ABB ACQ810 Firmware Manual
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ABB ACQ810 Firmware Manual

Standard pump control program for drives
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Standard pump control program for ACQ810 drives

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Summary of Contents for ABB ACQ810

  • Page 1 ABB industrial drives Firmware manual Standard pump control program for ACQ810 drives...

  • Page 2: List Of Related Manuals

    List of related manuals Drive manuals and guides Code (English) ACQ810-04 drive modules start-up guide 3AUA0000055159 ACQ810-04 drive modules (1.1 to 45 kW, 1 to 60 hp) 3AUA0000055160 hardware manual ACQ810-04 drive modules (55 to 160 kW, 75 to 200 hp) 3AUA0000055161...
  • Page 3 Firmware Manual ACQ810 Standard Pump Control Program Table of contents 3AUA0000055144 Rev B © 2011 ABB Oy. All Rights Reserved. EFFECTIVE: 2011-02-14...

  • Page 5: Table Of Contents

    Safety 2. The ACQ810 control panel What this chapter contains ........... 15 Features .
  • Page 6 6 Table of contents Pump control features ............58 PID control .
  • Page 7 Table of contents 7 Description and typical application ......... . 88 Default settings .
  • Page 8 8 Table of contents 23 Speed ctrl ............176 25 Critical speed .
  • Page 9 Status word for the ABB Drives profiles ........341 State transition diagram for the ABB Drives profiles ......343 References for the ABB Drives profiles .
  • Page 10 Providing feedback on ABB Drives manuals ........

  • Page 11: About The Manual

    The chapter describes the contents of the manual. It also contains information on the compatibility, safety and intended audience. Compatibility The manual is compatible with ACQ810 standard pump control program version UIFQ2000 or later. Safety instructions Follow all safety instructions delivered with the drive.

  • Page 12: Contents

    Control locations describes the control locations and operation modes of the drive. • Program features contains descriptions of the features of the ACQ810 standard program. • Application macros contains a short description of each macro together with a connection diagram.
  • Page 13 Ramp Function Generator Relay output; interface for a digital output signal. Implemented with a relay. Safe torque off UIFQ xxxx Firmware of the ACQ810 drive Uninterruptible power supply; power supply equipment with battery to maintain output voltage during power failure...
  • Page 14 14 About the manual...

  • Page 15: The Acq810 Control Panel

    The ACQ810 control panel 15 The ACQ810 control panel What this chapter contains This chapter describes the features and operation of the ACQ810 control panel. The control panel can be used to control the drive, read status data, and adjust parameters.

  • Page 16: Installation

    16 The ACQ810 control panel Installation Mechanical installation For mounting options, see the Hardware Manual of the drive. Instructions for mounting the control panel onto a cabinet door are available in ACS-CP-U Control Panel IP54 Mounting Platform Kit Installation Guide (3AUA0000049072 [English]).

  • Page 17: Layout

    The ACQ810 control panel 17 Layout 30.00rpm 30.10Hz 30.00rpm 400RPM 1200 RPM 12.4 A 405 dm3/s 00:00 12:45 MENU MENU Status LED – Green for normal operation. LCD display – Divided into three main areas: Status line – variable, depending on the mode of operation, see section Status line on page 18.

  • Page 18: Status Line

    18 The ACQ810 control panel Status line The top line of the LCD display shows the basic status information of the drive. MAIN MENU 30.00rpm Field Alternatives Significance Control location Drive control is local, that is, from the control panel.

  • Page 19: Operating Instructions

    The ACQ810 control panel 19 Operating instructions Basics of operation You operate the control panel with menus and keys. The keys include two context- sensitive soft keys, whose current function is indicated by the text shown in the display above each key.

  • Page 20: List Of Tasks

    20 The ACQ810 control panel List of tasks The table below lists common tasks, the mode in which you can perform them, abbreviations of the options in the Main menu and the page number where the steps to do the task are described in detail.

  • Page 21: Help And Panel Version - Any Mode

    The ACQ810 control panel 21 Help and panel version – Any mode How to get help Step Action Display Press to read the context-sensitive help text for the TIME & DATE item that is highlighted. TIME FORMAT DATE FORMAT SET TIME...

  • Page 22: Basic Operations - Any Mode

    22 The ACQ810 control panel Basic operations – Any mode How to start, stop and switch between local and remote control You can start, stop and switch between local and remote control in any mode. To be able to start or stop the drive by using the control panel, the drive must be in local control.

  • Page 23: Output Mode

    The ACQ810 control panel 23 Output mode In the Output mode, you can: • monitor actual values of up to three signals • change the direction of the motor rotation • set the speed or frequency reference • adjust the display contrast •...
  • Page 24 24 The ACQ810 control panel Step Action Display If the drive is in remote control (REM shown on the status 30.00rpm line), switch to local control by pressing . The display briefly shows a message about changing the mode and then returns to the Output mode.

  • Page 25: Parameters

    The ACQ810 control panel 25 Parameters In the Parameters option, you can: • view and change parameter values • start, stop, change the direction and switch between local and remote control. How to select a parameter and change its value...
  • Page 26 26 The ACQ810 control panel Step Action Display Specify a new value for the parameter with keys PAR EDIT Pressing an arrow key once increments or decrements 9906 Mot nom current the value. Keeping the key depressed for a while first quickly changes the current digit until the cursor moves left one position.
  • Page 27 The ACQ810 control panel 27 Step Action Display Press to select the appropriate parameter group. PARAMETERS Select the appropriate parameter with keys 2101 Speed ref1 sel , current value of each parameter is shown below AI1 scaled 2102 Speed ref2 sel...
  • Page 28 28 The ACQ810 control panel How to change the value of bit pointer parameters The bit pointer parameter points to the value of a bit in another signal, or can be fixed to 0 (FALSE) or 1 (TRUE). For the latter option, see page 30. A bit pointer parameter points to a bit value (0 or 1) of one bit in a 32-bit signal.
  • Page 29 The ACQ810 control panel 29 Step Action Display Specify a new value with keys . The PAR EDIT text below the cursor shows the corresponding parameter group, index and bit. 1002 Ext1 start in1 DIO4 [P.02.03.03] CANCEL 00:00 Press to accept any of the preselected values and PARAMETERS to return to the parameters list.
  • Page 30 30 The ACQ810 control panel How to change the value of bit pointer parameter to fixed 0 (FALSE) or 1 (TRUE) The bit pointer parameter can be fixed to constant value of 0 (FALSE) or 1 (TRUE). When adjusting a bit pointer parameter on the control panel, CONST is selected in order to fix the value to 0 (displayed as C.FALSE) or 1 (C.TRUE).
  • Page 31 The ACQ810 control panel 31 Step Action Display NEXT Press PAR EDIT 1407 DIO2 out src C.FALSE CANCEL 00:00 SAVE Specify a new constant value (TRUE or FALSE) for the PAR EDIT bit pointer parameter with keys 1407 DIO2 out src C.TRUE...

  • Page 32: Assistants

    32 The ACQ810 control panel Assistants Assistants are routines that guide you through the essential parameter settings related to a specific task, for example application macro selection, entering the motor data, or reference selection. An assistant may merely consist of a sequence of parameters that the user must adjust, but may also involve questions;...

  • Page 33: Changed Parameters

    The ACQ810 control panel 33 Changed Parameters In the Changed Parameters mode, you can: • view a list of all parameters that have been changed from the macro default values • change these parameters • start, stop, change the direction and switch between local and remote control.
  • Page 34 34 The ACQ810 control panel Step Action Display SAVE To accept the new value, press . If the new value is CHANGED PAR the default value, the parameter is removed from the list 9906 Mot nom current of changed parameters.

  • Page 35: Fault Logger

    The ACQ810 control panel 35 Fault Logger In the Fault Logger option, you can: • view the drive fault history • see the details of the most recent faults • read the help text for the fault and make corrective actions •...
  • Page 36 36 The ACQ810 control panel Step Action Display Press . The panel allows you to edit necessary PAR EDIT parameters to correct the fault. 3003 Local ctrl loss Fault EXIT 00:00 SAVE Specify a new value for the parameter with keys...

  • Page 37: Time & Date

    The ACQ810 control panel 37 Time & Date In the Time & Date option, you can: • show or hide the clock • change date and time display formats • set the date and time • enable or disable automatic clock transitions according to the daylight saving changes •...
  • Page 38 38 The ACQ810 control panel Step Action Display To specify the date format, select DATE FORMAT on the DATE FORMAT menu, press and select a suitable format. dd.mm.yy CANCEL Press to save or to cancel your changes. mm/dd/yy dd.mm.yyyy mm/dd/yyyy...

  • Page 39: Parameter Backup

    The ACQ810 control panel 39 Parameter Backup The Parameter Backup option is used to export parameters from one drive to another or to make a backup of the drive parameters. Uploading stores all drive parameters, including up to four user sets, to the Control Panel. Selectable subsets of the backup file can then be restored/downloaded from the control panel to the same drive or another drive of the same type.
  • Page 40 40 The ACQ810 control panel Step Action Display Go to the Parameter Backup option by selecting PAR PAR BACKUP BACKUP on the menu with keys , and MAKE BACKUP TO PANEL ENTER pressing SHOW BACKUP INFO RESTORE PARS ALL RESTORE PARS NO-IDRUN...
  • Page 41 The ACQ810 control panel 41 Step Action Display Downloading continues, drive is being restarted. PAR BACKUP Restarting drive 00:00 The display shows the transfer status as a percentage of PAR BACKUP completion. Restoring/downloading all parameters Downloading finishes. PAR BACKUP Finishing restore...
  • Page 42 42 The ACQ810 control panel Step Action Display If the downloading is continued, the display shows a PAR BACKUP message about it. Initializing param restore operation 00:00 Downloading continues, drive is being restarted. PAR BACKUP Restarting drive 00:00 The display shows the transfer status as a percentage of PAR BACKUP completion.
  • Page 43 The ACQ810 control panel 43 Step Action Display EDIT You can edit parameters by pressing when EDIT PAR EDIT command is visible. Parameter 95.01 Ctrl boardSupply used as an example. 9501 Ctrl boardSupply External 24V Edit the parameter as shown in section Parameters page 25.
  • Page 44 44 The ACQ810 control panel Step Action Display If the downloading is continued, the display shows a PAR BACKUP message about it. Initializing param restore operation 00:00 Downloading continues, drive is being restarted. PAR BACKUP Restarting drive 00:00 The display shows the transfer status as a percentage of PAR BACKUP completion.
  • Page 45 The ACQ810 control panel 45 Trying to load a user set between different firmware versions If you try load a user set between different firmware versions, the panel shows you the following fault information: Step Action Display Go to the Parameters option by selecting PARAMETERS...
  • Page 46 BACKUP INTERFACE VER BACKUP INTERFACE VER: Format version of the backup file FIRMWARE VERSION: Information on the firmware FIRMWARE VERSION UIFQ,2010,0, UIFQ: Firmware of the ACQ810 drive EXIT 00:00 2010: Firmware version 0: Firmware patch version BACKUP INFO PRODUCT VARIANT:...

  • Page 47: I/O Settings

    The ACQ810 control panel 47 I/O Settings In the I/O Settings mode, you can: • check the parameter settings that configure the I/Os of the drive • check the parameters that have an input or output selected as their source or target •...
  • Page 48 48 The ACQ810 control panel Step Action Display Select the setting (line with a parameter number) with I/O SETTINGS keys . You can edit the parameter (INFO selection turns into EDIT selection). 1002 Ext1 start in1 1010 Fault reset sel...

  • Page 49: Reference Edit

    The ACQ810 control panel 49 Reference Edit In the Reference Edit option, you can: • accurately control the local reference value, • start, stop, change the direction and switch between local and remote control. Editing is allowed only in the LOC state, the option always edits the local reference value.

  • Page 50: Drive Info

    BASE SOLUTION PROGRAM: Version information of the application program template STANDARD LIBRARY: Version information of the standard library TECHNOLOGY LIBRARY: Not applicable to the ACQ810 POWER UNIT SERNO: Serial number of the power stage (JPU) MEM UNIT HW SERNO: Serial number in manufacturing...

  • Page 51: Parameter Change Log

    The ACQ810 control panel 51 Parameter Change Log In the Parameter Change Log option, you can: • view latest parameter changes made via control panel or PC tool, • edit these parameters, • start, stop, change the direction and switch between local and remote control.
  • Page 52 52 The ACQ810 control panel Step Action Display The parameter change is shown as the first one in the list LAST CHANGES of last parameter changes. 9402 Ext IO2 sel Note: You can reset the parameter change log by setting...

  • Page 53: Control Locations

    Control locations 53 Control locations What this chapter contains This chapter describes the control locations of the drive.

  • Page 54: Local Control Vs. External Control

    Local control vs. external control The drive has two main control locations: external and local. The control location is selected with the LOC/REM key on the control panel or with the PC tool (Take/ Release button). ACQ810 External control *I/O Local control...

  • Page 55: External Control

    Control locations 55 External control When the drive is in external control, control commands are given through the fieldbus interface (via the embedded fieldbus interface or an optional fieldbus adapter module), the I/O terminals (digital and analog inputs), optional I/O extension modules or the drive-to-drive link.
  • Page 56 56 Control locations...

  • Page 57: Program Features

    Program features 57 Program features What this chapter contains This chapter describes the features of the control program.

  • Page 58: Pump Control Features

    58 Program features Pump control features PID control There is a built-in PID controller in the drive. The controller can be used to control process variables such as pressure, flow or fluid level. In process PID control, a process setpoint (reference) is connected to the drive instead of a speed reference.

  • Page 59: Sleep Function

    Program features 59 Diagnostics Parameters 04.01…04.05 (page 123), 04.20…04.25 (page 123) and 06.20 Pump status word (page 130). Sleep function The sleep function is suitable for PID control applications where the consumption varies, such as clean water pumping systems. When used, it stops the pump completely during low demand, instead of running the pump slowly below its efficient operating range.

  • Page 60: Soft Pipefill

    60 Program features Setpoint Sleep boost time (77.08) Control panel: BOOSTING Sleep boost step (77.06) Time Wake-up delay Selected process (77.11) actual value Wake-up level (77.10) Time Signal selected by 77.02 (for example, motor speed) = Sleep delay (77.04) Control panel: SLEEPING t <...

