Related Manuals for ELGi TS Series
Summary of Contents for ELGi TS Series
- Page 1 TS Series TS05 to TS15 Two-Stage Reciprocating Air Compressor OPERATION AND MAINTENANCE MANUAL...
- Page 2 FAX: 704-944-8338 www.elgi.us Please include the unit serial number located on the control panel with all inquiries. Elgi reserves the right to make changes and improvements to update products sold previously without notice or obligation. Issue Date: August 17, 2017...
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Page 3: Table Of Contents
TS Series Table of Contents Safety Precautions 1.0 General Information 2.0 Installation 2.1 Inspection Upon Receiving 2.2 Handling 2.3 Location 2.4 Space Requirements 2.5 Wiring 3.0 Control Panel 3.1 Wiring Schematics 4.0 Initial startup 5.0 Maintenance 5.1 Pressure Switch Adjustment 6.0 Trouble Shooting... -
Page 4: Safety Precautions
TS Series Safety Precautions Pressurized air from the system may cause personnel injury or property damage if the unit is improp- erly operated or maintained. The operator should have carefully read and become familiar with the contents of this manual before installing, wiring, starting, operating, adjusting and maintaining the system. -
Page 5: General Information
TS Series 1.0 General Information System Configurations The Reciprocating Air systems are tank mounted units. All consist of at least one compressor, one motor, integral pre-wired control panel and air receiver. The complete package is pre-wired, pre- piped, and assembled. -
Page 6: Installation
TS Series 2.0 Installation 2.1 Inspection upon Receiving The Reciprocating Air system should be carefully inspected upon delivery. Any damage by the carri- er should be noted on the delivery receipt, especially if the system will not be immediately uncrated and installed. -
Page 7: Wiring
TS Series 2.0 Installation (Continued) 2.5 Wiring WARNING! BE SURE TO DISCONNECT ALL ELECTRICAL POWER TO THE COMPRESSOR SYSTEM BE- FORE PERFORMING ANY ELECTRICAL PROCEDURES. Refer to the electrical diagram provided with the unit before starting any installation or maintenance work. Do not operate compressor on a voltage other than the voltage specified on the compressor nameplate. -
Page 8: Control Panel
TS Series 3.0 Control Panel Motor Starter (see chart) Off-On Switch 54-17-009 Motor Overload (see chart) 5 HP 208/3/60 230/3/60 460/3/60 Starter 30-03-408 30-03-417 30-03-036 Overload Relay 30-03-207 30-03-206 30-03-204 5 HP 208/1/60 230/1/60 Starter 30-03-410 30-03-420 Overload Relay 30-03-008 30-03-208 7.5 HP... -
Page 9: Wiring Schematics
TS Series 3.0 Control Panel 3.1 Wiring Schematics Single Phase Compressors Three Phase Compressors... -
Page 10: Initial Startup
TS Series 4.0 Initial Startup Check for correct direction of rotation of compressor by momentarily turning the Off-On switch to the “On” position and observing rotation. WARNING: DO NOT RUN THE COMPRESSOR BACKWARDS! Rotation direction arrows are located on the belt guard (rotation is clockwise, facing the compressor pulley). - Page 11 TS Series 5.0 Maintenance (continued) Frequency Maintenance Required a) Inspect valves b) Check piping for leaks c) Inspect check valve d) Change inlet filter element 1000 Hours or 3 Months e) Change breather valve f) Check pressure setting g) Check bolts for tightness...
- Page 12 Remove the pipe connection. Open the drain plug and drain oil from the crankcase. The permissible tightening torque values for threaded fasteners of property class 8.8 are given in • table below. Carryout the annual preventive maintenance with tune up kit through Elgi authorized dealer. • Thread size Tightening Torque lb/ft...
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Page 13: Maintenance
TS Series 5.0 Maintenance 5.1 Pressure Switch Adjustment Turn clockwise to Turn clockwise to in- increase both cut-in and crease cut-out pressure cut-out pressure without affecting cut-in Note: Max pressure setting 175 PSI... -
Page 14: Troubleshooting
TS Series 6.0 Troubleshooting Problem Possible Causes Solution Compressor over heats Dirty oil Change oil Oil level low Fill correct grade of oil up to level in the oil level indicator Cylinder and cooler fins dirty Blow with compressed air or... - Page 15 TS Series 6.0 Troubleshooting (continued) Problem Possible Causes Solution Compressor knocking Loose compressor fan pulley Remove fan pulley and exam- ine keyway and key for wear. Change the key/pulley as re- quired. Worn out piston, cylinder, crank- Overhaul compressor unit. Re-...
