Maxair CAPR User Instructions
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Maxair CAPR User Instructions

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User's Instructions
CAPR
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®
P/N 03521015 Rev Q
Page 1

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  • Page 1 User’s Instructions CAPR Systems ® P/N 03521015 Rev Q Page 1...
  • Page 2 Irvine, CA 92614 D-30855 Langenhagen Salford Germany Greater Manchester M6 6AJ United Kingdom ** IMPORTANT - PLEASE REGISTER YOUR HELMET AND BATTERY WITHIN 30 DAYS ** Please take a moment to register at http://www.maxair-systems.com/warranty.html. Page 2 P/N 03521015 Rev Q...
  • Page 3 MAXAIR Limited Warranty: The BMDI (Bio-Medical Devices Intl) limited warranty provides, subject to the following limitations, that each MAXAIR Systems Helmet and Lithium Ion Battery will be free from defects in material and workmanship and will conform to BMDI’s specifications for that particular product. This limited warranty is in effect for a period of one year (12 calendar months) from the date of original purchase.

  • Page 4: Table Of Contents

    3.8 Battery, Belt, and Charger Overview 4. Unpacking Standard System Components and Parts Identification 4.1 Unpacking the 2081-03 ( 03531001, 03531021, 01031269, 2590-05)CAPR Helmet 34 4.2 Unpacking the 2500-36TSC (01532104) Battery 4.3 Unpacking the 2000-76 Battery Belt 4.4 Unpacking the 2600-01 (01432089) Battery Charger 4.5 Unpacking 2365-02SM (01031316) and 2365-02ML (01031291) DLC (Disposable Lens Cuff)
  • Page 5 28.3.4 Store 28.3.5 Handling and Transport 108 28.3.6 Useful Life 28.3.7 LIB Check Procedure - MAXAIR LIB Test for Diminishing Battery Capacity 109 28.3.8 Reference Information 28.3.9 Charging Protection from Electrical Surges 28.3.10 Projected LIB Level Available As A % At Initial Manufacture Versus Temperature 28.3.11 Glossary...
  • Page 6 Accessories and Alternate and Replacement Parts Specifications Page 6 P/N 03521015 Rev Q...

  • Page 7: Warnings, Cautions, Notes, Symbols

    Warnings, Cautions, Notes, Symbols 1.1 Important Information The words WARNING, CAUTION, and NOTE have special meanings and should be reviewed. The personal safety of the user may be involved. Disregarding this information could result in injury to the WARNING user. These instructions point out special procedures or precautions and must be followed.

  • Page 8: S- Special Or Critical User's Instructions

    ● Do not use near flame or other heat source. ● The use of MAXAIR Systems in an alarm condition is only for immediate exit to a safe environment. ● During high energy work (exertion) rates, it is possible to over-breathe the MAXAIR System and create a negative pressure situation.

  • Page 9: Symbols - General And Packaging

    Consult instructions for use (IFU) Indoor Use Only Consult User Instructional Manual (UIM) of Type L and Type R Listing Marks for Canada MAXAIR System and the United States Do Not use in environments requiring UL Recognized Component Marks for intrinsic safety Canada and the United States.

  • Page 10: Regulatory Marking Definitions

    ● White label background is specific to CE Filter color coding requirements per EN 12941:1998 + A2 : 2008. CAUTION The purchaser/user is responsible for determining the appropriateness of the CAPR System for each/any of their particular applications/environments. Page 10...

  • Page 11: Introduction

    CAPR (turnlock w/Cage, ChinBar Liner, and Power 2082-03 03531001 Blower Assy. Cord) 03531104 ChinBar Liner 01031269 Cage 2590-05 Power Cord CAPR (turnlock w/Cage, Hard Hat Liner, and Power 2083-03 03531001 Blower Assy. Cord) 03531148 Liner 01031269 Cage 2590-05 Power Cord...
  • Page 12 Table 1. Part Number Reference Chart - continued DESCRIPTION ORDER NUMBER NIOSH (O.N.) NUMBER SHROUDS DLC-SHROUD (ML) 2260-05ML 01031434 DLC-SHROUD (SM), FINAL PACK. 2260-05SM 01031435 DLC-DOUBLE SHROUD 2261-01ML 01031396 DLC-DOUBLE SHROUD 2261-01SM 01031394 DLC-SHROUD, HARD HAT ASSY. 2264-01ML 01031565 DLC-SHROUD, HARD HAT ASSY. 2264-01SM 01031562 HOODS...

