Siemens Micromaster 440 Operating Instructions Manual
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Siemens Micromaster 440 Operating Instructions Manual

0.12 kw - 250 kw
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MICROMASTER 440
0.12 kW - 250 kW
Operating Instructions
User Documentation
6SE6400-5AW00-0BP0
Issue 12/02

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  • Page 1 MICROMASTER 440 0.12 kW - 250 kW Operating Instructions Issue 12/02 User Documentation 6SE6400-5AW00-0BP0...
  • Page 2 MICROMASTER 440 Documentation Getting Started Guide Is for quick commissioning with SDP and BOP. Operating Instructions Gives information about features of the MICROMASTER 440, Installation, Commissioning, Control modes, System Parameter structure, Troubleshooting, Specifications and available options of the MICROMASTER 440. Parameter List...
  • Page 3 Overview Installation Commissioning MICROMASTER 440 Using the MICROMASTER 440 0.12 kW - 250 kW System Parameters Operating Instructions Troubleshooting User Documentation Specifications Options Electro-Magnetic Compatibility Appendices Valid for Issue 12/02 Inverter Type Software Version MICROMASTER 440 0.12 kW - 200 kW...
  • Page 4 Further information can be obtained from Internet website: http://www.siemens.de/micromaster Approved Siemens Quality for Software and Training Other functions not described in this document may be is to DIN ISO 9001, Reg. No. 2160-01 available. However, this fact shall not constitute an...
  • Page 5 Customers can access technical and general information at: http://www.siemens.de/micromaster Contact address Should any questions or problems arise while reading this manual, please contact the Siemens office concerned using the form provided at the back this manual. MICROMASTER 440 Operating Instructions 6SE6400-5AW00-0BP0...
  • Page 6 Earth voltage. This connection is normally used to ground the motor. Use for intended purpose only The equipment may be used only for the application stated in the manual and only in conjunction with devices and components recommended and authorized by Siemens. MICROMASTER 440 Operating Instructions 6SE6400-5AW00-0BP0...
  • Page 7 Please read the information carefully, since it is provided for your personal safety and will also help prolong the service life of your MICROMASTER 440 Inverter and the equipment you connect to it. General WARNING ♦...
  • Page 8 The connection of power, motor and control cables to the inverter must be carried out as shown in Figure 2-13 on page 40, to prevent inductive and capacitive interference from affecting the correct functioning of the inverter. MICROMASTER 440 Operating Instructions 6SE6400-5AW00-0BP0...
  • Page 9 EN 60204, 9.2.5.4) Repair WARNING ♦ Repairs on equipment may only be carried out by Siemens Service, by repair centers authorized by Siemens or by authorized personnel who are thoroughly acquainted with all the warnings and operating procedures contained in this manual.
  • Page 10 Safety Instructions Issue 12/02 MICROMASTER 440 Operating Instructions 6SE6400-5AW00-0BP0...

  • Page 11: Table Of Contents

    Frequency setpoint (P1000) ................... 60 Command sources (P0700)..................61 OFF and braking functions ..................61 Control modes (P1300)................... 63 Extended Functions for the MICROMASTER 440..........64 Faults and warnings....................64 System parameters....................65 Introduction to MICROMASTER system parameters ..........66 Parameter overview ....................
  • Page 12 Removing ‘Y’ Cap, Frame Size F ................. 139 Removing ‘Y’ Cap, Frame Size FX ............... 140 Removing ‘Y’ Cap, Frame Size GX ..............141 Applicable Standards ..................142 List of Abbreviations ..................143 Index ..........................146 MICROMASTER 440 Operating Instructions 6SE6400-5AW00-0BP0...
  • Page 13 Installation altitude........................ 22 Figure 2-4 Drill pattern for MICROMASTER 440 ................... 25 Figure 2-5 Installation dimensions for MICROMASTER 440 Frame size FX ......... 26 Figure 2-6 Installation dimensions for MICROMASTER 440 Frame size GX ........27 Figure 2-7 Options for the electronic box....................30 Figure 2-8 MICROMASTER 440 Connection Terminals................

  • Page 15: Overview

    Issue 12/02 1 Overview Overview This Chapter contains: A summary of the major features of the MICROMASTER 440 range. The MICROMASTER 440..................16 Features........................17 MICROMASTER 440 Operating Instructions 6SE6400-5AW00-0BP0...

  • Page 16: The Micromaster 440

    With the factory default settings, the MICROMASTER 440 is suitable for many variable speed applications. Using the functionally grouped parameters, the MICROMASTER 440 can adapted to more demanding applications. The MICROMASTER 440 can be used in both 'stand-alone' applications as well as being integrated into 'Automation Systems'. MICROMASTER 440...

  • Page 17: Features

    ! Modular design for extremely flexible configuration ! High switching frequencies for low-noise motor operation ! Detailed status information and integrated message functions ! External options for PC communications, Basic Operator Panel (BOP), Advanced Operator Panel (AOP), PROFIBUS communications module MICROMASTER 440 Operating Instructions 6SE6400-5AW00-0BP0...
  • Page 18 ! Free Function Blocks ! Kinetic Buffering ! Positioning Ramp down Protection characteristics ! Overvoltage/undervoltage protection ! Overtemperature protection for the inverter ! Ground fault protection ! Short-circuit protection t thermal motor protection ! PTC/KTY for motor protection MICROMASTER 440 Operating Instructions 6SE6400-5AW00-0BP0...

  • Page 19: Installation

    ! Dimensions of Inverter ! Wiring guidelines to minimize the effects of EMI ! Details concerning electrical installation Installation after a Period of Storage ..............21 Ambient operating conditions ................. 22 Mechanical installation.................... 24 Electrical installation ....................31 MICROMASTER 440 Operating Instructions 6SE6400-5AW00-0BP0...
  • Page 20 The connection of power, motor and control cables to the inverter must be carried out as shown in Figure 2-13 on page 40, to prevent inductive and capacitive interference from affecting the correct functioning of the inverter. MICROMASTER 440 Operating Instructions 6SE6400-5AW00-0BP0...

  • Page 21: Installation After A Period Of Storage

    Time t [h] Figure 2-1 Forming Frame Sizes FX and GX Reforming the capacitors can be accomplished by applying 85% of the rated input voltage for at least 30 minutes without load. MICROMASTER 440 Operating Instructions 6SE6400-5AW00-0BP0...