  • Page 61: Autochange

    Program features 61 process actual value reaches the threshold level, after which normal process PID control is resumed. A timeout for the whole pipefill phase can also be defined. The following drawing illustrates the operation of the pipefill function. Actual value [%] 81.32 Pid enable dev 81.30 Req act change...

  • Page 62: Flow Calculation

    62 Program features • Fixed intervals (Fixed): The starting sequence is shifted periodically at pre-defined intervals (parameter 78.05 Autochg interval). In traditional pump control, the pump speed must also be below the level defined by parameter 78.04 Autochg level. • Runtime equalization (Hourcount): The starting sequence is rearranged when the difference between the runtimes of two pumps exceed a limit, 78.15 Runtime diff.

  • Page 63: Pump Cleaning

    Program features 63 Settings Parameter group 80 Flow calculation (page 267). The presence of pressure sensors in the system determines which parameters should be set; refer to the following table for recommendations. Parameter Without pressure sensors With pressure sensors 80.01 Flow calc mode Typically PQ curve Typically...

  • Page 64: Protective Functions

    64 Program features Protective functions Pressure monitoring The control program contains protective functions for two-level analog or single-level digital pressure monitoring of both the inlet and outlet of the pump. In analog monitoring, whenever the pressure being monitored meets the first limit, the drive indicates a warning, trips on a fault, or starts to follow a pre-defined reference.

  • Page 65: Control Interfaces

    Program features 65 Control interfaces Programmable analog inputs The drive has two programmable analog inputs. Each of the inputs can be independently set as a voltage (0/2…10 V or -10…10 V) or current (0/4…20 mA) input by a jumper on the JCU Control Unit. Each input can be filtered, inverted and scaled.

  • Page 66: Programmable I/O Extensions

    66 Program features Diagnostics Parameters 02.01 DI status (page 113), 02.03 DIO status (page 113), 02.20 Freq in (page 114) and 02.21 Freq out (page 114). Programmable I/O extensions The number of inputs and outputs can be increased by using FIO-xx I/O extensions. The drive I/O configuration parameters include the maximum number of DI, DIO, AI, AO and RO that can be taken into use with different FIO-xx combinations.
  • Page 67 Program features 67 Settings Parameter groups 50 Fieldbus (page 229), 51 FBA settings (page 231), 52 FBA data (page 232), 53 FBA data out (page 233) and 58 Embedded Modbus (page 234).

  • Page 68: Motor Control

    68 Program features Motor control Constant speeds It is possible to predefine up to 7 constant speeds. Constant speeds can be activated, for example, through digital inputs. Constant speeds override the speed reference. Settings Parameter group 26 Constant speeds (page 185). Critical speeds A Critical speeds function is available for applications where it is necessary to avoid certain motor speeds or speed ranges because of, for example, mechanical...
  • Page 69 Program features 69 • 23.02 Integration time (integration time of the speed controller) • 01.31 Mech time const (mechanical time constant of the machinery). The figure below shows speed responses at a speed reference step (typically 1…20%). A: Undercompensated B: Normally tuned (autotuning) C: Normally tuned (manually).

  • Page 70: Scalar Motor Control

    70 Program features Settings Parameter group 23 Speed ctrl (page 176). Diagnostics Parameters 01.01 Motor speed rpm (page 112), 01.02 Motor speed % (page 112) and 01.14 Motor speed est (page 112). Scalar motor control It is possible to select scalar control as the motor control method instead of Direct Torque Control (DTC).

  • Page 71: User-Definable Load Curve

    Program features 71 User-definable load curve The drive output can be limited by defining a load curve. In practice, the user load curve consists of an overload and an underload curve, even though neither is compulsory. Each curve is formed by five points that represent output current or torque as a function of frequency.

  • Page 72: User-Definable U/F Curve

    72 Program features User-definable U/f curve The user can define a custom U/f curve (output voltage as a function of frequency). The curve can be used in special applications where linear and quadratic U/f ratios are not adequate (e.g. when motor break-away torque needs to be boosted). Voltage (V) Custom U/f ratio Par.

  • Page 73: Flux Braking

    Program features 73 Flux braking The drive can provide greater deceleration by raising the level of magnetization in the motor. By increasing the motor flux, the energy generated by the motor during braking can be converted to motor thermal energy. Motor = Braking torque speed...

  • Page 74: Application Control

    74 Program features Application control Application macros See chapter Application macros (page 87). Timers It is possible to define four different daily or weekly time periods. The time periods can be used to control four different timers. The on/off statuses of the four timers are indicated by bits 0…3 of parameter 06.14 Timed func stat, from where the signal can...
  • Page 75 Program features 75 A “boost” function is also available for the activation of the timers: a signal source can be selected to extend the activation time for a parameter-adjustable time period. Timer active Timer enable signal Boost signal Boost time Settings Parameter group 36 Timed functions...

  • Page 76: Dc Voltage Control

    76 Program features DC voltage control Overvoltage control Overvoltage control of the intermediate DC link is needed with two-quadrant line-side converters when the motor operates within the generating quadrant. To prevent the DC voltage from exceeding the overvoltage control limit, the overvoltage controller automatically decreases the generating torque when the limit is reached.
  • Page 77 01.19 Used supply volt , high = 1.25 x U , low = 0.8 x U *Drives with 230 V supply voltage (ACQ810-04-xxxx-2): The overvoltage fault level is set to 500 V and the minimum levels for undervoltage control and fault are removed.

  • Page 78: Safety And Protections

    Note: The user is responsible for installing the emergency stop devices and all the additional devices needed for the emergency stop to fulfil the required emergency stop category classes. For more information, contact your local ABB representative. The emergency stop signal is to be connected to the digital input which is selected as the source for the emergency stop activation (par.

  • Page 79: Programmable Protection Functions

    Program features 79 The figure below shows typical PTC sensor resistance values as a function of the motor operating temperature. 4000 1330 Temperature PTC resistance Normal 0…1 kohm Excessive > 1 kohm It is possible to adjust the motor temperature supervision limits and select how the drive reacts when overtemperature is detected.

  • Page 80: Automatic Fault Reset

    The drive monitors the status of the Safe torque off input. For more information on the Safe torque off function, see the Hardware Manual of the drive, and Application guide - Safe torque off function for ACSM1, ACS850 and ACQ810 drives (3AFE68929814 [English]).

  • Page 81: Diagnostics

    Program features 81 Diagnostics Energy savings calculator This feature consists of three functionalities: • An energy optimizer that adjusts the motor flux in such a way that the total efficiency is maximized • A counter that monitors used and saved energy by the motor and displays them in kWh, currency, or volume of CO emission, and •...

  • Page 82: Maintenance Counters

    82 Program features Diagnostics Parameter 06.13 Superv status (page 129). Maintenance counters The program has six different maintenance counters that can be configured to generate an alarm when the counter reaches a pre-defined limit. The counter can be set to monitor any parameter. This feature is especially useful as a service reminder. There are three types of counters: •...
  • Page 83 Program features 83 amplitude. Each parameter represents an amplitude range 10 percentage points wide, and displays the percentage of the collected samples that fall within that range. Amplitude ranges (parameters 64.24…64.33) Amplitude logger 1 is fixed to monitor motor current, and cannot be reset. With amplitude logger 1, 100% corresponds to the maximum output current of the drive Settings and diagnostics Parameter group...

  • Page 84: Miscellaneous

    84 Program features Miscellaneous Backup and restore of drive contents General The drive offers a possibility of backing up numerous settings and configurations to external storage such as a PC file (using the DriveStudio tool) and the internal memory of the control panel. These settings and configurations can then be restored to the drive, or a number of drives.

  • Page 85: Data Storage Parameters

    Program features 85 For example, retaining the existing ID run results in the drive will make a new ID run unnecessary. Restore of individual parameters can fail for the following reasons: • The restored value does not fall within the minimum and maximum limits of the drive parameter •...

  • Page 86: Drive-To-Drive Link

    86 Program features Drive-to-drive link The drive-to-drive (D2D) link is a daisy-chained RS-485 transmission line that allows basic master/follower communication with one master drive and multiple followers. The drive-to-drive link is used for connecting drives when forming a station with multiple pumps.

  • Page 87: Application Macros

    Application macros 87 Application macros What this chapter contains This chapter describes the intended use, operation, default control connections, start- up procedure and an application example of each application macro. More information on the connectivity of the JCU control unit is given in the Hardware Manual of the drive.

  • Page 88: Factory Default Macro

    This macro is suitable for a pump station consisting of one drive controlling a single pump. The system can consist of e.g. one ACQ810 drive, one pump, and a sensor. The sensor typically measures either flow or pressure, and is located at the output of the pump.

  • Page 89: Default Control Connections

    Application macros 89 Default control connections XPOW External power input +24VI 24 V DC, 1.6 A XRO1, XRO2 Relay output RO1 [Ready] 250 V AC / 30 V DC Relay output RO2 [Fault(-1)] 250 V AC / 30 V DC XD24 +24 V DC +24VD...

  • Page 90: External Control Macro

    90 Application macros External control macro Description and typical application The external control macro can be used in single-pump systems where the process is controlled by other devices than the drive. The drive is speed-controlled. By default, the drive receives a speed reference through analog input AI1. The reference can alternatively be received through one of the supported fieldbus adapters.

  • Page 91: Default Control Connections

    Application macros 91 Default control connections XPOW External power input +24VI 24 V DC, 1.6 A XRO1, XRO2 Relay output RO1 [Ready] 250 V AC / 30 V DC Relay output RO2 [Fault(-1)] 250 V AC / 30 V DC XD24 +24 V DC +24VD...

  • Page 92: Hand/Auto Control Macro

    92 Application macros Hand/Auto control macro Description and typical application Start and stop commands and references (setpoints) can be given from one of two external control locations, EXT1 (Hand) or EXT2 (Auto). The start/stop commands received through EXT1 (Hand) are connected to digital input DI1, while the reference is connected to analog input AI1.

  • Page 93: Default Control Connections

    Application macros 93 Default control connections XPOW External power input +24VI 24 V DC, 1.6 A XRO1, XRO2 Relay output RO1 [Ready] 250 V AC / 30 V DC Relay output RO2 [Fault(-1)] 250 V AC / 30 V DC XD24 +24 V DC +24VD...

  • Page 94: Trad (Traditional Pump) Control Macro

    94 Application macros TRAD (Traditional pump) control macro Description and typical application This macro is suitable for a pump station where one pump at a time is directly controlled by the drive, and the rest of the pumps are direct-on-line and switched on and off by the drive via a relay/contactor system.

  • Page 95: Default Control Connections

    Application macros 95 Default control connections XPOW External power input +24VI 24 V DC, 1.6 A XRO1, XRO2 Relay output RO1 [Start pump 1] 250 V AC / 30 V DC Relay output RO2 [Start pump 2] 250 V AC / 30 V DC XD24 +24 V DC +24VD...

  • Page 96: Application Examples

    96 Application macros Application examples Fixed drive-controlled pump with direct-on-line auxiliary pumps In this example, the drive always controls the same pump. Auxiliary pumps are connected to the supply through contactors that are controlled by the drive. Below is a listing of typical parameter values that would be used in this configuration. Parameter Trad.
  • Page 97 Application macros 97...
  • Page 98 98 Application macros...
  • Page 99 Application macros 99 Pump alternation using contactors In this example, two pumps both have a contactor configuration that enables them to be connected either to the drive output or the supply. At any given time, one pump is connected to the drive, the other is connected to the supply. Below is a listing of typical parameter values that would be used in this configuration.
  • Page 100 100 Application macros...
  • Page 101 Application macros 101...

  • Page 102: Level Control Macro

    102 Application macros Level control macro Description and typical application The level control macro is designed for controlling a station of 1 to 8 pumps that is used for either emptying or filling a container. The level control functionality is activated by setting parameter 79.01 Level mode Emptying Filling...

  • Page 103: Default Settings

    Application macros 103 Default settings Below is a listing of default parameter values that differ from those listed in chapter Additional parameter data (page 287). Parameter Level control macro default Name Single pump Multiple pumps 16.16 Menu set active Level short M lvl short 16.20 Macro selected...

  • Page 104: Default Control Connections

    104 Application macros Default control connections XPOW External power input +24VI 24 V DC, 1.6 A XRO1, XRO2 Relay output RO1 [Ready] 250 V AC / 30 V DC Relay output RO2 [Fault(-1)] 250 V AC / 30 V DC XD24 +24 V DC +24VD...

  • Page 105: Multipump Control Macro

    Application macros 105 Multipump control macro Description and typical application This macro is suitable for pump stations that consist of multiple pumps, each controlled by a separate drive. The configuration supports redundancy so that in case of a pump failure or maintenance action on one drive, the remaining drives continue operation.
  • Page 106 106 Application macros 75.01 Operation mode Multipump 76.01 Enable MF comm Yes...

  • Page 107: Default Control Connections

    Application macros 107 Default control connections XPOW External power input +24VI 24 V DC, 1.6 A XRO1, XRO2 Relay output RO1 [Ready] 250 V AC / 30 V DC Relay output RO2 [Fault(-1)] 250 V AC / 30 V DC XD24 +24 V DC +24VD...

  • Page 108: Pressure Sensor Connection Examples

    108 Application macros Pressure sensor connection examples 0/4…20 mA AI2+ Actual value measurement. -20…20 mA. – = 100 ohm AI2- Note: The sensor must be powered externally. +VREF Reference voltage output – AGND Ground 0/4…20 mA AI2+ Actual value measurement. -20…20 mA. = 100 ohm AI2- +VREF Reference voltage output...

  • Page 109: Parameters

    Parameters 109 Parameters What this chapter contains The chapter describes the parameters, including actual signals, of the control program. Note: By default, a selective list of parameters is shown by the drive panel or DriveStudio. All parameters can be displayed by setting parameter 16.21 Menu selection to Full.

