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Monterey Boats M20 Owner's Manual

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M20/M22
Owner's Manual

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Summary of Contents for Monterey Boats M20

  • Page 1 M20/M22 Owner’s Manual...
  • Page 2 MONTEREY BOATS...

  • Page 3: Welcome

    If there is a question about your boat that can’t be answered by your dealer, please contact our factory direct by calling the Monterey Boats Customer Service Department, (352) 529-9181 or online if you prefer at: www.info@montereyboats.com.
  • Page 4 MONTEREY BOATS NOTES...

  • Page 5: Table Of Contents

    TABLE OF CONTENTS MONTEREY BOATS WELCOME ......................... 3 SAFETY INFORMATION ......................9 BOAT INFORMATION ......................11 CERTIFICATIONS ......................12 INTRODUCTION & IMPORTANT INFORMATION ...............13 OWNER/OPERATOR INFORMATION ..................15 NEW BOAT DELIVERY ......................16 Chapter 1: SAFETY EQUIPMENT 1.1 General ........................17 1.2 Engine Alarm ......................17 1.3 Neutral Safety Switch ....................17 1.4 Engine Stop Switch .....................17 1.5 Required Safety Equipment ..................18...
  • Page 6 TABLE OF CONTENTS MONTEREY BOATS Chapter 4: HELM CONTROL SYSTEMS 4.1 General ........................49 4.2 Engine Throttle and Shift Controls .................49 4.3 Engine Stop Switch .....................51 4.4 Neutral Safety Switch ....................51 4.5 Outdrive Power Tilt and Trim ..................52 4.6 Steering System ......................52 4.7 Control Systems Maintenance ..................53 Chapter 5: FUEL SYSTEM...
  • Page 7 TABLE OF CONTENTS MONTEREY BOATS Chapter 10: ROUTINE MAINTENANCE 10.1 Exterior Hull and Deck ....................95 10.2 Upholstery, Canvas and Enclosures ................100 10.3 Cabin Interior ......................104 10.4 Bilge and Engine Compartment .................105 10.5 Drainage System .....................106 Chapter 11: SEASONAL MAINTENANCE 11.1 Lay-up and Storage ....................107 11.2 Winterizing ......................109 11.3 Recommissioning ....................109 Appendix A:...
  • Page 8 TABLE OF CONTENTS MONTEREY BOATS Appendix I: SPECIFICATIONS M20 Specifications ......................147 M22 Specifications ......................148 Appendix J: Monterey Boats Lifetime Limited Warranty ................149...

  • Page 9: Safety Information

    SAFETY INFORMATION MONTEREY BOATS State of California Safety Requirements WARNING PROPOSITION 65 OPERATING, SERVICING AND MAINTAINING A RECREATIONAL MARINE VESSEL CAN EXPOSE YOU TO CHEMICALS INCLUDING ENGINE EXHAUST, CARBON MONOXIDE, PHTHALATES, AND LEAD, WHICH ARE KNOWN TO THE STATE OF CALIFORNIA TO CAUSE CANCER AND BIRTH DEFECTS OR OTHER REPRODUCTIVE HARM.
  • Page 10 SAFETY INFORMATION MONTEREY BOATS Safety Cautions and Warnings Your Monterey owner’s manual has been written to include a number of safety instructions to assure the safe operation and maintenance of your boat. These instructions are in the form of DANGER, WARNING, and CAUTION statements.

  • Page 11: Boat Information

    All information, illustrations, and specifications contained in this manual are based on the latest product information available at the time of publication. Monterey Boats reserves the right to make changes at anytime, without Notice, in colors, materials, equipment, specifications, and...

  • Page 12: Certifications

    To be in compliance with European directives for recreational boats as published by the International Organization for Standardization (ISO) in effect at the time this boat was manufactured, we are providing the following information. Manufacturer: Name SEABRING MARINE INDUSTRIES, INC., d.b.a. Monterey Boats Address 1579 SW 18th St. Zip Code: Williston, FL...

  • Page 13: Introduction & Important Information

    The boat warranty registration requires the Hull Identification Number “HIN” which is located on Your Monterey Boats Dealer will assist you in fill- the starboard side of the transom, just below the ing in the hull number and other data required on rubrail.
  • Page 14 If you have Transferring the Limited Structural Warranty questions about the equipment on your Monterey, For a transfer fee, MONTEREY BOATS will offer to please contact the Monterey Boats Customer Ser- extend a Transferable Limited Structural Hull War- vice Department.

  • Page 15: Owner/Operator Information

    OWNER/OPERATOR INFORMATION MONTEREY BOATS Registration and Numbering regarding accident reporting, please visit the U.S. Coast Guard boat safety web site at www.uscg- Federal law requires that all undocumented ves- boating.org or contact your state or local authority. sels equipped with propulsion machinery be regis- tered in the State of principal use.

  • Page 16: New Boat Delivery

    Both the Pre-Delivery and Final Delivery inspections are documented to ensure trouble free operation and returned to Monterey Boats. At the time of new boat delivery, your Monterey Dealer will ask you to sign the completed Inspection Report at the same time as the Warranty Registrations for the boat and other accessory equipment.

  • Page 17: Safety Equipment

    Chapter 1: MONTEREY BOATS SAFETY EQUIPMENT 1.1 General Your boat and engine have been equipped with safety equipment designed to enhance the safe operation of the boat and to meet U.S. Coast Guard safety standards. The Coast Guard or state, county, and municipal law enforcement agencies require certain additional accessory safety equip- ment on each boat.

  • Page 18: Required Safety Equipment

    All readily accessible. They are marked with a date Monterey boats must be equipped with at least showing the service life, which must not have one Type I, II or III PFD for each person on board, expired.

  • Page 19: Bilge And Fuel Fires

    Safety Equipment MONTEREY BOATS Fire Extinguishers WARNING Power boats less than 26 feet are required to carry one fire extinguisher. Coast Guard approved PYROTECHNICS ARE UNIVERSALLY RECOGNIZED AS fire extinguishers are hand-portable, either B-I EXCELLENT DISTRESS SIGNALS. HOWEVER, THERE IS or B-II classification and have a specific marine POTENTIAL FOR INJURY AND PROPERTY DAMAGE IF NOT PROPERLY HANDLED.