  • Page 22: Ambient Operating Conditions

    Mechanical strength to DIN IEC 68-2-6 ! Deflection: 0.075 mm (10 ... 58 Hz) ! Acceleration: 9.8 m/s (> 58 ... 500 Hz) Electromagnetic Radiation Do not install the inverter near sources of electromagnetic radiation. MICROMASTER 440 Operating Instructions 6SE6400-5AW00-0BP0...
  • Page 23 No equipment that could have a negative effect on the flow of cooling air should be installed in this area. Make sure that the cooling vents in the inverter are positioned correctly to allow free movement of air. MICROMASTER 440 Operating Instructions 6SE6400-5AW00-0BP0...

  • Page 24: Mechanical Installation

    3. Unscrew the bolts in the iron brackets on the transport pallet and lift the inverter off the pallet. 4. Once installation has been completed and the inverter connected, fasten the two retaining bolts for the front cover at the bottom side of the door. MICROMASTER 440 Operating Instructions 6SE6400-5AW00-0BP0...

  • Page 25: Figure 2-4 Drill Pattern For Micromaster 440

    Ø 15 mm 0.68" 0.68" 0.59" 486 mm 19.13" 616.4 mm 24.27" 810 mm 31.89" with filter 1110 mm 43.70" 235 mm 9.25" 235 mm 9.25" 300 mm 11.81" Figure 2-4 Drill pattern for MICROMASTER 440 MICROMASTER 440 Operating Instructions 6SE6400-5AW00-0BP0...

  • Page 26: Figure 2-5 Installation Dimensions For Micromaster 440 Frame Size Fx

    2 Installation Issue 12/02 Frame Size FX Figure 2-5 Installation dimensions for MICROMASTER 440 Frame size FX MICROMASTER 440 Operating Instructions 6SE6400-5AW00-0BP0...

  • Page 27: Figure 2-6 Installation Dimensions For Micromaster 440 Frame Size Gx

    Issue 12/02 2 Installation Frame Size GX Figure 2-6 Installation dimensions for MICROMASTER 440 Frame size GX MICROMASTER 440 Operating Instructions 6SE6400-5AW00-0BP0...

  • Page 28: Table 2-1 Dimensions And Torques Of Micromaster 440

    2 Installation Issue 12/02 Table 2-1 Dimensions and Torques of MICROMASTER 440 Frame-Size Overall Dimensions Fixing Method Tightening Torque 73 x 173 x 149 2 M4 Bolts Width x 2,5 Nm 4 M4 Nuts Height x 4 M4 Washers or fitting on a...
  • Page 29 1. To disengaged the release mechanism of the inverter, insert a screwdriver into the release mechanism. 2. Apply a downward pressure and the lower rail latch will disengage. 3. Pull the inverter from the rail. MICROMASTER 440 Operating Instructions 6SE6400-5AW00-0BP0...

  • Page 30: Figure 2-7 Options For The Electronic Box

    Installation of options in the electronic box, Frame Sizes FX and GX The front cover of the MICROMASTER 440 is designed so that the control module (normally the SDP) is almost flush with the opening in the front cover. If more than one option is to be installed in the electronic box, it is necessary to...

  • Page 31: Electrical Installation

    ♦ If the front cover (Frame Sizes FX and GX) has been removed, the fan impeller is exposed. There is danger of injury when the fan is running. CAUTION The control, power supply and motor leads must be laid separately. Do not feed them through the same cable conduit/trunking. MICROMASTER 440 Operating Instructions 6SE6400-5AW00-0BP0...
  • Page 32 ! screened: 100 m ! unscreened: 150 m Using the output chokes specified in catalogue DA 51.2, the following cable lengths are possible for all frame sizes: ! screened: 200 m ! unscreened: 300 m MICROMASTER 440 Operating Instructions 6SE6400-5AW00-0BP0...
  • Page 33 The maximum cross section of connections is 50 mm², but only provided the crimped area of cable shoes on the equipment side is provided with a heat- shrinkable sleeve. This measure is important to ensure that air gaps and creep distances are observed. MICROMASTER 440 Operating Instructions 6SE6400-5AW00-0BP0...

  • Page 34: Figure 2-8 Micromaster 440 Connection Terminals

    2 Installation Issue 12/02 Ground Ground Ground Ground FRAME SIZE A FRAME SIZE B & C Ground Ground FRAME SIZE D & E Ground Ground FRAME SIZE F Figure 2-8 MICROMASTER 440 Connection Terminals MICROMASTER 440 Operating Instructions 6SE6400-5AW00-0BP0...

  • Page 35: Figure 2-9 Micromaster 440 Connection Drawing - Frame Size Fx

    Issue 12/02 2 Installation Figure 2-9 MICROMASTER 440 connection drawing – frame size FX MICROMASTER 440 Operating Instructions 6SE6400-5AW00-0BP0...

  • Page 36: Figure 2-10 Micromaster 440 Connection Drawing - Frame Size Gx

    2 Installation Issue 12/02 Figure 2-10 MICROMASTER 440 connection drawing - frame size GX MICROMASTER 440 Operating Instructions 6SE6400-5AW00-0BP0...

  • Page 37: Figure 2-11 Motor And Power Connections

    Frame Sizes FX and GX Optional Optional Contactor Filter line choke MICROMASTER Motor Fuse without filter the commutation choke is to be earthed using the designated earthing point Figure 2-11 Motor and Power Connections MICROMASTER 440 Operating Instructions 6SE6400-5AW00-0BP0...

  • Page 38: Figure 2-12 Adaptation Of Fan Voltage

    Replacement for fan fuses Frame size Fuses (2 each) FX (90 kW CT) Cooper-Bussmann FNQ-R-1, 600V FX (110 kW CT) 2,5 A Ferraz Gould Shawmut ATDR2-1/2, 600V GX (132-200 kW CT) Ferraz Gould Shawmut ATDR4, 600V MICROMASTER 440 Operating Instructions 6SE6400-5AW00-0BP0...
  • Page 39 For frame sizes A, B and C the Gland Plate Kit is supplied as an option. It allows easy and efficient connection of the necessary screening. See the Gland Plate Installation Instructions contained on the Document CD-ROM, supplied with the MICROMASTER 440. MICROMASTER 440 Operating Instructions...