  • Page 13: Approved System Configuration Components

    3.2 Approved System Configuration Components Refer to the regulatory approval inserts shipped with your systems, and the following NIOSH website addresses for MAXAIR CAPR regulatory approval status. http://www2a.cdc.gov/drds/cel/cel_results.asp?startrecord=1&Search=cel_form&maxrecords=50&manufacturer=BMD&appdatefrom=&appdate to=&powered=&scbatype=&scbause=&privatelabel= http://www.cdc.gov/niosh/npptl/topics/respirators/disp_part/PAPRtables.html Table 2. summarizes current components that may be used to configure systems relative to the applicable Approval Body.
  • Page 14 3.2 Approved System Configuration Components - cont’d Table 2. Approved System Components cont’d CUFF AND SHROUD CONFIGURATIONS - cont’d CARTRIDGE FILTER ITEM DESCRIPTION NIOSH 2164-10 2163-10 2167-10 2166-10 NUMBER (01031327) (01031279) (01031569) (01031593) 2260-05ML DLC Shroud, Medium-Large    (01031434) 2260-05SM DLC Shroud, Small...
  • Page 15 HOOD CONFIGURATIONS - cont’d ITEM DESCRIPTION BATTERY NIOSH NUMBER 2500-36TSC 2500-37TSC 2500-30TSC (01532104) (01532161) (01532116) 2081-03 Helmet with Cage     (P/Ns 03531001, 03531021, 01031269, 2590-05) 2071-01 Helmet Liner (Standard)     (03531021) 2061-05 HFR FCC ...
  • Page 16 NOTE The Battery Belt and Single Charger are approved for use with all items that are indicated in Table 2. 2000-76 Battery Belt 2600-01 Single Charger (01432089) NOTE Use of Gang Charger and Bracket do not require NIOSH approval or CE Mark and are appropriate for use with all System Configurations.

  • Page 17: Capr Systems

    ■ 2500-30TSC - typically 16-20 hours/charge ● Three Helmet Assembly choices are available, including - ■ 2081-03 - the standard CAPR Helmet Assembly for general Cuff, Shroud, and Hood Configurations. ■ 2082-03 - for configurations utilizing the Quick Cuff. ■ 2083-03 - for configurations utilizing the 2061-04A Hard Hat.
  • Page 18 Table 3. SYSTEMS and their COMPONENTS cont’d ITEM O.N. NIOSH P/N DESCRIPTION CC-CAPR-36 03531001 Blower Assembly 03531021 Liner 2082-03 Helmet Assembly 01031269 Cage 2590-05 Power Cord 2500-36TSC 01532104 Li-Ion Battery 2000-76 2000-76 Battery Belt 2600-01 01432089 Li-Ion Battery Charger CC-CAPR-30...

  • Page 19: Systems Configuration Possibilities (Trees)

    3.3.2 Systems Configuration Possibilities (Trees) Page 19 P/N 03521015 Rev Q...
  • Page 20 Page 20 P/N 03521015 Rev Q...
  • Page 21 Page 21 P/N 03521015 Rev Q...
  • Page 22 Page 22 P/N 03521015 Rev Q...
  • Page 23 Page 23 P/N 03521015 Rev Q...
  • Page 24 Page 24 P/N 03521015 Rev Q...

  • Page 25: Applicability Of Earlier Version Components And Assemblies

    WARNING If you have CAPR Helmets with Filter Cover Caps, 2061-03, with lot numbers with a lower number than 1209007-N, inspect them for the presence of the rear snaps on each side (A). If they are not there, you must replace those FCCs with newer versions with the snaps to safely use the DLC-Shroud and DLC-Double Shroud, 2260-05ML/SM and 2261-01ML/SM, respectively, with your CAPR Helmets.

  • Page 26: Lithium-Ion Batteries (Libs) - 2500-36Tsc (01532104) And 2500-30Tsc (01532116)

    The older cords do not connect reliably with the 2500 Series LIBs and must not be used with these new LIBs. When you purchase a 2500 Series LIB you will receive new power cords for each of the MAXAIR Helmets you have purchased over time.

  • Page 27: Standard System Components And Order And Part Numbers

    Systems are multi-application air-purifying, Li-Ion Battery powered particulate respirators that ® ® optimize user safety, convenience, ease-of-use, and cost effectiveness. The CAPR loose fitting Powered Air Purifying Respirator (PAPR) System configurations are for filtering aerosolized and droplet particulates from otherwise breathable air. ITEM O.N.

  • Page 28: Helmets

    3.6 Helmets 3.6.1 Common Helmet And Liner Characteristics FRONT 1. Front Helmet Adapter 2. Clean Air Flow Distribution Holes 3. LED Safety Status Indicators 4. Front snaps for Liner 5. F ront Headband Comfort Strip 6. Side Foam 7. Side Adapters 8.

  • Page 29: Helmet Assemblies

    3.6.2 Helmet Assemblies 2081-03 Helmet with SnapOn Cage 2082-03 Helmet with SnapOn 2083-03 Helmet with SnapOn Cage Cage and ChinBar Liner 03531001 Blower Assembly (Helmet) 03531001 Blower Assembly (Helmet) 03531001 Blower Assembly (Helmet) 2051-07 Filter Frame (Cage) 2051-07 Filter Frame (Cage) 2051-07 Filter Frame (Cage) 2071-01 Liner 2071-02 ChinBar Liner...

  • Page 30: Characteristics Details (Refer To Pages 20-21)

    Battery. ● The CAPR Helmet has five LED Safety Status Indicators located on its underside front that are always visible in the user’s peripheral vision. They alert the user to the safe operating conditions of the system. They will provide an early warning alert to the user when the CAPR Helmet is no longer able to maintain adequate airflow and/or Battery charge to provide adequate or continuing protection for the user.
  • Page 31 CAPR Helmets are equipped with a switch which adjusts the operating airflow. When the Helmet is first turned on it will start at a low level, then the airflow will increase to a preset point according to the switch position.

