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Armstrong 4300 Installation And Operating Instructions Manual

Design envelope, vertical in-line pumping unit with ivs drive
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See also: Installation Instructions and Operating Manual
Design Envelope
4300 & 4380
Vertical In-line pumping
unit with ivs drive
Installation and
operating instructions
File No: 101.82
Date: january 21, 2019
Supersedes: 101.82
Date: august 08, 2018

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  • Page 1 Design Envelope 4300 & 4380 Vertical In-line pumping unit with ivs drive Installation and operating instructions File No: 101.82 Date: january 21, 2019 Supersedes: 101.82 Date: august 08, 2018...

  • Page 3: Table Of Contents

    3.0 networking controls 6.3.1 mechanical seal replacement instruc- 3 .1 modbus ip & rtu tions for 4300 split coupled vertical 3 . 2 BACnet ip & ms/ tp in-line pump 4 .0 operation 6.3.2 mechanical seal replacement instruc- 4 .1...

  • Page 4: Introduction

    & Design Envelope 4300 & 4380 Vertical op erat ing instructions In-line pumping unit with ivs drive 1.0 introduction 1.1. 2 temper ature Install the Design Envelope unit with adequate access This manual contains specific information regarding the safe for routine maintenance.

  • Page 5: Vibration Levels

    4300 & 4380 units must be placed in a vertical position in a dry environment. To handle Design Envelope 4300 and 4380 units from shipment, Internal rusting can be prevented by removing the plugs at the secure the pallet following uncovering the unit, then place straps top and bottom of the casing and drain or air blow out all water to prevent rust buildup or the possibility of freezing.

  • Page 6: Mechanical Installation

    . 1. 2 illustrates such an arrangement with the piping supported at the ceiling and the vil unit installed with an 1. 2 mechanical installation Armstrong Suction Guide and Flo-Trex valve. Many very large 1. 2 .1 location vil pumps are installed in this manner.

  • Page 7: Pump Piping - General

    Bolting to the floor or housekeeping pad All Design Envelope 4300 pumps contain a tapped hole in the is not recommended. If the stanchions are bolted down the motor bracket above the discharge flange (see Fig.

  • Page 8: Alignment

    Drain connection re-aligning when installed. fig . 1. 4 With additional pipe supports Alignment on a Design Envelope 4300 unit may be verified by assuring an equal and parallel gap between coupling halves on Hangers support the Pipe hanger (typ.) both sides of the coupling.
  • Page 9 Design Envelope 4300 & 4380 Vertical insta ll a tio n & In-line pumping unit with ivs drive o per ating instructions fig . 1.6 Additional floor support fig . 1.9 Mounting in grooved pipe systems Hangers support the weight of the Pipe hanger filled piping, pumps and fittings...

  • Page 10: Electrical Setup

    & Design Envelope 4300 & 4380 Vertical op erat ing instructions In-line pumping unit with ivs drive 2.0 electrical setup fig . 1.13 Clearance radius for d size chassis remove cover 29.5"typ Remove front cover to access mains and grounding connec- tions, and control terminals.

  • Page 11: Precautions

    The standard enclosure rating for Design Envelope exceed one-time per minute. 4300 and Design Envelope 4380 integrated controls is ul type 12 or ul type 4x for outdoor applications. If If a higher number of starts/stops is required then the start/...

  • Page 12: Grounding And It Mains

    The inverter must be protected against short-circuit to avoid 38 0 -48 0V/5 25- 6 0 0V - 10hp and below) electrical or fire hazard. Armstrong recommends using the fuses detailed in the separate ivs Operating Instructions to pro- tect service personnel or other equipment in case of an internal failure in the unit.

  • Page 13: Relay Connections

    Design Envelope 4300 & 4380 Vertical in sta l l a tio n & In-line pumping unit with ivs drive o per at in g in str uctio ns fig . 2 .3c Mains and grounding connections for d1 and d2 fig .

  • Page 14: Electrical And Control Connections

    & Design Envelope 4300 & 4380 Vertical op erat ing instructions In-line pumping unit with ivs drive 2 .3 .5 electrical and control connections fig . 2 . 8 Diagram showing all electrical connections *Note: Terminal 37 is not available on Design Envelope pumps...

