEP SLOPE With the pedals connected together push down on the brake pedals and push down the clutch. Set all gear levers to low and the throttle to medium engine speed. Release the clutch and as it engages release the brake pedals. Adjust the throttle to the required speed.
- Page 60 ► FUEL GAUGE. To avoid excessive condensation in the fuel tank, refill at the end of each day’s work and ensure during the day that it does not drop to a low level where the fuel system will require bleeding to expel air in the system after refilling the tank refilling the tank.
- Page 61 ► TRACK ADJUSTMENT As 6110 Gear models of Mahindra are front wheel assist, the front track can be set in The rear track can be set in as illustrated. 6110 Gear TYPE DIVISION TYRE TREAD FRONT 9.5-20 Hi Trac Lug 1546(60.9)
- Page 62 Section-B Lubrication & Maintenance This section gives full details of the service procedures necessary to maintain your Tractor at peak efficiency while the lubrication and maintenance chart provides a ready reference to these requirements.
- Page 63 CHECKS AND SERVICE PRE-START CHECKS To avoid problems, it is recommended that a range of checks be carried out daily before starting the tractor. For full details of the items and frequency please refer to the tables on page 62,63 and 64. ►...
- Page 64 ► FUEL Use the fuel gauge to check the fuel level and top off if I is too low. It is a good practice to refill the tank immediately after use to avoid condensation ► TYRE PRESSURE The air pressure used in the tires has a direct bearing on the life of the tire and its performance in the field.
- Page 65 ► STEERING Ensure that the steering wheel does not have excessive free play. ► BRAKE Ensure that the left and right brakes are adjusted correctly so they operate simultaneously. The correct free play on the brake is 1 18 1 57 in (30 40 mm) correct free play on the brake is 1.18-1.57 in (30~40 mm).
- Page 66 MAINTENANCE AND ADJUSTMENT SCHEDULE Periodicl check and service table ○ Check, Top-up or adjust ● Replace △ Clean or wash ★ Consult the service Dealer Service interval(hour meter,mark) Item Frequency Comment Every 150 hours or To correct level on the 12months after first Engine oil ○...
- Page 67 Service interval(hour meter,mark) Item Frequency Comment Trans Every 300 Every 300 mission hours or 12months ○ ● ○ ★ ● after first 50 hours Free play of clutch ○ Check daily (0.78-1.18in) pedal Free play of brake of brake Check daily h k d il (1.18-1.57in) ○...
- Page 68 Service interval(hour meter,mark) Item Frequency Comment Adjustmen t of the Ch k Check every 300 ○ ○ throttle hours pedal Replenish every Grease 50 hours each ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ (everyday in nipple dusty conditions) Loose...
- Page 69 See next page * 43ℓ(11.36 US gal) FRONT AXLE (API GL-4 Grades)Gear oil #80 or #90 MAHINDRA EP GEAR OIL SAE 80W-90 16.4ℓ(4.33 US gal) FINAL DRIVE CASE(B) (API GL-4 Grades) Gear oil #80 or #90 MAHINDRA UNIVERSAL TRACTOR FLUID...
- Page 70 ► RECOMMENDED TRANSMISSION OIL ① MAHINDRA UNIVERSAL TRACTOR FLUID Opening method of each cover STAY, HOOD ► Opening method of Hood ▶ Opening the Side cover To open, grasp the side cover, Pull the forward panel upward to separate from guide support pin (1),.
- Page 71 BLEEDING THE FUEL SYSTEM 1) Fuel filter cock 「 ON 」 2) Open the cock on the fuel injection pump 3) Fill the tank with fuel and turn the ignition key to on. 4) Start the engine and allow it to run for a while 5) Close the fuel injection pump cock.
- Page 72 When changing the oil always change the filter. Always use the same oil, as using different oils or specifications can cause damage. important Dispose of the old oil as per local regulations. ► ► CHANGING THE TRANSMISSION OIL CHANGING THE TRANSMISSION OIL Remove the drain plug from bottom of the transmission and drain the oil.
- Page 73 ► CHANGING OIL IN THE FRONT AXLE 1. Drain the oil from the center diff plug and the drain plug in each drive. 2. Replace and tighten all drain plugs. 3.Remove the top plug (Vent plug) from each final drive to vent air from final drives.