  • Page 32: Helmet Symbol Definitions

    3.6.4 Helmet Symbol Definitions These symbols are located on the Helmet and are defined as follows: Yellow safety LED = Low airflow, check Use with rechargeable filter and replace if necessary. Li-Ion batteries only. Airflow Speed relative to Green safety LEDs = battery level. position of switch.

  • Page 33: Battery, Belt, And Charger Overview

    These symbols are located on the device and are defined as follows Battery Rechargeable. Do not attempt to disassemble, For use only with MAXAIR Li-Ion open, or service. Batteries Do not drop. Do not place near or in a flame.

  • Page 34: Unpacking Standard System Components And Parts

    4.1 Unpacking the 2081-03 ( 03531001, 03531021, 01031269, 2590-05)CAPR Helmet Carefully unpack the 2081-03 MAXAIR CAPR Helmet from the shipping box. Verify there are no missing or loose components and that the helmet shows no signs of physical damage. Assemble the Helmet into the desired configuration and verify that it is fully functional.

  • Page 35: Unpacking The 2500-36Tsc (01532104) Battery

    Carefully unpack the 2500-36TSC Battery from the shipping box. Verify there are no missing or loose components and that the Battery show no signs of physical damage. Connect the Battery to a fully assembled CAPR Helmet with Filter Cartridge and Filter Cover Cap or Hood to verify that it powers the Helmet and that at least one Green LED lights.

  • Page 36: Unpacking The 2000-76 Battery Belt

    4.3 Unpacking the 2000-76 Battery Belt Carefully unpack the 2000-76 Battery Belt from the shipping bag. Verify there are no missing or loose components and that the Belt shows no signs of physical damage. Report any damage or non-function to the shipper immediately for resolution. Contact Customer service 1-800-443-3842, if you have questions.

  • Page 37: Unpacking The 2600-01 (01432089) Battery Charger

    Charger shows no signs of physical damage. Connect the Charger to a working wall outlet and verify that the Green LED is lit. Connect the Charger to a Battery that powers a MAXAIR Helmet with either a red LED or one or two Green LEDs lit, and verify that when that Battery is connected to the Charger, the Charger LED turns from Green to Red to indicate that it is charging the Battery.

  • Page 38: Unpacking 2365-02Sm (01031316) And 2365-02Ml (01031291) Dlc (Disposable Lens Cuff)

    4.5 Unpacking 2365-02SM (01031316) and 2365-02ML (01031291) DLC (Disposable Lens Cuff) NOTE Carefully inspect the DLC boxes to ensure there is no DLC Boxes are 2 sizes, physical damage to the boxes and contents. Report any Long (placed on bottom) for the damage to the shipper immediately for resolution.
  • Page 39 ITEM O.N. QTY(EA) DESCRIPTION 2365-02SM 01031316 DLC (Disposable Lens-Cuff) Small/Medium 2365-02ML 01031291 DLC (Disposable Lens-Cuff) Medium/Large Page 39 P/N 03521015 Rev Q...

  • Page 40: Standard System Set Up

    Helmet will fit easily before donning. (See Section 6 on Donning for more detail.) 3. Adjust the Height Adjustment Snaps on the Helmet Liner to ensure proper and secure fit of the CAPR System on the head and good visibility of the Safety Status Indicator LEDs. (See Section 6 for more detail.) 4.

  • Page 41: Inspections

    NOTE If you have difficulty with the proper operation of a MAXAIR System, first check for any visible damage to the outer and inner surfaces of the helmet, and any damage to the attached helmet power cord and the battery.
  • Page 42 1a. Place the Bouffant Cap over the 1b. Place the Bouffant Cap over the 2. Connect the Helmet Power Cord Helmet, all the way around, from Hood, all the way around, from top to the Battery. Push the Power top to bottom. to bottom of the Filter.

  • Page 43: Warning Device: Yellow Led Air Flow Indicator Check - Tape Method

    5.6 Warning Device: Yellow LED Air Flow Indicator Check - Tape Method CAUTION Prior to donning the system, the Safety Status Yellow LED function can and should be checked prior to use. The yellow LED indicates that the respirator is no longer able to maintain adequate airflow for protection of the user Cap of FCC Air Inlet Channel...

  • Page 44: Standard System Donning And Doffing

    Standard System Donning and Doffing CAUTION If there is any question about the disinfection status of the CAPR System due to a previous use, it is recommended to disinfect it before using. This section describes Donning and Doffing the Standard System with the most common face cover, the DLC. The majority of all the procedures in this section are applicable to other face and head cover donning and doffing, particularly with regards to battery, charger, helmet adjustments, and facial fit.
  • Page 45 WARNING If conditions 1 and 2 below both are not achieved, switch to the other size DLC before proceeding. Condition 2: Ensure slight tension on 8. Slide your fingers between the Condition 1: Ensure the DLC Flap- the cuff is felt continuously while sliding Cuff and face from each temple pers are away from the Lens, posi- the index or first finger between the cuff...
  • Page 46 Adjustment Knob; lift the Helmet up and Connector out, release the Button. off the head 6. The entire CAPR System may be 4. Disconnect the Battery Belt from 5. With the Charger connected to the decontaminated, cleaned and/or around the waist by mains wall power, connect the Charger stored at this time.
  • Page 47 Doff the System: Alternative B 3. Hold the front top of the Helmet in one 1. With the System mounted on 2. Loosen the rear Headband Adjustment hand and with the other hand on the head, remove the DLC from Knob by turning it counterclockwise Adjustment Knob;...

