Ditch Witch C16 Series Operator's Manual
  1. Manuals
  2. Brands
  3. Ditch Witch Manuals
  4. Farm Equipment
  5. C16 Series
  6. Operator's manual

Ditch Witch C16 Series Operator's Manual

Hide thumbs
Table of Contents

Advertisement

Quick Links

C16x/C24x/C30x
Operator's
Manual
Issue 1.1
053-2869
Original Instruction

Advertisement

Table of Contents
loading
Need help?

Need help?

Do you have a question about the C16 Series and is the answer not in the manual?

Questions and answers

Related Manuals for Ditch Witch C16 Series

Summary of Contents for Ditch Witch C16 Series

  • Page 1 C16x/C24x/C30x Operator’s Manual Issue 1.1 053-2869 Original Instruction...

  • Page 2: Table Of Contents

    C16x/C24x/C30x Operator’s Manual Overview - 1 Overview Chapter Contents Serial Number Location ..... . 2 Intended Use ....... 3 Equipment Modification .

  • Page 3: Serial Number Location

    C16x/C24x/C30x Operator’s Manual Overview - 2 Serial Number Location Serial Number Location Record serial numbers and date of purchase in spaces provided. Trencher serial number is located as shown. Item date of manufacture date of purchase trencher serial number trailer serial number engine serial number...

  • Page 4: Intended Use

    115°F (-7° to 46°C). Use in any other way is considered contrary to the intended use. ® C16x, C24x and C30x units should be used with genuine Ditch Witch chain, teeth, and sprockets. They should be operated, serviced, and repaired only by persons familiar with their particular characteristics and acquainted with the relevant safety procedures.

  • Page 5: Unit Components

    C16x/C24x/C30x Operator’s Manual Overview - 4 Unit Components Unit Components 1. Control console 3. Digging boom and chain 2. Engine 4. Track drive...

  • Page 6: Operator Orientation

    C16x/C24x/C30x Operator’s Manual Overview - 5 Operator Orientation Operator Orientation 1. Front of unit 2. Right side of unit 3. Rear of unit 4. Left side of unit Operating Area The operating area (A) is at the rear of the machine, behind the control console.

  • Page 7: About This Manual

    C16x/C24x/C30x Operator’s Manual Overview - 6 About This Manual About This Manual This manual contains information for the proper use of this machine. See the beige Operation Overview pages for basic operating procedures. Cross references such as “See page 50” will direct you to detailed procedures.

  • Page 8: Foreword

    If you sell your equipment, be sure to give this manual to the new owner. If you need a replacement copy, contact your Ditch Witch dealer. If you need assistance in locating a dealer, visit our website at www.ditchwitch.com or write to the following address: The Charles Machine Works, Inc.
  • Page 9 Part number 053-2869 Copyright 2016 by The Charles Machine Works, Inc. , Ditch Witch, CMW and Roto Witch are registered trademarks of The Charles Machine Works, Inc. This product and its use may be covered by one or more patents at http://patents.charlesmachine.works.
  • Page 10 C16x/C24x/C30x Operator’s Manual Contents - 9 Contents Overview machine serial number, information about the type of work this machine is designed to perform, basic machine components, and how to use this manual Foreword part number, revision level, and publication date of this manual, and factory contact information Safety machine safety alerts and emergency procedures...
  • Page 11 C16x/C24x/C30x Operator’s Manual Contents - 10 Service service intervals and instructions for this machine including lubrication, replacement of wear items, and basic maintenance Specifications machine specifications including weights, measurements, power ratings, and fluid capacities Support the warranty policy for this machine, and procedures for obtaining warranty consideration and training Service Record a record of major service performed on the machine...

  • Page 12: Safety

    C16x/C24x/C30x Operator’s Manual Safety - 11 Safety Chapter Contents Guidelines ....... . 12 California Proposition 65 Warning .

  • Page 13: Guidelines

    • Fully inspect equipment before operating. Repair or replace any worn or damaged parts. Replace missing or damaged safety shields and safety signs. Contact your Ditch Witch dealer for assistance. • Use equipment carefully. Stop operation and investigate anything that does not look or feel right.

  • Page 14: Emergency Procedures

    C16x/C24x/C30x Operator’s Manual Safety - 13 Emergency Procedures Emergency Procedures Jobsite hazards could cause death or serious injury. Use correct equipment and work methods. Use and maintain proper safety equipment. Before operating any equipment, review emergency procedures and check that all safety precautions have been taken.

