Vectrix VX-2 2011 Service Manual
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Vectrix VX-2 2011 Service Manual

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VECTRIX VX-2 SERVICE MANUAL
www.vectrix.com
Version 1.0/May 2011
VECTRIX, LLC

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Summary of Contents for Vectrix VX-2 2011

  • Page 1 VECTRIX VX-2 SERVICE MANUAL www.vectrix.com Version 1.0/May 2011 VECTRIX, LLC...

  • Page 2: Table Of Contents

    VECTRIX VX-2 SERVICE MANUAL CONTENTS SECTION A: Tools Tools Needed SECTION B: Mechanical Parts Front Fairing Front Console Cover Speedometer Cover Front Vertical Panel Cover-Lower Front Vertical Panel Cover-Upper Center Step-Through Cover Front Fender Seat Under Board Rear Side Body Panels + Side Emblem Replacement...
  • Page 3 VECTRIX VX-2 SERVICE MANUAL SECTION D: Adjustments Mirrors Adjustment Front Headlamp/Position Light Adjustment SECTION E: Troubleshooting Speedometer Display & Controller LED Indication Malfunctions Check of Charger Function SECTION F: Technical Information Cable Assembly-Front Brake/Turn Indicators + BOM Cable Assembly-Front Headlamp + BOM...

  • Page 4: Tools Needed

    VECTRIX VX-2 SERVICE MANUAL SECTION A-1: TOOLS NEEDED For repairing and testing of the VX-2 scooter the following tools are needed: Tools: Description Specification Using for Open wrench 5.5mm Converter Open wrench/Turned Full- Speedometer; Cover; Side stand; Horn contact (#S02445)

  • Page 5: Front Fairing

    VECTRIX VX-2 SERVICE MANUAL SECTION B-1: FRONT FAIRING For safety put a plastic or other soft material onto the fender Unscrew the 6 Phillips screws 1 to 8 in order as seen on the picture with a Phillips screwdriver PH2...
  • Page 6 VECTRIX VX-2 SERVICE MANUAL Front Fairing Complete Removal Preparations: Disassemble Under Board see Section B-10 Disassemble Front Fender see Section B-8 Disassemble Front Wheel see Section B-14 Hold the front cover and loosen all the connectors of the lamps Assemble all parts in the other direction...

  • Page 7: Front Console Cover

    VECTRIX VX-2 SERVICE MANUAL SECTION B-2: FRONT CONSOLE COVER Preparations: Disassemble the Front Fairing see Section B-1 Unscrew the two Phillips screws (left and right position) with a Phillips screwdriver PH2 Slide in a flat screwdriver into the position as seen on the picture.

  • Page 8: Speedometer Cover

    VECTRIX VX-2 SERVICE MANUAL SECTION B-3: SPEEDOMETER COVER Preparations: Disassemble Front Fairing see Section B-1 Disassemble Front Console Cover see Section B-2 Open the connector from Speedometer Unscrew the Phillips screw with Phillips screwdriver PH2 Unscrew the Phillips screw with Phillips screwdriver PH2 Remove the plastic part including Speedometer Version 1.0/May 2011...

  • Page 9: Front Vertical Panel Cover-Lower

    VECTRIX VX-2 SERVICE MANUAL SECTION B-4: FRONT VERTICAL PANEL COVER-LOWER Unscrew the two Phillips screws (up and down position) with a Phillips screwdriver PH2 Unscrew the two Phillips screws (right and left position) with a Phillips screwdriver PH2 Slide a Phillips screwdriver PH2 into the hole and pull out carefully the cover to the left.
  • Page 10 VECTRIX VX-2 SERVICE MANUAL Now remove the cover backwards The four Phillips screws are M6x16mm Assemble all parts in the other direction Remark: For assembling the cover please take care of the noses being in the right position and no edge is standing out. Put in the screws slightly and if all screws and the cover are in the correct positions tighten them.