  • Page 110: Summary Of Parameter Groups

    110 Parameters Summary of parameter groups Group Contents Page 01 Actual values Basic signals for monitoring of the drive. 02 I/O values Input and output states and values; control and status words. 03 Control values Speed and torque control values. 04 Appl values Process and counter values.
  • Page 111 Parameters 111 Group Contents Page 44 Maintenance Maintenance counter configuration. 45 Energy optimising Energy optimization settings. 47 Voltage ctrl Overvoltage and undervoltage control settings. 49 Data storage Data storage parameters reserved for the user. 50 Fieldbus Settings for configuration of communication via a fieldbus adapter. 51 FBA settings Fieldbus adapter-specific settings.

  • Page 112: Parameter Listing

    112 Parameters Parameter listing Name/Value Description FbEq 01 Actual values Basic signals for monitoring of the drive. 01.01 Motor speed rpm Filtered, estimated motor speed in rpm. The filter time 100 = 1 rpm constant can be adjusted using parameter 19.03 MotorSpeed filt.

  • Page 113: O Values

    Parameters 113 Name/Value Description FbEq 01.30 Polepairs Calculated number of pole pairs in the motor. 1 = 1 01.31 Mech time const Mechanical time constant of the drive and the machinery as 1000 = 1 s determined by the speed controller autotune function. See parameter group 23 Speed ctrl on page 176.
  • Page 114 114 Parameters Name/Value Description FbEq 02.10 Value of analog input AI4 in V or mA. For input type 1000 = 1 unit information, see the extension module manual. 02.11 AI4 scaled Scaled value of analog input AI4. See parameters 13.19 AI4 1000 = 1 unit max scale 13.20 AI4 min...
  • Page 115 Parameters 115 Name/Value Description FbEq 02.22 FBA main cw Internal Control Word of the drive received through the fieldbus adapter interface. See also chapter Control through a fieldbus adapter on page 357. Log. = Logical combination (i.e. Bit AND/OR Selection parameter);...
  • Page 116 116 Parameters Name/Value Description FbEq Name Value Information Log. Par. (continued) 9…10 Reserved Remote Fieldbus control enabled. – – Fieldbus control disabled. Ramp Force output of Ramp Function Generator to zero. The out 0 drive ramps to a stop (current and DC voltage limits are –...
  • Page 117 Parameters 117 Name/Value Description FbEq 02.24 FBA main sw Internal Status word of the drive to be sent through the fieldbus adapter interface. See also chapter Control through a fieldbus adapter on page 357. Name Value Information Ready Drive is ready to receive start command. Drive is not ready.
  • Page 118 118 Parameters Name/Value Description FbEq Name Value Information (continued) Limit Operation is limited by any of the torque limits. Operation is within the torque limits. Above limit Actual speed exceeds limit defined by parameter 19.08 Above speed lim. Actual speed is within the defined limits. Ext2 act External control location EXT2 is active.
  • Page 119 Parameters 119 Name/Value Description FbEq 02.36 EFB main cw Internal Control Word of the drive received through the embedded fieldbus interface. See chapter Control through the embedded fieldbus interface on page 329. Log. = Logical combination (i.e. Bit AND/OR Selection parameter);...
  • Page 120 120 Parameters Name/Value Description FbEq Name Value Information Log. Par. (continued) 9…10 Reserved Remote Fieldbus control enabled. – – Fieldbus control disabled. Ramp out Force output of Ramp Function Generator to zero. The drive ramps to a stop (current and DC voltage limits are –...
  • Page 121 Parameters 121 Name/Value Description FbEq 02.37 EFB main sw Internal Status word of the drive to be sent through the embedded fieldbus interface. See chapter Control through the embedded fieldbus interface on page 329. Name Value Information Ready Drive is ready to receive start command. Drive is not ready.
  • Page 122 122 Parameters Name/Value Description FbEq Name Value Information (continued) Limit Operation is limited by any of the torque limits. Operation is within the torque limits. Above limit Actual speed exceeds limit defined by parameter 19.08 Above speed lim. Actual speed is within the defined limits. Ext2 act External control location EXT2 is active.

  • Page 123: Control Values

    Parameters 123 Name/Value Description FbEq 03 Control values Speed and torque control values. 03.03 SpeedRef unramp Used speed reference ramp input in rpm. 100 = 1 rpm 03.05 SpeedRef ramped Ramped and shaped speed reference in rpm. 100 = 1 rpm 03.06 SpeedRef used Used speed reference in rpm (reference before speed error...

  • Page 124: Pump Values

    124 Parameters Name/Value Description FbEq 04.21 Act val 2 out Actual value 2 (selected by parameter 28.03 Act val 2 src). 100 = 1 unit 04.22 Act val % Final actual value in %. 100 = 1% 04.23 Setpoint val 1 Setpoint 1 (selected by parameter 29.02 Setpoint 1 src).
  • Page 125 Parameters 125 Name/Value Description FbEq 05.02 Trad pump cmd Pump control word. The bits of this parameter can be used to control the relay outputs that switch pumps on and off. Name Pump 1. Note: The setting of parameter 78.02 Autochg trad determines whether “Pump 1”...

  • Page 126: Drive Status

    126 Parameters Name/Value Description FbEq 05.35 kWh December Energy consumed during last December. 1 = 1 kWh 05.36 First in order The first pump in the current Autochange sequence. 1 = 1 05.37 Time autochg Time elapsed since last Autochange. 1 = 1 ms 05.39 Next start node...
  • Page 127 Parameters 127 Name/Value Description FbEq 06.02 Status word2 Status word 2 of the drive. Name Information Start act 1 = Drive start command is active. 0 = Drive start command is inactive. Stop act 1 = Drive stop command is active. 0 = Drive stop command is inactive.
  • Page 128 128 Parameters Name/Value Description FbEq 06.03 Speed ctrl stat Speed control status word. Name Information Speed act 1 = Actual speed is negative. Zero speed 1 = Actual speed has reached the zero speed limit (parameters 19.06 Zero speed limit 19.07 Zero speed delay).
  • Page 129 Parameters 129 Name/Value Description FbEq 06.07 Torq lim status Torque controller limitation status word. Name Information Undervolt- 1 = Intermediate circuit DC undervoltage. * Overvoltage 1 = Intermediate circuit DC overvoltage. * 2…3 Reserved Internal cur- 1 = An inverter current limit is active. The limit is identified by bits 8…11. rent Reserved Motor pull-...
  • Page 130 130 Parameters Name/Value Description FbEq 06.20 Pump status word Pump status word. Name Value Information Trad Traditional pump control mode active. Reg bypass PID controller bypass mode active. Multi pump Multipump functionality (via drive-to-drive link) active. Level control Level control active. Sleep Sleep mode active.

  • Page 131: Alarms & Faults

    Parameters 131 Name/Value Description FbEq 06.22 MF status word Multipump communication status word. Name Value Information Master Drive is master. Follower Drive is follower. Master running Master drive is running. Copy of mstr Sync mode active (par. 75.03 is set to Copy of mstr).
  • Page 132 132 Parameters Name/Value Description FbEq 08.06 Alarm word2 Alarm word 2. Can be reset by entering a 0. Name Reserved FIELDBUS COMM (page 315) LOCAL CTRL LOSS (page 315) AI SUPERVISION (page 315) FB PAR CONF (page 315) NO MOTOR DATA (page 315) 6…15 Reserved...
  • Page 133 Parameters 133 Name/Value Description FbEq 08.09 Alarm word5 Alarm word 5. Can be reset by entering a 0. Name PIPEFILL TIMEOUT (page 319) MIN FLOW (page 319) MAX FLOW (page 319) LOW PRESSURE (page 319) HIGH PRESSURE (page 319) VERY LOW PRESS (page 319) VERY HIGH PRESS (page 319)

  • Page 134: System Info

    Drive type Displays the drive type (for example, ACQ810). 09.02 Drive rating ID Displays the inverter type (ACQ810-…) of the drive. 1 = 1 0 = Unconfigured, 201 = 02A7-4, 202 = 03A0-4, 203 = 03A5-4, 204 = 04A9-4, 205 = 06A3-4, 206 = 08A3-4, 207 = 11A0-4, 208 = 14A4-4,...

  • Page 135: Start/Stop/Dir

    Parameters 135 Name/Value Description FbEq 09.10 Int logic ver Displays the version of the logic on the main circuit board of the drive. 09.20 Option slot1 Displays the type of the optional module in option slot 1. 1 = 1 0 = No option, 1 = No comm, 2 = Unknown, 6 = FIO-01, 7 = FIO-11, 8 = FPBA-01, 9 = FPBA-02, 10 = FCAN-01, 11 = FDNA-01, 12 = FENA-01, 13 = FENA-02,...
  • Page 136 136 Parameters Name/Value Description FbEq In1St In2Dir The source selected by 10.02 Ext1 start in1 is the start signal (0 = stop, 1 = start), the source selected by 10.03 Ext1 start is the direction signal (0 = forward, 1 = reverse). 10.02 Ext1 start in1 Selects source 1 of start and stop commands for external...
  • Page 137 Parameters 137 Name/Value Description FbEq The start and stop commands are taken from the fieldbus Control Word selected by parameter 50.15 Fb cw used. Reserved. In1F In2R The source selected by 10.05 Ext2 start in1 is the forward start signal, the source selected by 10.06 Ext2 start in2 is the reverse start signal.
  • Page 138 138 Parameters Name/Value Description FbEq Const Bit pointer setting (see Terms and abbreviations on page 109). Pointer 10.11 Run enable Selects the source of the external run enable signal. If the run enable signal is switched off, the drive will not start, or coasts to stop if running.
  • Page 139 Parameters 139 Name/Value Description FbEq 10.17 Start enable Selects the source for the Start enable signal. 1 = Start enable. If the signal is switched off, the drive will not start or coasts to stop if running. Digital input DI1 (as indicated by 02.01 DI status, bit 0).

  • Page 140: Start/Stop Mode

    140 Parameters Name/Value Description FbEq 11 Start/stop mode Start and stop modes; magnetization settings; DC hold configuration. 11.01 Start mode Selects the motor start function. Notes: • Selections Fast Const time are ignored if parameter 99.05 is set to Scalar. •...

  • Page 141: Operating Mode

    Parameters 141 Name/Value Description FbEq 11.03 Stop mode Selects the motor stop function. Coast Stop by cutting of the motor power supply. The motor coasts to a stop. WARNING! If the mechanical brake is used, ensure it is safe to stop the drive by coasting. Ramp Stop along ramp.

  • Page 142: Analogue Inputs

    142 Parameters Name/Value Description FbEq Ext2 EXT2 is active. The external control location is determined by the status of 1073742337 digital input DI1 (as indicated by 02.01 DI status, bit 0). The external control location is determined by the status of 1073807873 digital input DI2 (as indicated by 02.01 DI...
  • Page 143 Parameters 143 Name/Value Description FbEq 13.03 AI1 min Defines the minimum value for analog input AI1. The input type is selected with a jumper on the JCU Control Unit (see the Hardware Manual of the drive).. Minimum AI1 value. 1000 = 1 unit -22.000 …...
  • Page 144 144 Parameters Name/Value Description FbEq 13.09 AI2 max scale Defines the real value that corresponds to the maximum analog input AI2 value defined by parameter 13.07 AI2 max. AI (scaled) 13.09 AI (mA/V) 13.08 13.07 13.10 -32768.000 … Real value corresponding to maximum AI2 value. 1000 = 1 32768.000 13.10...
  • Page 145 Parameters 145 Name/Value Description FbEq 13.14 AI3 max scale Defines the real value that corresponds to the maximum analog input AI3 value defined by parameter 13.12 AI3 max. AI (scaled) 13.14 AI (mA/V) 13.13 13.12 13.15 -32768.000 … Real value corresponding to maximum AI3 value. 1000 = 1 32768.000 13.15...
  • Page 146 146 Parameters Name/Value Description FbEq 13.19 AI4 max scale Defines the real value that corresponds to the maximum analog input AI4 value defined by parameter 13.17 AI4 max. AI (scaled) 13.19 AI (mA/V) 13.18 13.17 13.20 -32768.000 … Real value corresponding to maximum AI4 value. 1000 = 1 32768.000 13.20...
  • Page 147 Parameters 147 Name/Value Description FbEq 13.24 AI5 max scale Defines the real value that corresponds to the maximum analog input AI5 value defined by parameter 13.22 AI5 max. AI (scaled) 13.24 AI (mA/V) 13.23 13.22 13.25 -32768.000 … Real value corresponding to maximum AI5 value. 1000 = 1 32768.000 13.25...

  • Page 148: Digital I/O

    148 Parameters Name/Value Description FbEq Last speed The drive generates an AI SUPERVISION (0x8110) alarm and freezes the speed to the level the drive was operating at. The speed is determined by the average speed over the previous 10 seconds. WARNING! Make sure that it is safe to continue operation in case of a communication break.
  • Page 149 Parameters 149 Name/Value Description FbEq Fault(-1) Bit 12 of 06.01 Status word1 (see page 126). 1074529793 Ready relay Bit 2 of 06.02 Status word2 (see page 127). 1073874434 RunningRelay Bit 3 of 06.02 Status word2 (see page 127). 1073939970 Ref running Bit 4 of 06.02 Status word2 (see page 127).
  • Page 150 150 Parameters Name/Value Description FbEq Started Bit 2 of 06.01 Status word1 (see page 126). 1073874433 Running Bit 3 of 06.01 Status word1 (see page 126). 1073939969 Alarm Bit 7 of 06.01 Status word1 (see page 126). 1074202113 Ext2 active Bit 8 of 06.01 Status word1 (see page 126).
  • Page 151 Parameters 151 Name/Value Description FbEq 14.11 DIO3 out src Selects a drive signal to be connected to digital output DIO3 (when 14.10 DIO3 conf is set to Output). Ready Bit 0 of 06.01 Status word1 (see page 126). 1073743361 Enabled Bit 1 of 06.01 Status word1 (see page 126).
  • Page 152 152 Parameters Name/Value Description FbEq Above limit Bit 2 of 06.03 Speed ctrl stat (see page 128). 1073874435 At setpoint Bit 3 of 06.03 Speed ctrl stat (see page 128). 1073939971 Supervision1 Bit 0 of 06.13 Superv status (see page 129). 1073743373 Supervision2 Bit 1 of...
  • Page 153 Parameters 153 Name/Value Description FbEq 14.43 RO1 Ton Defines the on (activation) delay for relay output RO1. Drive status RO1 status Time 14.43 RO1 Ton 14.44 RO1 Toff 0.0 … 3000.0 s On (activation) delay for RO1. 10 = 1 s 14.44 RO1 Toff Defines the off (deactivation) delay for relay output RO1.
  • Page 154 154 Parameters Name/Value Description FbEq 14.48 RO3 src Selects a drive signal to be connected to relay output RO3. Trad pump3 Bit 2 of 05.02 Trad pump cmd (see page 125). 1073874178 Ready Bit 0 of 06.01 Status word1 (see page 126). 1073743361 Enabled Bit 1 of...
  • Page 155 Parameters 155 Name/Value Description FbEq Supervision1 Bit 0 of 06.13 Superv status (see page 129). 1073743373 Supervision2 Bit 1 of 06.13 Superv status (see page 129). 1073808909 Supervision3 Bit 2 of 06.13 Superv status (see page 129). 1073874445 Const Bit pointer setting (see Terms and abbreviations on page 109).
  • Page 156 156 Parameters Name/Value Description FbEq 14.57 Freq in max Defines the maximum input frequency for DIO1 when parameter 14.02 DIO1 conf is set to Freq input. The frequency signal connected to DIO1 is scaled into an internal signal (02.20 Freq in) by parameters 14.57…14.60 as follows:...
  • Page 157 Parameters 157 Name/Value Description FbEq 14.62 Freq out max src When 14.06 DIO2 conf is set to Freq output, defines the real value of the signal (selected by parameter 14.61 Freq out src) that corresponds to the maximum DIO2 frequency output value (defined by parameter 14.64 Freq out max sca).