  • Page 15: If An Electric Line Is Damaged

    C16x/C24x/C30x Operator’s Manual Safety - 14 Emergency Procedures If an Electric Line is Damaged If you suspect an electric line has been damaged and you are near pedestrian unit, DO NOT MOVE and do not touch unit. Take the following actions. The order and degree of action will depend upon the situation.

  • Page 16: If A Gas Line Is Damaged

    C16x/C24x/C30x Operator’s Manual Safety - 15 Emergency Procedures If a Gas Line is Damaged Fire or explosion possible. Fumes could ignite and cause burns. No smoking, no flame, no spark. Explosion possible. Serious injury or equipment damage could occur. Follow directions carefully. If you suspect a gas line has been damaged, take the following actions.

  • Page 17: If A Fiber Optic Cable Is Damaged

    C16x/C24x/C30x Operator’s Manual Safety - 16 Emergency Procedures If a Fiber Optic Cable is Damaged Do not look into cut ends of fiber optic or unidentified cable. Vision damage can occur. Contact utility company. If Machine Catches on Fire Perform emergency shutdown procedure and then take the following actions. The order and degree of action will depend on the situation.

  • Page 18: Safety Alert Classifications

    C16x/C24x/C30x Operator’s Manual Safety - 17 Safety Alert Classifications Safety Alert Classifications These classifications and the icons defined on the following pages work together to alert you to situations which could be harmful to you, jobsite bystanders or your equipment. When you see these words and icons in the book or on the machine, carefully read and follow all instructions.

  • Page 19: Machine Safety Alerts

    C16x/C24x/C30x Operator’s Manual Safety - 18 Machine Safety Alerts Machine Safety Alerts Lift point. See Transport chapter for more information. 274-442 Moving digging teeth can kill. Trench cave-in can 6ft/2m cause you to fall. Stay away. 270-6900 Jobsite hazards could cause death or serious injury.
  • Page 20 C16x/C24x/C30x Operator’s Manual Safety - 19 Machine Safety Alerts Exposure to high noise levels may cause hearing loss. Wear hearing protection. 700-009 (2P) Tiedown location. See Transport chapter for more information. 274-318 Fire or explosion possible. Fumes could ignite and cause burns. No smoking, no flame, no spark. 275-419 (2P) Fire or explosion possible.

  • Page 21: Attachment Safety Alerts

    C16x/C24x/C30x Operator’s Manual Safety - 20 Attachment Safety Alerts Attachment Safety Alerts ® Roto Witch Drilling Attachment Rotating shaft will kill or seriously injure. Stay away. 275-...

  • Page 22: Operation Overview

    C16x/C24x/C30x Operator’s Manual Operation Overview - 21 Operation Overview Chapter Contents Plan ........22 Trench .
  • Page 23 C16x/C24x/C30x Operator’s Manual Operation Overview - 22 Plan Plan 1. Gather information about jobsite. See page 33. 2. Inspect jobsite. See page 35. 3. Classify jobsite. See page 36. 4. Select best chain type and tooth pattern for your application. See page 72. 5.

  • Page 24: Controls

    C16x/C24x/C30x Operator’s Manual Controls - 23 Controls Chapter Contents Control Console ......24 C16x Engine Controls..... . . 27 C24x Engine Controls.

  • Page 25: Control Console

    C16x/C24x/C30x Operator’s Manual Controls - 24 Control Console Control Console 1. Boom lift control 3. Speed/Direction controls ® 4. Hourmeter/Tachometer (C16x and C30x only) 2. Digging chain/Roto Witch control Item Description Notes 1. Boom lift control To lower boom, push. To raise boom, pull.
  • Page 26 C16x/C24x/C30x Operator’s Manual Controls - 25 Control Console Item Description Notes 2. Digging chain control To start digging chain, pull Trenching movement is always toward operator, then push backward (toward you). down to dig position. To stop digging chain, release control.
  • Page 27 C16x/C24x/C30x Operator’s Manual Controls - 26 Control Console Item Description Notes 4. Hourmeter/tachometer Displays engine operating Use engine operating times to time and engine speed. schedule service.

  • Page 28: C16X Engine Controls

    C16x/C24x/C30x Operator’s Manual Controls - 27 C16x Engine Controls C16x Engine Controls 1. Throttle control 3. Ignition switch 2. Choke control 4. Fuel shut-off valve Item Description Notes 1. Throttle control To increase engine speed, pull up. To decrease engine speed, push down.
  • Page 29 C16x/C24x/C30x Operator’s Manual Controls - 28 C16x Engine Controls Item Description Notes 2. Choke control To close choke valve, pull Close valve to enrich air/fuel mixture choke control. and help start cold engine. Open choke valve after engine runs for a few seconds. 3.