  • Page 20: Fire Port

    Safety Equipment MONTEREY BOATS If you find yourself in this situation, make sure all passengers have a life preserver on, go over the side and swim well upwind of the boat. This will keep you and your passengers well clear of any burning fuel that could be released and spread on the water as the boat burns or in the event of an explosion.
  • Page 21 Safety Equipment MONTEREY BOATS The boat is equipped with an indicator light at the helm. Under normal circumstances, the green indicator light will glow whenever the ignition key is turned on. This indicates that the system is operating and ready for activation if necessary. If the indicator light does not glow when the ig- nition switch is turned on, either the system has discharged or there is a problem that should be...

  • Page 22: First Aid

    Safety Equipment MONTEREY BOATS Typical First Aid Kit 1.9 First Aid In many emergency situations, the Coast Guard can provide assistance in obtaining medical advice It is the operator’s responsibility to be familiar for treatment of serious injuries or illness. If you with the proper first-aid procedures and be able are within VHF range of a Coast Guard Station, to care for minor injuries or illnesses of your pas-...
  • Page 23 Safety Equipment MONTEREY BOATS Additional Equipment to Consider: ing to the instructions provided with the beacon, so that the beacon’s unique distress code can be Cell Phone Spare Anchor used to quickly identify the boat and owner. Fenders Heaving Line Mirror First Aid Kit Marine Radio...

  • Page 24: Caution & Warning Labels

    Safety Equipment MONTEREY BOATS 1.11 Caution & Warning Labels Caution and warning labels must remain legible for the safety of you and your passengers. If a The caution and warning labels shown are ex- label becomes missing or damaged it must be amples of the labels that could be on your boat.

  • Page 25: Operation

    Chapter 2: MONTEREY BOATS OPERATION 2.1 General your passengers, it is hard on the boat as well. Al- ways modify the boat speed in accordance with the Before you start the engine on your Monterey, sea conditions, boat traffic and weather conditions. you should have become familiar with the various component systems and their operation and have Remember, it is the operator’s responsibility to...
  • Page 26 Operation MONTEREY BOATS Overtaking Situations When one motor boat is overtaking another motor boat, the boat that is being passed has the right of way. The overtaking boat must make the adjust- ments necessary to provide clearance for a safe passage of the other vessel.
  • Page 27 Operation MONTEREY BOATS...

  • Page 28: Pre-Cruise Check

    Operation MONTEREY BOATS 2.3 Pre-Cruise Check • Have a tool kit aboard. The kit should include the following basic tools: Before Starting the Engine: • Check the weather forecast and sea conditions Spark plug wrench Hammer before leaving the dock. Decide if the planned Spark plug gap gauge Electrician’s tape cruise can be made safely.
  • Page 29 Operation MONTEREY BOATS • Always operate the blower when operating • Check the steering and engine controls for the boat below cruising speed to help cool the proper operation. engine compartment and remove dangerous • Make sure all lines, cables, anchors, etc. for fumes.

  • Page 30: Docking, Anchoring & Mooring

    Operation MONTEREY BOATS To stop the boat, follow this procedure: 2.5 Docking, Anchoring & Mooring • Allow the engine to drop to idle speed. Docking and Dock Lines Maneuvering the boat near the dock and securing • Make sure the shift lever is in the neutral posi- the boat requires skill and techniques that are tion.
  • Page 31 Operation MONTEREY BOATS stops. Use fenders to protect the boat while it is docked. Keep the engine running until the lines are secured. Backing into a Slip After Bow Spring Cleat Approach the slip with the stern against the Stern Cleat wind or current and the outdrive straight ahead.

  • Page 32: Controls, Steering Or Propulsion System Failure

    ON THE ANCHOR WHEN IT IS ATTACHED TO THE STERN. ONLY ANCHOR THE BOAT BY THE BOW DANGER THE MOORING CLEATS, SKI TOW FITTINGS, WAKEBOARD TOWERS AND ARCHES ON MONTEREY BOATS ARE NOT 2.6 Controls, Steering or DESIGNED OR INTENDED TO BE USED FOR TOWING Propulsion System Failure PURPOSES.

  • Page 33: Flooding Or Capsizing

    Operation MONTEREY BOATS primary responsibility is the safe operation of your WARNING boat and the safety of your passengers and other boats in the area. WHEN TOWING OPERATIONS ARE UNDERWAY, HAVE EVERYONE ABOARD BOTH VESSELS STAY CLEAR OF THE You must always make sure the helm is properly TOW LINE AND SURROUNDING AREA.
  • Page 34 Operation MONTEREY BOATS attach the rope securely to the ski tow, be easy to remove and will not come off if the skier or wakeboarder falls. WARNING WAKEBOARD TOWERS ARE DESIGNED FOR TOWING WATER SPORTS DEVICES ONLY. DO NOT TOW MORE THAN ONE PERSON AT A TIME FROM A TOWER OR ARCH.

  • Page 35: Wake/Teak Surfing

    Operation MONTEREY BOATS • Never follow behind another boat pulling a WARNING skier for any reason, even if you are not pull- ing a skier. If the skier you are following falls, MOVING PROPELLERS ARE DANGEROUS. THEY CAN you may not be able to respond quick enough CAUSE DEATH, LOSS OF LIMBS, OR OTHER SEVERE INJURY.

  • Page 36: Man Overboard

    Operation MONTEREY BOATS 2.13 Man Overboard If someone falls overboard, you must be pre- pared to react quickly, particularly when you are offshore. The following procedures will help you in recovering a person that has fallen overboard. • Immediately stop the boat and sound a man overboard alarm.

  • Page 37: Trailering Your Boat

    Operation MONTEREY BOATS Typical Tandem Axel Trailer 2.15 Trailering Your Boat Avoid using a full roller trailer that does not have bunks. Roller trailers have a tendency If you trailer your boat, make sure that your tow to put extreme pressure points on the hull, vehicle is capable of towing the weight of the especially on the lifting strakes, and have trailer, boat and equipment and the weight of the...
  • Page 38 Operation MONTEREY BOATS Trailer Bunks - Supporting Hull Properly • The capacity rating of the trailer should be greater than the combined weight of the boat, motor, and equipment. The gross vehicle weight rating must be shown on the trailer. Make sure the weight of the boat, engine, gear, fuel and trailer is not more than the gross vehicle weight rating.
  • Page 39 Operation MONTEREY BOATS CAUTION BOATS HAVE BEEN DAMAGED BY TRAILERS THAT DO NOT PROPERLY SUPPORT THE HULL. ALWAYS MAKE SURE THE TRAILER BUNKS AND ROLLERS ARE ADJUSTED SO THEY ARE NOT PUTTING EXCESSIVE PRESSURE ON THE LIFTING STRAKES AND ARE PROVIDING ENOUGH SUPPORT FOR THE HULL.
  • Page 40 MONTEREY BOATS NOTES...