  • Page 40: Figure 2-13 Wiring Guidelines To Minimize The Effects Of Emi

    When using an EMI filter, a power commutating choke is required. The wire shields should be fastened to the metallic mounting surface as close as possible to the components. MICROMASTER 440 Operating Instructions 6SE6400-5AW00-0BP0...

  • Page 41: Commissioning

    This Chapter contains: ! A schematic diagram of the MICROMASTER 440 ! An overview of the commissioning options and the display and operator panels ! An overview of quick commissioing of the MICROMASTER 440 Block diagram ......................43 Commission modes ....................45 General operation ....................
  • Page 42 ! This equipment must not be used as an ‘emergency stop mechanism’ (see EN 60204, 9.2.5.4) CAUTION Only qualified personnel may enter settings in the control panels. Particular attention must be paid to safety precautions and warnings at all times. MICROMASTER 440 Operating Instructions 6SE6400-5AW00-0BP0...

  • Page 43: Block Diagram

    30 V DC / 5 A (resistive) Relay2 AIN1AIN2 250 V AC / 2 A (inductive) 0 - 20 mA DIP switch current (on I/O Board) 0 - 10 V voltage Relay3 RS485 U,V,W automatic Option Figure 3-1 Inverter block diagram MICROMASTER 440 Operating Instructions 6SE6400-5AW00-0BP0...

  • Page 44: Figure 3-2 Configuration Of The Analogue Input As A Digital Input

    1.75 V DC = OFF 3.70 V DC = ON Terminal 9 (24 V) can also be used to drive the analog inputs when used as digital inputs. Terminals 2 and 28 (0 V) must be linked together. MICROMASTER 440 Operating Instructions 6SE6400-5AW00-0BP0...

  • Page 45: Commission Modes

    3 Commissioning Commission modes In the standard version, the MICROMASTER 440 is fitted with the Status Display Panel (SDP) (see Figure 3-3) with which it is possible to use the inverter with the pre-assigned factory settings for a large range of applications. If these factory...

  • Page 46: Table 3-1 Default Settings For Operation Using The Sdp

    ! Motor voltage ! Rated motor current ! Rated motor frequency (A conventional Siemens motor is recommended) In addition, the following conditions must be met: ! Linear V/f motor speed controlled by an analog potentiometer. ! Maximum speed 1500 rpm at 50 Hz (1800 rpm at 60 Hz); can be controlled by a potentiometer via the analog inputs of the inverter.

  • Page 47: Figure 3-5 Basic Operation With Sdp

    ! Fault Reset (DIN3 via external switch) Controlling the speed of the motor is accomplished by connecting the analog inputs as shown in the Figure 3-5. Analogausgang 0 - 20 mA (500 Ω) Figure 3-5 Basic operation with SDP MICROMASTER 440 Operating Instructions 6SE6400-5AW00-0BP0...
  • Page 48 Further Commissioning via P0004 and P0003 An overview of the parameter structure is given in Section 5.3 For a detailed description of the parameter, see the Parameter List. NOTES We recommend the commissioning according this scheme. MICROMASTER 440 Operating Instructions 6SE6400-5AW00-0BP0...

  • Page 49: Table 3-2 Default Settings For Operation Using The Bop

    1395 (1680) rpm [depending on variant] P1082 Maximum Motor Frequency 50 Hz (60 Hz) ATTENTION MICROMASTER 440 can only be operated with one of the operator panels BOP or AOP. If a BOP-2 panel is used will be displayed MICROMASTER 440...

  • Page 50: Figure 3-6 Buttons On The Bop

    Access Pressing this button allows access to the parameters. parameters Increase Pressing this button increases the displayed value. value Decrease Pressing this button decreases the displayed value. value Figure 3-6 Buttons on the BOP MICROMASTER 440 Operating Instructions 6SE6400-5AW00-0BP0...

  • Page 51: Figure 3-7 Changing Parameters Via The Bop

    Figure 3-7 Changing parameters via the BOP NOTES In some cases - when changing parameter values - the display on the BOP shows . This means the inverter is busy with tasks of higher priority. MICROMASTER 440 Operating Instructions 6SE6400-5AW00-0BP0...
  • Page 52 ! Upload/download of multiple parameter sets ! Programmable via PC ! Multidrop capability to drive up to 30 inverters Please refer to the AOP Manual for details or contact your local Siemens sales office for assistance. 3.2.3 Commissioning functions with BOP / AOP 3.2.3.1...
  • Page 53 Nominal motor power (kW) from rating plate. If P0100 = 1, values will be in hp. 1) Motor-specific parameters – see motor rating plate. 2) The parameters offer more setting options than listed here. See Parameter List for further setting options. MICROMASTER 440 Operating Instructions 6SE6400-5AW00-0BP0...
  • Page 54 Quick Commissioning complete, the inverter goes into ready-to-run state Note Vector control modes can only be used together with an asynchronous motor 2) The parameters offer more setting options than listed here. See Parameter List for further setting options. MICROMASTER 440 Operating Instructions 6SE6400-5AW00-0BP0...

  • Page 55: Figure 3-8 Typical Motor Rating Plate Example

    To reset all parameters to the factory default settings; the following parameters should be set as follows (BOP, AOP or Communication Option needed): 1. Set P0010 = 30 2. Set P0970 = 1 NOTE The reset process can take up to 3 minutes to complete. MICROMASTER 440 Operating Instructions 6SE6400-5AW00-0BP0...

  • Page 56: General Operation

    (P0005 = 21) the corresponding setpoint is displayed approximately every 1.0 seconds while the inverter is stopped. 3. The inverter is programmed at the factory for standard applications on Siemens four-pole standard motors that have the same power rating as the inverters.

  • Page 57: Figure 3-9 Thermal Overload Protection

    Thermal overload protection With PTC sensor (P0601 = 1) If the PTC in the motor is connected to the MICROMASTER 440 control terminals 14 (PTCA) and 15 (PTCB) and the PTC function enabled by setting P0601 = 1, then the MICROMASTER 440 will operate as normal providing the resistance at the terminals remains below approximately 1500 Ω.