  • Page 48: Comfort Strips

    Comfort Strips The Comfort Strips, 2000-201, provide comfort and moisture absorption when placed on the front Headband. They may be changed at user discretion for hygiene purposes. Assembling and Disassembling the Comfort Strips NOTE Only one side of the comfort strip will attach to the hook tape on the Headband.

  • Page 49: Li-Ion Battery

    Fully recharge Batteries immediately after every use. Charge the Battery only with a MAXAIR Lithium Ion Charger. See the Charger’s Instructions for use. If the Charger LED is red when the Battery is connected, the Battery is not fully charged.

  • Page 50: Charger

    3. This Charger is designed for use with MAXAIR Lithium-Ion Batteries. For safety reasons, this Charger must be used only for MAXAIR Batteries which have the right number of cells in series: Output voltage divided by 4.1V or 4.2V.
  • Page 51 Charging Protection from Electrical Surges It is highly recommended to always connect the MAXAIR Charger directly to a Surge Protection Device, adequate for all anticipatable occurrances, during all charging activities of MAXAIR LIBs, and whenever the Charger is connected to a mains power source.
  • Page 52 Gang Battery Chargers 2601-06 6-Gang Battery Charger Includes six 2600-01 Chargers that can be charged simultaneously from one wall power outlet. 2601-06B 6-Gang Charger Bracket The 6-Gang Charger Bracket is for use with from one to six already purchased 2600-01 Chargers. Installing the 6-Gang Battery Charger and Bracket The 6-Gang Charger and 6-Gang Charger Bracket ship with basic mounting hardware for mounting into solid wood and plasterboard.

  • Page 53: Helmet

    10. Helmet All three CAPR Helmets (Section 3.6) are shipped with the 2051-07 (01031269) Cage in place to protect the motor-blower assembly: ● 2081-03: 01031001 Helmet, 2071-01 (03531021) Liner, 2051-07 (01031269) Cage, 2590-05 Power Cord ● 2082-03: 01031001 Helmet, 2071-02 (03531104) ChinBar Liner, 2051-07 (01031269) Cage, 2590-05 Power Cord ●...

  • Page 54: Helmet Liner

    11. Helmet Liner Follow this same procedure for the standard Helmet Liner, 2071-03 (03531021), ChinBar Liner, 2071-02 (03531104), and the Hard Hat Liner, 2071-03 (03531148) CAUTION Prior to assembly, inspect and verify the Liner mounting holes (4) are in good condition. If the mounting holes are worn and connections to the helmet are weak or loose, replace the Liner.
  • Page 55 During Use If the Helmet is not secure and comfortable on the head, it may be necessary to change the Height Adjustment. The Height Adjustment raises and lowers the rear headband and the angle of the helmet with respect to the head, and properly positions the DLC Lens from the chin.

  • Page 56: Filter Cartridge

    12. Filter Cartridge Filter Cartridges All MAXAIR Systems’Filter Cartridges assemble and disassemble to/from the MAXAIR 2164-10 (01031327) Helmets in the same manner. (Photos shown are of the 2164-10.) 2163-10 (01031279) 2167-10 (07831175) CAUTION 2166-10 (01031593) Ensure that the black Filter Cartridge-to-Helmet Gasket Seal is uniform and flat continuously around the Filter Cartridge.

  • Page 57: Filter Cover Cap (Fcc)

    13. Filter Cover Cap (FCC) The Filter Cover Cap, 2061-08 (01031284) provides protection for MAXAIR Filter Cartridges in various Cuff and Shroud configurations. WARNING Never mount a FCC on a Helmet until a fully functional Filter Cartridge is securely in place on the Helmet.
  • Page 58 Disassembly 1. With one hand, hold the Helmet and FCC 2. Continue pulling up on the T-Tab with one hand. Using a sliding motion with with the thumb against the FCC and the the thumb moving up and pushing the FCC up and off the Helmet, pull the fingers on the inside of the Helmet.

  • Page 59: Disposable Lens Cuff (Dlc)