  • Page 30: C24X Engine Controls

    C16x/C24x/C30x Operator’s Manual Controls - 29 C24x Engine Controls C24x Engine Controls 1. Throttle control 4. Oil pressure indicator 2. Choke control 5. Hourmeter 3. Ignition switch Item Description Notes 1. Throttle control To increase engine speed, pull up. To decrease engine speed, push down.
  • Page 31 C16x/C24x/C30x Operator’s Manual Controls - 30 C24x Engine Controls Item Description Notes 2. Choke control To close choke valve, pull Close valve to enrich air/fuel mixture choke control. and help start cold engine. Open choke valve after engine runs for a few seconds. 3.

  • Page 32: C30X Engine Controls

    C16x/C24x/C30x Operator’s Manual Controls - 31 C30x Engine Controls C30x Engine Controls 1. Throttle control 3. Ignition switch 2. Choke control Item Description Notes 1. Throttle control To increase engine speed, pull up. To decrease engine speed, push down. c00ic243h.eps...
  • Page 33 C16x/C24x/C30x Operator’s Manual Controls - 32 C30x Engine Controls Item Description Notes 2. Choke control To close choke valve, pull Close valve to enrich air/fuel mixture choke control. and help start cold engine. Open choke valve after engine runs for a few seconds. 3.

  • Page 34: Prepare

    C16x/C24x/C30x Operator’s Manual Prepare - 33 Prepare Chapter Contents Gather Information ......34 • Review Job Plan ......... . .34 •...

  • Page 35: Gather Information

    C16x/C24x/C30x Operator’s Manual Prepare - 34 Gather Information Gather Information A successful job begins before you dig. The first step in planning is reviewing information already available about the job and jobsite. Review Job Plan Review blueprints or other plans. Check for information about existing or planned structures, elevations, or proposed work that may be taking place at the same time.

  • Page 36: Inspect Site

    C16x/C24x/C30x Operator’s Manual Prepare - 35 Inspect Site Inspect Site Inspect jobsite before transporting equipment. Check for the following: • changes in elevation such as hills or other open trenches • obstacles such as buildings, railroad crossings, or streams • signs of utilities.

  • Page 37: Classify Jobsite

    C16x/C24x/C30x Operator’s Manual Prepare - 36 Classify Jobsite Classify Jobsite Inspect Jobsite • Follow U.S. Department of Labor regulations on excavating and trenching (Part 1926, Subpart P) and other similar regulations. • Contact your local One-Call (811 in USA) or the One-Call referral number (888-258-0808 in USA and Canada) to have underground utilities located before digging.

  • Page 38: Apply Precautions

    C16x/C24x/C30x Operator’s Manual Prepare - 37 Classify Jobsite Apply Precautions Once classified, precautions appropriate for jobsite must be taken. Electric Jobsite Precautions Use one or both of these methods. • Expose line by careful hand digging or soft excavation. • Have service shut down while work is in progress.

  • Page 39: Check Supplies And Prepare Equipment

    C16x/C24x/C30x Operator’s Manual Prepare - 38 Check Supplies and Prepare Equipment Check Supplies and Prepare Equipment Supplies • fuel • keys • personal protective equipment, such as hard hat and safety glasses Fluid Levels • fuel • hydraulic fluid • battery charge •...

  • Page 40: Drive

    C16x/C24x/C30x Operator’s Manual Drive - 39 Drive Chapter Contents Start ........40 Drive .

  • Page 41: Start

    C16x/C24x/C30x Operator’s Manual Drive - 40 Start Start 1. Ensure all controls are in neutral. 2. If necessary, use choke control to start cold engine. Fire or explosion possible. To help avoid injury: Do not use starter fluid. 3. Move throttle to 1/4 open. 4.

  • Page 42: Drive

    C16x/C24x/C30x Operator’s Manual Drive - 41 Drive Drive 1. Remove parking pin from parking position (2) and insert it in drive position (1). 2. Pull boom control to raise digging boom. 3. Move throttle to 3/4 open. 4. Move speed/direction control in direction of preferred travel.

  • Page 43: Drive On A Slope

    C16x/C24x/C30x Operator’s Manual Drive - 42 Drive on a Slope Drive on a Slope Machine can tip over and crush you. To help avoid injury: • Operate from uphill side of machine. • Keep digging boom low. • Drive cautiously at all times. •...