  • Page 41: Propulsion System

    Chapter 3: MONTEREY BOATS PROPULSION SYSTEM 3.1 General Your boat is designed to be powered with a single inboard engine and outdrive system. Each manu- facturer of the various drive systems provides an owner’s information manual with its product. It is important that you read the manual(s) very carefully and become familiar with the proper care and operation of the engine and drive system.

  • Page 42: Performance Issues And Propellers

    Propulsion System MONTEREY BOATS rosion protection for the engine or outdrive, please The water pump uses a small impeller made of refer to the engine owner’s manual. synthetic rubber. The impeller and water pump cannot run dry for more than a few seconds. CAUTION CAUTION SOME OUTDRIVES REQUIRE SPECIAL ANODES FOR...

  • Page 43: Propellers

    Propulsion System MONTEREY BOATS The engine can be damaged and the warranty voided if the boat is not propped correctly. Al- ways consult your Monterey or authorized en- gine service dealer when making changes to the propeller(s) or if the boat does not run near the top recommended RPM.

  • Page 44: Helm And Engine Instrumentation

    Propulsion System MONTEREY BOATS 3.5 Helm and Engine Instrumentation Most tachometers have an LCD screen that digi- tally displays data for specific engine systems and The helm station is equipped with a set of engine for functions of some optional equipment. Keys instruments and alarms.
  • Page 45 Propulsion System MONTEREY BOATS Digital LED Display Screen In Tachometer Some or all of the following data could be available on the tachometer LCD display: • Time of day • Total engine hours • Engine speed (RPM) • Vessel speed •...
  • Page 46 Propulsion System MONTEREY BOATS Temperature Gauge The temperature gauge indicates the temperature of the engine cooling system. A sudden increase in the temperature could signal a blocked cooling passage or a water pump malfunction CAUTION CONTINUED OPERATION OF AN OVERHEATED ENGINE CAN RESULT IN ENGINE SEIZURE.
  • Page 47 Propulsion System MONTEREY BOATS Depth Gauge (Optional) The Depth gauge indicates the depth of the wa- ter below the bottom of the boat. The gauge is equipped with a shallow water alarm. The alarm will sound at a depth preset by the operator. Fuel Management (Optional) Fuel management systems are optional and could be installed on your boat as part of the engine...
  • Page 48 MONTEREY BOATS NOTES...

  • Page 49: Helm Control Systems

    Chapter 4: MONTEREY BOATS HELM CONTROL SYSTEMS 4.1 General The helm controls consist of three systems: the engine throttle and shift controls, the steering sys- tem and the outdrive tilt and trim controls. These systems provide the operator with the ability to control the direction and attitude of the boat from the helm station.
  • Page 50 Helm Control Systems MONTEREY BOATS Electronic Engine Controls Electronic engine controls are optional on most single engine boats. The shift and throttle control features may vary depending on the engine used. The following control description is typical of most side mount electronic control installations. The helm is designed for a side mount control with a single lever that operates as a gear shift and a throttle.

  • Page 51: Engine Stop Switch

    Helm Control Systems MONTEREY BOATS 4.3 Engine Stop Switch Most boats are equipped with an engine stop switch and lanyard at the helm. When the lanyard is pulled it will engage the switch and shut off the engine. We strongly recommend that the lanyard be attached to the driver whenever the engine is running.

  • Page 52: Outdrive Power Tilt And Trim

    Helm Control Systems MONTEREY BOATS 4.5 Outdrive Power Tilt and Trim All inboard/outboard drive systems have a tilt and trim feature for the engine or outdrive. This allows the operator to control the position of each drive unit from the helm. Moving the outdrive or engine closer to the boat transom is called trimming “in”...

  • Page 53: Control Systems Maintenance

    Helm Control Systems MONTEREY BOATS Power Assisted Steering System Maintenance engine driven hydraulic power steering pump and cylinder assist the cable steering, which reduces A periodic inspection of all steering hoses, linkage the effort required to turn the boat. and helm assemblies should be made. Signs of corrosion, cracking, loosening of fastenings, leak- An oil reservoir near the engine hydraulic pump ing fluid, excessive wear, or deterioration should...
  • Page 54 MONTEREY BOATS NOTES...

  • Page 55: Fuel System

    BOATS FUEL SYSTEM 5.1 Fuel System General The Gasoline fuel system used in Monterey boats sold in the United States is designed to meet or exceed the emission control standards of the Environmental Protection Agency (EPA) and the requirements of the U.S. Coast Guard, the Boating Industry Association and the American Boat and Yacht Council in effect at the time of manufacture.
  • Page 56 Fuel System MONTEREY BOATS Fuel Gauge fill cap is designed to seal out water and allow the fuel tank to vent to the atmosphere when the cap This indicates the amount of fuel in the tank. Due is installed and tight. to the mechanical nature of the fuel sender and fuel tank shapes, variations in readings during The fuel fill is opened by turning the cap counter...

  • Page 57: Engine Fuel Delivery System

    Fuel System MONTEREY BOATS vent to the atmosphere when the cap is installed and tight. While the tank is being filled, the air displaced by the fuel escapes through the vent and fuel fill. When the tank is full, a small amount of fuel could be ejected from the fuel fill/vent.

  • Page 58: Fueling Instructions

    Fuel System MONTEREY BOATS 5.3 Fueling Instructions • Make sure all passengers leave the boat. Boats sold in the United States are built with • Close all doors and hatches and make sure fuel systems designed to meet emission control the blower is off to prevent fuel fumes from standards established by the U.S.
  • Page 59 Fuel System MONTEREY BOATS Notice To fill the fuel tank on boats with interna- tional fuel systems, follow this procedure: When the fuel tank is full, the shutoff valve • The fuel cap is designed to be opened by in the marina fuel pump will activate and hand and does not require a key.