  • Page 59: Using The Micromaster 440

    ! A summary of the types of control of the inverter Frequency setpoint (P1000) ................... 60 Command sources (P0700)..................61 OFF and braking functions ..................61 Control modes (P1300)................... 63 Extended Functions for the MICROMASTER 440..........64 Faults and warnings....................64 MICROMASTER 440 Operating Instructions 6SE6400-5AW00-0BP0...

  • Page 60: Frequency Setpoint (P1000)

    4 Using the MICROMASTER 440 Issue 12/02 WARNING ! When operating electrical devices, it is impossible to avoid applying hazardous voltages to certain parts of the equipment. ! Emergency Stop facilities according to EN 60204 IEC 204 (VDE 0113) must remain operative in all operating modes of the control equipment.

  • Page 61: Command Sources (P0700)

    Issue 12/02 4 Using the MICROMASTER 440 Command sources (P0700) NOTICE The ramp times and ramp-smoothing functions also affect how the motor starts and stops. For details of these functions, please refer to parameters P1120, P1121, P1130 – P1134 in the Parameter List.
  • Page 62 4 Using the MICROMASTER 440 Issue 12/02 4.3.2 OFF2 This command causes the motor to coast to a standstill (pulses disabled). NOTICE The OFF2 command can have one or more sources. By default the OFF2 command is set to BOP/AOP. This source still exists even if other sources are defined by one of the following parameters, P0700 to P0708 inclusive.

  • Page 63: Control Modes (P1300)

    4 Using the MICROMASTER 440 Control modes (P1300) The various modes of operation of the MICROMASTER 440 control the relation- ship between the speed of the motor and the voltage supplied by the inverter. A summary of the control modes available are listed below:...

  • Page 64: Extended Functions For The Micromaster 440

    4 Using the MICROMASTER 440 Issue 12/02 Extended Functions for the MICROMASTER 440 Free Function Blocks (P2800 ff) Using free function blocks, internal signals (Digital inputs, set points, actual values, ...) can be interlinked, to enable application specific control. Kinetic Buffering (P1245 ff) Kinetic Buffering provides ride through of power supply faults or interruptions, for as long as the kinetic energy can allow.

  • Page 65: System Parameters

    Issue 12/02 5 System parameters System parameters This Chapter contains: ! An overview of the parameter structure of the MICROMASTER 440 ! A parameter list in short form Introduction to MICROMASTER system parameters ..........66 Parameter overview ....................67 Parameter list (short form) ..................68 Command and Drive Datasets - Overview .............

  • Page 66: Introduction To Micromaster System Parameters

    This means the inverter is busy with tasks of higher priority. ATTENTION MICROMASTER 440 can only be operated with one of the operator panels BOP or AOP. If a BOP-2 panel is used will be displayed 5.1.1...

  • Page 67: Parameter Overview

    Motor Control Technology Application / units P0004 = 12 P0004 = 7 Drive Features Commands and Digital I/O P0004 = 10 P0004 = 8 Setpoint Channel & Analogue I/O Ramp Generator Figure 5-1 Parameter Overview MICROMASTER 440 Operating Instructions 6SE6400-5AW00-0BP0...

  • Page 68: Parameter List (Short Form)