- Page 74 ► FUEL FILTER The fuel filter/water separator (if equipped) is not usually supplied by Perkins. The following test describes a typical fuel filter/water separator. Refer to the OEM information for further Information on the fuel filter/water separator. Turn the fuel supply valve (if equipped) to the OFF position before performing this maintenance.
- Page 75 Never use petrol (gasoline) thinner or similar inflammable material to wash the primary fuel filter. Important After replacing the filter always bleed the system. ► HYDRAULIC OIL FILTER AND ENGINE OIL FILTER CARTRIDGE Remove the filter with a filter wrench. To replace, apply oil or grease on the seal, fit by hand until seal contacts bare, then turn it 2/3 turn further to tighten it and check for leaks.
- Page 76 Do not remove the radiator cap on a hot engine. Allow the engine to cool down and then turn the cap slowly to ensure, that there is no excessive pressure in the radiator. Caution Serious burns, can result from the contents of pressurized, hot radiators. Allow the engine to cool down completely before opening radiator.
- Page 77 GREASING THE TRACTOR Grease the tractor according to the service schedule (page 63, 64 and 65). Ensure that grease nipples are cleaned well before any attempt is made to grease them. ► ► BRAKE AREA / CLUTCH AREA PIVOT METAL Grease Nipple Grease Nipple Grease Nipple...
- Page 78 GAP ADJUSTMENT ADJUSTING THE CLUTCH Using the clutch over a period of time will increase the free play. The correct free play of the pedal is 0.78~1.18 in f th d l i 0 78 1 18 i To adjust, loosen the locknut on the turnbuckle and adjust.
- Page 79 Uneven adjustment of the left and right pedal will result in one sided braking when the pedals are connected and can cause serious accidents, especially at high speeds. Caution Double check to ensure free play is the same on both pedals. ADJUSTING THE THROTTLE LEVER If this lever is either loose or difficult to move please consult your dealer for rectification of the problem.
- Page 80 ► BATTERY MAINTENANCE Low temperatures will affect the performance of batteries so take particular care of it in winter. For long-term storage of the tractor remove the battery and keep it in a cool dry room. If it is on the tractor while stored, disconnect the negative terminal. Batteries will self discharge if left for a period of without use time.
- Page 81 Alternator Inspection Perkins recommends a scheduled inspection of the alternator. Inspect the alternator for loose connections and proper battery charging proper battery charging. Inspect the ammeter(If equipped) during engine operation in order to ensure proper battery performance and/or proper performance of the electrical system.
- Page 82 AIR CONDITIONER COMPRESSOR BELT ADJUSTMENT Check the compressor belt tension regularly and adjust If required. The tension is correct when the center of the belt is Pushed With a finger and it moves approx. 10 mm (0.39 in) as shown in the picture. (0 39 i ) To adjust the belt, loosen or tighten the nut as shown in the picture.
- Page 83 CHECKING THE WIRING HARNESS AND FUSES Loose wires make inferior connections and damaged wires can cause short circuits, fires burnt wiring or reduce efficiency of components. Replace or repair any faulty wiring or insulation. If a fuse burns out again after it has been replaced, do not replace it with wire or a high capacity fuse. , Find the cause and rectify it or get an auto electrician to do so.
- Page 84 3. MAINTENANCE For daily or short term storage Clean the tractor and remove all dirt from field work. Fill the fuel tank to avoid condensation and rust. Lower the implement to the ground Lower the implement to the ground.. Keep it in a machinery shed or, if not available cover the unit if left outside. In very cold conditions it is advisable to remove the battery and keep it inside in a warm environment.
- Page 85 Section - C CABIN The cab fully conforms to the international standard as far as safety and soundproofing are concerned. b f ll t th i t l t d d It can be provided with a ventilation, heating and air-conditioning system. It is available in the following version.: ●...
- Page 86 Remember that steering, braking and operational performances are highly influenced by the implements mounted, the trailers transported and the ballasts applied to the tractor. When transporting heavy loads (exceeding the weight of the tractor) reduce the speed When transporting heavy loads (exceeding the weight of the tractor) reduce the speed under 15 Km/h.
- Page 87 Working lamps (front and rear) : ■ The working lamps are located on the cab roof (two in the front and two in the rear) . They are switched on by means of the special switches on the roof console . ■...
