Baker Hughes Masoneilan 12400 Series Instruction Manual & Safety Manual
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Baker Hughes Masoneilan 12400 Series Instruction Manual & Safety Manual

Level transmitter/controller
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Masoneilan*
12400
Series
Level Transmitter/Controller
Instruction Manual & Safety Guide (Rev.B)
BHGE Data classification: Public

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Summary of Contents for Baker Hughes Masoneilan 12400 Series

  • Page 1 Masoneilan* 12400 Series Level Transmitter/Controller Instruction Manual & Safety Guide (Rev.B) BHGE Data classification: Public...
  • Page 2 REFERENCE INFORMATION IN ADDITION TO THE CUSTOMER/OPERATOR’S NORMAL OPERATION AND MAINTENANCE PROCEDURES. SINCE OPERATION AND MAINTENANCE PHILOSOPHIES VARY, BHGE (BAKER HUGHES, A GE COMPANY AND ITS SUBSIDIARIES AND AFFILIATES) DOES NOT ATTEMPT TO DICTATE SPECIFIC PROCEDURES, BUT TO PROVIDE BASIC LIMITATIONS AND REQUIREMENTS CREATED BY THE TYPE OF EQUIPMENT PROVIDED.
  • Page 3 This is in line with CPPR 162999519. • Section 10.7: Enhancements on Table Error and Warning Messages Add of column “Device Action (Warning message or Failsafe position). ® 2017 Baker Hughes, a GE company. All rights reserved. Masoneilan 12400 Series Transmitter/Controller Instruction Manual | 1...

  • Page 4: Table Of Contents

    Appendix F – VIEW DATA Menu ........75 to 76 Appendix G – FAILSAFE / VIEW ERROR Menus ....77 to 78 7. COMMISSIONING ..............22 7.1. I ......22 NSTRUMENT COUPLING TO THE TORQUE TUBE 2 | BHGE ® 2017 Baker Hughes, a GE company. All rights reserved.

  • Page 5: General

    BHGE reserves the right to discontinue manufacture of any product or change product materials, design, or specifications without notice. General This manual provides installation, operation and maintenance instructions for the Masoneilan 12400 Series Digital Level Transmitter/Controller from BHGE. It also includes a complete parts reference and a list of recommended spare parts.

  • Page 6: Description - Operation

    1.1. PRINCIPLE OF OPERATION The Masoneilan 12400 Series instrument a 2-wire, loop powered, digital displacement level transmitter/controller with HART ® communication that uses field proven buoyancy and torque tube principles.

  • Page 7: Protection Standards

    All actions related to installation, site commissioning and maintenance must be performed in accordance with instructions provided in the ATEX instruction manual GEA19100 (400152322). ® 2017 Baker Hughes, a GE company. All rights reserved. Masoneilan 12400 Series Transmitter/Controller Instruction Manual | 5...

  • Page 8: Fm / Fmc Certifications

    2.2.3. I NTRINSICALLY AFE REQUIREMENTS Wiring must be in accordance with ES-749 (see Section 2.2.6) and must conform to national and local standards for intrinsically safe installation. 6 | BHGE ® 2017 Baker Hughes, a GE company. All rights reserved.

  • Page 9: Description Of Explosion Proof And Intrinsic Safety

    HOUSING CONDUIT ENTRY ½ INCH NPT INGRESS PROTECTION TYPE 4X-6P OPERATING TEMPERATURE LIMITS -40 C TO 80 Dresser Inc Masoneilan Operations DPI 14110 Conde-Sur-Noireau, France ® 2017 Baker Hughes, a GE company. All rights reserved. Masoneilan 12400 Series Transmitter/Controller Instruction Manual | 7...

  • Page 10: Repair

    The user may clean the device, mainly the plastic label, with a wet rag to avoid any electrostatic spark. For safe operation, this can be done only if the local conditions around the device are free of potentially explosive atmosphere. 8 | BHGE ® 2017 Baker Hughes, a GE company. All rights reserved.

  • Page 11: Requirements

    See Note 5 Barrier type See Note 6 VALVE POSITIONER 4-20 mA SETPOINT FROM CONTROL SYSTEM Note 6 Note 7 Note 6 Note 7 ® 2017 Baker Hughes, a GE company. All rights reserved. Masoneilan 12400 Series Transmitter/Controller Instruction Manual | 9...