  • Page 15: Control Terminals

    Start Common Digital Input Pump Operating Mode Digital Input Low Water Interlock Design Envelope 4300 & 4380 Vertical in sta l l a tio n & Common Digital Input No Operation In-line pumping unit with ivs drive o per at in g in str uctio ns...
  • Page 16 & Design Envelope 4300 & 4380 Vertical op erat ing instructions In-line pumping unit with ivs drive webserver configur ation Pump in the left side-menu Select For Digital Inputs (A, B) that have been wired: For Digital Functions (E, F) that have been wired:...

  • Page 17: Design Envelope Pump Controller Wiring

    Design Envelope 4300 & 4380 Vertical in sta l l a tio n & In-line pumping unit with ivs drive o per at in g in str uctio ns 2. 4 design envelope pump 2.4.2 can bus wiring controller wiring Connections, Low, High, and Ground as per fig.

  • Page 18: Networking Controls

    & Design Envelope 4300 & 4380 Vertical op erat ing instructions In-line pumping unit with ivs drive 3 .0 networking controls For connection to the building automation system (ba s), the pump needs to be properly configured to the network. En- sure the r s485 cable is connected to the controller board (fig.2 .10).

  • Page 19: Modbus Ip & Rtu

    Design Envelope 4300 & 4380 Vertical in sta l l a tio n & In-line pumping unit with ivs drive o per at in g in str uctio ns 3 .1 modbus ip & rtu function code change start modbus...
  • Page 20 & Design Envelope 4300 & 4380 Vertical op erat ing instructions In-line pumping unit with ivs drive function code change start modbus # of data read write description during unit notes address register registers t ype oper ation 0×01 0×03 0×05 0×0 6...
  • Page 21 Design Envelope 4300 & 4380 Vertical in sta l l a tio n & In-line pumping unit with ivs drive o per at in g in str uctio ns function code change start modbus # of data read write description...

  • Page 22: Bacnet Ip & Ms/ Tp

    & Design Envelope 4300 & 4380 Vertical op erat ing instructions In-line pumping unit with ivs drive 3 . 2 BACnet ip & ms/ tp object id object name read/ write comments Status av: 1 0 0...
  • Page 23 Design Envelope 4300 & 4380 Vertical in sta l l a tio n & In-line pumping unit with ivs drive o per at in g in str uctio ns object id object name read/ write comments Parameters av:50 0 Standard mode – zero flow head Read Value for standard active mode.

  • Page 24: Operation Start-Up Checklist

    Is the system clean? Check rotation arrow prior to operating the unit. The h Is the area around the pump clean? rotation of all Armstrong 430 0 & 438 0 Vertical In-Line units is clockwise when viewed from behind Warranty the motor (nde).

  • Page 25: Touch Screen

    Design Envelope 4300 & 4380 Vertical in sta l l a tio n & In-line pumping unit with ivs drive o per at in g in str uctio ns 4 .3 touch screen 4 .3 .1 login Default Password 1234...

  • Page 26: About

    & Design Envelope 4300 & 4380 Vertical op erat ing instructions In-line pumping unit with ivs drive 4 .3 .3 about The physical design, software, & user interface are protected by patents & trademarks...

  • Page 27: General Settings

    Design Envelope 4300 & 4380 Vertical in sta l l a tio n & In-line pumping unit with ivs drive o per at in g in str uctio ns 4 .3 . 4 gener al set tings save save...

  • Page 28: Manual/Auto Mode

    & Design Envelope 4300 & 4380 Vertical op erat ing instructions In-line pumping unit with ivs drive 4 .3 .5 manual /auto mode...

  • Page 29: Pump Control

    Design Envelope 4300 & 4380 Vertical in sta l l a tio n & In-line pumping unit with ivs drive o per at in g in str uctio ns 4 .3 .6 pump control Activate Energy Performance Bundle...
  • Page 30 & Design Envelope 4300 & 4380 Vertical op erat ing instructions In-line pumping unit with ivs drive Single...
  • Page 31 Design Envelope 4300 & 4380 Vertical in sta l l a tio n & In-line pumping unit with ivs drive o per at in g in str uctio ns Pressure Sensor Control Pump is now setup for Pres- sure Sensor Control.

  • Page 32: Alarms & Warnings

    & Design Envelope 4300 & 4380 Vertical o p er a t ing i n str u ct ion s In-line pumping unit with ivs drive Pump is now setup for 2 Sensor Control...