  • Page 60: Fuel System Maintenance

    Fuel System MONTEREY BOATS 5.4 Fuel System Maintenance WARNING Periodically inspect all connections, clamps and hoses for leakage and damage or deterioration. LEAKING FUEL IS DANGEROUS AND CAN CAUSE A FIRE Replace as necessary. Spray the valves, tank AND/OR EXPLOSION. DO NOT DRAIN ANY FUEL INTO THE fuel gauge sender and ground connections with BILGE.

  • Page 61: Electrical System

    Chapter 6: MONTEREY BOATS ELECTRICAL SYSTEM 6.1 General Your Monterey is equipped with a 12 volt DC elec- trical system. M22 models could also be equipped with an optional 120 volt AC battery charging system. The battery charger draws 120 volt AC current directly from a shore power outlet at dockside.
  • Page 62 Electrical System MONTEREY BOATS Battery Switch & Circuit Breakers Battery Switch The battery switch should be turned to the OFF The battery switch feeds the engine and the 12 position when leaving the boat unattended. volt accessory panels. It has two positions, OFF &...

  • Page 63: Volt Accessory Switch Panels

    Electrical System MONTEREY BOATS Typical Helm Rocker Switches 6.3 12 volt Accessory Switch Panels The main accessory switch panels and the engine start switch are located at the helm. The panels are equipped with rocker switches that are labeled for the accessories they control. An LED light built into most switches indicates that the circuit is activated.

  • Page 64: Additional Accessory Switches, Switch Panels & Control Panels

    Electrical System MONTEREY BOATS Bilge Pump Manually activates the aft bilge pump which is installed in the bilge just forward of the engine. The pump moves water out through the thru-hull fitting in the hull. To start the pump, place the switch in the ON position.
  • Page 65 Electrical System MONTEREY BOATS WARNING KEEP HANDS AND FEET AWAY FROM DRIVE UNIT WHEN TILTING. Helm Stereo Control Pad Located in the helm. Controls the stereo. Refer to the stereo owner’s manual for details on operating the stereo control pad. Stern Mount Stereo Control Pad (Optional) Located in the stern above the swim platform near the aft seat.

  • Page 66: Circuit Breaker Panels

    Electrical System MONTEREY BOATS 264FSC Battery Switch Circuit Breaker Panel Battery Switch Panel & Circuit Breakers 6.5 Circuit Breaker Panels breaker. Other circuit breakers located in the helm DC breaker panel protect the individual DC circuits. Power is distributed to most of the 12 volt acces- This “push to reset”...

  • Page 67: Additional Circuit Breakers & Fuses

    Electrical System MONTEREY BOATS Helm Accessory Circuit Breaker Panel The accessory breaker panel is located below the helm. The following is a description of the acces- sories protected by the “push to reset” breakers in the accessory breaker panel: Horn Provides protection and electrical current to the switch that activates the horn.

  • Page 68: Ac Battery Charging System

    Electrical System MONTEREY BOATS 6.7 AC Battery Charging System your dealer or a qualified electrician to find and correct the problem. General A 120 volt AC battery charging system is an avail- WARNING able option on M22 models. The battery charging system is fed 120 volt AC DO NOT ATTEMPT TO CORRECT THE WIRING YOURSELF.

  • Page 69: Bonding System

    Electrical System MONTEREY BOATS The wire that supplies DC charging current to Check all below deck wiring to be sure it is properly the battery is protected by an internal fuse in supported, that the insulation is in good condition the battery charger and an external fuse on the and that there are no loose or corroded terminals.
  • Page 70 Electrical System MONTEREY BOATS AC Electrical System Maintenance WARNING Periodically inspect all wiring for nicks, chafing, brittleness, improper support, etc. Examine the CORROSION ALLOWED TO BUILD ON THE ELECTRICAL shore power cord closely for cracks in the insula- C O N N E C T O R S C A N C A U S E A P O O R C O N N E C T I O N tion and corrosion in electrical connectors.

  • Page 71: Drainage Systems

    Chapter 7: MONTEREY BOATS DRAINAGE SYSTEMS 7.1 General Most water in the cockpit area is drained by gravity to the bilge and where it is pumped overboard by the bilge pump. The rear drain rails for the engine hatch and rear compartments drain by gravity to overboard thru-hull fittings in the hull sides.

  • Page 72: Cockpit And Deck Drains

    Drainage Systems MONTEREY BOATS Bilge Drain Plug Fitting When the boat is out of the water, the bilge can be drained by a thru-hull drain located in the hull in the transom. The plug should be removed whenever the boat is hauled out of the water and installed just prior to launching.

  • Page 73: Drainage System Maintenance

    Drainage Systems MONTEREY BOATS Notice: 7.4 Drainage System Maintenance All drains and pumps must be properly win- It is essential that the following items be done terized before winter lay-up. periodically to maintain proper drainage of your boat: Notice: Never use harsh chemical drain cleaners in •...
  • Page 74 MONTEREY BOATS NOTES...

  • Page 75: Ventilation System

    Chapter 8: MONTEREY BOATS VENTILATION SYSTEM 8.1 Windshield & Cockpit Ventilation Ventilation to the cockpit and access to the bow seating area is provided by the opening center windshield panel. The windshield center section is opened by releasing the twist lock latches on the inside of the windshield.

  • Page 76: Maintenance

    Ventilation System MONTEREY BOATS The vents are designed with special baffles that prevent seawater or spray from entering the en- gine compartment while providing adequate air movement for the engine. Forced Ventilation An electric blower provides ventilation to the engine compartment prior to start up and while operating below cruise speed.

  • Page 77: Exterior Equipment

    All fittings must be inspected periodically for loose fit or wear and damage. Any problems should be corrected immediately. WARNING MONTEREY BOATS ARE NOT EQUIPPED WITH HARDWARE Anchor/Rope Locker DESIGNED FOR TOWING PURPOSES. THE MOORING CLEATS ARE NOT TO BE USED FOR TOWING ANOTHER VESSEL OR HAVING THIS BOAT TOWED.
  • Page 78 Exterior Equipment MONTEREY BOATS Periodically remove the anchor line from the locker, rinse it with fresh water and allow it to dry in the sun. Cleaning the anchor line regularly will reduce odors in the locker and increase the life of the line.