  • Page 12: Notes For Intrinsically Safe Installation

    Also, the current output of the Hand Held Communicator must be included in the current output of the associated equipment. 10 | BHGE ® 2017 Baker Hughes, a GE company. All rights reserved.
  • Page 13 Installing the device without a barrier can permanently damage the safety related components in the device making the device unsuitable for use in an intrinsically system. ® 2017 Baker Hughes, a GE company. All rights reserved. Masoneilan 12400 Series Transmitter/Controller Instruction Manual | 11...

  • Page 14: Marking - Numbering System

    6 – Other approvals Screwed, BW or SW (based on ATEX/IEC approvals) 7 – Other approvals (not based on ATEX/IEC approvals) Note: only the Transmitter function is SIL certified. 12 | BHGE ® 2017 Baker Hughes, a GE company. All rights reserved.

  • Page 15: Installation

    (Screwed NPT, BW, SW) Type 12406 (Screwed NPT, BW, SW) Type 12408 (Flanged) Type 12407 (Flanged) stern at the drain. Figure 4 ® 2017 Baker Hughes, a GE company. All rights reserved. Masoneilan 12400 Series Transmitter/Controller Instruction Manual | 13...

  • Page 16: Internal Mounting

    Right hand mounting is optional. To reverse instrument case mounting, refer to Section 9 - Maintenance. Right mounting Left mounting (top view) (top view) Figure 7 14 | BHGE ® 2017 Baker Hughes, a GE company. All rights reserved.

  • Page 17: Case Description

    ® 2017 Baker Hughes, a GE company. All rights reserved. Masoneilan 12400 Series Transmitter/Controller Instruction Manual | 15...

  • Page 18: Wiring And Connections

    30 VDC across switch terminals and 1 A cannot exist simultaneously; doing so will result in failure of the digital output circuit. 16 | BHGE ® 2017 Baker Hughes, a GE company. All rights reserved.
  • Page 19 Instrument Head Alone : ±0.1% Instrument Head with Torque Tube S/A±0.3% Repeatability Instrument Head Alone : ±0.1% Instrument Head with Torque Tube S/A±0.2% Enclosure rating IP66/IP67 ® 2017 Baker Hughes, a GE company. All rights reserved. Masoneilan 12400 Series Transmitter/Controller Instruction Manual | 17...
  • Page 20 Terminals for local HART ® communication 90 or 90A 90 or 90A Figure 11 Case External side view of case Cross-section back view Figure 12 Front view 18 | BHGE ® 2017 Baker Hughes, a GE company. All rights reserved.

  • Page 21: (Lcd)

    124 1 Serial plate ■ ● Recommended spare parts ■ Spare parts available Note 1: These 3 rings are part of a kit. ® 2017 Baker Hughes, a GE company. All rights reserved. Masoneilan 12400 Series Transmitter/Controller Instruction Manual | 19...

  • Page 22: Operating The Instrument

    FAILSAFE Mode: The instrument automatically sets to the failsafe mode when a severe error has occurred. The output current is set to the value entered in the ADVANCED SETUP Menu. 20 | BHGE ® 2017 Baker Hughes, a GE company. All rights reserved.
  • Page 23 This menu allows the setting of the two filterings available in the instrument:  Damping adjustment (analog filtering).  Smart filtering parameters tuning. ® 2017 Baker Hughes, a GE company. All rights reserved. Masoneilan 12400 Series Transmitter/Controller Instruction Manual | 21...
  • Page 24  View all faults which have occurred since the last fault clear with VIEW ERROR menu (Appendix G).  Clear all faults with CLEAR FAULT function (Appendix G). 22 | BHGE ® 2017 Baker Hughes, a GE company. All rights reserved.

  • Page 25: Commissioning

    In this situation, the instrument must be used for between 0.7 and 1.4 specific gravities (or the difference of SG) ranging from 0.15 to 2xd3. ® 2017 Baker Hughes, a GE company. All rights reserved. Masoneilan 12400 Series Transmitter/Controller Instruction Manual | 23...
  • Page 26 Relax the flexible lamella, check the weight stability and control the value on the LCD is always inside +/-5%. 24 | BHGE ® 2017 Baker Hughes, a GE company. All rights reserved.