- Page 88 VENTILATION The ventilation unit is housed in the cab ceiling. To switch it on and adjust it, turn the electrical fan switch to the desired speed. The cab becomes slightly pressurized when the ventilation system is in operation, so that the fresh air can enter only by way of the filter installed in the rear section of the cab roof.
- Page 89 ■ ■ Blower control switch Temperature control Three position rocker switch Set temperature control as required,fully clockwise for maximum cool and fully counterclockwise for heat. Temperature control ■ ■ Air con. switch it h To operate the air conditioner,the blower must be on. The blower speed temperature control and all vents must be adjusted to obtain the best cooling for the ambient temperature and dust conditions.
- Page 90 HEATING SYSTEM General description The heater is switched on and adjusted by rotating the control knob on the roof console, then switching on the blower and setting the selector to the preferred speed . To warm the cab up quickly, the knob should be rotated fully clockwise and the blower set to speed 3. The screen is demisted or defrosted by air directed through a slot vent .
- Page 91 SYSTEM CONFIGULATION 1.The heating system consists of two units: 1-Electric heater and blower unit installed behind the roof console. 2-Power supplying set, consisting of an auxiliary alternator located in front of the engine and driven by a belt directly linked to the engine pulley. d d i b l di l li k d...
- Page 92 ■ Compressor belt adjustment Check the compressor belt tension regularly and adjust if required. The correct tension is when the center of the belt is Pushed with a finger and it moves approx. 10 mm (0.39 in) as shown in the picture. To adjust the belt, loosen or tighten the nut as shown in the picture.
- Page 93 ■ Roof hatch (if equipped) Ventilation-push the latch towards the front of the tractor and then push the hatch up. Emergency Exit-Push firmly upwards to release the support struts from the lower retainer clips support struts from the lower retainer clips. ■...
- Page 94 1. Checking the air conditioning system. ①Environment friendly refrigerant : R134a 0.7∼0.85Kg. The presence of air and water in the system could jeopardize its efficiency. -The air is uselessly compressed by the compressor and no cooling effect is produced. -Moisture has a tendency rise to obstructions which prevent the cooling efficiency. Moisture has a tendency rise to obstructions which prevent the cooling efficiency ②...
- Page 95 Bubbles or foam visible Trouble shoot ● No bubble shown ●Too much of refrigerant deflate. High-pressure pipe is hot ●High pressure pipe is not abnormal abnormally. ● H.L pressure of the pressure H-L pressure of the H-L pressure of the gauge needle indicates high gauge needle indicates high Abnormal...
- Page 96 SYMPTOM CONDITION CAUSE REMEDY Air inlet clogged Remove Controlling minimum Evaporator freezing pressure Motor is normal Ventilator switch Ventilator switch Weak from Weak from Replace the switch it h damage pressure or Compressor Replace doesn’t work Motor failure Replace 2.Motor Motor is abnormal Wire cut...
- Page 97 Tractor and equipment, consult your Authorized Mahindra Dealer/ Distributor. Mahindra policy is one of continuous improvement and the right to change prices specifications or Mahindra. policy is one of continuous improvement and the right to change prices, specifications or equipment at any time without notice is reserved.
- Page 98 SPECIFICATIONS Model: 6110 Gear Cab ENGINE CLUTCH : Diaphragm Four strokes, Indirect injection, water-cooled Type Outer dia. X Inner dia. : Diesel Engine. Ф275XФ180(10.83x7.09) Model : 4B243TLW (Turbo) TRANSMISSION No. of cylinders Type : Synchro mesh Displacement : 2,435 Liters No.
- Page 99 ► MAIN SPECIFICATIONS MODEL 6110 Gear Cab Daedong Engine Maker 4B243TLW Model Water cooled 4 cycle 4 cylinder diesel Type 59/2600rpm Out put (HPL rpm) Number of Cylinder 2 435 2,435 Displacement(cc) Displacement(cc) 87X102.4 mm Bore and Stroke 22:1 Compression ratio 1-3-4-2 Firing order InDirect...