  • Page 79: Hull

    Exterior Equipment MONTEREY BOATS 9.2 Hull Swim Platform and Stern Ladder Your boat is equipped with an integral, fiberglass swim platform located in the stern of the boat. The standard swim platform is equipped with a gelcoat non-skid surface. A synthetic teak (SeaDek) inlay is optional.
  • Page 80 Exterior Equipment MONTEREY BOATS Transom Ski Tow A stainless steel ski tow fitting is mounted to the center of the swim platform above the outdrive. The tow fitting is designed for pulling one or two averaged sized skiers or wakeboarders. Always use high quality tow ropes with attachment loops when pulling wakeboarders or skiers.
  • Page 81 Exterior Equipment MONTEREY BOATS The tow pylon is designed for pulling one or two averaged sized skiers or wakeboarders. Refer to the Transom Ski Tow in this section for additional information on ski tow ropes and attaching them to the pylon. Docking Lights (Optional) Located at the bow.

  • Page 82: Cockpit

    THEM IN THE OPEN POSITION. ALWAYS MAKE SURE THAT THESE HATCHES AND DOORS ARE PROPERLY SECURED WHENEVER THEY ARE IN THE OPEN POSITION. M20 Engine Access Hatch & Storage Compartment Seat Cushion Friction Latches Some seat cushions and other components are secured with special friction latches.
  • Page 83 Exterior Equipment MONTEREY BOATS the hatch to the full up position. Close the hatch by placing enough down pressure on the hatch to overpower the lifting force of the gas springs. When the hatch is completely closed, press down firmly to latch it in the closed position. There is a large storage compartment on the port side of the engine compartment that is accessed by opening the engine hatch.
  • Page 84 Exterior Equipment MONTEREY BOATS M22 Sunpad M22 Starboard Aft Storage Compartment Sunpad Cushions on the top of the engine hatch make a comfortable sun pad that can be used when the boat is moored or at anchor with the engine shutdown.
  • Page 85 Exterior Equipment MONTEREY BOATS Fwd/Aft Facing Lounge Seat With Helm Seat With Bolster Down Removable Insert Cushion Installed The backrest is moved by lifting the center of the back rest and moving it toward the desired position. When the backrest reaches the desired position it will drop slightly and lock.
  • Page 86 Exterior Equipment MONTEREY BOATS Check slider and tension knob mechanisms annu- ally. Slider should lock into position correctly and tension knob should prevent seat rotation during boat operation. Contact your Monterey dealer for replacement parts. Helm The steering, engine controls, engine instruments and switches for exterior equipment and naviga- tion lights are located on the helm station.
  • Page 87 Exterior Equipment MONTEREY BOATS Bow Seats Bow Seats With Optional Sunpad Filler Cushion Bow Seats and Storage Compartments The bow area is equipped with seats, a grab rail and built in drink holders that drain to the bilge. The anchor/rope locker is located just forward of the aft facing bench seat at the front of the bow seating area.

  • Page 88: Bimini Top & Canvas

    Exterior Equipment MONTEREY BOATS Typical Bimini Top 9.4 Bimini Top & Canvas Canvas is optional and is custom fit to each boat. The bimini top and boot are designed with a rela- tively flat profile and a snug fit. The canvas is fit to the boat at the factory and the bimini top must be installed properly in order for the optional clear connector and side curtains to fit.

  • Page 89: Wakeboard Tower

    Exterior Equipment MONTEREY BOATS Side Curtains and Clear Connector Side curtains and a clear connector are optional. To install the curtains, close the center windshield section and attach the clear connector to the zipper at the front of the top and snap it to the top of the windshield frame beginning with the center snaps.
  • Page 90 Repeat on the other side and secure each Tower Convertible Top Enclosure stanchion socket to the deck hinge with the quick The canvas for Monterey boats is custom fit to release pins. The top canvas should be stretched each boat. The convertible top is designed with tight when both stanchions are secured in the up- a relatively flat profile and a snug fit.
  • Page 91 Exterior Equipment MONTEREY BOATS Once the clear connector is completely installed, top. This roll up panel allows the walkthrough the side curtains can be put on. Attach the forward feature of the cockpit and windshield to be used side curtains to the zippers on the sides of the top when the top and clear connector are installed.

  • Page 92: Cockpit & Bow Covers

    Exterior Equipment MONTEREY BOATS Typical Cockpit & Bow Covers Installed 9.6 Cockpit & Bow Covers Cockpit and bow covers are optional on most bow rider models. Bow covers fasten to snaps in the deck and are secured to the cockpit cover at the windshield base with Velcro.

  • Page 93: Aftermarket Hardtop, Tower Or Arch

    Exterior Equipment MONTEREY BOATS Insert the support pole in the center of the cockpit 9.7 Aftermarket Hardtop, Tower or Arch cover and make sure it is adjusted slightly higher Monterey does not recommend installing an after than the windshield. Continue fastening the snaps market arch, hardtop or tower.
  • Page 94 MONTEREY BOATS NOTES...

  • Page 95: Routine Maintenance

    Chapter 10: MONTEREY BOATS ROUTINE MAINTENANCE 10.1 Exterior Hull and Deck CAUTION Hull Cleaning Below The Water Line When the boat is removed from the water, clean BARRIER COATINGS AND BOTTOM PAINT SHOULD BE the outer bottom surface immediately. Algae, APPLIED ONLY BY QUALIFIED MARINE PROFESSIONALS IN A BOAT YARD OR DEALERSHIP THAT SPECIALIZES IN grass, dirt and other marine growth is easier to...
  • Page 96 Routine Maintenance MONTEREY BOATS When replacing the anodes, make sure the contact surfaces are clean, shiny metal and free of paint and corrosion. Never paint over the anode. The bonding system should be inspected by a quali- fied marine electrician once a year to make sure all connections are sound and there is continuity throughout the system.
  • Page 97 Routine Maintenance MONTEREY BOATS GEMLUX MAINTENANCE INSTRUCTIONS Cleaning Agents Method Comments Apply with a sponge Once your stainless is Routine Cleaning Soap and Water or soft cloth. Dry area free of discoloration completely. and/or bleeding, spray GEMLUX Passivation S o l u t i o n d i r e c t l y onto stainless.
  • Page 98 Routine Maintenance MONTEREY BOATS aluminum just below the top. This area is subject Chlorsuphonic Acid Sodium Hypochlorite to salt build up from salty condensation and sea Ferrous Lodide Sulphuric Acid spray. It is also frequently overlooked when the Hydrobromic Acid Muriatic Acid boat is washed and will not be rinsed by the rain.
  • Page 99 Clear plastic (Isinglass) is subject to ultra- may have a fault in the aluminum frame. You should violet (sunlight) degradation over time. It also contact Monterey Boats Customer Service. may turn yellow-brown (a burnt appearance) and get brittle. Notice:...