  • Page 27: Transmitter Configuration

    In case of failsafe signal use ([FAIL LOW] or [FAIL HIGH]), check that loop current variations are in line with process and safety rules implemented into the Distributed Control System.  See Appendixes A to G which describe operating and setting menus. ® 2017 Baker Hughes, a GE company. All rights reserved. Masoneilan 12400 Series Transmitter/Controller Instruction Manual | 25...

  • Page 28: Transmitter Calibration

    [SPAN]: Corresponds to the high level reference; usually to the displacer fully immersed in level application or fully immersed in higher specific gravity in an interface application. 26 | BHGE ® 2017 Baker Hughes, a GE company. All rights reserved.
  • Page 29 The level indication corresponding to REF H is set through function [URV] via [VAR SET]; it is expressed in the unit set through [UNIT] function; if UNIT is "%", [URV] must be 100.00%. ® 2017 Baker Hughes, a GE company. All rights reserved. Masoneilan 12400 Series Transmitter/Controller Instruction Manual | 27...
  • Page 30 The level indication corresponding to REF H is set through function [URV] via [VAR SET]; it is expressed in the unit set through [UNIT] function; if UNIT is "%", [URV] must be 100.00%. 28 | BHGE ® 2017 Baker Hughes, a GE company. All rights reserved.

  • Page 31: Calibration At Workshop With Weights

    Enter and validate the [ZERO]: the [LEVEL:%] value indicated on the display must equal to 0.0%. If not, restart the procedure until very close to this value. See Appendix B. ® 2017 Baker Hughes, a GE company. All rights reserved. Masoneilan 12400 Series Transmitter/Controller Instruction Manual | 29...
  • Page 32 Enter and validate the [SPAN]: the [LEVEL:%] value indicated on the display must equal 100.0%. If not, restart the procedure until very close to this value. See Appendix B. e. Press the * button when [SAVE] is displayed to validate the [ZERO] and [SPAN] settings. 30 | BHGE ® 2017 Baker Hughes, a GE company. All rights reserved.

  • Page 33: Calibration On Site With Process Fluids

    See Appendix B h. Press the * button when [SAVE] is displayed to validate the [ZERO] and [SPAN] settings. ® 2017 Baker Hughes, a GE company. All rights reserved. Masoneilan 12400 Series Transmitter/Controller Instruction Manual | 31...

  • Page 34: Calibration With Mechanical Stops

    Enter and validate the [ZERO]: the [LEVEL:%] value indicated on the display must equal 0.0%. If not, restart the procedure until very close to this value. See Appendix B. 32 | BHGE ® 2017 Baker Hughes, a GE company. All rights reserved.
  • Page 35 Press the * button when [SAVE] is displayed to validate the [ZERO] and [SPAN] settings. Reinstall all plugs (107), (190), and (115). ® 2017 Baker Hughes, a GE company. All rights reserved. Masoneilan 12400 Series Transmitter/Controller Instruction Manual | 33...
  • Page 36 To check if the specific gravity meter calibration has been correctly done, go to VIEW DATA menu, then [SG METER] to read values corresponding to low and high references. 34 | BHGE ® 2017 Baker Hughes, a GE company. All rights reserved.

  • Page 37: Calibration Of Specific Gravity Meter

    Press the flexure (59) against the adjusting screw shoulder (114), which corresponds to the lowest specific gravity [LSG CALIB]. While maintaining contact and using a 3 mm hex wrench, turn the adjusting screw until LCD displays this specific gravity. ® 2017 Baker Hughes, a GE company. All rights reserved. Masoneilan 12400 Series Transmitter/Controller Instruction Manual | 35...
  • Page 38 Slowly move the flexure (59) from one shoulder (114) to the other (slowly to avoid displacer oscillations) and verify the value displayed. Correct adjustments if necessary. h. Reinstall all plugs (107), (190), and (115). 36 | BHGE ® 2017 Baker Hughes, a GE company. All rights reserved.