  • Page 11: Front Vertical Panel Cover-Upper

    VECTRIX VX-2 SERVICE MANUAL SECTION B-5: FRONT VERTICAL PANEL COVER-UPPER Preparations: Disassemble Front Fairing see Section B-1 Carefully move the cover of Key Switch out Remove the cover of Key Switch Side view of the inner backside cover Version 1.0/May 2011...
  • Page 12 VECTRIX VX-2 SERVICE MANUAL Unscrew the two Phillips screws (left and right position) with a Phillips screwdriver PH2 Remove the cover Assemble all parts in the other direction Version 1.0/May 2011 VECTRIX, LLC...

  • Page 13: Center Step-Through Cover

    VECTRIX VX-2 SERVICE MANUAL SECTION B-6: CENTER STEP-THROUGH COVER Preparations: Disassemble Seat see Section B-8 Unscrew the two Phillips screws (left and right position) with a Phillips screwdriver PH2 Slightly press out left and right side of the cover so that...
  • Page 14 VECTRIX VX-2 SERVICE MANUAL Side view of the inner backside cover The two Phillips screws are M6 x 16mm Assemble all parts in the other direction Remark: For assembling the cover please take care of the noses being in the right position and no edge is standing out.

  • Page 15: Front Fender

    VECTRIX VX-2 SERVICE MANUAL SECTION B-7: FRONT FENDER Unscrew the four Phillips screws (left and right side) with a Phillips screwdriver PH2 To unscrew the Phillips screw hold the inner nut with 8mm open wrench. Assemble all parts in the other direction Version 1.0/May 2011...

  • Page 16: Seat

    VECTRIX VX-2 SERVICE MANUAL SECTION B-8: SEAT Unscrew the Phillips screw with a Phillips screwdriver PH2 Hold the seat during unscrewing the second Phillips screw Remove the seat The two Phillips screws are M6 x 16mm Assemble all parts in the other direction Test if the seat lock works smoothly Version 1.0/May 2011...

  • Page 17: Under Board

    VECTRIX VX-2 SERVICE MANUAL SECTION B-9: UNDER BOARD Unscrew the two Phillips screws (left and right position) with a Phillips screwdriver PH2 Unscrew the screw (Front position) with a 8mm wrench Unscrew the 6 Phillips screws in order as seen on the...

  • Page 18: Rear Side Body Panels + Side Emblem Replacement

    VECTRIX VX-2 SERVICE MANUAL SECTION B-10: REAR SIDE BODY PANELS + SIDE EMBLEM REPLACEMENT Unscrew the four Phillips screws (top left and right position) with a Phillips screwdriver PH2 Unscrew the four Phillips screws (left and right position) with a Phillips screwdriver PH2...
  • Page 19 VECTRIX VX-2 SERVICE MANUAL The four Phillips screws for the top are plate screw 3.5 x 12mm The four Phillips screws for the side are plate screw 3.2 x 12mm (black) Assemble all parts in the other direction Put in the screws slightly and if all screws and the cover are in the correct positions tighten them.
  • Page 20 VECTRIX VX-2 SERVICE MANUAL Installation Procedure 1. Align the Emblem/Nameplate and install the 2 screws (1). 2. Right side: Install the right rear & cheek panel. Refer to Rear & Cheek Panel Right Replacement in Body Rear End. 3. Left side: Install the left rear &...

  • Page 21: Rear Fender

    VECTRIX VX-2 SERVICE MANUAL SECTION B-11: REAR FENDER Preparations: Disassemble Side Body Panels + Side Emblems see Section B-10 Disconnect all connectors of the lights Unscrew the 3 screws with a 8mm open wrench and open all the connections Assemble all parts in the other direction Version 1.0/May 2011...