    (01031291) The MAXAIR 2365-02 DLC is a component of the Medium-Large MAXAIR CAPR Systems and is intended to be donned with a MAXAIR CAPR Powered Air Purifying Respirator (PAPR) 2081-03 Helmet and a 2164-10 Filter Cartridge or alternate. Standard CA-CAPR-36 System with 2365-02 DLC...
  • Page 60 WARNING For persons with medium to large faces, start with the 2365-02ML DLC. For persons with a very small face, start with the 2365-02SM DLC. The DLC Cuff side must face to the inside of the Helmet; the Lens side must face to the outside of the Helmet. Assembly - before donning the Helmet 1.
  • Page 61 Disassembly - after doffing the Helmet 1. Grasp one side DLC flapper and 2. Grasp the other side DLC flapper 3. Grasp the center of the DLC lift away from the Side Attachment and lift away from the Side and lift away from the Helmet. Post.
  • Page 62 Replacing a DLC for continued use with the Helmet donned 1. Obtain the correct replacement 2. Pull the DLC Peel Tab up, over 3. Align and snap one DLC DLC from the corresponding DLC and to the left to remove the Lens Side Attachment Hole over dispensing Box.
  • Page 63 Donning WARNING If there is any question about the disinfection status of the CAPR System due to a previous use, it is recommended to disinfect it before using. 1. Obtain a fully charged battery. 2. Assemble the Battery onto the Belt.
  • Page 64 WARNING If conditions 1 and 2 below both are not achieved, switch to the other size DLC before proceeding. Condition 2: Ensure slight tension on 7. Slide your fingers between the Condition 1: Ensure the DLC the cuff is felt continuously while sliding Cuff and face from each temple Flappers are away from the Lens, the index or first finger between the cuff...
  • Page 65 There are two alternative protocols for doffing the CAPR Helmet: • Alternative A is doffing the Helmet leaving the DLC attached for the next use. • Alternative B is for removing the DLC for disposal and then doffing the Helmet.
  • Page 66 Use: Charger, for details on proper use of chargers and for charging batteries. 7. The entire CAPR System may be 8. If desired, all components of the CAPR System may be decontaminated, cleaned and/or stored disassembled and each component decontaminated, cleaned at this time.

  • Page 67: Dlc Shroud

    O.N. 2260-05ML The MAXAIR 2260-05 DLC-Shroud is a component of the (01031434) MAXAIR CAPR Shroud Systems and is intended to be donned with a Medium-Large MAXAIR CAPR Powered Air Purifying Respirator (PAPR) 2081-03 Helmet and a 2164-10 Filter Cartridge or alternate.
  • Page 68 Prepare Shroud and Helmet for assembly CAUTION Read Sections 1 through 13 before proceeding. 1.Remove Shroud from packaging and lay shroud on the counter with lens/snaps facing up. Assembly 2. Attach one side of the DLC alignment 3. Secure the center DLC 4.
  • Page 69 Donning 8. Connect the Helmet Power Cord to 9. Loosen headband Ratchet 10. Hold Helmet in one hand and pull Cuff Knob (counterclockwise). down with other hand. Place chin inside the Battery. Push the Power Cord cuff and pull helmet down onto head. Connector into the Battery Receptacle until the Secure Connection audibly clicks.

  • Page 70: Dlc Double Shroud

    (01031396) Medium-Large The MAXAIR 2261-01 DLC-Double Shroud is a component of the MAXAIR CAPR Double Shroud Systems and is intended to be donned with a MAXAIR CAPR Powered Air Purifying Respirator (PAPR) 2081- WARNING 03 Helmet and 2164-10 Filter Cartridge or alternate.
  • Page 71 Prepare Double Shroud and Helmet for Assembly: NOTE Read Sections 1 through 13 before proceeding. Assembly 1. Remove Double Shroud from 2. Attach one side of the DLC 3. Secure the center DLC packaging and lay shroud on the alignment hole to the Helmet alignment hole over the FCC counter with lens/snaps facing up.
  • Page 72 Donning 9. Connect the Helmet Power Cord to the Battery. Push the 10. Loosen headband 11. Hold Helmet in one Power Cord Connector into the Battery Receptacle until Ratchet Knob hand and pull Cuff (counterclockwise). down with other hand. the Secure Connection audibly clicks. Place chin inside cuff and pull helmet down onto head.

  • Page 73: He Dlc Pre-Filter Hood

    O.N. 2270-01ML (01031425) The MAXAIR 2270-01DLC Pre-Filter Hood is a component Medium-Large of the MAXAIR CAPR Hood Systems and is intended to be donned with a MAXAIR CAPR Powered Air Purifying Respirator (PAPR) 2080-03 Helmet and a 2165-10 Filter Cartridge. WARNING...
  • Page 74 NOTE Read Sections 1 through 13 before proceeding. If one is attached, remove the Filter Cover Cap (Section 13). Assemble the 2165-10 Filter Cartridge per Section 12. Prepare Hood and Helmet for Assembly 1. Remove hood from packaging and lay it 2.
  • Page 75 Donning 10. Loosen rear Ratchet Knob 11. Hold Helmet in one 9. Connect the Helmet Power Cord to the Battery. (counterclockwise). hand; pull Cuff down Push the Power Cord Connector into the Battery with other hand, and Receptacle until the Secure Connection audibly place chin into Cuff.

  • Page 76: Xp Dlc Pre-Filter Hood

    Small-Medium For Use With O.N. 2270-03ML The MAXAIR 2270-03 XP DLC Pre-Filter Hood is a component of the MAXAIR CAPR Hood Systems and is intended to be donned (01031521) with a MAXAIR CAPR Powered Air Purifying Respirator (PAPR) Medium-Large 2080-03 Helmet and a 2165-10 Filter Cartridge.
  • Page 77 NOTE Read Sections 1 through 13 before proceeding. If one is attached, remove the Filter Cover Cap (Section 13). Assemble the 2165-10 Filter Cartridge per Section 12. Prepare Hood and Helmet for Assembly 1. Remove hood from packaging and lay 2.
  • Page 78 Donning 10. Loosen rear Ratchet Knob 11. Hold Helmet in one 9. Connect the Helmet Power Cord to the Battery. Push (counterclockwise). hand; pull Cuff down the Power Cord Connector into the Battery Receptacle with other hand, and until the Secure Connection audibly clicks. place chin into Cuff.