    CO: Act. DC-link voltage r0039 CO: Energy consumpt. meter [kWh] P0040 Reset energy consumption meter r0037[5] CO: Inverter temperature [°C] r0070 CO: Act. DC-link voltage r0200 Act. power stack code number P0201 Power stack code number MICROMASTER 440 Operating Instructions 6SE6400-5AW00-0BP0...
  • Page 69 Motor cooling P0340[3] Calculation of motor parameters P0341[3] Motor inertia [kg*m^2] 0.00180 P0342[3] Total/motor inertia ratio 1.000 P0344[3] Motor weight r0345[3] Motor start-up time P0346[3] Magnetization time 1.000 P0347[3] Demagnetization time 1.000 P0350[3] Stator resistance (line-to-line) MICROMASTER 440 Operating Instructions 6SE6400-5AW00-0BP0...
  • Page 70 P0707[3] Function of digital input 7 P0708[3] Function of digital input 8 r0720 Number of digital inputs r0722 CO/BO: Binary input values P0719[3] Selection of cmd. & freq. Setp. P0724 Debounce time for digital inputs MICROMASTER 440 Operating Instructions 6SE6400-5AW00-0BP0...
  • Page 71 722 :2 P2104[3] BI: 2. Faults acknowledgement 0 :0 P2106[3] BI : External fault 1 :0 P2220[3] BI: Fixed PID setp. Select Bit 0 0 :0 P2221[3] BI: Fixed PID setp. Select Bit 1 0 :0 MICROMASTER 440 Operating Instructions 6SE6400-5AW00-0BP0...
  • Page 72 P1003[3] Fixed frequency 3 10.00 P1004[3] Fixed frequency 4 15.00 P1005[3] Fixed frequency 5 20.00 P1006[3] Fixed frequency 6 25.00 P1007[3] Fixed frequency 7 30.00 P1008[3] Fixed frequency 8 35.00 P1009[3] Fixed frequency 9 40.00 MICROMASTER 440 Operating Instructions 6SE6400-5AW00-0BP0...
  • Page 73 Ramp-up initial rounding time 0.00 P1131[3] Ramp-up final rounding time 0.00 P1132[3] Ramp-down initial rounding time 0.00 P1133[3] Ramp-down final rounding time 0.00 P1134[3] Rounding type P1135[3] OFF3 ramp-down time 5.00 r1170 CO: Frequency setpoint after RFG MICROMASTER 440 Operating Instructions 6SE6400-5AW00-0BP0...
  • Page 74 CO: Act. frequency r0022 Act. rotor speed r0024 CO: Act. output frequency r0025 CO: Act. output voltage r0027 CO: Act. output current r0029 CO: Flux gen. current r0030 CO: Torque gen. current r0031 CO: Act. torque MICROMASTER 440 Operating Instructions 6SE6400-5AW00-0BP0...
  • Page 75 Resonance damping gain V/f 0.00 P1340[3] Imax controller prop. gain 0.000 r1343 CO: Imax controller freq. output P1341[3] Imax controller integral time 0.300 r1344 CO: Imax controller volt. output P1345[3] Imax controller prop. gain 0.250 MICROMASTER 440 Operating Instructions 6SE6400-5AW00-0BP0...
  • Page 76 P1574[3] Dynamic voltage headroom P1580[3] Efficiency optimization P1582[3] Smooth time for flux setpoint r1598 CO: Flux setpoint (total) P1596[3] Int. time field weak. controller P1610[3] Continuous torque boost (SLVC) 50.0 P1611[3] Acc. torque boost (SLVC) MICROMASTER 440 Operating Instructions 6SE6400-5AW00-0BP0...
  • Page 77 P2013[2] USS PKW length P2014[2] USS telegram off time r2015[8] CO: PZD from BOP link (USS) P2016[8] CI: PZD to BOP link (USS) 52:0 r2018[8] CO: PZD from COM link (USS) r2024[2] USS error-free telegrams MICROMASTER 440 Operating Instructions 6SE6400-5AW00-0BP0...
  • Page 78 Threshold frequency f_2 30.00 P2158[3] Delay time of threshold freq f_2 P2159[3] Threshold frequency f_3 30.00 P2160[3] Delay time of threshold freq f_3 P2161[3] Min. threshold for freq. setp. 3.00 P2162[3] Hysteresis freq. for overspeed 20.00 MICROMASTER 440 Operating Instructions 6SE6400-5AW00-0BP0...
  • Page 79 Fixed PID setpoint 6 50.00 P2207[3] Fixed PID setpoint 7 60.00 P2208[3] Fixed PID setpoint 8 70.00 P2209[3] Fixed PID setpoint 9 80.00 P2210[3] Fixed PID setpoint 10 90.00 P2211[3] Fixed PID setpoint 11 100.00 MICROMASTER 440 Operating Instructions 6SE6400-5AW00-0BP0...
  • Page 80 PID output upper limit 100.00 P2292 PID output lower limit 0.00 P2293 Ramp-up /-down time of PID limit 1.00 r2294 CO: Act. PID output P2295 Gain applied to PID output 100.00 P2350 PID autotune enable MICROMASTER 440 Operating Instructions 6SE6400-5AW00-0BP0...
  • Page 81 BO: NOT-Q RS-FF 1 P2843[2] BI: RS-FF 2 r2844 BO: Q RS-FF 2 r2845 BO: NOT-Q RS-FF 2 P2846[2] BI: RS-FF 3 r2847 BO: Q RS-FF 3 r2848 BO: NOT-Q RS-FF 3 P2849 BI: Timer 1 MICROMASTER 440 Operating Instructions 6SE6400-5AW00-0BP0...
  • Page 82 CO: DIV 2 P2885[2] CI: CMP 1 755:0 r2886 BO: CMP 1 P2887[2] CI: CMP 2 755:0 r2888 BO: CMP 2 P2889 CO: Fixed setpoint 1 in [%] P2890 CO: Fixed setpoint 2 in [%] MICROMASTER 440 Operating Instructions 6SE6400-5AW00-0BP0...
  • Page 83 5 System parameters Encoder Par. No. Parametername Default Level P0400[3] Select encoder type P0408[3] Encoder pulses per revolution 1024 P0491[3] Reaction on speed signal loss P0492[3] Allowed speed difference 10.00 P0494[3] Delay speed loss reaction MICROMASTER 440 Operating Instructions 6SE6400-5AW00-0BP0...

  • Page 84: Command And Drive Datasets - Overview

    CI: Main setpoint P1071[3] CI: Main setpoint scaling P1074[3] BI: Disable additional setpoint P1075[3] CI: Additional setpoint P1076[3] CI: Additional setpoint scaling P1110[3] BI: Inhibit neg. freq. setpoint P1113[3] BI: Reverse P1124[3] BI: Enable JOG ramp times MICROMASTER 440 Operating Instructions 6SE6400-5AW00-0BP0...
  • Page 85 Magnetizing curve imag 4 P1015[3] Fixed frequency 15 r0370[3] Stator resistance [%] P1031[3] Setpoint memory of the MOP r0372[3] Cable resistance [%] P1040[3] Setpoint of the MOP r0373[3] Rated stator resistance [%] P1058[3] JOG frequency right MICROMASTER 440 Operating Instructions 6SE6400-5AW00-0BP0...
  • Page 86 T(wait) for n-adaption to settle P1322[3] Programmable V/f freq. coord. 2 P1764[3] Kp of n-adaption (SLVC) P1323[3] Programmable V/f volt. coord. 2 P1767[3] Tn of n-adaption (SLVC) P1324[3] Programmable V/f freq. coord. 3 P1780[3] Control word of Rs/Rr-adaption MICROMASTER 440 Operating Instructions 6SE6400-5AW00-0BP0...
  • Page 87 Upper torque threshold 1 P2186[3] Lower torque threshold 1 P2187[3] Upper torque threshold 2 P2188[3] Lower torque threshold 2 P2189[3] Upper torque threshold 3 P2190[3] Lower torque threshold 3 P2192[3] Time delay for belt failure MICROMASTER 440 Operating Instructions 6SE6400-5AW00-0BP0...

  • Page 89: Troubleshooting

    ! Notes on troubleshooting with the BOP ! A list of the alarms and fault messages Troubleshooting with the SDP ................90 Troubleshooting with the BOP ................91 Fault messages....................... 92 Alarm messages ..................... 99 MICROMASTER 440 Operating Instructions 6SE6400-5AW00-0BP0...

  • Page 90: Troubleshooting With The Sdp

    6 Troubleshooting Issue 12/02 WARNING Repairs on equipment may only be carried out by Siemens Service, by repair centers authorized by Siemens or by qualified personnel who are thoroughly acquainted with all the warnings and operating procedures contained in this manual.

  • Page 91: Troubleshooting With The Bop

    Now use a switch between terminals 5 and 9 (Figure 3-5). The drive should now run to the defined setpoint by analogue input. NOTICE Motor data must relate to the inverter data power range and voltage. MICROMASTER 440 Operating Instructions 6SE6400-5AW00-0BP0...