- Page 16 TS Series 6.0 Troubleshooting (continued) Problem Possible Causes Solution Starter tripping. Single phasing. Check all the three phases are available at over load terminals and at line side of starter High Ambient Temperature. Provide proper ventilation. En- sure ambient temperature is...
- Page 17 TS Series 6.0 Troubleshooting (continued) Problem Possible Causes Solution Motor Faulty Frequent start stop. Check the starts and stops per hour. Should be less than 10 times per hour. If not increase receiver volume. Defective winding Replace motor...
- Page 18 TS Series 7.0 Replacement Parts - TS05 Compressor Drive Belt Discharge Safety Valve Check Valve Filter Element Tank Safety Valve Motor Pressure Pressure Switch Gauge Description Part Number Compressor 5 HP (X021151) 01-01-500 Compressor 5 HP (X020758E) 01-01-502 Filter Element (Metal Canister)
- Page 19 TS Series 7.1 Replacement Pump Parts - TS05...
- Page 20 TS Series 7.1 Replacement Pump Parts - TS05 Description Part No. Description Part No. Crank case 00 02 2560 0 Cylinder, dia 90 02 03 5012 0 Stud M12 x 45 00 05 1456 0 Spring washer M12 00 09 96 112...
- Page 21 TS Series 8.0 Replacement Parts - TS07 Compressor Drive Belt Discharge Safety Valve Check Valve Filter Element Tank Safety Valve Motor Pressure Pressure Switch Gauge Description Part Number Compressor 7.5 HP (X020758E) 01-01-502 Filter Element (Metal Canister) 022400929 Filter Element (Plastic Canister)
- Page 22 TS Series 8.1 Replacement Pump Parts - TS07...
- Page 23 TS Series 8.1 Replacement Pump Parts - TS07 Description Part No. Description Part No. Crank case 00 02 1278 0 Cylinder, dia 100 02 02 1010 0 Stud M12 x 45 00 05 1456 A Spring washer M12 00 09 96 112 Nut, Hex.
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Page 24: Replacement Pump Parts 5 Hp
TS Series 8.1 Replacement Pump Parts - TS 7.5 Fig # Description Part No. Compressor 7.5 HP 01-01-502 Pulley Cooling fan A 02 0056 Washer, spring rectangular, M8 Bolt, hex, M8 x 20... - Page 25 TS Series 9.0 Replacement Parts - TS 10 Inlet Filter Compressor Drive Belt Elements (2) Discharge Safety Valve Motor Pressure Switch Check Valve Tank Safety Valve Pressure Gauge Description Part Number Compressor 10 HP (X021154) 01-01-501 Filter Element (Metal Canister)
- Page 26 TS Series 9.1 Replacement Pump Parts - TS 10...
- Page 27 TS Series 9.1 Replacement Pump Parts - TS 10 Description Part No. Description Qty Part No. Crankcase 00 02 1394 0 Packing cyl head to valve flat 00 04 6210 A Stud, M12 x 45 00 05 1456 A Head, dia 100 cylinder...
- Page 28 TS Series 9.1 Replacement Pump Parts - TS 10 Fig # Description Part No. Compressor 10 HP 01-01-501 Pulley Cooling fan A 02 0057 Washer, spring rectangular, M8 Bolt, hex, M8 x 20 Disc, end 00 05 1036 A...
- Page 29 TS Series 10.0 Replacement Parts - TS15 Inlet Filter Compressor Drive Belt Elements (2) Discharge Safety Valve Motor Pressure Switch Check Valve Tank Safety Valve Pressure Gauge Description Part Number Compressor 15 HP (X021164) 01-01-503 Filter Element (Metal Canister) 022400929...
- Page 30 TS Series 10.1 Replacement Pump Parts - TS 15...
- Page 31 TS Series 10.1 Replacement Pump Parts - TS 15 Description Part No. Description Part No. Crankcase 00 02 1394 0 Bonded seal 7/8" 00 09 5943 7 Stud, M12 x 45 00 05 1456 A Elbow assy 7/8'' 02 04 9679 0 ...
- Page 32 TS Series NOTES: _____________________________________________________ _____________________________________________________ _____________________________________________________ _____________________________________________________ _____________________________________________________ _____________________________________________________ _____________________________________________________ _____________________________________________________ _____________________________________________________ _____________________________________________________ _____________________________________________________ _____________________________________________________ _____________________________________________________ _____________________________________________________ _____________________________________________________ _____________________________________________________ _____________________________________________________ _____________________________________________________ _____________________________________________________ _____________________________________________________ _____________________________________________________ _____________________________________________________ _____________________________________________________ _____________________________________________________ _____________________________________________________ _____________________________________________________...
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