  • Page 44: Shut Down

    C16x/C24x/C30x Operator’s Manual Drive - 43 Shut Down Shut Down 1. Release speed/direction controls. 2. Push boom control to lower digging boom, if space allows. 3. Insert parking pin in the correct parking hole (2). IMPORTANT: The stopping position of the gear (3) determines the correct parking hole.
  • Page 45 C16x/C24x/C30x Operator’s Manual Drive - 44 Shut Down...

  • Page 46: Transport

    C16x/C24x/C30x Operator’s Manual Transport - 45 Transport Chapter Contents Lift ........46 •...

  • Page 47: Lift

    C16x/C24x/C30x Operator’s Manual Transport - 46 Lift Lift Crushing weight could cause death or serious injury. Stay away. To help avoid injury: • Use applicable lifting device and lifting equipment. • Only use approved lifting points. • Stay away from lifted load. Lifting points Lifting points are identified by lifting decals.

  • Page 48: Haul

    Haul Haul Load IMPORTANT: Use Ditch Witch S2B trailer for transport. If you use a different trailer, obey additional instructions from the manufacturer. Load trencher as far to the front of the trailer as possible. Prepare trailer 1. Attach trailer to vehicle.

  • Page 49: Tie Down

    C16x/C24x/C30x Operator’s Manual Transport - 48 Haul Tie Down Crushing weight could cause death or serious injury. Stay away To help avoid injury: • Only use approved tiedown points. • Use applicable tiedown equipment. Tiedown points Tiedown points are identified by tiedown decals. Procedure With Tie-Down Kit on S2B Trailer 1.
  • Page 50 C16x/C24x/C30x Operator’s Manual Transport - 49 Haul Without Tie-Down Kit 1. Loop tiedowns around unit at tie-down points. 2. Ensure tiedowns are tight before transport.

  • Page 51: Unload

    C16x/C24x/C30x Operator’s Manual Transport - 50 Retrieve Unload IMPORTANT: Use Ditch Witch S2B trailer for transport. If you use a different trailer, obey additional instructions from the manufacturer. Prepare trailer 1. Park vehicle with trailer on level and firm ground.

  • Page 52: Trench

    C16x/C24x/C30x Operator’s Manual Trench - 51 Trench Chapter Contents Precautions ....... 52 Set Up.

  • Page 53: Precautions

    C16x/C24x/C30x Operator’s Manual Trench - 52 Precautions Precautions Electric shock will cause death or serious injury. To help avoid injury: • Know location of electrical lines and stay away. • Carefully expose lines by hand before digging. Read operator’s manual. Know how to use all controls. Your safety is at stake.

  • Page 54: Set Up

    C16x/C24x/C30x Operator’s Manual Trench - 53 Set Up Set Up 1. Ensure all preparatory tasks have been done correctly. See “Prepare” on page 33. 2. Ensure engine is shut down. 3. Ensure restraint bar is installed correctly: • Danger word must be facing up, as shown.

  • Page 55: Operate

    C16x/C24x/C30x Operator’s Manual Trench - 54 Operate Operate Dig Trench Moving digging teeth can kill. Trench cave-in can cause 6ft/2m you to fall. Stay away. To help avoid injury: • Keep everyone at least 6’ (2 m) from machine, digging boom, and their range of movement. •...

  • Page 56: Remove Objects From Digging Chain

    C16x/C24x/C30x Operator’s Manual Trench - 55 Finish Job Remove Objects from Digging Chain If object becomes lodged in chain: 1. Move attachment speed/direction control to neutral. 2. Slightly raise boom. 3. Reverse chain direction. If object stays lodged in chain: 1.
  • Page 57 C16x/C24x/C30x Operator’s Manual Trench - 56 Finish Job...

  • Page 58: Drill

    C16x/C24x/C30x Operator’s Manual Drill - 57 Drill Chapter Contents Set up ........58 •...

  • Page 59: Set Up

    C16x/C24x/C30x Operator’s Manual Drill - 58 Set up Set up Read operator’s manual. Know how to use all controls. Your safety is at stake. Jobsite hazards could cause death or serious injuries. To help avoid injury: • Comply with all utility notification regulations before digging or drilling. •...

  • Page 60: Install Drill String

    C16x/C24x/C30x Operator’s Manual Drill - 59 Set up Install Drill String 1. Assemble at least 20’ (6 m), but not more than 30’ (9 m), of rod sections. 2. Install drill bit at the cutting end of the drill string. 3.

  • Page 61: Install Drilling Attachment

    C16x/C24x/C30x Operator’s Manual Drill - 60 Set up Install Drilling Attachment ® The operating position of the Roto Witch drilling attachment is on the right side of the machine. 1. Ensure engine is shut down. 2. Remove attachment from storage position. For storage position, see “Remove Drilling Attachment”...