  • Page 92: Fault Messages

    9. Ramp-down time (P1121) must match inertia of load 10. Required braking power must lie within specified limits NOTE Higher inertia requires longer ramp times. Apply a braking resistor for the models A- F, if necessary MICROMASTER 440 Operating Instructions 6SE6400-5AW00-0BP0...
  • Page 93 3. Check if motor weight (P0344) is reasonable. Change if necessary 4. Via P0626, P0627, P0628 the standard overtemperatures can be changed, if the motor is not a Siemens standard motor If P0601 = 2, check the following: 1. Check if temperature shown in r0035 is reasonable 2.
  • Page 94 Diagnose & Remedy 1. Fault cannot be masked while options module (AOP or BOP) is connected 2. Need a new fan F0035 Auto restart after n OFF2 Possible Causes Auto restart attempts exceed value of P1211 MICROMASTER 440 Operating Instructions 6SE6400-5AW00-0BP0...
  • Page 95 Diagnose & Remedy Hardware defect, contact Customer Support / Service Department F0053 IO EEPROM Fault OFF2 Possible Causes Read failure for IO EEPROM information or invalid data Diagnose & Remedy 1. Check data 2. Change IO board MICROMASTER 440 Operating Instructions 6SE6400-5AW00-0BP0...
  • Page 96 Possible Causes ! Broken wire ! Signal out of limits F0085 External Fault OFF2 Possible Causes External fault triggered via for example terminal inputs Diagnose & Remedy Disable for example terminal input for fault trigger MICROMASTER 440 Operating Instructions 6SE6400-5AW00-0BP0...
  • Page 97 2: Some control board tests have failed 4: Some functional tests have failed 8: Some IO board tests have failed (MM 420 only) 16: Internal RAM failed on power-up check Diagnose & Remedy Hardware defect, contact Customer Support / Service Department MICROMASTER 440 Operating Instructions 6SE6400-5AW00-0BP0...
  • Page 98 ! P2186 (lower torque threshold 1) ! P2187 (upper torque threshold 2) ! P2188 (lower torque threshold 2) ! P2189 (upper torque threshold 3 ! P2190 (lower torque threshold 3) ! P2192 (delay time for permitted deviation) MICROMASTER 440 Operating Instructions 6SE6400-5AW00-0BP0...

  • Page 99: Alarm Messages

    Warning level (P0294) exceeded, output frequency and/or pulse frequency will be reduced if parameterized (P0290) Diagnose & Remedy Check the following: 1. Load duty cycle must lie within specified limits 2. Motor power (P0307) must match inverter power (r0206) MICROMASTER 440 Operating Instructions 6SE6400-5AW00-0BP0...
  • Page 100 3. Check if motor weight (P0344) is reasonable. Change if necessary 4. Via P0626, P0627, P0628 the standard overtemperatures can be changed, if the motor is not a Siemens standard motor If P0601 = 2, check the following: 1. Check if temperature shown in r0035 is reasonable 2.
  • Page 101 See CB user manual A0705 CB warning 6 Possible Causes CB (communication board) specific Diagnose & Remedy See CB user manual A0706 CB warning 7 Possible Causes CB (communication board) specific Diagnose & Remedy See CB user manual MICROMASTER 440 Operating Instructions 6SE6400-5AW00-0BP0...
  • Page 102 ! Occurs if motor is driven by an active load, causing motor to go into regenerative mode ! Occurs at very high load inertias, when ramping down Diagnose & Remedy Check the following: 1. Input voltage (P0210) must lie within range 2. Load must be match MICROMASTER 440 Operating Instructions 6SE6400-5AW00-0BP0...
  • Page 103 A0923 Both JOG Left and JOG Right are requested Possible Causes Both JOG right and JOG left (P1055/P1056) have been requested. This freezes the RFG output frequency at its current value. A0936 PID Autotuning Active Possible Causes PID Autotuning (P2350) selected or running MICROMASTER 440 Operating Instructions 6SE6400-5AW00-0BP0...
  • Page 104 ! P2186 (lower torque threshold 1) ! P2187 (upper torque threshold 2) ! P2188 (lower torque threshold 2) ! P2189 (upper torque threshold 3) ! P2190 (lower torque threshold 3) ! P2192 (delay time for permitted deviation) MICROMASTER 440 Operating Instructions 6SE6400-5AW00-0BP0...

  • Page 105: Micromaster 440 Specifications

    Issue 12/02 7 MICROMASTER 440 specifications MICROMASTER 440 specifications This Chapter contains: ! Table 7.1 contains the general technical specifications for the MICROMASTER 440 inverter ! Table 7-2 contains terminal tightening torques ! Table 7-3 contains current values, depending on the pulse frequency...

  • Page 106: Table 7-1 Micromaster 440 Performance Ratings

    7 MICROMASTER 440 specifications Issue 12/02 Table 7-1 MICROMASTER 440 Performance Ratings Feature Specification Mains Operating Voltage 1 AC 200 to 240 V ± 10 % 0,12 kW – 3,0 kW (0,16 hp – 4,0 hp) 3 AC 200 to 240 V ± 10 % &...

  • Page 107: Table 7-2 Tightening Torques For Power Terminals

    Issue 12/02 7 MICROMASTER 440 specifications Electromagnetic Compatibility Frame Sizes A to C: optional class A or B filters available according to EN55011 Frame Sizes A to F: inverter with integrated class A filter available Frame Sizes FX and GX: With EMI filter (available as an option) the limiting values of the EN 55011, Class A are fulfilled for conducted emission.

  • Page 108: Table 7-3 Current Reduction Depending On Pulse Frequency

    7 MICROMASTER 440 specifications Issue 12/02 Table 7-3 Current reduction depending on pulse frequency Mains voltage Power (CT) Output current in A with a switching frequency of; [kW] 4 kHz 6 kHz 8 kHz 10 kHz 12 kHz 14 kHz...