  • Page 100: Upholstery, Canvas And Enclosures

    Routine Maintenance MONTEREY BOATS • Do not use masking tapes, duct tapes or pack- • Ballpoint Ink, Permanent Marker – Ink spots ing tapes on your acrylic materials. will stain vinyl permanently. Immediate wiping with rubbing alcohol in a well-ventilated area •...
  • Page 101 Routine Maintenance MONTEREY BOATS • Candy, ice cream, coffee, tea, fruit stains, Additional Warnings for Vinyl Fabrics liquor, wine, suntan lotion, soft drinks. - Use • Detergents should not be used on a regular or clear lukewarm water and a sponge repeatedly. repeated basis for normal cleaning.
  • Page 102 Routine Maintenance MONTEREY BOATS Care and Cleaning Instructions For NBT™ V-Clean and NBT-Clean are registered trade- marks of CMI Enterprises, Inc. Formula 409 Nano Block Technology Topcoat Vinyl Only is a registered trademark of the Clorox Com- pany. Fantastik is a registered trademark of Step 1 - Most common everyday light soiling can The Dow Chemical Company.
  • Page 103 Routine Maintenance MONTEREY BOATS CARPET STAIN REMOVAL INSTRUCTIONS Miscellaneous Stains Removal Process Coffee, Tea, Coke, Dye, Fruit Juice, Ice Apply warm water and household detergent Cream, Motor Oil, Clay, Grease, Blood, in minimal amounts to the stained area. Catsup, Chocolate, Milk, Rust, Latex Paint, Sponge or scrape until stain is removed and Water Colors, Berry Stains, Egg, Salad wash thoroughly with clean water.

  • Page 104: Cabin Interior

    Routine Maintenance MONTEREY BOATS or an acrylic glass and clear plastic protector to CAUTION extend the life of the curtains. NEVER TRAILER YOUR BOAT WITH THE CANVAS ENCLOSURE Vinyl curtains should be stored either rolled or (INCLUDING SIDE CURTAINS, AFT CURTAIN, WINDSHIELD flat, without folds or creases.

  • Page 105: Bilge And Engine Compartment

    Routine Maintenance MONTEREY BOATS Karadon Surfaces A flow of air into the bilge is provided by vents located in the deck near the engine compartment. A mild liquid detergent and water or ammonia- Periodic inspection and cleaning of the ventilation based cleaners will remove most dirt and stains ducts is necessary to ensure adequate air circula- from Karadon.

  • Page 106: Drainage System

    Routine Maintenance MONTEREY BOATS 10.5 Drainage System • Flush all gravity drains with fresh water to keep them clean and free flowing. It is essential that the following items be done pe- riodically to maintain proper drainage of your boat: •...

  • Page 107: Seasonal Maintenance

    Chapter 11: MONTEREY BOATS SEASONAL MAINTENANCE 11.1 Lay-up and Storage • Consult the engine owner’s manual for de- tailed information on preparing the engine Before Hauling: for storage. • The fuel tank should be nearly full to reduce condensation that can accumulate in the tank. Lifting Allow enough room in the tank for the fuel to It is essential that care be used when lifting your...
  • Page 108 Seasonal Maintenance MONTEREY BOATS Supporting The Boat For Storage Preparing The Boat For Storage: A trailer, elevating lift, or a well-made cradle is the • Remove the bilge drain plug, if installed. best support for your boat during storage. • Thoroughly wash the fiberglass exterior, es- pecially the antifouling portion of the bottom.

  • Page 109: Winterizing

    Seasonal Maintenance MONTEREY BOATS 11.2 Winterizing Notice: If the boat is to be stored indoors or out- Wakeboard Tower doors, open all lockers and hatches a little. It is imperative that all drain holes in the legs If possible, remove the upholstery, cushions, are open and that the legs are completely free of and carpets.
  • Page 110 Seasonal Maintenance MONTEREY BOATS After Launching: • Carefully monitor the gauges and check for • Carefully check the engine cooling systems for leakage and abnormal noises. Monitor the leaks. temperature gauge closely until it stabilizes at normal operating temperature to ensure that •...

  • Page 111: Maintenance Log

    Appendix A: MONTEREY BOATS MAINTENANCE LOG Maintenance Log Date Hours Dealer Service/Repairs...
  • Page 112 Maintenance Log MONTEREY BOATS Date Hours Dealer Service/Repairs...
  • Page 113 Maintenance Log MONTEREY BOATS Date Hours Dealer Service/Repairs...
  • Page 114 Maintenance Log MONTEREY BOATS Date Hours Dealer Service/Repairs...

  • Page 115: Float Plan

    FLOAT PLAN Monterey Boats recommends filling out a float plan each time you use your boat for an offshore day trip or a long cruise. Leave this information with a responsible person ashore, like a close friend or relative that you know well.
  • Page 116 MONTEREY BOATS NOTES...

  • Page 117: Boating Accident Report

    Appendix C: MONTEREY BOATS BOATING ACCIDENT REPORT                                       ...
  • Page 118 Accident Report MONTEREY BOATS                                     ...
  • Page 119 Accident Report MONTEREY BOATS                                                  ...
  • Page 120 MONTEREY BOATS NOTES...