  • Page 62: Operate

    C16x/C24x/C30x Operator’s Manual Drill - 61 Operate Operate Electric shock. Contacting electric lines will cause death or serious injury. Know location of lines and stay away. Cutting, drilling, or working materials such as concrete, sand, or rock containing quartz can result in exposure to silica dust. Breathing silica dust can cause lung disease.

  • Page 63: Drill

    C16x/C24x/C30x Operator’s Manual Drill - 62 Operate Drill Rotating shaft will kill or seriously injure. Stay away. To help avoid injury: • Keep everybody at least 10’ (3 m) away from drill string and machine. • If a person enters the danger zone, use emergency shutdown. •...

  • Page 64: Start Bore With Drill String Guide

    Rotating shaft will kill or seriously injure. Stay away. To help avoid injury: ® • Use only the approved Ditch Witch drill string guide (p/n 118-079). • Do not straddle trench or drill string. Do not enter trench. •...

  • Page 65: Add Rod

    C16x/C24x/C30x Operator’s Manual Drill - 64 Operate Add Rod If more length is needed, ask a helper to add a rod section. Rotating shaft will kill or seriously injure. Stay away. To help avoid injury: Only access drilling attachment with hands when engine is shut down.

  • Page 66: Backream

    C16x/C24x/C30x Operator’s Manual Drill - 65 Operate Backream After drill bit enters target trench, the bore hole may be enlarged by changing the drill bit to a reamer and pulling it back through the initial bore. NOTICE: Incorrect use may damage components and increase wear. •...

  • Page 67: Pull Product

    C16x/C24x/C30x Operator’s Manual Drill - 66 Operate Pull Product To install product, pull it through the bore after drilling or at final pass of backreaming. Rotating shaft will kill or seriously injure. Stay away. To help avoid injury: Ensure no one is in target trench or near product being installed.

  • Page 68: Remove Rod

    C16x/C24x/C30x Operator’s Manual Drill - 67 Operate Remove Rod If the length of rod outside the bore reaches 30’ (9 m), ask a helper to remove rod sections as needed. Rotating shaft will cause death or serious injury. To help avoid injury: •...
  • Page 69 C16x/C24x/C30x Operator’s Manual Drill - 68 Operate 4. Have helper lightly hold attached rod section and drill string so that they are aligned. Pinch point. Crushing will cause serious injury. To help avoid injury: • Keep hands at least 6” (15 cm) from ends of rod section and drill string. •...

  • Page 70: Finish Job

    C16x/C24x/C30x Operator’s Manual Drill - 69 Finish Job Finish Job Disassemble Drill String 1. Shut down engine. 2. Disconnect drill string from drilling attachment. 3. Remove drill bit. 4. Disconnect rod sections: • Press tab through hole in female side of joint (1) using special tool (p/n 351- 272).
  • Page 71 C16x/C24x/C30x Operator’s Manual Drill - 70 Finish Job...

  • Page 72: Systems And Equipment

    C16x/C24x/C30x Operator’s Manual Systems and Equipment - 71 Systems and Equipment Chapter Contents Chain, Teeth, and Sprockets ....72 • Chain and Tooth Maintenance ....... .72 •...

  • Page 73: Chain, Teeth, And Sprockets

    • Use the tooth pattern most appropriate for your digging conditions. If you move to a different soil type, ® contact your Ditch Witch dealer for information about the most effective chain type and tooth pattern. Chain Types Chain type...

  • Page 74: Chain Selection

    These charts are meant as a guideline only. No one chain type works well in all conditions. See your ® Ditch Witch dealer for soil conditions and chain recommendations for your area. Ask for the latest Chain, Teeth, and Sprockets Parts Catalog.

  • Page 75: Optional Equipment

    Optional Equipment Optional Equipment ® See your Ditch Witch dealer for more information about the following optional equipment. NOTICE: Adding or removing optional equipment changes counterweight requirement. Use applicable chart on page 77 or page 78 to ensure you have the correct counterweights for your configuration.

  • Page 76: Backfill Blade

    C16x/C24x/C30x Operator’s Manual Systems and Equipment - 75 Optional Equipment Backfill Blade The optional backfill blade must be in position related to the job at hand. Stowed position Install the backfill blade in stowed position for transport and drilling. 1. Shut down engine. 2.