  • Page 79: He Dlc Hood With Heavy Loading Filter (Hlf)

    O.N. 2270-04ML* For Use With (07831037) Medium-Large The MAXAIR 2270-04 HE DLC Hood is a component of the MAXAIR CAPR Hood Systems and provides optimum performance *one 2170-26 (07831040) HLF when donned with a MAXAIR CAPR Powered Air Purifying Respirator is included with each Hood (PAPR) 2081-03 Helmet (optionally with 2082-03 Helmet w/chin bar).
  • Page 80 NOTE Read Sections 1 through 11 before proceeding. Don: NOTE The outer gown may be donned up to about the waist before donning the battery, and then completed, or fully after the battery is donned and connected. NOTE Depending on the 1.
  • Page 81 CAUTION If conditions in 9. and 10. are not achieved, switch to the other size Hood before proceeding. 9. Ensure the DLC Cuff Flappers are out against 10.Ensure slight tension is felt continuously while sliding the index or first finger the temples by inserting fingers between face between cuff and face all along the chin and Cuff and gently pulling Cuff and Flapper...
  • Page 82 Doff: 17. Untie both Neck and Body Ties. 18.Grasp both Body Ties and pull up 19.Continue pulling Hood inside-out up Either retie Neck ties very loosely or to bring back bottom of Hood up and over Hood and HLF to ensure cut them off Hood to ensure Neck Ties and over Helmet.

  • Page 83: Quick Cuff

    Only trained and experienced personnel who have read and under- stand the User’s Instructions should use this product. Temperature Limits: 49 Failure to follow the User’s Instructions, these and in the MAXAIR Systems User’s Instructions, P/N 03521015, may be hazardous to Regulatory the user’s health.
  • Page 84 CAUTION: Read Sections 1 through 11 before proceeding. NOTE The Quick Cuff is used alternately with the 2082-03 and the 2026-03 Helmets. Assembly is nearly identical and is, therefore, shown only on the 2082-03 except were different and appropriately noted. Assembly: 1.

  • Page 85: He Hood With Heavy Loading Filter (Hlf)

    User’s Instructions should use this product. * The 2500-30TSC 16-20 hour/charge battery is an alternate that may be used in place of the 2500-36TSC. Failure to follow the User’s Instructions, these and in the MAXAIR Systems User’s Instructions, P/N 03521015, may be hazardous to Materials the user’s health.
  • Page 86 NOTE Read Sections 1 through 11 before proceeding. NOTE The 2270-06 HE Hood may be used alternatively with the 2082-03 Helmet or the 2026-03 Helmet. Due to the extreme between the Helmets, photos are of the 2082-03 unless 2026-03 photos are needed for clarity. Prep for Donning: 2.
  • Page 87 NOTE audible click will occur when the side attachements 7. Hold Hood in one hand with lens 8. Attach center Hood-Lens align- 9. Attach other Hood-Lens attach- are made towards helmet. Attach one side Hood- ment hole over Helmet center ment hole to other Helmet side properly.
  • Page 88 18. Initiate donning of Heavy Loading 19. Complete donning of HLF by pull- 20. Ensure Hood Skirt is fully down on Filter (HLF) by tucking back bottom ing down rear-to-front and securing all sides. Secure Neck ties to within up under back bottom of Helmet front bottom on Hood front velcro about 1/2 inch of neck.

  • Page 89: Single Xp Hfr Hoods With Heavy Loading Filter (Hlf) And Optional Hfr Fcc

    User’s Instructions should use this product. A. 2081-03 Helmet B. 2061-05 HFR FCC Failure to follow the User’s Instructions, these and in the MAXAIR C. 2271PB-07 Hood w/ Systems User’s Instructions, P/N 03521015, may be hazardous to 2170-27 HLF the user’s health.
  • Page 90 NOTE All procedures are the same for the “PB” Hood as for the “PW” Hood; only the “PW” ML version is shown. The “PW” Hood body material is essentially a heavier weight, non-breathable alternative to the “PB” version. Don Battery, Belt, Helmet and Hood 1.
  • Page 91 Don HLF (NOT optional - Required per NIOSH Approval) 1. Initiate donning the HLF (Heavy Load- 2. Complete by pulling HLF over and down, 3. Ensure Hood Skirt is fully down on all sides, ing Filter) by tucking its back bottom rear-to-front, of the Helmet and securing secure neck ties to within about 1/2 inch of up under back bottom of Helmet...
  • Page 92 Doff the Hood, Helmet, Battery and Belt 1. Untie both neck 2. Re-tie both neck and body 3. Pull the Hood body, just below the 4. Use the body ties to pull the back and body Ties. Ties in front, out at their Filter, back and up to lift the back Hood body up and over the top of most distant extremities.