  • Page 158: Analogue Outputs

    158 Parameters Name/Value Description FbEq Running Bit 3 of 06.01 Status word1 (see page 126). 1073939969 Alarm Bit 7 of 06.01 Status word1 (see page 126). 1074202113 Ext2 active Bit 8 of 06.01 Status word1 (see page 126). 1074267649 Fault Bit 10 of 06.01 Status word1 (see page 126).
  • Page 159 Parameters 159 Name/Value Description FbEq Power inu 01.22 Power inu out (see page 112). 1073742102 Power motor 01.23 Motor power (see page 112). 1073742103 SpRef unramp 03.03 SpeedRef unramp (see page 123). 1073742595 SpRef ramped 03.05 SpeedRef ramped (see page 123). 1073742597 SpRef used 03.06 SpeedRef used...
  • Page 160 160 Parameters Name/Value Description FbEq 15.05 AO1 src max Defines the real value of the signal (selected by parameter 15.01 AO1 src) that corresponds to the maximum AO1 output value (defined by parameter 15.03 AO1 out max). (mA) 15.03 15.04 15.06 15.05 Signal (real)
  • Page 161 Parameters 161 Name/Value Description FbEq SpRef used 03.06 SpeedRef used (see page 123). 1073742598 TorqRef used 03.14 Torq ref used (see page 123). 1073742606 Proc PID out 04.05 Process PID out (see page 123). 1073742853 Process act% 04.22 Act val % (see page 124).
  • Page 162 162 Parameters Name/Value Description FbEq 15.12 AO2 src min Defines the real value of the signal (selected by parameter 15.07 AO2 src) that corresponds to the minimum AO2 output value (defined by parameter 15.10 AO2 out min). See parameter 15.11 AO2 src max.
  • Page 163 Parameters 163 Name/Value Description FbEq 15.17 AO3 src max Defines the real value of the signal (selected by parameter 15.13 AO3 src) that corresponds to the maximum AO3 output value (defined by parameter 15.15 AO3 out max). (mA) 15.15 15.16 15.18 15.17 Signal (real)

  • Page 164: System

    164 Parameters Name/Value Description FbEq 16 System Local lock and parameter lock settings; parameter restore; user parameter set load/save; parameter change log reset; parameter list settings; unit of power selection; application macro display. 16.01 Local lock Selects the source for disabling local control (Take/Release button in the PC tool, LOC/REM key of the panel).
  • Page 165 Parameters 165 Name/Value Description FbEq 16.09 User set sel Enables the saving and restoring of up to four custom sets of parameter settings. The set that was in use before powering down the drive is in use after the next power-up. Notes: •...
  • Page 166 166 Parameters Name/Value Description FbEq 16.11 User IO sel lo When parameter 16.09 User set sel is set to mode, selects the user parameter set together with parameter 16.12 User IO sel hi. The status of the source defined by this parameter and parameter 16.12 select the user parameter...

  • Page 167: Speed Calculation

    (see parameter group 22 Speed ref ramp). Also defines the rpm value that corresponds to 20000 for fieldbus communication with ABB Drives communication profile. 0 … 30000 rpm Acceleration/deceleration terminal/initial speed. 1 = 1 rpm 19.02...
  • Page 168 168 Parameters Name/Value Description FbEq 19.03 MotorSpeed filt Defines the time constant of the actual speed filter, i.e. time within the actual speed has reached 63% of the nominal speed (filtered speed = 01.01 Motor speed rpm). If the used speed reference remains constant, the possible interferences in the speed measurement can be filtered with the actual speed filter.
  • Page 169 Parameters 169 Name/Value Description FbEq 19.07 Zero speed delay Defines the delay for the Zero speed delay function. The function is useful in applications where a smooth and quick restarting is essential. During the delay, the drive knows accurately the rotor position. Without Zero speed delay: The drive receives a stop command and decelerates along a ramp.

  • Page 170: Limits

    170 Parameters Name/Value Description FbEq 19.09 Speed TripMargin Defines, together with 20.01 Maximum speed 20.02 Minimum speed, the maximum allowed speed of the motor (overspeed protection). If actual speed (01.01 Motor speed rpm) exceeds the speed limit defined by parameter 20.01 20.02 by more than the value of this parameter, the drive...
  • Page 171 Parameters 171 Name/Value Description FbEq 20.03 Pos speed ena Selects the source of the positive speed reference enable command. 1 = Positive speed reference is enabled. 0 = Positive speed reference is interpreted as zero speed reference (In the figure below 03.03 SpeedRef unramp is set to zero after the positive speed enable signal has cleared).

  • Page 172: Speed Ref

    172 Parameters Name/Value Description FbEq 20.09 Maximum torque2 Defines the source of maximum torque limit 2 for the drive (in percent of the motor nominal torque). See parameter 20.06 Torq lim sel. AI1 scaled 02.05 AI1 scaled (see page 113). 1073742341 AI2 scaled 02.07 AI2 scaled...

  • Page 173: Speed Ref Ramp

    Parameters 173 Name/Value Description FbEq AI2 scaled 02.07 AI2 scaled (see page 113). 1073742343 Freq in 02.20 Freq in (see page 114). 1073742356 FBA ref1 02.26 FBA main ref1 (see page 118). 1073742362 FBA ref2 02.27 FBA main ref2 (see page 118). 1073742363 Panel 02.34 Panel ref...
  • Page 174 174 Parameters Name/Value Description FbEq 22.03 Dec time Defines deceleration time as the time required for the speed to change from the speed value defined by parameter 19.01 Speed scaling to zero. If the speed reference decreases slower than the set deceleration rate, the motor speed will follow the reference signal.
  • Page 175 Parameters 175 Name/Value Description FbEq 22.06 Shape time acc1 Defines the shape of the acceleration ramp at the beginning of the acceleration. 0.000 s: Linear ramp. Suitable for steady acceleration or deceleration and for slow ramps. 0.001…1000.000 s: S-curve ramp. S-curve ramps are ideal for lifting applications.

  • Page 176: Speed Ctrl

    176 Parameters Name/Value Description FbEq 22.09 Shape time dec2 Defines the shape of the deceleration ramp at the end of the deceleration. See parameter 22.06 Shape time acc1. 0.000 … 1800.000 s Ramp shape at end of deceleration. 1000 = 1 s 22.12 Em stop time Defines the time inside which the drive is stopped if an...
  • Page 177 Parameters 177 Name/Value Description FbEq 23.02 Integration time Defines the integration time of the speed controller. The integration time defines the rate at which the controller output changes when the error value is constant and the proportional gain of the speed controller is 1. The shorter the integration time, the faster the continuous error value is corrected.
  • Page 178 178 Parameters Name/Value Description FbEq 23.03 Derivation time Defines the derivation time of the speed controller. Derivative action boosts the controller output if the error value changes. The longer the derivation time, the more the speed controller output is boosted during the change. If the derivation time is set to zero, the controller works as a PI controller, otherwise as a PID controller.
  • Page 179 Parameters 179 Name/Value Description FbEq 23.05 Acc comp DerTime Defines the derivation time for acceleration/(deceleration) compensation. In order to compensate inertia during acceleration, a derivative of the reference is added to the output of the speed controller. The principle of a derivative action is described for parameter 23.03 Derivation time.
  • Page 180 180 Parameters Name/Value Description FbEq 23.08 Speed additive Defines a speed reference to be added after ramping. Note: For safety reasons, the additive is not applied when stop functions are active. Zero Zero speed additive. AI1 scaled 02.05 AI1 scaled (see page 113).
  • Page 181 Parameters 181 Name/Value Description FbEq 23.13 SpeedErr win lo Defines the lower boundary of the speed error window. Depending on setting of parameter 23.11 SpeedErr winFunc, this is either an absolute value or relative to speed reference. 0 … 3000 rpm Lower boundary of speed error window.
  • Page 182 182 Parameters Name/Value Description FbEq 23.15 PI adapt max sp Maximum actual speed for speed controller adaptation. Speed controller gain and integration time can be adapted according to actual speed. This is done by multiplying the gain (23.01 Proport gain) and integration time (23.02 Integration time) by coefficients at certain speeds.
  • Page 183 Notes: • Before using the autotune function, the following parameters should be set: • All parameters adjusted during the start-up as described in the ACQ810-04 drive modules Start-up Guide • 19.01 Speed scaling • 19.03 MotorSpeed filt • 19.06 Zero speed limit •...

  • Page 184: Critical Speed

    184 Parameters Name/Value Description FbEq 25 Critical speed Configuration of critical speeds (or ranges of speed) that are avoided due to, for example, mechanical resonance problems. 25.01 Crit speed sel Enables/disables the critical speeds function. Example: A fan has vibrations in the range of 540 to 690 rpm and 1380 to 1560 rpm.

  • Page 185: Constant Speeds

    Parameters 185 Name/Value Description FbEq 25.05 Crit speed2 hi Defines the high limit for critical speed range 2. Note: This value must be greater than or equal to the value 25.04 Crit speed2 -30000 … 30000 High limit for critical speed 2. 1 = 1 rpm 25.06 Crit speed3 lo...
  • Page 186 186 Parameters Name/Value Description FbEq 26.02 Const speed sel1 When bit 0 of parameter 26.01 Const speed func is 0 (Separate), selects a source that activates constant speed 1. When bit 0 of parameter 26.01 Const speed func is 1 (Packed), this parameter and parameters 26.03 Const speed sel2...

  • Page 187: Process Pid

    Parameters 187 Name/Value Description FbEq Digital input DI3 (as indicated by 02.01 DI status, bit 2). 1073873409 Digital input DI4 (as indicated by 02.01 DI status, bit 3). 1073938945 Digital input DI5 (as indicated by 02.01 DI status, bit 4). 1074004481 Const Bit pointer setting (see...
  • Page 188 188 Parameters Name/Value Description FbEq 27.13 PID integ time Defines the integration time for the process PID controller. Error/Controller output G × I G × I Time I = controller input (error) O = controller output G = gain Ti = integration time 0.00 …...
  • Page 189 Parameters 189 Name/Value Description FbEq 27.16 PID error inv PID error inversion. When the source selected by this parameter is on, the error (process setpoint – process actual value) at the PID controller input is inverted. Const Bit pointer setting (see Terms and abbreviations on page 109).
  • Page 190 190 Parameters Name/Value Description FbEq 27.31 Pid out freeze Freezes, or defines a source that can be used to freeze, the output of the process PID controller. This feature can be used when, for example, a sensor providing process feedback must be serviced without stopping the process. The output of the PID controller is frozen as long as the selected source is 1.

  • Page 191: Procact Sel

    Parameters 191 Name/Value Description FbEq Digital input DI5 (as indicated by 02.01 DI status, bit 4). 1074004481 Const Bit pointer setting (see Terms and abbreviations on page 109). Pointer 27.35 PID bal ref Defines the PID balancing reference. The PID controller output is set to this value when the source selected by parameter 27.35 PID bal ref...
  • Page 192 192 Parameters Name/Value Description FbEq 28.03 Act val 2 src Selects the source of process actual value 2. Zero No source selected. AI1 scaled 02.05 AI1 scaled (see page 113). 1073742341 AI2 scaled 02.07 AI2 scaled (see page 113). 1073742343 AI3 scaled 02.09 AI3 scaled (see page 113).

  • Page 193: Setpoint Sel

    Parameters 193 Name/Value Description FbEq lbsi lbsi inch inch 28.07 Act FBA scaling Defines a divisor for process actual value for fieldbus. This parameter can be used to improve calculation accuracy at low and high values. Not used No scaling applied. Src/10 The actual value is divided by 10 for fieldbus.
  • Page 194 194 Parameters Name/Value Description FbEq AI3 scaled 02.09 AI3 scaled (see page 113). 1073742345 AI4 scaled 02.11 AI4 scaled (see page 114). 1073742347 AI5 scaled 02.13 AI5 scaled (see page 114). 1073742349 FBA setpoint 02.40 FBA setpoint (see page 122). 1073742376 Shared sig2 02.44 Shared signal 2...

  • Page 195: Fault Functions

    Parameters 195 Name/Value Description FbEq 29.11 Reference step 6 Sets a percentage that is added to the process setpoint when six auxiliary (direct-on-line) motors are running. See parameter 29.06 Reference step 0.00 … 100.00% Reference step 6. 100 = 1% 29.12 Reference step 7 Sets a percentage that is added to the process setpoint...
  • Page 196 No. For general information on the Safe torque off function, see the Hardware manual of the drive, and Application guide - Safe torque off function for ACSM1, ACS850 and ACQ810 drives (3AFE68929814 [English]). Fault The drive trips on...