  • Page 39: Torque Tube Temperature Compensation

    To define the expected process temperature, click the Process Temperature checkbox and enter the corresponding temperature value in degC. d. Validate by clicking on Apply. ® 2017 Baker Hughes, a GE company. All rights reserved. Masoneilan 12400 Series Transmitter/Controller Instruction Manual | 37...
  • Page 40 Select the materials related to the torque tube and housing sub-assembly: Inconel/Carbon Steel, Inconel/St. Steel, St. Steel/St. St., Monel/Carbon Steel, etc. In case of No Torque Tube setting, Inconel/Carbon Steel temperature compensation is applied by default. e. Validate by clicking on Apply. 38 | BHGE ® 2017 Baker Hughes, a GE company. All rights reserved.

  • Page 41: Controller Function

    The activation of the controller function can be performed in the Advanced Setup menu trough the push-buttons or ValVue suite software only. ® 2017 Baker Hughes, a GE company. All rights reserved. Masoneilan 12400 Series Transmitter/Controller Instruction Manual | 39...
  • Page 42 Two types of designs can be selected for the derivative action based on the error or on the process variable Derivative action is on the ERROR Derivative action on the Process Variable. 40 | BHGE ® 2017 Baker Hughes, a GE company. All rights reserved.
  • Page 43 These two parameters are automatically calculated to convert controller setpoint range Ratio Gain and Ration Bias (%) and units into level measurement range and units. ® 2017 Baker Hughes, a GE company. All rights reserved. Masoneilan 12400 Series Transmitter/Controller Instruction Manual | 41...
  • Page 44 Click the checkbox and enter a value for the appropriate level (s). These limits must be Low and High Controller within 10% of the High Setpoint value and High Setpoint value, respectively. See PID Alarms Controller Setpoint Range. 42 | BHGE ® 2017 Baker Hughes, a GE company. All rights reserved.
  • Page 45 (in AUTO mode) by dragging the setpoint indicator (right bargraph) or entering a specific value. ® 2017 Baker Hughes, a GE company. All rights reserved. Masoneilan 12400 Series Transmitter/Controller Instruction Manual | 43...
  • Page 46 44 | BHGE ® 2017 Baker Hughes, a GE company. All rights reserved.

  • Page 47: Safety Manual For Sil Applications

    Rate for Safe Detected failure  Rate for Safe Undetected failure  Rate for Dangerous Detected failure  Rate for Dangerous Undetected failures ® 2017 Baker Hughes, a GE company. All rights reserved. Masoneilan 12400 Series Transmitter/Controller Instruction Manual | 45...

  • Page 48: Safety Requirements

    Arm length = 4", 8", 16" (side vessel) or other i.e. 1600 x 1 x 4 / 4 = 1600 gr for a standard displacer and single force torque tube 46 | BHGE ® 2017 Baker Hughes, a GE company. All rights reserved.

  • Page 49: Hardware Lock Jumper Adjustment

    In such case, LOCK message is indicated on LCD display when the user presses a button. Parameters setting lock jumper Figure 19 Front view of instrument head, with main cover removed ® 2017 Baker Hughes, a GE company. All rights reserved. Masoneilan 12400 Series Transmitter/Controller Instruction Manual | 47...

  • Page 50: Characteristics

    Lock the settings by adjusting the hardware lock jumper position Remove the bypass and otherwise restore normal operation. 48 | BHGE ® 2017 Baker Hughes, a GE company. All rights reserved.

  • Page 51: Maintenance

    S/A and tighten it on the rod with the two lateral screws (244). Adjustment of Coupling Flexure t (71) On Coupling Flange (116) ® 2017 Baker Hughes, a GE company. All rights reserved. Masoneilan 12400 Series Transmitter/Controller Instruction Manual | 49...

  • Page 52: O N A 12120 Or 12800 Series Torque Tube

    12400 head with SIL design on a 12120/12800 torque tube cannot be performed. 12400 head with SIL design cannot be mounted on an old 12120/12800 torque tube design Figure 21 - Adaptation on 12800/12120 torque tube 50 | BHGE ® 2017 Baker Hughes, a GE company. All rights reserved.