  • Page 93: Double Xp Hfr Hoods With Heavy Loading Filter (Hlf) And Optional Hfr Fcc

    User’s Instructions should use this product. A. 2081-03 Helmet B. 2061-05 HFR FCC Failure to follow the User’s Instructions, these and in the MAXAIR C. 2272PB-07 Hood w/ Systems User’s Instructions, P/N 03521015, may be hazardous to 2170-27 HLF the user’s health.
  • Page 94 NOTE All procedures are the same for the “PB” Hood as for the “PW” Hood; only the “PW” ML version is shown. The “PW” Hood body material is essentially a heavier weight, non-breathable alternative to the “PB” version. Don Battery, Belt, Helmet and Hood 1.
  • Page 95 Don HLF (NOT optional - Required per NIOSH Approval) 17. Tuck Hood inner Shroud under the outer body 1. Initiate donning the HLF 2. Complete by pulling HLF over 3. Ensure Hood outer Shroud is gown and secure the (Heavy Loading Filter) by and down, rear-to-front, of the fully down on all sides, secure gown closure.
  • Page 96 Doff the Hood, Helmet, and Battery and Belt 1. Untie both neck 2. Lift up Hood outer Shroud and 3. Re-tie both neck and body 4. Pull the Hood body, just and body Ties. open outer body gown sufficient Ties in front, out at their below the Filter, back and up to allow Hood inner Shroud to most distant extremities.

  • Page 97: Hard Hat

    For Use With O.N. 2061-04A The Hard Hat is to be used with the MAXAIR Systems 2083-03 Helmet, the 2264-01 HH Shrouds and/or the 2366-02 HH Cuffs, alternate Filter Cartridges, alternate Batteries, and an optional ANSI (01031528) Z87.1 Lens, per table below.
  • Page 98 Assembly - Filter Cartridge to 2083-03 Helmet; Hard Hat to 2083-03 Helmet The 2083-03 ships with a 2051-07 assembled as a shipping protector, a 2071-03 Hard Hat Liner, and a 2590-03 Power Cord. CAUTION A Filter Cartridge must to be installed on the Helmet before use; 1.
  • Page 99 Assembly - Face (DLC Cuff) or Headcover (DLC Shroud) to Assembled Hard Hat Helmet CAUTION DLC Shroud DLC Cuff (Disposable Before use, using the peel (Disposable Lens-Cuff tab, be sure to remove the Lens-Cuff Cuff) Shroud) lens protecting film from the DLC Cuff Lens.
  • Page 100 Disassembly - ANSI Z87 Lens (follows assembly of a Shroud or Cuff) Disassembly of the Lens is the reverse of Assembly steps 1-3, immediately preceding. Don - Cuff and Shroud 1. Loosen Headband 2. Ensure the Cuff Flappers are 3. Pull top edge of Cuff 4.

  • Page 101: Chinstrap

    This may be helpful for applications where a worker’s activity or environmental factors could otherwise dislodge the Hard Hat from its properly donned position. For Use With The Chin Strap may be used with any MAXAIR Hard Hat System configuration. O.N. 2000-208 Typical Hard Hat System Components...
  • Page 102 Assembly - ChinStrap to Hard Hat Skirt Dis-Assembly - ChinStrap off of Hard Hat Skirt A. Grasp one side ChinStrap Hook at its base where the strap attaches. A. Grasp one side ChinStrap Hook base between thumb and B. Place tip of the forefinger against back of Hook. forefinger.

  • Page 103: Decontamination / Cleaning

    26. Decontamination / Cleaning CAUTION Do not immerse the battery, helmet and fan module into water or other liquid. This will cause irreparable damage to the helmet. Do not use solvent or alcohol to clean the helmet. Isopropyl alcohol may be used to clean the Helmet. However, repeated long term use of isopropyl alcohol may deface the Helmet.

  • Page 104: General System Maintenance And Storage

    Any other damage and threat to proper function. NOTE The complete MAXAIR CAPR System and all components and accessories should be stored indoors in a safe, clean and secure environment at all times, protected from adverse environmental conditions, i.e. conditions that would be considered incompatible with normal human working conditions without special equipment.
  • Page 105 DLC item should be replaced by following the appropriate assembly and disassembly procedures. Battery • MAXAIR Systems Li-Ion Batteries are designed to be maintenance free. If a battery has any damage or malfunction, contact Customer Service at 1-800-443-3842, for an RMA (Return Material Authorization) for evaluation and possible replacement.

  • Page 106: Battery Use, Maintenance And Storage

    LIB”, use a different MAXAIR LIB and replace the Suspect LIB as soon as possible. • Check LIBs that are connected to MAXAIR chargers on a daily basis. If the charger LED is green, the LIB is ready for use and should be disconnected from the charger.

  • Page 107: General Use, Maintenance, And Storage

    Follow these instructions and the Instructions For Use (IFU), and use MAXAIR LIBs in accordance to the warning labels on the MAXAIR LIBs to properly manage and control charging and discharging of all MAXAIR LIBs.

  • Page 108: Use/Discharge

    28.3.3 Charge WARNING Always use a MAXAIR charger when charging a LIB; never use any other type of charger for a MAXAIR LIB. Never connect a LIB to any device other than a MAXAIR helmet or a MAXAIR charger. Never charge a LIB outside the temperature range of 0...