  • Page 197: Motor Therm Prot

    Parameters 197 Name/Value Description FbEq 30.09 Stall function Selects how the drive reacts to a motor stall condition. A stall condition is defined as follows: • The drive is at stall current limit (30.10 Stall curr lim), and • the output frequency is below the level set by parameter 30.11 Stall freq hi, and •...
  • Page 198 198 Parameters Name/Value Description FbEq 31.02 Mot temp1 src Selects the means of temperature measurement for motor thermal protection 1. When overtemperature is detected the drive reacts as defined by parameter 31.01 Mot temp1 prot. Estimated The temperature is supervised based on the motor thermal protection model, which uses the motor thermal time constant (parameter 31.14 Mot therm...
  • Page 199 Parameters 199 Name/Value Description FbEq 31.06 Mot temp2 src Selects the means of temperature measurement for motor thermal protection 2. When overtemperature is detected the drive reacts as defined by parameter 31.05 Mot temp2 prot. Estimated The temperature is supervised based on the motor thermal protection model, which uses the motor thermal time constant (parameter 31.14 Mot therm...
  • Page 200 200 Parameters Name/Value Description FbEq 31.10 Mot load curve Defines the load curve together with parameters 31.11 Zero speed load 31.12 Break point When the parameter is set to 100%, the maximum load is equal to the value of parameter 99.06 Mot nom current (higher loads heat up the motor).
  • Page 201 Parameters 201 Name/Value Description FbEq 31.13 Mot nom tempRise Defines the temperature rise of the motor when the motor is loaded with nominal current. See the motor manufacturer's recommendations. The temperature rise value is used by the motor thermal protection model when parameter 31.02 Mot temp1 src is set to Estimated.

  • Page 202: Automatic Reset

    202 Parameters Name/Value Description FbEq 32 Automatic reset Configuration of conditions for automatic fault resets. 32.01 Autoreset sel Selects faults that are automatically reset. The parameter is a 16-bit word with each bit corresponding to a fault type. Whenever a bit is set to 1, the corresponding fault is automatically reset.
  • Page 203 Parameters 203 Name/Value Description FbEq Current 01.04 Motor current (see page 112). 1073742084 Current % 01.05 Motor current % (see page 112). 1073742085 Torque 01.06 Motor torque (see page 112). 1073742086 Dc-voltage 01.07 Dc-voltage (see page 112). 1073742087 Power inu 01.22 Power inu out (see page 112).
  • Page 204 204 Parameters Name/Value Description FbEq Power motor 01.23 Motor power (see page 112). 1073742103 SpRef unramp 03.03 SpeedRef unramp (see page 123). 1073742595 SpRef ramped 03.05 SpeedRef ramped (see page 123). 1073742597 SpRef used 03.06 SpeedRef used (see page 123). 1073742598 TorqRef used 03.14 Torq ref used...

  • Page 205: User Load Curve

    Parameters 205 Name/Value Description FbEq Process act 04.01 Act val (see page 123). 1073742849 Proc PID out 04.05 Process PID out (see page 123). 1073742853 Pointer Value pointer setting (see Terms and abbreviations on page 109). 33.11 Superv3 hi Selects the upper limit for supervision 3. See parameter 33.09 Superv3 func.
  • Page 206 206 Parameters Name/Value Description FbEq 34.02 Underload func Configures the supervision of the lower boundary of the user load curve. Function Ena sup (Enable supervision) 0 = Disabled: Supervision disabled. 1 = Enabled: Supervision enabled. Input value sel (Input value selection) 0 = Current: Current is supervised.

  • Page 207: Process Variable

    Parameters 207 Name/Value Description FbEq 34.14 Load high lim2 Maximum load (current or torque) at point 2 of user load curve. 0 … 1600% Maximum load at point 2. 1 = 1% 34.15 Load high lim3 Maximum load (current or torque) at point 3 of user load curve.
  • Page 208 208 Parameters Name/Value Description FbEq 35.02 Signal1 max Defines the real value of the selected signal that corresponds to the maximum display value defined by parameter 35.06 Proc var1 max. 04.06 Process var1 35.06 35.07 35.03 35.02 Signal selected by 35.01 Signal1 param -32768…32768 Real signal value corresponding to maximum process...
  • Page 209 Parameters 209 Name/Value Description FbEq m3/h dm3/h inHg kbits l/min m3/s m3/m kg/s kg/m kg/h mbar gal/s gal/m gal/h ft3/s ft3/m ft3/h...
  • Page 210 210 Parameters Name/Value Description FbEq lb/s lb/m lb/h ft/s inH2O inwg ftwg lbsi Mrev days inWC mpmin week tonne m/s^2 inch m/s^3 kg/m^2 kg/m^3 [blank] u/min 83…84 [blank] 83…84 u/s^2 min-2 u/h^2 88…89 [blank] 88…89 Vrms bits p.u.
  • Page 211 Parameters 211 Name/Value Description FbEq mOhm 35.06 Proc var1 max Maximum value for process variable 1. See diagram at parameter 35.02 Signal1 max. -32768…32768 Maximum value for process variable 1. 1 = 1 35.07 Proc var1 min Minimum value for process variable 1. See diagram at parameter 35.02 Signal1 max.
  • Page 212 212 Parameters Name/Value Description FbEq 35.09 Signal2 max Defines the real value of the selected signal that corresponds to the maximum display value defined by parameter 35.13 Proc var2 max. 04.07 Process var2 35.13 35.14 35.10 35.09 Signal selected by 35.08 Signal2 param -32768…32768 Real signal value corresponding to maximum process...
  • Page 213 Parameters 213 Name/Value Description FbEq Current % 01.05 Motor current % (see page 112). 1073742085 Torque 01.06 Motor torque (see page 112). 1073742086 Dc-voltage 01.07 Dc-voltage (see page 112). 1073742087 Power inu 01.22 Power inu out (see page 112). 1073742102 Power motor 01.23 Motor power (see page 112).

  • Page 214: Timed Functions

    214 Parameters Name/Value Description FbEq 35.19 Proc var3 unit Specifies the unit for parameter 04.08 Process var3 (process variable 3). 0…98 See parameter 35.05 Proc var1 unit. 1 = 1 35.20 Proc var3 max Maximum value for process variable 3. See diagram at parameter 35.16 Signal3 max.
  • Page 215 Parameters 215 Name/Value Description FbEq Monday Time period 1 starts on Monday. Tuesday Time period 1 starts on Tuesday. Wednesday Time period 1 starts on Wednesday. Thursday Time period 1 starts on Thursday. Friday Time period 1 starts on Friday. Saturday Time period 1 starts on Saturday.
  • Page 216 216 Parameters Name/Value Description FbEq 36.12 Stop time3 Defines the stop time for time period 3. 00:00:00 … Stop time for time period 3. 1 = 1 s 24:00:00 (24:00:00 = 86400) 36.13 Start day3 Defines the week day on which time period 3 begins. Monday Time period 3 starts on Monday.
  • Page 217 Parameters 217 Name/Value Description FbEq Sunday Time period 1 ends on Sunday. 36.19 Boost signal Boosting can be used to extend the timer enable signal for the time defined by parameter 36.20 Boost time. The boost time starts when the boost signal changes state from 1 to 0. Digital input DI1 (as indicated by 02.01 DI status, bit 0).

  • Page 218: Flux Ref

    218 Parameters Name/Value Description FbEq 36.23 Timed func3 Selects which time periods (1…4) are used with timed function 3. Also determines whether boost is used with timed function 3. The parameter is a 16-bit word with each bit corresponding to a function. Whenever a bit is set to 1, the corresponding function is in use.

  • Page 219: Motor Control

    Parameters 219 Name/Value Description FbEq 1 … 500% 2nd point, frequency. 1 = 1% 38.06 U/f curve freq3 Defines the frequency at the 3rd point on the custom U/f curve in percent of parameter 99.08 Mot nom freq. 1 … 500% 3rd point, frequency.
  • Page 220 220 Parameters Name/Value Description FbEq 40.03 Slip gain Defines the slip gain which is used to improve the estimated motor slip. 100% means full slip gain; 0% means no slip gain. The default value is 100%. Other values can be used if a static speed error is detected despite of the full slip gain.

  • Page 221: Maintenance

    Parameters 221 Name/Value Description FbEq Moderate Flux level is limited during the braking. Deceleration time is longer compared to full braking. Full Maximum braking power. Almost all available current is used to convert the mechanical braking energy to thermal energy in the motor.
  • Page 222 222 Parameters Name/Value Description FbEq 44.05 Ontime2 func Configures on-time counter 2. This counter runs whenever the signal selected by parameter 44.06 Ontime2 src is on. After the limit set by parameter 44.07 Ontime2 limit reached, an alarm specified by parameter 44.08 Ontime2 alm sel is given, and the counter reset.
  • Page 223 Parameters 223 Name/Value Description FbEq 44.09 Edge count1 func Configures rising edge counter 1. This counter is incremented every time the signal selected by parameter 44.10 Edge count1 src switches on (unless a divisor value is applied – see parameter 44.12 Edge count1 div).
  • Page 224 224 Parameters Name/Value Description FbEq 44.14 Edge count2 func Configures rising edge counter 2. The counter is incremented every time the signal selected by parameter 44.15 Edge count2 src switches on (unless a divisor value is applied – see parameter 44.17 Edge count2 div).
  • Page 225 Parameters 225 Name/Value Description FbEq 44.19 Val count1 func Configures value counter 1. This counter measures, by integration, the area below the signal selected by parameter 44.20 Val count1 src. When the total area exceeds the limit set by parameter 44.21 Val count1 lim, an alarm is given (if enabled by bit 1 of this parameter).
  • Page 226 226 Parameters Name/Value Description FbEq 44.24 Val count2 func Configures value counter 2. This counter measures, by integration, the area below the signal selected by parameter 44.25 Val count2 src. When the total area exceeds the limit set by parameter 44.26 Val count2 lim, an alarm is given (if enabled by bit 1 of this parameter).

  • Page 227: Energy Optimising

    Parameters 227 Name/Value Description FbEq Dc-capacitor Pre-selectable alarm for the drive run time counter. Mot bearing Pre-selectable alarm for the drive run time counter. 44.32 kWh inv lim Sets the limit for the energy counter. The counter monitors signal 01.24 kWh inverter (see page 112).

  • Page 228: Voltage Ctrl

    228 Parameters Name/Value Description FbEq 45.09 Energy reset Resets the energy counters 01.35 Saved energy, 01.36 Saved amount 01.37 Saved CO2. Done Reset not requested (normal operation). Reset Reset energy counters. The value reverts automatically to Done. 47 Voltage ctrl Overvoltage and undervoltage control settings.

  • Page 229: Fieldbus

    Parameters 229 Name/Value Description FbEq 49.06 Data storage6 Data storage parameter 6. -2147483647 … 32-bit data. 1 = 1 2147483647 49.07 Data storage7 Data storage parameter 7. -2147483647 … 32-bit data. 1 = 1 2147483647 49.08 Data storage8 Data storage parameter 8. -2147483647 …...
  • Page 230 Description FbEq Speed Fieldbus adapter module uses speed reference scaling. Speed reference scaling is defined by the used fieldbus profile (e.g. with ABB Drives Profile integer value 20000 corresponds to parameter 19.01 Speed scaling value). Signal 01.01 Motor speed rpm is sent to the fieldbus as an actual value.

  • Page 231: Fba Settings

    Parameters 231 Name/Value Description FbEq 50.20 Fb main sw func Selects the rule on the basis of which the drive defines the value for 02.24 FBA main sw bit 1 (Enabled). Name Information 1 = Parameter only: Drive writes value 1 to the bit when the external run enable signal (par. 10.11 Run enable) has value 1.

  • Page 232: Fba Data In

    232 Parameters Name/Value Description FbEq Time out A timeout has occurred in the communication between the adapter and the drive. Conf.err Adapter configuration error: The major or minor revision code of the common program revision in the fieldbus adapter module is not the revision required by the module (see parameter 51.32 FBA comm sw ver) or mapping file upload...

  • Page 233: Fba Data Out

    Parameters 233 Name/Value Description FbEq 53 FBA data out Selection of data to be transferred from fieldbus controller to drive via fieldbus adapter. 53.01 FBA data out1 Parameters 53.01…53.12 select data to be transferred from the fieldbus controller to the drive. Control Word (16 bits) Reference REF1 (16 bits) Reference REF2 (16 bits)

  • Page 234: Embedded Modbus

    234 Parameters Name/Value Description FbEq 56.06 Signal3 mode Defines the way the signal selected by parameter 56.03 Signal3 param is displayed on the optional control panel. Disabled Signal not displayed. Any other signals that are not disabled are shown together with their respective signal name. Normal Shows the signal as a numerical value followed by unit.
  • Page 235 Eight data bits, odd parity bit, one stop bit. 58.06 Control profile Selects the communication profile used by the Modbus protocol. ABB Classic ABB Drives profile, classic version. ABB Enhanced ABB Drives profile, enhanced version. DCU 16-bit DCU 16-bit profile. DCU 32-bit DCU 32-bit profile.
  • Page 236 236 Parameters Name/Value Description FbEq 58.11 Reference scale Defines the factor which the DCU 16-bit communication profile uses when scaling fieldbus references to drive references and drive actual values to fieldbus actual signals. The references are multiplied by this scaling factor. See section DCU 16-bit profile on page 348.
  • Page 237 Parameters 237 Name/Value Description FbEq 0…65535 No. of messages with CRC errors. 1 = 1 58.21 Raw CW LSW Shows the LSW part of the Control Word which the drive receives from the Modbus master. Read only. 0x0000…0xFFFF Bits 0…15 of the Control word as a hex value. 1 = 1 58.22 Raw CW MSW...