  • Page 77: Counterweights

    C16x/C24x/C30x Operator’s Manual Systems and Equipment - 76 Optional Equipment Counterweights Select the applicable counterweight configuration to balance the machine. IMPORTANT: Do not add more counterweights than indicated. 1. Use the applicable chart to determine the correct number of counterweights. 2.
  • Page 78 C16x/C24x/C30x Operator’s Manual Systems and Equipment - 77 Optional Equipment Counterweight configurations for C16x and C24x Tool type Boom length Tooth type Number of counterweights ® Duratooth ® ® 18 in Duratooth Combos (Shark /Alligator) ® Duratooth ® ® 19K Chain 24 in Duratooth Combos (Shark...
  • Page 79 C16x/C24x/C30x Operator’s Manual Systems and Equipment - 78 Optional Equipment Counterweight configurations for C30x Tool type Boom length Tooth type Number of counterweights ® Duratooth ® ® 18 in Duratooth Combos (Shark /Alligator) ® Duratooth ® ® 19K Chain 24 in Duratooth Combos (Shark /Alligator)

  • Page 80: Complete The Job

    C16x/C24x/C30x Operator’s Manual Complete the Job - 79 Complete the Job Chapter Contents Restore Jobsite ......80 Rinse Equipment .
  • Page 81 C16x/C24x/C30x Operator’s Manual Complete the Job - 80 Restore Jobsite Restore Jobsite After product is installed, return spoils to the trench with optional backfill blade, shovels, or small earth- moving equipment. See “Backfill Blade” on page 75. Rinse Equipment Spray water onto equipment to remove dirt and mud. NOTICE: Water can damage electrical components.

  • Page 82: Service

    C16x/C24x/C30x Operator’s Manual Service - 81 Service Chapter Contents Precautions ....... 82 Recommended Lubricants/Service Key .

  • Page 83: Precautions

    C16x/C24x/C30x Operator’s Manual Service - 82 Precautions Precautions Read operator's manual. Know how to use all controls. Your safety is at stake. To help avoid injury: • Unless otherwise instructed, do all service tasks with engine off. • Refer to engine manufacturer’s manual for engine maintenance instructions. •...

  • Page 84: Recommended Lubricants/Service Key

    Service intervals listed are for minimum requirements. In extreme conditions, service machine more frequently. Use only genuine Ditch Witch parts, filters, approved lubricants, TJC, and approved coolants to maintain warranty. Fill to capacities listed in “Specifications” on page 105.

  • Page 85: Oil Temperature Chart

    C16x/C24x/C30x Operator’s Manual Service - 84 Engine Oil Temperature Chart Engine Oil Temperature Chart ® C16x and C30x Briggs & Stratton Temperature range anticipated before next oil change ® C24x Honda GX690 Temperature range anticipated before next oil change *Below 40°F (4°C) the use of SAE 30 will result in hard starting. ** Above 80°F (27°C) the use of 10W30 may cause increased oil consumption.

  • Page 86: Each Use

    C16x/C24x/C30x Operator’s Manual Service - 85 Each Use Each Use Location Task Notes Engine Check engine oil level Check air filter elements Trencher Check hydraulic fluid level Check hydraulic fluid cooler Check hydraulic hoses Check lug nut torque 65 ft•lb (88 N•m) Check parking pin Check Engine Oil Level ®...
  • Page 87 C16x/C24x/C30x Operator’s Manual Service - 86 Each Use ® C24x: Honda GX690 Check engine oil before each use. NOTICE: Too much oil will damage the engine. • Do not overfill. • Keep oil level at FULL mark. 1. Check engine oil at dipstick (1). 2.
  • Page 88 C16x/C24x/C30x Operator’s Manual Service - 87 Each Use Check Air Filter Elements C16x Check air filter element before each use. Replace element if it is dirty or damaged. 1. Remove wing nuts and cover. 2. Remove filter element, do a visual check and replace if dirty.
  • Page 89 C16x/C24x/C30x Operator’s Manual Service - 88 Each Use Check Hydraulic Fluid Level Check hydraulic fluid level before each use. Contents under pressure. Relieve pressure before opening. Death or injury could occur. To help avoid injury: • Wear gloves and safety glasses. •...
  • Page 90 C16x/C24x/C30x Operator’s Manual Service - 89 Each Use Check Hydraulic Hoses Check hydraulic hoses for leaks and hydraulic connections for tightness before each use and every 10 hours. Replace any damaged part. Fluid under pressure can pierce skin and cause death or serious injury.
  • Page 91 C16x/C24x/C30x Operator’s Manual Service - 90 Each Use Check Lug Nut Torque Check track lug nut torque before each use. Tighten to 65 ft•lb (88 N•m). Check Parking Pin Check parking pin for condition before each use.