  • Page 121: Glossary

    Appendix D: MONTEREY BOATS GLOSSARY Glossary of Terms Boat Hook: Short shaft of wood or metal with a ft: In, near, or toward the stern of a boat. hook fitting at one end shaped to aid in extending one’s reach from the side of the boat. Aground: A boat stuck on the bottom.
  • Page 122 Glossary of Terms MONTEREY BOATS Cockpit: An open space, usually in the aft deck, Flying Bridge: A control station above the level of outside of the cabin. the deck or cabin. Companionway: Opening in the deck of a boat to Flukes: The broad portions of an anchor which dig provide access below.
  • Page 123 Glossary of Terms MONTEREY BOATS nboard: A boat with the engine mounted within idships: The center of the boat. the hull of the boat. Also refers to the center of Marina: A protected facility primarily for recre- the boat away from the sides. ational small craft.
  • Page 124 Glossary of Terms MONTEREY BOATS Propeller Shaft: Shaft which runs from the back of Sheer: The uppermost edge of the hull. the engine gear box, aft, through the stuffing box, shaft log, struts, and onto which the propeller is Sling: A strap which will hold the boat securely attached.
  • Page 125 Glossary of Terms MONTEREY BOATS Topsides: The side skin of a boat between the wa- Waterline: The plane of a boat where the surface terline or chine and deck. of the water touches the hull when it is afloat on even keel.
  • Page 126 MONTEREY BOATS NOTES CAUSE AND SOLUTION...

  • Page 127: Troubleshooting

    Appendix E: MONTEREY BOATS TROUBLESHOOTING Troubleshooting Guide problem cause & solutioN CONTROL PROBLEMS Outdrive power steering over steers or does not respond • The steering cable housing is bound near the transom. Free properly. the cable and make sure no cables or wire harnesses are attached to it.
  • Page 128 Troubleshooting Guide MONTEREY BOATS problem cause & solutioN PERFORMANCE PROBLEMS Boat is sluggish and has lost speed & RPM. • The boat may be need to have marine growth cleaned from hull and running gear. • Propeller may be damaged & need repair. •...
  • Page 129 Troubleshooting Guide MONTEREY BOATS problem cause & solutioN ENGINE PROBLEMS The engine suddenly will not operate at or above cruise • The engine emergency system has been activated. The on RPM. board computer has sensed a problem and has limited the RPM to protect the engine.
  • Page 130 Troubleshooting Guide MONTEREY BOATS problem cause & solutioN ACCESSORY PROBLEMS The bilge pump will not run when the manual switch is • The circuit breaker supplying the switch has tripped. Replace activated. or reset the circuit breaker. • The battery switch is off. Turn on the battery switch and bilge pump breaker.

  • Page 131: Medallion Gauges Guide

    Appendix F: MONTEREY   BOATS MEDALLION GAUGES GUIDE Medallion Gauges Quick Reference Guide  Medallion Gauges Quick Reference Guide Revised:  10/2/13  Overview:  Medallion gauges are digital instruments that use CAN data to deliver extremely accurate engine  information.  They are connected directly to the engine’s computer using one of the following data  streams:  • J1939        Volvo mechanical engines (Non‐EVC)  • NMEA 2000      Volvo EVC engines  • SmartCraft      Mercury DTS and mechanical engines  Each set of gauges has a harness that connects all of the gauges together and to the incoming data.  The  tachometer is the “brain” of the system.  It processes all of the incoming information and then  distributes specific data downstream to the other gauges.  Backlighting is controlled from either the Nav/Anchor light switch or the Panel Lights switch.  Some of the data does not come from the engine.    •...
  • Page 132 Gauge Quick Reference Guide MONTEREY   BOATS The balance of the information listed below is delivered via CAN data stream.  • • RPM  Oil Pressure  • • Coolant Temp  Fuel Rate  • Block Pressure (Mercury only)  • Fuel Level (DTS/EVC only)  • • Trim Position  Engine or Helm (Engine Helm  • Computer) Faults   Engine Hours    Gauge Operation:  There are 2 types of tachometers:  Graphical and Segmented.  The segmented tach has no buttons on  the face and the graphical tach has two black buttons on either side near the bottom.  Segmented Tach:  This tach is operated by a momentary switch on the dash with the label “Engine Data”.  When the key is  turned on, the gauges will power on.  Simply press the Engine Data switch to scroll through each item in  the display of the tachometer.    The display on the tachometer will show the engine hours for 3 seconds  and then return to the last screen used each time the key is turned on.  The following screens are displayed on the segmented tachometer:  • • Hours  Fuel Level (Fuel symbol + “L”) ...
  • Page 133 Gauge Quick Reference Guide MONTEREY   BOATS Calibrating Trim on the Segmented Tach:  1. To calibrate drive/outboard trim on the segmented tach:      2. Toggle to the Trim display using the “Engine Data” switch    3. Hold the “Engine Data” switch down for 5 seconds.  The display  will show “Down”.      4. Trim the drive all the way down.  Press the “Engine Data”  switch.  The display will show “Trim”.    5. Trim the drive to the max desired trim point.  Press the “Engine    Data” switch.  The display will show “Trailr”.    6. Trim the drive all the way up.  Press the “Engine Data” switch.   The display will show “Done”.      7. Calibration Complete!      Monterey Boats  1579 SW 18  St, Williston, FL  32696  Page | 3  ...
  • Page 134 Gauge Quick Reference Guide MONTEREY   BOATS Graphical Tach:  This tach is operated using the buttons on the front of the gauge.  Pressing the left button will scroll data  to the left, pressing the right button will scroll data to the right.  Startup:  Note that on Mercury engines equipped with the graphical tachometer, a “Service Soon” message will  flash when the key is first turned on.  This is the required EPA emissions check function and is normal.   Volvo engines do not flash this message because this function is covered by the 2.5” display.  Setup Mode:  Press and hold both buttons to enter setup mode.  This will allow you to adjust the settings in the tach.  The following items can be adjusted and their appropriate settings are detailed below.  • Units      English/Metric  • Engine      Can be assigned either as port, stbd, or single  • LCD Animation    Turns the scrolling Monterey emblem on or off between data screens  • LCD Screens    Enable/Disable data screens  (See below for screen details)  • LCD Backlight    Adjust brightness of display  (Customer to set)  •...
  • Page 135 Gauge Quick Reference Guide MONTEREY   BOATS Graphical Trim Calibration:  *Note that if configuring with dual engines, both drives should be calibrated at the same time.  1. Toggle to SETUP menu by pressing and holding both buttons on  the tachometer.    2. Toggle to the TRIM CALIBRATION option by pressing the left  button. Enter by pressing the right button.    3. The display will show “FULL DOWN”.  Trim the drive all the way  down.  Press either button.      4. The display will show “Max Trim”.  Trim the drive to the max  desired trim point. Press either button.        5. The display will show “UP/TRAILER”. Trim the drive all the way  up. Press either button.     6. Calibration Complete!          Monterey Boats  1579 SW 18  St, Williston, FL  32696  Page | 5  ...
  • Page 136 Gauge Quick Reference Guide MONTEREY   BOATS LCD Screens:  The following grid shows how each data screen should be set for single and twin engine boats.  Twin Engines      Screen  Single Port Starboard Clock  Disabled  Disabled  Disabled  Engine Speed  Enabled  Enabled  Enabled  Disabled  Vessel Speed  Enabled  Disabled  (Enabled 328SS)  Oil Pressure  Enabled  Enabled  Enabled  Engine Temperature  Enabled  Enabled  Enabled  Enabled‐Mercury  Enabled‐Mercury  Enabled‐Mercury  Block Pressure ...
  • Page 137 Gauge Quick Reference Guide MONTEREY   BOATS Troubleshooting:    Problem:  Digital display and other gauges do not show correct information.  Coolant temp reads “32 F”.  Issue:  There is no data moving from the engine to the gauge.    • Check power to NMEA 2000 devices (if equipped).  • Check connections on NMEA 2000 tees (if equipped).  • Check plugs on engine and at gauge harness.  • Make sure battery switch is turned on.  • Listen for fuel pump when key is turned on.  If fuel pump does not start, the engine computer is  not powered up and no data will be broadcast to gauges.    Problem:  Port gauges show starboard engine data (or vice versa), Single engine gauges do not show  correct engine data.  Issue:  Gauge may be set to port, starboard, or single.  • Verify in “Setup Mode” that gauge is set to the correct engine.    Problem:    Speedometer reading 10 to 40mph while at rest.  Issue:  Replace the Medallion 5550‐12071‐05 pitot sensor with the Mercury sensor and replace the  8633‐00020‐29 GDIG tachometer with Medallion part number 8633‐00099‐29    Problem:  Trim menu not showing in tachometer display  Issue:   Trim function may be disabled.  • Verify in “Setup Mode” that the trim option is enabled.  o Press and hold both buttons on front of GDIG tachometer.  o Scroll down to “LCD SCREENS”.  o Ensure that the trim option is enabled. ...
  • Page 138 MONTEREY BOATS NOTES...