  • Page 238: Load Analyzer

    238 Parameters Name/Value Description FbEq 58.36 Data I/O 2 See parameter 58.35. 0…9999 See parameter 58.35. 1 = 1 … … … … 58.58 Data I/O 24 See parameter 58.35. 0…9999 See parameter 58.35. 1 = 1 64 Load analyzer Peak value and amplitude logger settings.
  • Page 239 Parameters 239 Name/Value Description FbEq 64.04 AL signal Selects the signal to be monitored by amplitude logger 2. The signal is sampled at 200 ms intervals when the drive is running. The results are displayed by parameters 64.24…64.33. Each parameter represents an amplitude range, and shows what portion of the samples fall within that range.
  • Page 240 240 Parameters Name/Value Description FbEq 64.11 Speed at peak Motor speed at the moment the peak value was recorded. -32768.00 … Motor speed at peak. 100 = 1 rpm 32768.00 rpm 64.12 Date of reset The date the peak value logger and amplitude logger 2 were last reset.

  • Page 241: Pump Logic

    Parameters 241 Name/Value Description FbEq 64.26 AL2 20 to 30% Percentage of samples recorded by amplitude logger 2 that fall between 20 and 30%. 0.00 … 100.00% Amplitude logger 2 samples between 20 and 30%. 100 = 1% 64.27 AL2 30 to 40% Percentage of samples recorded by amplitude logger 2 that fall between 30 and 40%.
  • Page 242 242 Parameters Name/Value Description FbEq Reg bypass PID controller bypass mode. The signal selected by parameters 28.01…28.04 is used as the reference. The automatic starting and stopping of direct- on-line pumps is related to this actual value instead of the output of the PID controller.
  • Page 243 Parameters 243 Name/Value Description FbEq Multipump Multiple drives, each controlling a separate pump, are connected together using the drive-to-drive link. 75.02 Nbr of pumps Total number of pumps used in the application, including the pump connected directly to the drive. 0…8 Number of pumps.
  • Page 244 244 Parameters Name/Value Description FbEq Copy of mstr The drive follows the same start/stop commands and reference (received from the PI controller) as the master. With this setting, the drive does not become master when started. In the example shown, drive 1 is master; drives 2 and 3 have parameter 75.03 Follower mode set to...
  • Page 245 Parameters 245 Name/Value Description FbEq Master speed The drive follows the same reference (received from the PI controller) as the master, but is started and stopped by the logic. This is usually the most economical follower mode. Frequency Flow demand Master Follower Drive 1...
  • Page 246 246 Parameters Name/Value Description FbEq 75.04 Follower ref Only visible when Multipump is selected at parameter 75.01 Operation mode. Defines the reference used when parameter 75.03 Follower mode is set to Const speed, and the drive is running as a follower.
  • Page 247 Parameters 247 Name/Value Description FbEq 75.05 Start speed 1 Defines the start speed for auxiliary pump 1. When the speed of the pump connected directly to the drive exceeds this value and no auxiliary pumps are running, the start delay counter (see parameter 75.19 Start delay) is started.
  • Page 248 248 Parameters Name/Value Description FbEq The following diagram shows the order of some common speeds in a pump application. Speed 20.01 Maximum speed 75.05 Start speed 1 (Start speed of auxiliary pump 1) 75.12 Stop speed 1 (Stop speed of auxiliary pump 1) 77.03 Sleep level 27.19 PID minimum 0 rpm...
  • Page 249 Parameters 249 Name/Value Description FbEq 75.12 Stop speed 1 Defines the stop speed for auxiliary pump 1. When the speed of the pump connected directly to the drive falls below this value and one auxiliary pump is running, the stop delay counter (see parameter 75.20 Stop delay) is started.

  • Page 250: Mf Communication

    250 Parameters Name/Value Description FbEq 75.25 Drive start dly Start delay for the pump that is directly controlled by the drive. This does not affect the starting of the auxiliary pumps. WARNING! There must always be a delay set if the pumps are equipped with star-delta starters.
  • Page 251 Parameters 251 Name/Value Description FbEq 76.04 Pump prior sel Defines a source that chooses a start priority for the drive. Two preset priorities are available: either can be selected permanently, or a digital signal source used to switch between the two presets. Please note that the Autochange feature will attempt to equalize the duty between drives with the same priority rather than between drives with different priorities.
  • Page 252 252 Parameters Name/Value Description FbEq 76.09 Start order corr Whenever the application requires more pumping volume, additional drives are started. The starting order is dependent on the priority setting of the drive (parameters 76.04…76.06). Whenever several drives have the same priority, the one with the lowest node number (parameter 76.02) is started first by default.
  • Page 253 Parameters 253 Name/Value Description FbEq In start The drive that was started last, and is allowed to be master by parameter 76.03 Master enable, is the master. 76.11 Shared IO enable Determines whether shared signals broadcast on the drive- to-drive link (if any) are received by the drive. Shared signals not received.

  • Page 254: Pump Sleep

    254 Parameters Name/Value Description FbEq 77 Pump sleep Sleep function settings. See also section Sleep function on page 59. 77.01 Sleep mode sel Enables/disables the sleep function. Not used Sleep function disabled. Internal The signal selected by parameter 77.02 Sleep int sel compared to the value of 77.03 Sleep level.
  • Page 255 Parameters 255 Name/Value Description FbEq 77.05 Sleep ext sel Defines a source that is used by parameter 77.01 Sleep mode sel, selections External, Int+ext Soft ext. See the descriptions of those selections for the usage of this signal source. Not used No source selected.
  • Page 256 256 Parameters Name/Value Description FbEq Wake < ref If the process actual value (see group 28 Procact sel) remains above the process setpoint (see group 29 Setpoint sel) multiplied by the wake-up level for longer than the wake- up delay (77.11 Wake up delay), the drive wakes up.

  • Page 257: Pump Autochange

    Parameters 257 Name/Value Description FbEq Flow act 05.05 Flow act (see page 125). 1073743109 Pointer Value pointer setting (see Terms and abbreviations on page 109). 77.10 Wake up level Defines the wake-up limit for the sleep function. See the selections of parameter 77.08 Wake up mode sel.
  • Page 258 258 Parameters Name/Value Description FbEq 78.03 Interlock mode Defines whether interlocks are used or not. This parameter is only valid in traditional pump control. WARNING! Use of the Autochange function also requires the use of interlocks. Interlocks are used in applications where one pump at a time is connected to the output of the drive.
  • Page 259 Parameters 259 Name/Value Description FbEq 78.04 Autochg level Speed limit for the Autochange function when parameter 78.01 Autochg style is set to Fixed. This parameter is only valid in traditional pump control. The pump starting sequence is changed when the Autochange interval has elapsed and the drive speed is below this limit.
  • Page 260 260 Parameters Name/Value Description FbEq The interlock is on, meaning that the pump is ready for use. Digital input DI1 (as indicated by 02.01 DI status, bit 0). 1073742337 Digital input DI2 (as indicated by 02.01 DI status, bit 1). 1073807873 Digital input DI3 (as indicated by 02.01 DI...
  • Page 261 Parameters 261 Name/Value Description FbEq Const Bit pointer setting (see Terms and abbreviations on page 109). Pointer 78.11 Interlock pump 6 Selects the input (or signal) for status of pump 6. When the input is 1, the drive assumes the pump is in use and can be started.

  • Page 262: Level Control

    262 Parameters Name/Value Description FbEq Reset Resets parameter 04.28 Pump runtime. 78.15 Runtime diff Maximum pump runtime difference between drives. The control program will compare the value of the runtime counter (parameter 04.28 Pump runtime) in each drive and attempt to keep the difference below this value. 0 …...
  • Page 263 Parameters 263 Name/Value Description FbEq Emptying The pump station is used for emptying a container. The diagram below shows the start, stop and supervision levels for emptying. For simplicity, only three pumps are shown. Parameter 79.02 Stopping mode is assumed to be set to Common stop;...
  • Page 264 264 Parameters Name/Value Description FbEq Filling The pump station is used for filling a container. The diagram below shows the start, stop and supervision levels for filling. For simplicity, only three pumps are shown. Parameter 79.02 Stopping mode is assumed to be set to Common stop;...
  • Page 265 Parameters 265 Name/Value Description FbEq 79.02 Stopping mode Selects whether the pumps are stopped simultaneously or individually. Stable level When the start level of a pump (parameters 79.06 Start 1 level…79.13 Start 8 level) is reached, the master drive waits for the level delay (parameter 79.16 Start stop delay) to...
  • Page 266 266 Parameters Name/Value Description FbEq 79.08 Start 3 level Defines the start level for pump 3. This is also the stop level for the pump unless Common stop is selected at parameter 79.02 Stopping mode. See the diagrams at parameter 79.01 Level mode.

  • Page 267: Flow Calculation

    Parameters 267 Name/Value Description FbEq 79.16 Start stop delay Sets a delay for stopping and starting a pump (or pumps). Whenever a start or stop level is reached, this delay must elapse before any action is taken. 0 … 3600 s Start/stop delay.
  • Page 268 268 Parameters Name/Value Description FbEq Pointer Value pointer setting (see Terms and abbreviations on page 109). 80.03 Pump outlet sel Selects the analog input (or other signal source) used for pump outlet pressure measurement. Zero No input selected (no pressure sensor available). AI1 scaled 02.05 AI1 scaled (see page 113).
  • Page 269 Parameters 269 Name/Value Description FbEq 80.07 HQ curve H2 Head (in meters) at point 2 of the HQ performance curve. 0.00 … 32767.00 m Head at point 2 of the HQ curve. 100 = 1 m 80.08 HQ curve Q3 Flow rate (in cubic meters per hour) at point 3 of the HQ performance curve.
  • Page 270 270 Parameters Name/Value Description FbEq 80.15 PQ curve Q1 Flow rate (in cubic meters per hour) at point 1 on the PQ performance curve. 0.00 … 32767.00 Flow rate at point 1 of the PQ curve. 100 = 1 m 80.16 PQ curve P2 Power input (in kilowatts) of pump at point 2 on the PQ...

  • Page 271: Pump Protection

    Parameters 271 Name/Value Description FbEq 80.28 Pump nom speed Defines the nominal speed of the pump in rpm. 0…32767 rpm Nominal speed of pump. 1 = 1 rpm 80.29 Density Defines the density of the fluid to be pumped for the flow calculation function.
  • Page 272 272 Parameters Name/Value Description FbEq Protect Detection of low inlet pressure produces an alarm after the delay defined by parameter 81.07 Inlet ctrl dly expires. The pump speed is reduced to the speed defined by 81.08 Inlet forced ref. Measured inlet pressure 81.07 Inlet ctrl dly 81.03 AI in low level...
  • Page 273 Parameters 273 Name/Value Description FbEq 81.04 Very low ctrl Enables the secondary supervision of pump inlet pressure, and selects the action taken after very low inlet pressure is detected. The selected action is taken only after the measured pressure has remained below the pressure limit (81.05 AI in very low) for longer than the value of parameter 81.07 Inlet ctrl...
  • Page 274 274 Parameters Name/Value Description FbEq Alarm Detection of high outlet pressure produces an alarm after the delay defined by parameter 81.15 Outlet ctr dly expires. Fault Detection of high outlet pressure trips the drive after the delay defined by parameter 81.15 Outlet ctr dly expires.
  • Page 275 Parameters 275 Name/Value Description FbEq 81.11 AI out hi level Pressure limit for primary outlet pressure supervision. See parameter 81.09 Outlet prot ctrl. 0.00 … 32767.00 Pressure limit. 100 = 1 bar 81.12 Very high ctrl Enables the secondary supervision of pump outlet pressure and selects the action taken when very high outlet pressure is detected.
  • Page 276 276 Parameters Name/Value Description FbEq AI3 scaled 02.09 AI3 scaled (see page 113). 1073742345 AI4 scaled 02.11 AI4 scaled (see page 114). 1073742347 AI5 scaled 02.13 AI5 scaled (see page 114). 1073742349 Flow act Calculated flow as indicated by 05.05 Flow act (see page 1073743109 125).
  • Page 277 Parameters 277 Name/Value Description FbEq 81.26 Prof limit Supervision limit for the Application profile protection. 0.00 … 32767.00 % Supervision limit. 100 = 1% 81.27 Prof limit dly Delay for the Application profile protection. 0.00 … 35791394.11 Delay. 100 = 1 h 81.28 Pipefill enable Enables/disables (or selects a signal source that...

  • Page 278: Pump Cleaning

    278 Parameters Name/Value Description FbEq 81.32 Pid enable dev Defines the process actual value level at which the Pipefill function is disabled and normal PID control is enabled. After the level is reached, the time defined by parameter 81.33 Pid enb dev dly is allowed to pass before normal PID control is enabled.
  • Page 279 Parameters 279 Name/Value Description FbEq Name Function 0 = No: Cleaning sequence disabled. Enabled 1 = Yes: Cleaning sequence enabled. 0 = No: Cleaning sequence not allowed when the drive is master. Master enb 1 = Yes: Cleaning sequence allowed when the drive is master. 0 = No: Cleaning sequence not allowed when the drive is a follower.

  • Page 280: Energy Monitoring

    280 Parameters Name/Value Description FbEq 82.11 Supervis delay Delay for signal triggering of the cleaning sequence. See parameter 82.09 Supervis source. 0…600 s Cleaning sequence triggering delay. 1 = 1 s 82.12 Trig pointer Cleaning sequence trigger input selection. See parameter 82.01 Pump clean trig, bit 6.

  • Page 281: Ext Io Conf

    Parameters 281 Name/Value Description FbEq Average The current energy monitoring period (parameter 05.20 kWh current read) is compared to the average of the two previous periods (05.21 kWh prev read 05.22 kWh posprev read). 83.02 Mon period Defines the length of an energy monitoring period. The first period starts when the drive is powered up.

  • Page 282: User Motor Par

    282 Parameters Name/Value Description FbEq Internal 24V The drive control unit is powered from the drive power unit it is mounted on. This is the default setting. External 24V The drive control unit is powered from an external power supply. 95.03 Temp inu ambient Defines the maximum ambient temperature.