  • Page 109: Table 7-4 Micromaster 440 Specifications

    Issue 12/02 7 MICROMASTER 440 specifications Table 7-4 MICROMASTER 440 Specifications In order to have a UL compliant installation fuses from the SITOR range with the appropriate current rating must be used. Input voltage range 1 AC 200 V – 240 V, ± 10 % (with built in Class A Filter) Order No.
  • Page 110 7 MICROMASTER 440 specifications Issue 12/02 Input voltage range 3 AC 200 V – 240 V, ± 10 % (with built in Class A Filter) Order No. 6SE6440- 2AC23- 2AC24- 2AC25- 0CA1 0CA1 5CA1 [kW] CT Motor Output Rating [hp]...
  • Page 111 Issue 12/02 7 MICROMASTER 440 specifications Input voltage range 1 AC 3 AC 200 V – 240 V, ± 10 % (Unfiltered) Order No. 6SE6440- 2UC11 2UC12 2UC13 2UC15 2UC17 2UC21 2UC21 2UC22 2UC23 -2AA1 -5AA1 -7AA1 -5AA1 -5AA1 -1BA1...
  • Page 112 7 MICROMASTER 440 specifications Issue 12/02 Input voltage range 3 AC 200 V – 240 V, ± 10 % (Unfiltered) Order No. 6SE6440- 2UC24- 2UC25- 2UC27- 2UC31- 2UC31- 2UC31- 2UC32- 2UC33- 2UC33- 2UC34- 0CA1 5CA1 5DA1 1DA1 5DA1 8EA1 2EA1...
  • Page 113 Issue 12/02 7 MICROMASTER 440 specifications Input voltage range 3 AC 380 V – 480 V, ± 10 % (with built in Class A Filter), Part 1 Order No. 6SE6440- 2AD22- 2AD23- 2AD24- 2AD25- 2AD27- 2AD31- 2AD31- 2AD31- 2BA1 0BA1...
  • Page 114 7 MICROMASTER 440 specifications Issue 12/02 Input voltage range 3 AC 380 V – 480 V, ± 10 % (with built in Class A Filter), Part 2 Order No. 6SE6440- 2AD32- 2AD33- 2AD33- 2AD34- 2AD35- 2AD37- 2DA1 0EA1 7EA1 5FA1...
  • Page 115 Issue 12/02 7 MICROMASTER 440 specifications Input voltage range 3 AC 380 V – 480 V, ± 10 % (Unfiltered), Part 1 Order No. 6SE6440- 2UD13- 2UD15- 2UD17- 2UD21- 2UD21- 2UD22- 2UD23- 2UD24- 2UD25- 2UD27- 7AA1 5AA1 5AA1 1AA1 5AA1...
  • Page 116 7 MICROMASTER 440 specifications Issue 12/02 Input voltage range 3 AC 380 V – 480 V, ± 10 % (Unfiltered), Part 2 Order No. 6SE6440- 2UD31 2UD31 2UD31 2UD32 2UD33 2UD33 2UD34 2UD35 2UD37 -1CA1 -5DA1 -8DA1 -2DA1 -0EA1 -7EA1...
  • Page 117 Issue 12/02 7 MICROMASTER 440 specifications Input voltage range 3 AC 380 V – 480 V, ± 10 % (Unfiltered), Part 3 Order No. 6SE6440- 2UD38-8FA0 2UD41-1FA0 2UD41-3GA0 2UD41-6GA0 2UD42-0GA0 [kW] CT Motor Output Rating [hp] Output Power [kVA] 145.4 214.8...
  • Page 118 7 MICROMASTER 440 specifications Issue 12/02 Input voltage range 3 AC 500 V – 600 V, ± 10 % (Unfiltered), Part 1 Order No. 6SE6440 2UE17 2UE21 2UE22 2UE24 2UE25 2UE27 2UE31 2UE31 2UE31 -5CA1 -5CA1 -2CA1 -0CA1 -5CA1 -5CA1...
  • Page 119 Issue 12/02 7 MICROMASTER 440 specifications Input voltage range 3 AC 500 V – 600 V, ± 10 % (Unfiltered), Part 2 Order No. 6SE6440- 2UE32- 2UE33- 2UE33- 2UE34- 2UE35- 2UE37- 2DA1 0EA1 7EA1 5FA1 5FA1 5FA1 CT Motor Output [kW] 22.0...

  • Page 121: Options

    Issue 12/02 8 Options Options An overview of the options available for the MICROMASTER 440 is given in this section. For further information about options, please refer to the catalog or the documentation CD. Device-independent options ! Basic Operator Panel (BOP)
  • Page 122 8 Options Issue 12/02 MICROMASTER 440 Operating Instructions 6SE6400-5AW00-0BP0...

  • Page 123: Electro-Magnetic Compatibility (Emc)

    Issue 12/02 9 Electro-magnetic compatibility (EMC) Electro-magnetic compatibility (EMC) This Chapter contains: EMC information. Electro-magnetic compatibility ................124 MICROMASTER 440 Operating Instructions 6SE6400-5AW00-0BP0...

  • Page 124: Electro-Magnetic Compatibility

    EC type examination certificate This approach is only applicable to radio communication transmitting apparatus. All MICROMASTER units are certified for compliance with the EMC directive, when installed in accordance with the recommendations in Section 2. MICROMASTER 440 Operating Instructions 6SE6400-5AW00-0BP0...

  • Page 125: Table 9-1 Permissible Harmonic Current Emissions

    EN 61000-3-2 "Limits for harmonic current emissions (equipment input ≤ 16 A per phase)". All Siemens variable speed drives of the MICROMASTER, MIDIMASTER, MICROMASTER Eco and COMBIMASTER ranges, which are classified as "Professional Equipment" within the terms of the standard, fulfill the requirements of the standard.

  • Page 126: Table 9-2 Class 1 - General Industrial

    ENV 50 140 80-1000 MHz, 10 V/m, 80% AM, power Field, amplitude modulated and signal lines Radio-frequency Electromagnetic Field, ENV 50 204 900 MHz, 10 V/m 50% duty cycle, pulse modulated 200 Hz repetition rate MICROMASTER 440 Operating Instructions 6SE6400-5AW00-0BP0...

  • Page 127: Table 9-4 Class 3 - Filtered For Residential, Commercial And Light Industry

    ! The MICROMASTER inverters are intended exclusively for professional applications. Therefore, they do not fall within the scope of the harmonics emissions specification EN 61000-3-2. ! Maximum mains supply voltage when filters are fitted is 460 V. MICROMASTER 440 Operating Instructions 6SE6400-5AW00-0BP0...

  • Page 128: Table 9-5 Compliance Table

    Unfiltered units, all voltages and powers. Class 2 – Filtered Industrial 6SE6440-2U***-**A1 With EMI filter (available as an option) the limiting values of the EN 55011, Class A are fulfilled for conducted emission. (line commutating choke required) MICROMASTER 440 Operating Instructions 6SE6400-5AW00-0BP0...