  • Page 22: Front Brake

    VECTRIX VX-2 SERVICE MANUAL SECTION B-12: FRONT BRAKE Preparations: Disassemble Front Fairing see Section B-1 Disassemble Front Console Cover see Section B-2 Disassemble Speedometer Cover see Section B-3 Disassemble Front Fender see Section B-7 Remove hex screw of the hose clamp with 8mm open...
  • Page 23 VECTRIX VX-2 SERVICE MANUAL Parts of complete front brake Assemble all parts in the other directions Remark: For assembling the cover please be careful of the noses are in the right position and no edge is outstanding. Put in the screws a little bit and if all screws and the cover are in the correct positions tighten it.

  • Page 24: Front Wheel

    VECTRIX VX-2 SERVICE MANUAL SECTION B-13: FRONT WHEEL Preparations: Disassemble Front Fender see Section B-7 Remove both plastic covers from the screw Open the two Hex screw with open wrench 12 mm and remove the brake Put the scooter on a supporter and lift up the scooter until...
  • Page 25 VECTRIX VX-2 SERVICE MANUAL Remove screw (axle) and the other parts and the wheel Version 1.0/May 2011 VECTRIX, LLC...

  • Page 26: Foot Rest

    VECTRIX VX-2 SERVICE MANUAL SECTION B-14: FOOT REST Preparations: Disassemble Center Step-Through Cover see Section B-6 Disassemble Under Board see Section B-9 Open the two screws 1 + 2 and the two screws for the side shields with PH2 screw driver...

  • Page 27: Side Cover

    VECTRIX VX-2 SERVICE MANUAL SECTION B-15: SIDE COVER Unscrew the 4 screws by using a Phillips screwdriver 2 Unscrew the 3 screws by using a Phillips screwdriver 2 (1 screw is covered by the main stand) Assemble all parts in the other direction Version 1.0/May 2011...

  • Page 28: Rear Brake

    VECTRIX VX-2 SERVICE MANUAL SECTION B-16: REAR BRAKE Note: To replace the Rear Brake Rotor see Motor Replacement Procedure C-16 Unscrew the two inner hexagon bolts by using an Allen key 6mm Disassemble the rear brake Now it is possible to exchange the brake pads...
  • Page 29 VECTRIX VX-2 SERVICE MANUAL Preparations: (for complete removal) Disassemble Left Foot Rest see Section B-14 Disassemble Rear Suspension see Section B-18 Remove the connector from the Speedometer Remove the two cross screws by using a Phillips screwdriver #2 and remove the complete Speedometer...
  • Page 30 VECTRIX VX-2 SERVICE MANUAL Move the brake hose including the complete brake lever assembly through the frame Attention: Do not open the brake system inside the scooter. The brake liquid could damage the paint or other parts. Move the brake hose including the complete brake lever...

  • Page 31: Rear Shock

    VECTRIX VX-2 SERVICE MANUAL SECTION B-17: REAR SHOCK Preparations: Disassemble Left Side Body Panel see Section B-10 Unscrew the nut #1 by using a open wrench 14mm Unscrew the bolt #2 by using a open wrench 13mm Unscrew the bolt #3 by using a open wrench 12mm and...

  • Page 32: Rear Suspension

    VECTRIX VX-2 SERVICE MANUAL SECTION B-18: REAR SUSPENSION Preparations: Disassemble Motor see Section C-16 Unscrew 3 inner hex cap bolts and nuts by using an Allen key 4mm and an open wrench 10mm Remove the Plastic cover, rear suspension Remark:...
  • Page 33 VECTRIX VX-2 SERVICE MANUAL All parts of rear suspension Assemble all parts in the other direction and tighten the bolts and nuts according to the regulated torque, see Section F-4 Version 1.0/May 2011 VECTRIX, LLC...

  • Page 34: Handlebar

    VECTRIX VX-2 SERVICE MANUAL SECTION B-19: HANDLEBAR Preparations: Disassemble Front Console Cover see Section B-2 Disassemble Front Vertical Panel-Lower see Section B-4 Disassemble Front Vertical Panel-Upper see Section B-5 Open the connector from the Speedometer Remove the two cross screws by using a Phillips...