  • Page 283: Start-Up Data

    Parameters 283 Name/Value Description FbEq 0.00 …100000.00 Leakage inductance. 100 = 1 mH 99 Start-up data Language selection, motor configuration and ID run settings. 99.01 Language Selects the language of the control panel displays. Note: Not all languages listed below are necessarily supported.
  • Page 284 284 Parameters Name/Value Description FbEq 0.0 … 6400.0 A Nominal current of the motor. The allowable range is 1/6…2 10 = 1 A × I of the drive (0…2 × I with scalar control mode). 99.07 Mot nom voltage Defines the nominal motor voltage as fundamental phase-to- phase rms voltage supplied to the motor at the nominal operating point.
  • Page 285 Parameters 285 Name/Value Description FbEq 99.13 IDrun mode Selects the type of the motor identification performed at the next start of the drive (for Direct Torque Control). During the identification, the drive will identify the characteristics of the motor for optimum motor control. After the ID run, the drive is stopped.
  • Page 286 286 Parameters Name/Value Description FbEq Reduced Reduced ID Run. This mode should be selected instead of the Normal ID Run if • mechanical losses are higher than 20% (i.e. the motor cannot be de-coupled from the driven equipment), or if •...

  • Page 287: Additional Parameter Data

    Additional parameter data 287 Additional parameter data What this chapter contains This chapter lists the parameters with some additional data. For parameter descriptions, see chapter Parameters on page 109. Terms and abbreviations Term Definition Actual signal Signal measured or calculated by the drive. Can usually only be monitored but not adjusted;...

  • Page 288: Fieldbus Addresses

    288 Additional parameter data Type Data type. See enum, INT32, Bit pointer, Val pointer, Pb, REAL, REAL24, UINT32. UINT32 32-bit unsigned integer value. Val pointer Value pointer. Points to the value of another parameter. Fieldbus addresses Refer to the User’s Manual of the fieldbus adapter. Pointer parameter format in fieldbus communication Value and bit pointer parameters are transferred between the fieldbus adapter and drive as 32-bit integer values.

  • Page 289: 32-Bit Integer Bit Pointers

    Additional parameter data 289 32-bit integer bit pointers When a bit pointer parameter is connected to value 0 or 1, the format is as follows: 30…31 1…29 Name Source type Not in use Value Value 0…1 Description Bit pointer is connected 0 = False, 1 = True to 0/1.

  • Page 290: Parameter Groups 1

    290 Additional parameter data Parameter groups 1…9 Data Update Name Type Range Unit Notes length time 01 Actual values 01.01 Motor speed rpm REAL -30000…30000 250 µs 01.02 Motor speed % REAL -1000…1000 2 ms 01.03 Output frequency REAL -30000…30000 2 ms 01.04 Motor current REAL...
  • Page 291 Additional parameter data 291 Data Update Name Type Range Unit Notes length time 02.16 AO1 REAL 0 … 22.7 2 ms 02.17 AO2 REAL 0 … 22.7 2 ms 02.18 AO3 REAL 0 … 22.7 2 ms 02.19 AO4 REAL 0 …...
  • Page 292 292 Additional parameter data Data Update Name Type Range Unit Notes length time 04.12 Counter edge2 UINT32 0…2147483647 10 ms 04.13 Counter value1 UINT32 0…2147483647 10 ms 04.14 Counter value2 UINT32 0…2147483647 10 ms 04.20 Act val 1 out REAL 0…32768 10 ms 04.21 Act val 2 out...
  • Page 293 Additional parameter data 293 Data Update Name Type Range Unit Notes length time 06 Drive status 06.01 Status word1 0x0000…0xFFFF 2 ms 06.02 Status word2 0x0000…0xFFFF 2 ms 06.03 Speed ctrl stat 0x0000…0xFFFF 250 µs 06.05 Limit word1 0x0000…0xFFFF 250 µs 06.07 Torq lim status 0x0000…0xFFFF 250 µs...

  • Page 294: Parameter Groups 10

    294 Additional parameter data Parameter groups 10…99 Data Default (Factory Name Type Range Unit len. def macro) 10 Start/stop/dir 10.01 Ext1 start func enum 0…6 10.02 Ext1 start in1 Bit pointer 10.03 Ext1 start in2 Bit pointer C.FALSE 10.04 Ext2 start func enum 0…6 10.05 Ext2 start in1...
  • Page 295 Additional parameter data 295 Data Default (Factory Name Type Range Unit len. def macro) 13.12 AI3 max REAL -22…22 mA or -11…11 V mA or V 22.000 mA or 10.000 V 13.13 AI3 min REAL -22…22 mA or -11…11 V mA or V 4.000 mA or 2.000 V...
  • Page 296 296 Additional parameter data Data Default (Factory Name Type Range Unit len. def macro) 14.51 RO4 src Bit pointer Ref running 14.54 RO5 src Bit pointer Ref running 14.57 Freq in max REAL 3…32768 1000 Hz 14.58 Freq in min REAL 3…32768 3 Hz...
  • Page 297 Additional parameter data 297 Data Default (Factory Name Type Range Unit len. def macro) 16.10 User set log 0…4294967295 16.11 User IO sel lo Bit pointer C.FALSE 16.12 User IO sel hi Bit pointer C.FALSE 16.14 Reset ChgParLog enum 0…1 Done 16.16 Menu set active enum...
  • Page 298 298 Additional parameter data Data Default (Factory Name Type Range Unit len. def macro) 22.08 Shape time dec1 REAL 0…1000 0.100 s 22.09 Shape time dec2 REAL 0…1000 0.100 s 22.12 Em stop time REAL 0…1800 3.000 s 23 Speed ctrl 23.01 Proport gain REAL 0…200...
  • Page 299 Additional parameter data 299 Data Default (Factory Name Type Range Unit len. def macro) 26.08 Const speed3 REAL -30000…30000 0 rpm 26.09 Const speed4 REAL -30000…30000 0 rpm 26.10 Const speed5 REAL -30000…30000 0 rpm 26.11 Const speed6 REAL -30000…30000 0 rpm 26.12 Const speed7 REAL...
  • Page 300 300 Additional parameter data Data Default (Factory Name Type Range Unit len. def macro) 29.11 Reference step 6 REAL 0…100 0.00% 29.12 Reference step 7 REAL 0…100 0.00% 30 Fault functions 30.01 External fault Bit pointer C.TRUE 30.02 Speed ref safe REAL -30000…30000 0 rpm...
  • Page 301 Additional parameter data 301 Data Default (Factory Name Type Range Unit len. def macro) 33.05 Superv2 func enum 0…4 Disabled 33.06 Superv2 act Val pointer Current 33.07 Superv2 hi REAL -32768…32768 0.00 33.08 Superv2 lo REAL -32768…32768 0.00 33.09 Superv3 func enum 0…4 Disabled...
  • Page 302 302 Additional parameter data Data Default (Factory Name Type Range Unit len. def macro) 35.11 Proc var2 dispf enum 0…5 35.12 Proc var2 unit enum 0…98 35.13 Proc var2 max REAL -32768…32768 300.000 35.14 Proc var2 min REAL -32768…32768 -300.000 35.15 Signal3 param Val pointer Torque...
  • Page 303 Additional parameter data 303 Data Default (Factory Name Type Range Unit len. def macro) 38.05 U/f curve freq2 REAL 1…500 38.06 U/f curve freq3 REAL 1…500 38.07 U/f curve freq4 REAL 1…500 38.08 U/f curve freq5 REAL 1…500 38.09 U/f curve volt1 REAL 0…200 38.10 U/f curve volt2...
  • Page 304 304 Additional parameter data Data Default (Factory Name Type Range Unit len. def macro) 44.24 Val count2 func 0b00…0b11 0b01 44.25 Val count2 src Val pointer Speed rpm 44.26 Val count2 lim UINT32 0…2147483647 6570000 44.27 Val count2 div UINT32 0…2147483647 6000 44.28 Val cnt2 alm sel...
  • Page 305 Modbus RTU 58.03 Node address UINT32 0…247 58.04 Baud rate UINT32 0…6 9600 58.05 Parity UINT32 0…3 8 none 1 58.06 Control profile UINT32 0…3 ABB Enhanced 58.07 Comm loss t out UINT32 0…60000 58.08 Comm loss mode UINT32 0…2 None...
  • Page 306 306 Additional parameter data Data Default (Factory Name Type Range Unit len. def macro) 58.09 Comm loss action UINT32 0…3 None 58.10 Refresh settings UINT32 0…1 Done 58.11 Reference scale 1…65535 58.15 Comm diagnostics 0x0000…0xFFFF 0x0000 58.16 Received packets UINT32 0…65535 58.17 Transm packets UINT32...
  • Page 307 Additional parameter data 307 Data Default (Factory Name Type Range Unit len. def macro) 64.17 AL1 30 to 40% REAL 0…100 64.18 AL1 40 to 50% REAL 0…100 64.19 AL1 50 to 60% REAL 0…100 64.20 AL1 60 to 70% REAL 0…100 64.21 AL1 70 to 80%...
  • Page 308 308 Additional parameter data Data Default (Factory Name Type Range Unit len. def macro) 75.23 Min pumps allow UINT32 0…8 75.24 Max pumps allow UINT32 0…8 75.25 Drive start dly UINT32 0…600 75.26 Master speed acc UINT32 0…1800 75.27 Master speed dec UINT32 0…1800 76 MF communication...
  • Page 309 Additional parameter data 309 Data Default (Factory Name Type Range Unit len. def macro) 78.06 Interlock pump 1 Bit pointer Not used 78.07 Interlock pump 2 Bit pointer Not used 78.08 Interlock pump 3 Bit pointer Not used 78.09 Interlock pump 4 Bit pointer Not used 78.10 Interlock pump 5...
  • Page 310 310 Additional parameter data Data Default (Factory Name Type Range Unit len. def macro) 80.10 HQ curve Q4 REAL 0…32767 0.00 m 80.11 HQ curve H4 REAL 0…32767 0.00 m 80.12 HQ curve Q5 REAL 0…32767 0.00 m 80.13 HQ curve H5 REAL 0…32767 0.00 m...
  • Page 311 Additional parameter data 311 Data Default (Factory Name Type Range Unit len. def macro) 81.16 Outlet force ref REAL 0…32767 0.0 rpm 81.17 Protect dec time UINT32 0…18000 81.18 Flow source sel Val pointer Flow act 81.19 Flow max prot enum 0…2 Not sel...
  • Page 312 312 Additional parameter data Data Default (Factory Name Type Range Unit len. def macro) 83.02 Mon period INT32 0…35791394.1 0.00 h 83.03 kWh limit UINT32 0…2147483647 0 kWh 83.04 Mon tolerance UINT32 0…2147483647 0 kWh 83.05 Energy mon ctrl enum 0…1 Not sel 83.06 Energy reset...

  • Page 313: Fault Tracing

    DriveStudio PC tool. An alarm or a fault message indicates abnormal drive status. Most alarm and fault causes can be identified and corrected using the information in this chapter. If not, an ABB representative should be contacted. In this chapter, the alarms and faults are sorted by the four-digit code. The hexadecimal code in brackets that follows the alarm/fault message is for fieldbus communication.

  • Page 314: Fault History

    Application guide - Safe torque off function for ACSM1, ACS850 and ACQ810 drives (3AFE68929814 [English]). 2004 STO MODE CHANGE Error in changing Safe Contact your local ABB representative. torque off supervision, i.e. (0xFF7A) parameter 30.07 Sto 08.05 Alarm word1 diagnostic setting could not be changed to value Alarm.
  • Page 315 Fault tracing 315 Alarm (fieldbus code), Code Cause What to do other information 2008 ID-RUN Motor identification run is This alarm belongs to normal start-up procedure. Wait until drive indicates that (0xFF84) motor identification is completed. 08.05 Alarm word1 Motor identification is This alarm belongs to normal start-up required.
  • Page 316 Control Unit and the power unit. (0x5480) Control Unit and the power 08.07 Alarm word3 unit of the drive. 2036 RESTORE Restoration of backed-up Contact your local ABB representative. parameters failed. (0x6300) 08.07 Alarm word3 2037 CUR MEAS Current measurement Informative alarm.
  • Page 317 Fault tracing 317 Alarm (fieldbus code), Code Cause What to do other information 2049 MOTTEMPAL2 Estimated motor Check motor ratings and load. temperature (based on (0x4313) Let motor cool down. Ensure proper motor thermal model) has motor cooling: Check cooling fan, clean 08.08 Alarm word4 exceeded alarm limit cooling surfaces, etc.
  • Page 318 08.08 Alarm word4 2074 START INTERLOCK No Start interlock signal Check circuit connected to DIIL input. received. (0xF082) 08.08 Alarm word4 2076 TEMP MEAS FAILURE Problem with internal Contact your local ABB representative. temperature measurement (0x4211) of the drive. 08.08 Alarm word4...
  • Page 319 Fault tracing 319 Alarm (fieldbus code), Code Cause What to do other information 2077 EFB COMM LOSS Embedded fieldbus Check: interface has been taken (0x7540) • selection of the parameter which into use, and there is a enables/disables EFB communication 08.08 Alarm word4 (58.01 Protocol ena sel)
  • Page 320 320 Fault tracing Alarm (fieldbus code), Code Cause What to do other information 2212 DATE WRONG Date has not been set. Set the date and time (page 37). 08.09 Alarm word5 08.21 Pump alarm word 2215 BOOSTING Sleep boost is active. Informative alarm.