  • Page 109: Useful Life

    28.3.7 LIB Check Procedure - MAXAIR LIB Test for Diminishing Battery Capacity NOTE A MAXAIR helmet and MAXAIR charger are required to perform this basic battery test. The helmet and power cord must be in good working order. Set the helmet Air Flow Switch to Low for the test.

  • Page 110: Reference Information

    28.3.9 Charging Protection from Electrical Surges It is highly recommended to always connect the MAXAIR Charger directly to a Surge Protection Device, adequate for all anticipatable occurrances, during all charging activities of MAXAIR LIBs, and whenever the Charger is connected to a mains power source.

  • Page 111: Glossary

    28.3.10 Projected LIB Level Available As A % At Initial Manufacture Versus Temperature Storage Condition: 50% charged Storage Condition: 100% charged Year(s) Residual Residual Elapsed from Recoverable Capacity Recoverable Capacity (due to Self- Manufacture Capacity (due to Self- Capacity Discharge) Date Discharge) 23°C...

  • Page 112: Disposal

    29. Disposal WARNING Dispose of potentially contaminated disposable components, DLCs, DLC-Shrouds, DLC-Hoods, Filter Cartridges, etc., in accordance with approved institutional protocol for medical waste and current local regulations. Lithium-Ion Rechargeable Batteries contain toxic chemicals and must be disposed of following current local regulations, and your local recycling program.
  • Page 113 2780-06 Cart, 6 1/Box System 2000-SB 1/Box System (Carry) Bag Helmets, Peripherals, Accessories O.N. (PN) Description 2081-03 1/Box CAPR Helmet Assembly ● 03531001 ● 01031269 ● 03531021 ● 2590-05 2071-01 1/Box Liner for 2081-03 (03531021) 2061-08 3/Box Filter Cover Cap (FCC)
  • Page 114 Helmets, Peripherals, Accessories O.N. (PN) Description 2082-03 1/Box CAPR Helmet Assembly, ● 03531001 ChinBar Liner ● 01031269 ● 03531104 ● 2590-05 2071-02 3/Box Liner for 2082-03 (03531104) 2000-206 5/Box Liner Foam Kit for 2071-01 • Front and Rear Liner Pads •...
  • Page 115 Filter Cartridges vs. Battery Compatibility Batteries to Use With Filter Cartridges O.N. (PN) Description Filter Cartridge 2500-30TSC 2500-37TSC 2500-36TSC 2164-10 3/Box HE Filter Cartridge (01031327) 2167-10 3/Box XP Filter Cartridge (01031569) 2166-10 3/Box XP N-OV Filter (01031593) Cartridge 2163-10 3/Box XP Filter Cartridge (01031279) 2165-10...
  • Page 116 Batteries and Belts O.N. (PN) Description 2500-36TSC 1/Box Li-Ion Battery 4 Cell (01532104) 2500-37TSC 1/Box Li-Ion Battery 4 Cell (01532161) 2500-30TSC 1/Box Li-Ion Battery 8 Cell (01532116) 2000-76 1/Box Battery Belt Page 116 P/N 03521015 Rev Q...
  • Page 117 Face Seals and Head Covers O.N. Description 2365-02SM 40/Box DLC Cuff – (01031316) Small/Medium 2365-02ML 40/Box DLC Cuff – (01031291) Medium/Large 2366-02SM 40/Box DLC Cuff, Hard Hat - (01031556) Small/Medium 2366-02ML 40/Box DLC Cuff, Hard Hat - (01031555) Medium/Large 2260-05SM 20/Box DLC Shroud –...
  • Page 118 O.N. Description 2271PB-07SM 20/Box XP HFR DLC Single Hood (07831155) Small/Medium 2271PB-07ML 20/Box XP HFR DLC Single Hood (07831156) Medium/Large 2272PW-07SM 20/Box XP HFR DLC Double (07831025) Hood Small/Medium 2272PW-07ML 20/Box XP HFR DLC Double (07831201) Hood Medium/Large 2272PB-07SM 20/Box XP HFR DLC Double (07831173) Hood...
  • Page 119 O.N. Description 2270-01SM 20/Box DLC Pre Filter Hood (01031417) Small/Medium 2270-01ML 20/Box DLC Pre Filter Hood (01031425) Small/Medium 2270-03SM 20/Box XP DLC Pre Filter Hood (01031513) Small/Medium 2270-03ML 20/Box XP DLC Pre Filter Hood (01031521) Small/Medium Page 119 P/N 03521015 Rev Q...
  • Page 120 31. Specifications Specifications listed are approximate and may vary slightly from unit to unit or by power supply fluctuations and/or tolerance of the controller. CAPR SYSTEM PROPERTY SPECIFICATIONS (CE) SPECIFICATIONS (NIOSH) Complete Device Classification PAPR, Loose Fitting PAPR, Loose Fitting...
  • Page 121 NOTES PAGE Page 121 P/N 03521015 Rev Q...
  • Page 122 NOTES PAGE Page 122 P/N 03521015 Rev Q...
  • Page 123 NOTES PAGE Page 123 P/N 03521015 Rev Q...
  • Page 124 17171 Daimler Street Irvine CA 92614 800-443-3842 www.maxair-systems.com © Bio-Medical Devices International, Inc. All rights reserved. P/N 03521015 Rev Q Page 124...

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