  • Page 92: Hour

    C16x/C24x/C30x Operator’s Manual Service - 91 10 Hour Service 10 Hour Service Location Task Notes Engine Change engine oil Initial, GEO Trencher Check digging chain tension Check restraint bar position Check trench cleaner position Change Engine Oil ® C16x: Briggs & Stratton Vanguard 16 HP Change engine oil and filter after the first...
  • Page 93 C16x/C24x/C30x Operator’s Manual Service - 92 10 Hour Service ® C30x: Briggs & Stratton Vanguard 31 HP Change engine oil after the first 10 hours of operation and every 100 hours thereafter. 1. Drain at plug (1) while oil is still warm. 2.
  • Page 94 C16x/C24x/C30x Operator’s Manual Service - 93 10 Hour Service Check Restraint Bar Position Check restraint bar position every 10 hours and after each adjustment or replacement of the digging chain. The restraint bar is correctly positioned when the end of bar extends between the center of the tail roller/sprocket and the end of the digging chain.

  • Page 95: Hour

    C16x/C24x/C30x Operator’s Manual Service - 94 50 Hour Service 50 Hour Service Location Task Notes Engine Change engine oil and filter C16x only, GEO Change Engine Oil and Filter ® C16x: Briggs & Stratton Vanguard 16 HP Change engine oil and filter every 50 hours. 1.

  • Page 96: Hour

    C16x/C24x/C30x Operator’s Manual Service - 95 100 Hour Service 100 Hour Service Location Task Notes Engine Change engine oil and filter Honda GX690, Vanguard 31HP, GEO Change air filter elements Check spark plug Change Engine Oil and Filter ® C24x: Honda GX690 Change engine oil after the first 10 hours of operation and every 100 hours thereafter.
  • Page 97 C16x/C24x/C30x Operator’s Manual Service - 96 100 Hour Service Change Air Filter Elements C16x Change air filter element every 100 hours. To change: 1. Remove wing nuts and air cleaner cover. 2. Remove filter element and replace it. NOTICE: Cleaning can damage the filter elements.
  • Page 98 C16x/C24x/C30x Operator’s Manual Service - 97 100 Hour Service Check Spark Plug Check spark plug gap every 100 hours. Correct spark plug gap (A) is 0.030” (0.76 mm). See engine service manual for specific procedure and recommended replacement spark plugs.

  • Page 99: Hour

    C16x/C24x/C30x Operator’s Manual Service - 98 500 Hour Service 500 Hour Service Location Task Notes Trencher Change hydraulic fluid and filter Change Hydraulic Fluid and Filter Change hydraulic fluid and filter every 500 hours. 1. Place an appropriate container below hydraulic drain (3).

  • Page 100: As Needed

    C16x/C24x/C30x Operator’s Manual Service - 99 As Needed As Needed Location Task Notes Engine Replace in-line fuel filter Adjust wheel track tension Check battery Replace In-Line Fuel Filter See engine service manual for procedure. Adjust Wheel Track Tension Adjust wheel track tension on both sides when tracks are replaced.
  • Page 101 C16x/C24x/C30x Operator’s Manual Service - 100 As Needed Check Battery Check battery as needed. Keep battery clean and terminals free of corrosion. Hydrogen in batteries is highly flammable. Fire or explosion can cause death or serious injury. To help avoid injury: •...
  • Page 102 C16x/C24x/C30x Operator’s Manual Service - 101 As Needed Jump Start Battery Hydrogen in batteries is highly flammable. Fire or explosion can cause death or serious injury. To help avoid injury: • Wear the necessary personal protective equipment, including sufficiently insulated gloves and safety glasses.
  • Page 103 C16x/C24x/C30x Operator’s Manual Service - 102 As Needed Set up and Check Acid in battery is corrosive. Contact with skin will cause burns. To help avoid injury: • Avoid contact with battery fluid. • Wear applicable safety glasses and gloves. •...
  • Page 104 C16x/C24x/C30x Operator’s Manual Service - 103 As Needed Connect Batteries 1. Connect red positive (+) cable clamp to positive (+) post (2) of defective battery. IMPORTANT: Some machines have an external positive terminal (1). In that case, connect positive clamp to external terminal. 2.
  • Page 105 C16x/C24x/C30x Operator’s Manual Service - 104 As Needed...