  • Page 321: Fault Messages Generated By The Drive

    (0xFF83) disconnected. Fan operation is monitored by measuring fan current. 0013 CURR MEAS GAIN Difference between output Contact your local ABB representative. phase U2 and W2 current (0x3183) measurement gain is too great. 0014 CABLE CROSS CON Incorrect input power and Check input power connections.
  • Page 322 (selected too low. 20.06 Torq lim sel) > 100%. Extension: 4 Current measurement Contact your local ABB representative. calibration did not finish within reasonable time. Extension: 5…8 Internal error. Contact your local ABB representative. Extension: 9 Asynchronous motors only: Contact your local ABB representative.
  • Page 323 Code Cause What to do other information 0019 CURR V2 MEAS Measured offset error of V2 Contact your local ABB representative. output phase current (0x3185) measurement is too great. (Offset value is updated during current calibration.) 0020 CURR W2 MEAS Measured offset error of W2 Contact your local ABB representative.
  • Page 324 Local ctrl loss Replace control panel in mounting platform. 0037 NVMEM CORRUPTED Drive internal fault Contact your local ABB representative. (0x6320) Note: This fault cannot be reset. 0038 OPTIONCOMM LOSS Communication between Check that option modules are properly drive and option module connected to Slot 1 and (or) Slot 2.
  • Page 325 Fault tracing 325 Fault (fieldbus code), Code Cause What to do other information 0056 TECH LIB CRITICAL Permanent fault generated Refer to the documentation of the by a technology library. technology library. (0x6382) 0057 FORCED TRIP Generic Drive Check PLC status. Communication Profile trip (0xFF90) command.
  • Page 326 326 Fault tracing Fault (fieldbus code), Code Cause What to do other information 0070 TEMP MEAS FAILURE Problem with internal Contact your local ABB representative. temperature measurement (0x4211) of the drive. 0071 EFB COMM LOSS Embedded fieldbus Check: interface has been taken (0x7540) •...
  • Page 327 Fault (fieldbus code), Code Cause What to do other information 0302 APPL DIR CREATION Drive internal fault Contact your local ABB representative. (0x6100) Note: This fault cannot be reset. 0303 FPGA CONFIG DIR Drive internal fault Contact your local ABB representative.
  • Page 328 What to do other information 0318 MENU HIDING Menu hiding file missing or Reload application. corrupted. Contact your local ABB representative. 0401 PIPEFILL TOUT Maximum allowed time for Check the pump system. the Pipefill function Check parameters 81.28….81.35. 08.20 Pump fault word exceeded.

  • Page 329: Control Through The Embedded Fieldbus Interface

    Control through the embedded fieldbus interface 329 Control through the embedded fieldbus interface What this chapter contains The chapter describes how the drive can be controlled by external devices over a communication network (fieldbus) using the embedded fieldbus interface.

  • Page 330: System Overview

    330 Control through the embedded fieldbus interface System overview The drive can be connected to an external control system through a serial communication link using either a fieldbus adapter or the embedded fieldbus interface. The embedded fieldbus interface supports the Modbus RTU protocol. The drive control program can receive and send cyclic data from and to the Modbus master on 10 ms time level.

  • Page 331: Connecting The Fieldbus To The Drive

    Control through the embedded fieldbus interface 331 Connecting the fieldbus to the drive Connect the fieldbus to terminal XD2D on the JCON board of the drive. See the appropriate Hardware Manual for more information on the connection, chaining and termination of the link. XD2D is the connection point for a drive-to-drive link, a daisy-chained RS-485 transmission line with one master and multiple slaves.

  • Page 332: Setting Up The Embedded Fieldbus Interface

    8 none 1 (default) Selects the parity and stop bit setting. Use the same setting as in the master station. 58.06 Control profile ABB Enhanced Selects the communication profile used by the (default) drive. See section Basics of the embedded fieldbus interface on page 336.
  • Page 333 Control through the embedded fieldbus interface 333 Parameter Setting for Function/Information fieldbus control 58.35 Data I/O 1 0 (default) Defines the address of the drive parameter … which the Modbus master accesses when it … reads from or writes to the register address 58.58 Data I/O 24 corresponding to Modbus In/Out parameters.

  • Page 334: Setting The Drive Control Parameters

    334 Control through the embedded fieldbus interface Setting the drive control parameters After the embedded fieldbus interface has been set up, check and adjust the drive control parameters listed in the table below. The Setting for fieldbus control column gives the value or values to use when the embedded fieldbus signal is the desired source or destination for that particular drive control signal.
  • Page 335 Control through the embedded fieldbus interface 335 Parameter Setting for Function/Information fieldbus control 50.07 FBA act2 tr src Selects the source for fieldbus actual value act2 when parameter 50.05 FBA ref2 modesel is set to data. SYSTEM CONTROL INPUTS 16.07 Param save Save (restores to Saves parameter value changes (including...

  • Page 336: Basics Of The Embedded Fieldbus Interface

    Basics of the embedded fieldbus interface The cyclic communication between a fieldbus system and the drive consists of 16-bit data words (with the ABB Drives profile or DCU 16-bit profile) or 32-bit data words (with the DCU 32-bit profile). The diagram below illustrates the operation of the fieldbus interface. The signals transferred in the cyclic communication are explained further below the diagram.

  • Page 337: Control Word And Status Word

    Control through the embedded fieldbus interface 337 Control word and Status word The Fieldbus control word (CW) is a 16-bit or 32-bit packed boolean word. It is the principal means of controlling the drive from a fieldbus system. The Control word is sent by the fieldbus controller to the drive.

  • Page 338: About The Efb Communication Profiles

    ABB Drives classic profile, ABB Drives enhanced profile, 16-bit DCU profile or 32-bit DCU profile. For either one of the ABB Drives profile, the embedded fieldbus interface of the drive converts the fieldbus data to and from the native data used in the drive.

  • Page 339: Abb Drives Classic Profile And Abb Drives Enhanced Profile

    Control word for the ABB Drives profiles The table below shows the contents of the Fieldbus control word for both ABB Drives profiles. The embedded fieldbus interface converts this word to the form in which it is used in the drive (02.36 EFB main...
  • Page 340 340 Control through the embedded fieldbus interface Name Value STATE/Description RESET 0=>1 Fault reset if an active fault exists. Proceed to SWITCH- ON INHIBITED. Note: This bit is effective only if the fieldbus interface is set as the source for this signal by drive parameters. Continue normal operation.

  • Page 341: Status Word For The Abb Drives Profiles

    Control through the embedded fieldbus interface 341 Status word for the ABB Drives profiles The table below shows the Fieldbus status word for both ABB Drives profiles. The embedded fieldbus interface converts the Drive status word (02.37 EFB main sw) to this form for the transfer in the fieldbus.
  • Page 342 342 Control through the embedded fieldbus interface Name Value STATE/Description Communication error detected by fieldbus adapter module. Fieldbus adapter communication OK.

  • Page 343: State Transition Diagram For The Abb Drives Profiles

    The diagram below shows the state transitions in the drive when the drive has either one of the ABB Drives profiles in use and the drive is configured to follow the commands of the embedded Fieldbus control word. The upper case texts refer to the states which are used in the tables representing the Fieldbus control and status words.

  • Page 344: References For The Abb Drives Profiles

    344 Control through the embedded fieldbus interface References for the ABB Drives profiles The ABB Drives profiles support the use of two Fieldbus references, REF1 and REF2. The references are 16-bit words each containing a sign bit and a 15-bit integer.

  • Page 345: Actual Values For The Abb Drives Profiles

    Control through the embedded fieldbus interface 345 Actual values for the ABB Drives profiles Both the ABB Drives classic profile and ABB Drives enhanced profile support the use of two fieldbus actual values, ACT1 and ACT2. The actual values are 16-bit words each containing a sign bit and a 15-bit integer.

  • Page 346: Modbus Register Addresses For The Abb Drives Classic Profile

    Modbus register addresses for the ABB Drives classic profile The table below shows the Modbus register addresses for the drive data with the ABB Drives classic profile. This profile provides a converted 16-bit access to the drive data. Note: Only the least significant 16-bits of drive 32-bit control and status words can be accessed.

  • Page 347: Modbus Register Addresses For The Abb Drives Enhanced Profile

    Control through the embedded fieldbus interface 347 Modbus register addresses for the ABB Drives enhanced profile Register address Register data (16-bit words) 400001 Fieldbus control word (CW). See section Control word for the ABB Drives profiles on page 339. 400002 Fieldbus reference 1 (REF1).

  • Page 348: Dcu 16-Bit Profile

    Control through a fieldbus adapter. References for the DCU 16-bit profile See section References for the ABB Drives profiles on page 344. Actual signals for the DCU 16-bit profile See section Actual values for the ABB Drives profiles on page 345.

  • Page 349: Modbus Register Addresses For The Dcu 16-Bit Profile

    Control through the embedded fieldbus interface 349 Modbus register addresses for the DCU 16-bit profile The table below shows the Modbus register addresses and data with the DCU16-bit communication profile. Note: Only the least significant 16-bits of the drive 32-bit control and status words can be accessed.

  • Page 350: Dcu 32-Bit Profile

    350 Control through the embedded fieldbus interface DCU 32-bit profile Control and Status words for the DCU 32-bit profile When the DCU 32-bit profile is in use, the embedded fieldbus interface writes the Fieldbus control word as is to the Drive control word (parameter 02.36 EFB main cw).

  • Page 351: References For The Dcu 32-Bit Profile

    Control through the embedded fieldbus interface 351 References for the DCU 32-bit profile The DCU 32-bit profile supports the use of two fieldbus references, REF1 and REF2. The references are 32-bit values consisting of two 16-bit words. The MSW (Most significant word) is the integer part and the LSW (Least significant word) the fractional part of the value.
  • Page 352 352 Control through the embedded fieldbus interface ACT1 and ACT2 respectively. The table below clarifies the relation between the value of drive parameter and fieldbus actual value (no scaling). Value of the selected drive signal Corresponding fieldbus actual value ACT1 or ACT2 [integer and fractional part] 32767.65535 32767.65535...

  • Page 353: Modbus Register Addresses For The Dcu 32-Bit Profile

    Control through the embedded fieldbus interface 353 Modbus register addresses for the DCU 32-bit profile The table below shows the Modbus register addresses and data with the DCU 32-bit profile. This profile provides native 32-bit access to the drive data. Register address Register data (16-bit) 400001...

  • Page 354: Modbus Function Codes

    0x2B/0x0E Encapsulated Interface Allows reading of identification and other information of the server. Transport / Read Device Identification Parameter "Read Device ID code" supports one access type: 01: Request to get the basic device identification. Returns ABB,ACQ810.

  • Page 355: Modbus Exception Codes

    Control through the embedded fieldbus interface 355 Modbus exception codes Table below shows the Modbus exception codes supported by the embedded fieldbus interface. Code Name Description 0x01 ILLEGAL FUNCTION The function code received in the query is not an allowable action for the server. 0x02 ILLEGAL DATA The data address received in the query is not an...
  • Page 356 356 Control through the embedded fieldbus interface...

  • Page 357: Control Through A Fieldbus Adapter

    Control through a fieldbus adapter 357 Control through a fieldbus adapter What this chapter contains The chapter describes how the drive can be controlled by external devices over a communication network (fieldbus).

  • Page 358: System Overview

    358 Control through a fieldbus adapter System overview The drive can be connected to a fieldbus controller via a fieldbus adapter module. The adapter module is installed into drive Slot 2. ACQ810 Fieldbus controller Fieldbus Other devices Type Fxxx fieldbus...

  • Page 359: Setting Up Communication Through A Fieldbus Adapter Module

    Control through a fieldbus adapter 359 Setting up communication through a fieldbus adapter module Before configuring the drive for fieldbus control, the adapter module must be mechanically and electrically installed according to the instructions given in the User’s Manual of the appropriate fieldbus adapter module. The communication between the drive and the fieldbus adapter module is activated by setting parameter 50.01 FBA enable...
  • Page 360 360 Control through a fieldbus adapter Parameter Setting for Function/Information fieldbus control 51.30 Mapping file – Displays the fieldbus adapter module mapping file revision stored in the memory of the drive. 51.31 D2FBA comm – Displays the status of the fieldbus adapter module communication.

  • Page 361: Drive Control Parameters

    Control through a fieldbus adapter 361 Drive control parameters The Setting for fieldbus control column gives the value to use when the fieldbus interface is the desired source or destination for that particular signal. The Function/ Information column gives a description of the parameter. Parameter Setting for Function/Information...

  • Page 362: The Fieldbus Control Interface

    362 Control through a fieldbus adapter The fieldbus control interface The cyclic communication between a fieldbus system and the drive consists of 16/32- bit input and output data words. The drive supports at the maximum the use of 12 data words (16 bits) in each direction. Data transmitted from the drive to the fieldbus controller is defined by parameters 52.01 FBA data in1 …...

  • Page 363: The Control Word And The Status Word

    With other profiles (e.g. PROFIdrive for FPBA-01, AC/DC drive for FDNA-01, and ABB Drives profile for all fieldbus adapter modules) fieldbus adapter module converts the fieldbus-specific control word to the FBA communication profile and status word from FBA communication profile to the fieldbus-specific status word.

  • Page 364: Fieldbus References

    364 Control through a fieldbus adapter Fieldbus references References (FBA REF) are 16/32-bit signed integers. A negative reference (indicating reversed direction of rotation) is formed by calculating the two’s complement from the corresponding positive reference value. The contents of each reference word can be used as torque or speed reference.

  • Page 365: State Diagram

    Control through a fieldbus adapter 365 State diagram The following presents the state diagram for the FBA communication profile. For other profiles, see the User’s Manual of the appropriate fieldbus adapter module. from any state from any state Communication (FBA CW Bits 7 = 1) Fault Profile (FBA SW Bit 16 = 1)
  • Page 366 366 Control through a fieldbus adapter...

  • Page 367: Control Block Diagrams

    Control block diagrams 367 Control block diagrams What this chapter contains The chapter contains a graphical representation of the control program.

  • Page 368: Speed Feedback

    368 Control block diagrams...

  • Page 369: Speed Reference Chain

    Control block diagrams 369...

  • Page 370: Speed Error Handling

    370 Control block diagrams...

  • Page 371: Torque Reference Modification, Operating Mode Selection

    Control block diagrams 371...

  • Page 372: Process Pid Control Setpoint And Actual Value Selection

    372 Control block diagrams...

  • Page 373: Direct Torque Control

    Control block diagrams 373...
  • Page 374 374 Control block diagrams...

  • Page 375: Further Information

    Product and service inquiries Address any inquiries about the product to your local ABB representative, quoting the type designation and serial number of the unit in question. A listing of ABB sales, support and service contacts can be found by navigating to www.abb.com/drives...
  • Page 376 ABB Oy ABB Inc. ABB Beijing Drive Systems Co. Ltd. AC Drives Automation Technologies No. 1, Block D, A-10 Jiuxianqiao Beilu P.O. Box 184 Drives & Motors Chaoyang District FI-00381 HELSINKI 16250 West Glendale Drive Beijing, P.R. China, 100015 FINLAND...

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