- Page 100 6110 Gear Cab MODEL Dry single disc mechanic Main Clutch Multiple wet disk 3590(141.3 inch Overall length(mm) 1817(71.5 inch) Overall width (mm) 2,520 (99.2 inch) Overall Height (mm) Wheel base (mm) 2100(83 inch) (Distance between shafts) 400 (15.7 inch) Min. Ground Clearance (mm) TYPE TYPE DIVISION...
- Page 101 Traveling Speed (Km/hour) MODEL 6110 Gear Cab Range shift Main shift Forward Reverse 1 01 1.01 1 04 1.04 1.61 1.65 2.47 2.53 3.07 3.15 3.24 3.32 5.13 5.13 5.26 5.26 7.90 8.09 9.82 10.06 10.63 10.90 16.84 17.25 25.9 26.55 32.2 33.0...
- Page 102 FUEL SAVING TIPS To save fuel & oil in your tractor, the following should always be kept in mind. A) Air cleaning system 1) Clean the air cleaner regularly so that dust does not settle down. 2) For every 50 hours & everyday in sandy/dusty conditions. (a) Clean the air cleaner filter element with compressed air.
- Page 103 E) Engine system 1) Always a use recommended grade of oil. 2) Everyday before starting the engine, check the oil level with a dipstick & refill between the minimum & maximum level. 3) Charge the engine oil Replace filter & “O” ring as & when required 3) Charge the engine oil, Replace filter &...
- Page 104 FAULT TRACING SYMPTOM CAUSE REMEDY Turning the main switch Clutch not pushed in Push the clutch in will not operate the starter Battery flat Charge or replace the battery Dealer to repair or replace Switch faulty Contact dealer for repair or replace Starter operates but not Low battery...
- Page 105 SYMPTOM CAUSE REMEDY White smoke from the Oil level too high Reduce to correct quantity exhaust Shortage of or faulty fuel Contact dealer for repair Reduced performance of The injectors are clogged, Contact dealer for repair the engine the engine carbon coated and sticking carbon coated and sticking Low compression...
- Page 106 SYMPTOM CAUSE REMEDY Incorrect adjustment Adjust to correct free play The clutch slips Worn or burnt lining Contact dealer for repair The clutch does not Incorrect adjustment Adjust to correct free play disengage Rusty clutch lining l t h li i C t t d l f Contact dealer for repair Incorrect free play Worn...
- Page 107 SYMPTOM CAUSE REMEDY Steering wheel shaking Wrong toe-in Adjust toe-in Unequal tire pressure Inflate both to correct pressure Loose component Tighten or replace if worn Excessive play in the Worn steering shaft Contact dealer for repair steering Worn components Contact dealer for repair Flat battery Faulty wiring Repair,reconnect or tighten as...
- Page 108 6110(5010) Gear Cab TYPE WIRING DIAGRAM (A3)
- Page 109 6110(5010)Gear Cab ELECTRIC SYSTEM DIAGRAM...
- Page 110 6110(5010) Gear Cab WIRING DIAGRAM (1)
- Page 111 6110(5010) Gear CABIN WIRING DIAGRAM (2)
- Page 112 6110(5010) Gear CABIN WIRING DIAGRAM (3)
- Page 113 ▶Drawing for fixing position of the fuse ▶Wiring diagram of the electric instrument 1. PANEL 2. LIGHT, HORN 3. WORKING LIGHT 4. STOP LAMP 5. TURN SIGNAL 6. CONTROLER 7. ENGINE STOP 8. FUEL PUMP 9. COUPLER 10. AUTO ROLLING 11.
- Page 114 ◎ 6110 Gear POWER TRAIN...
- Page 115 TRACTOR HISTORY CARD NATURE OF PARTS W/CLAIM NO. REMARK DATE CARD NO. REPLACEMENT AND DATE DEFECT...
- Page 116 SERVICE RECORD DATE TRACTOR HOURS NATURE/TYPE OF REPAIR/SERVICE CARRIED OUT...
- Page 117 DAILY OPERATION LOG MACHINE HOURS FUEL ENGINE OIL REMARK DATE DONE CONSUMPTION TOPPED UP START...
- Page 118 PART REPLACEMENT RECORD PART PART DATE DESCRIPTIO Q’TY COST DATE Q’TY COST DESCRIPTION...
- Page 120 6110 Gear Cab Operator’s Manual For Tractors Code No. 1261-940-001-0 Printed in June. 2012 1st Edition...
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