  • Page 35: Speedometer

    VECTRIX VX-2 SERVICE MANUAL SECTION C-1: SPEEDOMETER Preparations: Disassemble Front Fairing see Section B-1 Disassemble Front Console Cover see Section B-2 Remove connector from Speedometer Unscrew the Phillips screw with Phillips screwdriver PH2 Unscrew the Phillips screw with Phillips screwdriver PH2 Remove the plastic part with Speedometer Version 1.0/May 2011...
  • Page 36 VECTRIX VX-2 SERVICE MANUAL Unscrew both nuts with 8mm open wrench Remove the plastic bracket Remark: On the underside of the plastic bracket there are two plastic noses which fit into two holes of the plastic cover. These noses fixed the Speedometer in the right position.

  • Page 37: Throttle

    VECTRIX VX-2 SERVICE MANUAL SECTION C-2: THROTTLE Preparations: Disassemble Front Fairing see Section B-1 Disassemble Front Vertical Panel-Lower see Section B-4 Disassemble Front Vertical Panel-Upper see Section B-5 Disassemble Front Console Cover see Section B-2 Lower Regen Throttle Box Replacement...
  • Page 38 VECTRIX VX-2 SERVICE MANUAL Installation Procedure 1. Install the U-Bolt into the box and start one of the nuts on the first thread of the rear stud of the U-Bolt. 2. Slide the assembly onto the handlebar; ensure that the kill switch harness is installed into the slot of the lower box.
  • Page 39 VECTRIX VX-2 SERVICE MANUAL Regen Throttle Adjustment Procedure Note: Key must be in “ON” position and Kill Switch in the “OFF” position 1. Remove the right handlebar end cap. Refer to Handlebar End Cap and Hand Grip Replacement. 2. Slightly loosen the set screw (1).
  • Page 40 VECTRIX VX-2 SERVICE MANUAL Version 1.0/May 2011 VECTRIX, LLC...
  • Page 41 VECTRIX VX-2 SERVICE MANUAL Regen Throttle Sensor Replacement S-XC-S00079 Removal Procedure 1. Remove the upper handlebar cover. Refer to Front Console Cover Replacement B-2. 2. Remove the right handlebar end cap and hand grip. Refer to Handlebar End Cap and Hand Grip Replacement.
  • Page 42 VECTRIX VX-2 SERVICE MANUAL 7. Remove the screws (1) and slide the insert and sensor out of the handlebar. 8. Remove the sensor (1) from the insert. 9. Mark and remove the sensor wires from the handlebar connector and remove the sensor.
  • Page 43 VECTRIX VX-2 SERVICE MANUAL Installation Procedure 1. Install the sensor wires through the handlebar and out the harness hole. 2. Install the sensor wires into the connector in the same location as removed. 3. Install the sensor (1) onto the insert.
  • Page 44 VECTRIX VX-2 SERVICE MANUAL 4. Install the insert and tighten the screws (1). 5. Install the throttle sleeve (2) onto the handlebar and into the plastic sleeve. Notice: Refer to Fastener Notice in General Information. Version 1.0/May 2011 VECTRIX, LLC...
  • Page 45 VECTRIX VX-2 SERVICE MANUAL 6. Twist the throttle sleeve into the full Regen position and tighten the throttle clamp screw (1). Tighten Throttle clamp screw 2.5 Nm (22 lb in) 7. Install the kill switch cover, and screws and tighten.
  • Page 46 With PC 1. Connect the Diagnostic Hardware. Refer to Diagnostic Hardware Connections. 2. Open the Vectrix diagnostic program, by clicking on the ScooterDiag icon. This will open up the Scooter Diagnostics Summary page. 3. Within the General Information box, click on the “Show Instrument” button. This will open up an instrument cluster page.