  • Page 53: Removal Of 12400 Case And Torque Tube S

    Torque arm screw block Upper flange stud Torque arm Upper flange stud nut Torque tube housing S/A Upper flange gasket Stud nut ® 2017 Baker Hughes, a GE company. All rights reserved. Masoneilan 12400 Series Transmitter/Controller Instruction Manual | 51...

  • Page 54: Mounting Of Dlt Case And Torque Tube S

    Figure 24 Identifying the coupling between the beam (54) and torque rod (138) as a function of case mounting direction relative to displacer position 52 | BHGE ® 2017 Baker Hughes, a GE company. All rights reserved.

  • Page 55: Reverse Instrument Case Mounting Position Versus To Displacer Position ( Left Or Right )

    Never disassemble these parts unless a malfunction occurs. The whole sub-assembly must then be replaced or returned to the factory for rebuild. ® 2017 Baker Hughes, a GE company. All rights reserved. Masoneilan 12400 Series Transmitter/Controller Instruction Manual | 53...

  • Page 56: Troubleshooting

    Enter into [SIG GENE] via the ADVANCED SETUP menu to generate various output signals and check the current signal versus the reference milliamp meter (see Appendix E). 54 | BHGE ® 2017 Baker Hughes, a GE company. All rights reserved.

  • Page 57: N Ohart ® Communication

    Recalibrate the transmitter according to Section 7.3. If the problem remains, contact our After-Sales Department. ® 2017 Baker Hughes, a GE company. All rights reserved. Masoneilan 12400 Series Transmitter/Controller Instruction Manual | 55...

  • Page 58: View Error Diagnostics Messages

    Failure to read temperature sensor of Failsafe position: Environment Replace the instrument READ sensor circuit board - Fail Low or High, user adjustable - Fail Low only for a SIL device 56 | BHGE ® 2017 Baker Hughes, a GE company. All rights reserved.
  • Page 59 ValVue software or HART completed in 2 hours host. If the failure persists, replace the device. ® 2017 Baker Hughes, a GE company. All rights reserved. Masoneilan 12400 Series Transmitter/Controller Instruction Manual | 57...
  • Page 60 Diagnostic (shunt) voltage above threshold Warning message Internal voltage may have Clear the condition using DIAGNOSTIC HIGH changed ValVue software or HART host. If the failure persists, replace the device. 58 | BHGE ® 2017 Baker Hughes, a GE company. All rights reserved.
  • Page 61 4-20 mA loop output (lower than 0.64 mA) loop may have changed or switch off then switch on. If the failure persists, replace the device. ® 2017 Baker Hughes, a GE company. All rights reserved. Masoneilan 12400 Series Transmitter/Controller Instruction Manual | 59...
  • Page 62 APPENDICES 60 | BHGE ® 2017 Baker Hughes, a GE company. All rights reserved.
  • Page 63 To FAILSAFE Menu Annex G VIEW ERR CLR ERR CLR ERR To VIEW ERR Menu To VIEW DATA Menu Annex G Annex F ® 2017 Baker Hughes, a GE company. All rights reserved. Masoneilan 12400 Series Transmitter/Controller Instruction Manual | 61...

  • Page 64: Appendix A - Normal Menu / Setup Menu

    LCD display when user presses a button. This hardware lock jumper must be set in the secure (locked) position to be used as a SIL 2 instrument. ® 2017 Baker Hughes, a GE company. All rights reserved. Masoneilan 12400 Series Transmitter/Controller Instruction Manual | 62...
  • Page 65 APPENDIX B BASIC SETUP Menu ® 2017 Baker Hughes, a GE company. All rights reserved. Masoneilan 12400 Series Transmitter/Controller Instruction Manual | 63...
  • Page 66 Used in case of an Interface instrument. Validate by pressing the * to set the Specific Gravity of CALIBRATION of the heavier liquid used for calibration. Settable values range from the value of LSG CAL to 10.0. 64 | BHGE ® 2017 Baker Hughes, a GE company. All rights reserved.