  • Page 33: Trend-Graph

    Design Envelope 4300 & 4380 Vertical in sta l l a tio n & In-line pumping unit with ivs drive o per at in g in str uctio ns 4.3.8 trend-graph There are 3 parameters that can be trended on the touch screen interface: •...

  • Page 34: Touch Screen Calibration

    & Design Envelope 4300 & 4380 Vertical o p er a t ing i n str u ct ion s In-line pumping unit with ivs drive 4.3.10 touch screen calibration If you are having issues with the touch screen, including: •...

  • Page 35: Data Logging

    Design Envelope 4300 & 4380 Vertical in sta l l a tio n & In-line pumping unit with ivs drive o per at in g in str uctio ns 4.3.11 data logging Data logs can be used for energy performance analyses or to troubleshoot system issues.

  • Page 36: Web Interface

    & Design Envelope 4300 & 4380 Vertical op erat ing instructions In-line pumping unit with ivs drive 4 . 4 web interface To access the control modes: Press settings  Pump 4 . 4 .1 connecting via ethernet Connect your device to the router via wifi or by Ethernet cable.

  • Page 37: Design Envelope Flow Readout Tolerance

    Design Envelope 4300 & 4380 Vertical in sta l l a tio n & In-line pumping unit with ivs drive o per at in g in str uctio ns 5 .0 control modes 4 .5 design envelope flow readout toler ance 5 .1...

  • Page 38: Quadratic Curve Control

    & Design Envelope 4300 & 4380 Vertical operat ing in structions In-line pumping unit with ivs drive 5 . 4 quadr atic curve control 5 .6 quadr atic curve control with maximum flow protection Quadratic Pressure Control is where the controller is set to...
  • Page 39 Tango and dualArm units have Paral- lel Sensorless Pump Control (pspc) pre-programmed in the controls at Armstrong factories. For all other models (except twin pumps), pspc can be enabled aftermarket; please contact A = + Positive...

  • Page 40: 100% Capacity Split Units

    & Design Envelope 4300 & 4380 Vertical op erat ing instructions In-line pumping unit with ivs drive From the Webserver, choose Settings -> Pump, set control mode to Parallel with the following parameter values: Note that activating Duty-Standby mode effectively disables the energy efficient staging of Parallel Sensorless operation.

  • Page 41: Maintenance General Care

    (See Armstrong files 43 . 85 and 43 . 86 for seal environ- • Keep unit clean mental instructions). • Provide the motor with correctly sized overload protection.
  • Page 42 Tighten Seal Removal all collar set screws (7) evenly and diagonally. Order replace- An important feature of the Series 4300 and 4302 pump is that ment motors with locked lower bearing. the design permits removal of the mechanical seal without disturbing the pump, motor or electrical wiring.

  • Page 43: Mechanical Seal Replacement Instructions For 4380 Close Coupled Vertical In-Line Pump

    For other Armstrong instructions pertaining to 436 0d & 438 0 pumps please refer to: remove rotating assembly Installation &...
  • Page 44 & Design Envelope 4300 & 4380 Vertical op erat ing instructions In-line pumping unit with ivs drive remove mechanical seal from motor shaft This should be treated in exactly the same manner as described above for seal replacement.

  • Page 45: Warnings And Alarms

    One or more of the parameters to control the vsd are not correct. Check the settings on the control card. If the alarm persists after cycling power to the pump, contact an Armstrong Technical Service representative. vsd startup An error occurred during the startup of the motor.

  • Page 46: Warning Summary For Interfaces

    3 phases. If the warning persists, contact an Armstrong Technical Service representative. Internal vsd voltage An internal voltage generated by vsd is out of range. If the warning persists, contact an Armstrong Technical Service representative.

  • Page 47: Fuse And Wire Recommendation

    Design Envelope 4300 & 4380 Vertical in sta l la ti o n & In-line pumping unit with ivs drive o p er at i ng instr uct io ns 8.0 fuse and wire recommendation table 1: ul fuses, 20 0 -240v...

  • Page 48: Pump Manager

    & Design Envelope 4300 & 4380 Vertical op erat ing instructions In-line pumping unit with ivs drive 9.0 pump manager cloud smart Connect router to cloud Pump Manager is a cloud based analytics service providing real device via cellular network time alerts and insights on the flow and the system’s efficiency.

This manual is also suitable for:

4380Design envelope 4300Design envelope 4380

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