  • Page 47: Brake Switch

    VECTRIX VX-2 SERVICE MANUAL SECTION C-3: BRAKE SWITCH Preparations: Remove Front Fairing see Section B-1 Remove Front Console Cover see Section B-2 Remove Vertical Panel Cover-Lower (for ICM access) see Section B-4 Remove Vertical Panel Cover-Upper see Section B-5 Remove all cable strips (1)

  • Page 48: Handlebar-Left Switch Assembly

    VECTRIX VX-2 SERVICE MANUAL SECTION C-4: HANDLEBAR-LEFT SWITCH ASSEMBLY Preparations: Disassemble Front Fairing see Section B-1 Disassemble Front Console Cover see Section B-2 Disassemble Vertical Panel Cover-Lower see Section B-4 Disassemble Vertical Panel Cover-Upper see Section B-5 (If newer VX-2 model) Remove Front Console Cover for ICM...

  • Page 49: Handlebar-Right Switch Assembly

    VECTRIX VX-2 SERVICE MANUAL SECTION C-5: HANDLEBAR-RIGHT SWITCH ASSEMBLY Preparations: Disassemble Front Fairing see Section B-1 Disassemble Front Console Cover see Section B-2 Disassemble Vertical Panel Cover-Lower see Section B-4 Disassemble Vertical Panel Cover-Upper see Section B-5 (If newer VX-2 model) Remove Front Console Cover for ICM...

  • Page 50: Ignition Switch

    VECTRIX VX-2 SERVICE MANUAL SECTION C-6: IGNITION SWITCH Preparations: Disassemble Front Fairing see Section B-1 Disassemble Front Console Cover see Section B-2 Disassemble Vertical Panel Cover-Lower see Section B-4 Disassemble Vertical Panel Cover-Upper see Section B-5 Remove all cable strips...

  • Page 51: Horn

    VECTRIX VX-2 SERVICE MANUAL SECTION C-7: HORN Preparations: Disassemble Front Fairing see Section B-1 Disassemble Front Console Cover see Section B-2 Disassemble Vertical Panel Cover-Lower see Section B-4 Disassemble Vertical Panel Cover-Upper see Section B-5 Open the connector of the horn...

  • Page 52: Position Light/Headlamp Assembly Replacement

    VECTRIX VX-2 SERVICE MANUAL SECTION C-8: POSITION LIGHT/HEADLAMP ASSEMBLY REPLACEMENT Preparations: Disassemble Front Fairing see Section B-1 Headlamp Assembly Replacement Headlamp Assembly Part #S-XC-S00092 Removal Procedure 1. Remove the right front fairing. Refer to Front Fairing Replacement in Body Front End.
  • Page 53 VECTRIX VX-2 SERVICE MANUAL 3. Pull the headlamp off the front sub-frame enough to remove the lamp harness connectors. 4. Remove the lower marker lamp bulb connector. 5. Disconnect Headlamp Assembly connectors and replace with new Headlamp Assembly. 6. Connect the headlamp and lower marker lamp connectors.
  • Page 54 VECTRIX VX-2 SERVICE MANUAL 9. If the headlamp assembly was replaced aim the headlamp. Refer to Headlamp Adjustment Procedure. Version 1.0/May 2011 VECTRIX, LLC...

  • Page 55: Front Turn Indicator Assembly

    VECTRIX VX-2 SERVICE MANUAL SECTION C-9: FRONT TURN INDICATOR ASSEMBLY (Both Left and Right) Preparations: Disassemble Front Fairing see Section B-1 Remove all cable strips Remove connector (2-pins) of the Turn Indicator Light Remark: Procedure is the same for both Turn Indicator...

  • Page 56: Side Stand Switch

    VECTRIX VX-2 SERVICE MANUAL SECTION C-10: SIDE STAND SWITCH Preparations: Disassemble Center Step-Through Cover see Section B-6 Remove the connector inside of the electronic box under the seat Unscrew the bolt by 8mm open end wrench Assemble all parts in the opposite directions Test function of Side Stand Switch Version 1.0/May 2011...