  • Page 106: Specifications

    C16x/C24x/C30x Operator’s Manual Specifications - 105 Specifications Chapter Contents C16x ........106 C24x .
  • Page 107 C16x/C24x/C30x Operator’s Manual Specifications - 106 C16x C16x Dimensions U.S. Metric Trench depth, maximum 36 in 915 mm Trench width 4.3 - 6 in 110-150 mm Boom travel down 63° 63° Boom travel up 60° 60° Headshaft height, digging chain 13.7 in 348 mm Length, maximum...
  • Page 108 C16x/C24x/C30x Operator’s Manual Specifications - 107 C16x General ® Ditch Witch model C16x, self-propelled, hydraulic, pedestrian, skid steered, track drive, rigid frame, chain type trencher. Operational U.S. Metric Vehicle speeds Maximum transit forward 120 fpm 36.6 m/min Maximum transit reverse 120 fpm 36.6 m/min...

  • Page 109: Capacities

    C16x/C24x/C30x Operator’s Manual Specifications - 108 C16x Power Train U.S. Metric Hydraulic ground drive: infinitely variable from zero to maximum, speed and direction controlled with dual levers Digging chain drive: hydraulic direct drive, lever-operated, one speed forward and reverse Trencher drive: hydraulic direct drive Pump drive: direct drive from engine Spoils handling drive: mechanical, attached to and rotates with headshaft Track...
  • Page 110 C16x/C24x/C30x Operator’s Manual Specifications - 109 C24x C24x Dimensions U.S. Metric Trench depth, maximum 36 in 915 mm Trench width 4.3 - 6 in 110-150 mm Boom travel down 63° 63° Boom travel up 60° 60° Headshaft height, digging chain 13.7 in 348 mm Length, maximum...
  • Page 111 C16x/C24x/C30x Operator’s Manual Specifications - 110 C24x General ® Ditch Witch model C24x, self-propelled, hydraulic, pedestrian, skid steered, track drive, rigid frame, chain type trencher. Operational U.S. Metric Vehicle speeds: Maximum transit forward 176 fpm 53.6 m/min Maximum transit reverse 136 fpm 41.5 m/min...

  • Page 112: Capacities

    C16x/C24x/C30x Operator’s Manual Specifications - 111 C24x Power Train U.S. Metric Hydraulic ground drive: infinitely variable from zero to maximum, speed and direction controlled with dual levers Digging chain drive: hydraulic direct drive, lever-operated, one speed forward and reverse Trencher drive: hydraulic direct drive Pump drive: direct drive from engine Spoils handling drive: mechanical, attached to and rotates with headshaft Track...
  • Page 113 C16x/C24x/C30x Operator’s Manual Specifications - 112 C30x C30x Dimensions U.S. Metric Trench depth, maximum 36 in 915 mm Trench width 4.3 - 6 in 110-150 mm Boom travel down 63° 63° Boom travel up 60° 60° Headshaft height, digging chain 13.7 in 348 mm Length...
  • Page 114 C16x/C24x/C30x Operator’s Manual Specifications - 113 C30x General ® Ditch Witch model C30x, self-propelled, hydraulic, pedestrian, skid steered, track drive, rigid frame, chain type trencher. Operational U.S. Metric Vehicle speeds Maximum transit forward 176 fpm 53.6 m/min Maximum transit reverse 136 fpm 41.5 m/min...

  • Page 115: Capacities

    C16x/C24x/C30x Operator’s Manual Specifications - 114 C30x Power Train U.S. Metric Hydraulic ground drive: infinitely variable from zero to maximum, speed and direction controlled with dual levers Digging chain drive: hydraulic direct drive, lever-operated, one speed forward and reverse Trencher drive: hydraulic direct drive Pump drive: direct drive from engine Spoils handling drive: mechanical, attached to and rotates with headshaft Track...

  • Page 116: Support

    Return damaged parts to dealer for inspection and warranty consideration if in warranty time frame. Order genuine Ditch Witch replacement or repair parts from your authorized Ditch Witch dealer. Use of another manufacturer's parts may void warranty consideration.
  • Page 117 Subject to the limitation and exclusions herein, free replacement parts will be provided at any authorized Ditch Witch dealership for any Ditch Witch equipment or parts manufactured by The Charles Machine Works, Inc. (CMW) that fail due to a defect in material or workmanship within one (1) year of first commercial use.

  • Page 120: Service Record

    C16x/C24x/C30x Operator’s Manual Service Record - 249 Service Record Service Performed Date Hours...
  • Page 121 C16x/C24x/C30x Operator’s Manual Service Record - 250 Service Performed Date Hours...

This manual is also suitable for:

C30 seriesC24 series

Table of Contents