  • Page 129: Appendices

    Issue 12/02 Appendices Appendices Changing the Operator Panel MICROMASTER 440 Operating Instructions 6SE6400-5AW00-0BP0...

  • Page 130: B Removing Front Covers

    Appendices Issue 12/02 Removing Front Covers Removing Front Covers, Frame Sizes A MICROMASTER 440 Operating Instructions 6SE6400-5AW00-0BP0...

  • Page 131: Removing Front Covers, Frame Sizes B And C

    Issue 12/02 Appendices Removing Front Covers, Frame Sizes B and C MICROMASTER 440 Operating Instructions 6SE6400-5AW00-0BP0...

  • Page 132: Removing Front Covers, Frame Sizes D And E

    Appendices Issue 12/02 Removing Front Covers, Frame Sizes D and E MICROMASTER 440 Operating Instructions 6SE6400-5AW00-0BP0...

  • Page 133: Removing Front Covers, Frame Size F

    Issue 12/02 Appendices Removing Front Covers, Frame Size F 9 mm AF MICROMASTER 440 Operating Instructions 6SE6400-5AW00-0BP0...

  • Page 134: Removing Front Covers, Frame Sizes Fx And Gx

    Appendices Issue 12/02 Removing Front Covers, Frame Sizes FX and GX MICROMASTER 440 Operating Instructions 6SE6400-5AW00-0BP0...

  • Page 135: C Removing The I/O Board

    Removing the I/O Board NOTICE 1. Only a small amount of pressure is required to release the I/O Board catch. 2. Currently, the I/O Board is removed using the same technique regardless of frame size. MICROMASTER 440 Operating Instructions 6SE6400-5AW00-0BP0...

  • Page 136: D Removing 'Y' Cap

    Appendices Issue 12/02 Removing ‘Y’ Cap Removing ‘Y’ Cap, Frame Size A LK 700 MICROMASTER 440 Operating Instructions 6SE6400-5AW00-0BP0...

  • Page 137: Removing 'Y' Cap, Frame Sizes B And C

    Issue 12/02 Appendices Removing ‘Y’ Cap, Frame Sizes B and C MICROMASTER 440 Operating Instructions 6SE6400-5AW00-0BP0...

  • Page 138: Removing 'Y' Cap, Frame Sizes D And E

    Appendices Issue 12/02 Removing ‘Y’ Cap, Frame Sizes D and E MICROMASTER 440 Operating Instructions 6SE6400-5AW00-0BP0...

  • Page 139: Removing 'Y' Cap, Frame Size F

    Issue 12/02 Appendices Removing ‘Y’ Cap, Frame Size F MICROMASTER 440 Operating Instructions 6SE6400-5AW00-0BP0...

  • Page 140: Removing 'Y' Cap, Frame Size Fx

    Appendices Issue 12/02 Removing ‘Y’ Cap, Frame Size FX TORX T20 open link Bügel lösen MICROMASTER 440 Operating Instructions 6SE6400-5AW00-0BP0...

  • Page 141: Removing 'Y' Cap, Frame Size Gx

    Issue 12/02 Appendices Removing ‘Y’ Cap, Frame Size GX TORX T20 Bügel lösen open link MICROMASTER 440 Operating Instructions 6SE6400-5AW00-0BP0...

  • Page 142: Applicable Standards

    UL and CUL LISTED POWER CONVERSION EQUIPMENT 5B33 for use in a pollution degree 2. NOTE: UL certification is presently in progress ISO 9001 Siemens plc operates a quality management system, which complies with the requirements of ISO 9001. MICROMASTER 440 Operating Instructions...

  • Page 143: List Of Abbreviations

    Common (terminal that is connected to NO or NC) COM-Link Communication link Commissining, read to run Constant torque Commissining, run, read to run Clockwise Digital analog converter Digital analog converter Direct current Drive data set Digital input DIP switch MICROMASTER 440 Operating Instructions 6SE6400-5AW00-0BP0...
  • Page 144 Light emitting diode Length Motor holding brake MICROMASTER 4th. Generation Motor potentiometer Normally closed Normally open Operating instructions Power drive system PID controller (proportional, integral, derivative) Parameter ID Parameter ID value Programmable logic controller Parameter list MICROMASTER 440 Operating Instructions 6SE6400-5AW00-0BP0...
  • Page 145 Ramp function generator Radio-frequency interference Revolutions per minute Scaling Status display panel SLVC Sensorless vector control Control word Start of text Space vector modulation Transistor-transistor logic Universal serial interface Vector control Variable torque Status word MICROMASTER 440 Operating Instructions 6SE6400-5AW00-0BP0...

  • Page 146: Index

    Altitude 22 Default settings 49 Ambient operating conditions Altitude 22 Dimensions and Torques 28 Atmospheric Pollution 23 Drill pattern for MICROMASTER 440 25 Electromagnetic Radiation 22 Dynamic braking 62 Humidity Range 22 Electrical Installation 31 Installation und Kühlung 23 Shock 22...
  • Page 147 32 Frame Size FX 135 Main characteristics 17 Frame Size GX 136 Mechanical Installation 24 Removing Covers MICROMASTER 440 Frame Size A 126 general 16 Frame Size B und C 127 main characteristics 17 Frame Size D und E 128...
  • Page 149 Suggestions and/or Corrections Suggestions Siemens AG Automation & Drives Group Corrections SD VM 4 P.O. Box 3269 For Publication/Manual: MICROMASTER 440 D-91050 Erlangen 0.12 kW - 200 kW Federal Republic of Germany Email: Technical.documentation@con.siemens.co.uk User Documentation From Operating Instructions Name:...
  • Page 150 MICROMASTER 440, Operating Instructions 6SE6400-5AW00-0BP0...
  • Page 151 MICROMASTER 440, 0.12 kW - 250 kW Operating Instructions 6SE6400-5AW00-0BP0...
  • Page 152 Siemens AG Bereich Automation and Drives (A&D) Geschäftsgebiet Standard Drives (SD) Postfach 3269, D-91050 Erlangen © Siemens AG, 2002 Federal Republic of Germany Subject to change without prior notice Siemens Aktiengesellschaft Order No.: 6SE6400-5AW00-0BP0 Date: 12/02...

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