  • Page 57: Rear Light Assembly

    VECTRIX VX-2 SERVICE MANUAL SECTION C-11: REAR TAIL LIGHT ASSEMBLY Preparations: Disassemble Left and Right Rear Body Panels see Section B-10 Remove all cable strips Open 3-pin connector Unscrew the two side screws and one middle screw with Phillips screwdriver Pull out the Tail Light assembly backwards and disconnect plug.

  • Page 58: License Plate Light Assembly

    VECTRIX VX-2 SERVICE MANUAL SECTION C-12: LICENSE PLATE LIGHT Preparations: Disassemble Rear Fender see Section B-11 Remove all cable strips Open 2-pin connector Unscrew the two Phillips screws with a Phillips screwdriver Pull out the License Plate Light assembly License Plate Bulb...
  • Page 59 VECTRIX VX-2 SERVICE MANUAL SECTION C-13: REAR TURN INDICATOR LIGHT ASSEMBLY Preparations: Disassemble Rear Fender see Section B-11 Remove all cable strips Open 2-pin connector Cut the cable of the Rear Indicator Light assembly Remark: Connector has to be cut because the connector doesn’t fit through the hole of...

  • Page 60: Rear Turn Indicator Assembly

    VECTRIX VX-2 SERVICE MANUAL Rear Turn Indicator Assembly No disassembly necessary Replace entire Rear Turn Indicator Assembly Note: Since the Rear Turn Indicator Assembly is LED, you must replace the entire assembly. Assemble all parts in the other directions Test functions of Rear Turn Indicator Assembly Version 1.0/May 2011...

  • Page 61: Sevcon Motor Controller

    VECTRIX VX-2 SERVICE MANUAL SECTION C-14: SEVCON MOTOR CONTROLLER Preparations: Disassemble Seat see Section B-8 Disassemble Left and Right Rear Body Panels see Section B-10 Open the seat and remove Cover of electronic box by using - Phillips screwdriver (old version) - Special secure Torx screwdriver (new version) Turn Key Switch in “ON”...
  • Page 62 VECTRIX VX-2 SERVICE MANUAL Unscrew the four Phillips bolts at the base of the Motor Controller to remove the Motor Controller stall new Motor Controller and re-secure with four hillips bolts Reconnect Ne gative Cables and Wiring Harness first Then replace Main Fuse and Positive Cables next...

  • Page 63: Motor

    VECTRIX VX-2 SERVICE MANUAL SECTION C-15: MOTOR Preparations: Disassemble Side Cover see Section B-15 Disassemble Rear Brake see Section B-16 Note: This is the same procedure to replace the Rear Brake Rotor Open the seat and remove Cover of electronic box by...
  • Page 64 VECTRIX VX-2 SERVICE MANUAL Unscrew the four Phillips bolts at the base of the Motor Controller to remove the Motor Controller Unscrew the hexagonal nut by using a 8mm open wrench nd remove the cable clamp Pull out the motor cable slightly of the electronic box...
  • Page 65 VECTRIX VX-2 SERVICE MANUAL All parts of removed motor Assemble all parts in the other direction est function of Motor Version 1.0/May 2011 VECTRIX, LLC...

  • Page 66: Battery

    VECTRIX VX-2 SERVICE MANUAL SECTION C-16: BATTERY Preparations: Disassemble Blue Battery Cable Connection see Section C-15 Note: Photos in this section show the Sevcon Motor Controller Housing removed which makes the procedure easier to complete but is not necessary if only the Step-Through panel is removed.
  • Page 67 VECTRIX VX-2 SERVICE MANUAL Lift up battery #1 and remove it Lift up battery #4 and remove it Empty battery case for 60AH Assemble all parts in the other direction After assembling: Measure the voltage of each battery. It should be higher than 12.0 VDC.