  • Page 67: Appendix B - Basic Setup Menu

    CANCEL Validate by pressing the * to cancel the parameters saving procedure. ↑ BACK Return to previous menu. ® 2017 Baker Hughes, a GE company. All rights reserved. Masoneilan 12400 Series Transmitter/Controller Instruction Manual | 65...
  • Page 68 APPENDIX C (see following pages) 66 | BHGE ® 2017 Baker Hughes, a GE company. All rights reserved.
  • Page 69 *BACK* DZ INTG: % ZERO ##.## ↑ *BACK* W VAL: s SPAN To TUNE AUTO Menu Annex E SAVE SAVE CANCEL CANCEL ® 2017 Baker Hughes, a GE company. All rights reserved. Masoneilan 12400 Series Transmitter/Controller Instruction Manual | 67...
  • Page 70 Validate by pressing the * to set the damping parameter which is a T63 time: time taken for a DAMPING:s 63% response to a level step change. Damping time can be set between 0.1 s and 32 s. 68 | BHGE ® 2017 Baker Hughes, a GE company. All rights reserved.

  • Page 71: Appendix C - Advanced Setup Menu

    Validate by pressing the * to cancel the parameters saving procedure. SAVE Validate by pressing the * to start the saving procedure of parameters previously entered in the instrument memory. ® 2017 Baker Hughes, a GE company. All rights reserved. Masoneilan 12400 Series Transmitter/Controller Instruction Manual | 69...
  • Page 72 APPENDIX D (see following pages) 70 | BHGE ® 2017 Baker Hughes, a GE company. All rights reserved.
  • Page 73 APPENDIX D ® 2017 Baker Hughes, a GE company. All rights reserved. Masoneilan 12400 Series Transmitter/Controller Instruction Manual | 71...

  • Page 74: Appendix D - Engineering Unit Menu

    Indicates the Dead Zone of Integration value adjusted in the Advanced Setup menu. INTEGRATION : % WINDOW of Indicates the Window of Validation value adjusted in the Advanced Setup menu. VALIDATION ↑ BACK Return to previous menu. 72 | BHGE ® 2017 Baker Hughes, a GE company. All rights reserved.
  • Page 75 APPENDIX E 4-20mA GENERATION Menu 12420 Model 12410 or 12430 Models AUTOMATIC TUNING Menu ® 2017 Baker Hughes, a GE company. All rights reserved. Masoneilan 12400 Series Transmitter/Controller Instruction Manual | 73...

  • Page 76: Appendix E - 4-20Ma Generator Menu

    TUNE OK Auto Tune procedure of Smart Filtering parameters has been successfully completed. FAILURE Auto Tune procedure of Smart Filtering parameters has failed. CANCELLED Cancels the on-going procedure. 74 | BHGE ® 2017 Baker Hughes, a GE company. All rights reserved.
  • Page 77 OFF MODL TEMP Lock ##### ↑ FILTERING *BACK* TIME WORK To “FILTERING” menu ##.### ↑ *BACK* SGM CALIB Annex D ↑ *BACK* ® 2017 Baker Hughes, a GE company. All rights reserved. Masoneilan 12400 Series Transmitter/Controller Instruction Manual | 75...

  • Page 78: Appendix F - View Data Menu

    Specific Gravity Meter has been previously calibrated. In both cases, push * to return to main Diagnostic menu. ERROR Displayed when the Specific Gravity Meter has not been calibrated. ↑ BACK Return to previous menu. 76 | BHGE ® 2017 Baker Hughes, a GE company. All rights reserved.
  • Page 79 APPENDIX G FAILSAFE Menu VIEW ERROR Menu Please consult Section 10.7 to get the full list of errors or faults. ® 2017 Baker Hughes, a GE company. All rights reserved. Masoneilan 12400 Series Transmitter/Controller Instruction Manual | 77...

  • Page 80: Appendix G - Failsafe / View Error Menus

    LCD display when user presses a button. This hardware lock jumper must be set in the secure (locked) position to be used as a SIL 2 instrument. 78 | BHGE ® 2017 Baker Hughes, a GE company. All rights reserved.
  • Page 81 © 2017 Baker Hughes, a GE company. All rights reserved. Baker Hughes, a GE company, LLC and its affiliates (“BHGE”) provides this information on an “as is” basis for general information purposes and believes it to be accurate as of the date of publication.

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