  • Page 139: Wiring Diagrams

    Appendix G: MONTEREY BOATS WIRING DIAGRAMS Circuit Breaker Panel...

  • Page 140: Port Switch Panel

    Schematics MONTEREY BOATS Port Switch Panel...

  • Page 141: Starboard Switch Panel

    Schematics MONTEREY BOATS Starboard Switch Panel...

  • Page 142: Hull Harness

    Schematics MONTEREY BOATS 14 YEL 14 BLU/RED 14 YEL 14 BLU 14 YEL 14 BLU/RED Hull Harness...

  • Page 143: Single Battery Switch Panel

    Schematics MONTEREY BOATS Pacer Marine MONTEREY BOATS CUSTOMER: ON-OFF BATTERY SW PANEL TITLE: MC/MD/ME/MG/MH/MJ Engineering Inc. MODEL: SE-134-B ZP-SE-040APC MRP#: ZP#: CREATOR: PAGE: 1 OF 1 DATE: Single Battery Switch Panel...
  • Page 144 MONTEREY BOATS NOTES...

  • Page 145: Occupant Seating

    Appendix H: MONTEREY BOATS OCCUPANT SEATING Occupant Seating M20 DESIGNATED OCCUPANT POSITIONS M22 DESIGNATED OCCUPANT POSITIONS...
  • Page 146 MONTEREY BOATS NOTES...
  • Page 147 Appendix I: MONTEREY BOATS SPECIFICATIONS M20 Specifications SPECIFICATION ITEM US UNIT METRIC UNIT LOA W/SWIM PLATFORM 19’10” 6.0 M BEAM 8’4” 2.5 M DEADRISE DRAFT - OUTDRIVE UP 19” 48.3 CM DRAFT - OUTDRIVE DOWN 37” 94 CM BRIDGE CLEARANCE W/O TOWER 58”...
  • Page 148 Specifications MONTEREY BOATS M22 Specifications SPECIFICATION ITEM US UNIT METRIC UNIT LOA W/SWIM PLATFORM 21’10” 6.65 M BEAM 8’6” 2.59 M DEADRISE DRAFT - OUTDRIVE UP 19” 48.3 CM DRAFT - OUTDRIVE DOWN 37” 94 CM BRIDGE CLEARANCE W/O TOWER 60”...

  • Page 149: Monterey Boats Lifetime Limited Warranty

    Monterey Boats Lifetime Limited Warranty MONTEREY BOATS LIFETIME LIMITED WARRANTY MONTEREY BOATS warrants to the original retail purchaser of its product beginning with the 2018 models that it will repair or replace defects in materials and workmanship found to exist in its product during the applicable warranty periods defined below if purchased from an authorized MONTEREY BOATS dealer, subject to the exclusions, limitations, conditions and provisions noted below.
  • Page 150 1. Up to two (2) years from the warranty commencement date, MONTEREY BOATS will pay 100% of the repair costs.
  • Page 151 1. Engines, outdrives, generators, air conditioners, and trim tabs; 2. Any boat that has been repaired or altered by persons other than MONTEREY BOATS or an authorized MONTEREY BOATS dealer or representative or modified in any way so as to affect its use and operation;...
  • Page 152 AUTHORIZED by a MONTEREY BOATS Customer Service Manager. MONTEREY BOATS does not authorize any person to create or assume for it any other obligation or liability with respect to its products. The sales personnel or other employees of MONTEREY BOATS...
  • Page 153 Warranty electronically “online” within fifteen (15) days from the date the product is delivered to the original retail purchaser; 2. Notice of each warranty claim is given to the MONTEREY BOATS dealer within a reasonable period of time after discovery of any claimed defect;...
  • Page 156 MONTEREY BOATS 1579 S.W. 18th Street Williston, FL 32696 Phone 352-529-9181 Fax 352-529-9173 www.montereyboats.com P/N 63105000-00-MANU Rev. 3-28-2018...

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