  • Page 68: Battery Charger

    VECTRIX VX-2 SERVICE MANUAL SECTION C-17: BATTERY CHARGER Preparations: Open Under Seat Storage Put Key into key hole on the side of the VX-2 to open Under Seat Storage Area. Turn Key to open Under Seat Storage Area Version 1.0/May 2011...
  • Page 69 VECTRIX VX-2 SERVICE MANUAL Remove Battery Charger from Under Seat Storage Area Plug blue Battery Charger male connector cord into on- board blue Battery Charger female connection. Plug Battery Charger AC connector into a AC main. Version 1.0/May 2011 VECTRIX, LLC...
  • Page 70 VECTRIX VX-2 SERVICE MANUAL Turn on Battery Charger Unit power switch. Recharge until Battery Charger Output LED reaches 100% (Yellow). Note: Recharge process can be discontinued and re- started at any time during the charge cycle Version 1.0/May 2011 VECTRIX, LLC...
  • Page 71 VECTRIX VX-2 SERVICE MANUAL SECTION D-1: MIRRORS ADJUSTMENT If mirrors are not tightened, remove Left and Right mirrors (refer to Section C, Section C-1) and tighten the nut by using a 14mm open wrench Version 1.0/May 2011 VECTRIX, LLC...
  • Page 72 VECTRIX VX-2 SERVICE MANUAL Coarse adjustment: Turn the mirror in the correct position by using the mirror housing The movement should be done with some force, otherwise proceed as figure before Version 1.0/May 2011 VECTRIX, LLC...
  • Page 73 VECTRIX VX-2 SERVICE MANUAL Fine adjustment: Move the mirror in the correct position Version 1.0/May 2011 VECTRIX, LLC...
  • Page 74 VECTRIX VX-2 SERVICE MANUAL SECTION D-2: HEADLAMP/POSITION LIGHT ADJUSTMENT Headlamp Aiming S-ST-100000 Properly aim the headlamp for maximum road illumination and safety. With halogen headlamps, proper aiming is very important. The increased range and power of these lamps make even the slightest variations from the recommended aiming hazardous to approaching motorists.
  • Page 75 VECTRIX VX-2 SERVICE MANUAL Headlamp Aiming Procedure 1. Position the scooter square with the screen, with the headlamp directly over the 10 m (33 ft) reference line (5). 2. Ensure that the vehicle is on a level surface. 3. Draw a horizontal reference line (2) that is in the center of the headlamp.
  • Page 76 VECTRIX VX-2 SERVICE MANUAL SECTION E-1: INDICATION ON SPEEDOMETER DISPLAY & CONTROLLER LED Indication on LCD Controller Reason Solution Accelerator turn Accelerator is not in Release accelerator or turn power at power up zero position “OFF” and then to “ON” or proceed to...
  • Page 77 VECTRIX VX-2 SERVICE MANUAL SECTION E-2: MALFUNCTIONS No Top Speed - Check setting of the controller - Check correct function of the accelerator, exchange if needed No function and no indication on Speedometer - Check Fuse 1 (15A) of the converter - Check voltage on Controller power in line (red and black thick wire) should be higher than 36 V.
  • Page 78 VECTRIX VX-2 SERVICE MANUAL SECTION E-3: CHECK OF CHARGER FUNCTION 1. Normal function If the Charger is connected and the indication led on the charger is at 60%, turn on the scooter and the battery voltage indication of the speedometer should show 59.5 V + 1.0 V.
  • Page 79 VECTRIX VX-2 SERVICE MANUAL SECTION F-1: CABLE ASSEMBLY-FRONT BRAKE/INDICATORS + BOM Version 1.0/May 2011 VECTRIX, LLC...
  • Page 80 VECTRIX VX-2 SERVICE MANUAL Version 1.0/May 2011 VECTRIX, LLC...
  • Page 81 VECTRIX VX-2 SERVICE MANUAL SECTION F-2: CABLE ASSEMBLY-FRONT HEADLAMP/HORN + BOM Version 1.0/May 2011 VECTRIX, LLC...
  • Page 82 VECTRIX VX-2 SERVICE MANUAL Version 1.0/May 2011 VECTRIX, LLC...
  • Page 83 VECTRIX VX-2 SERVICE MANUAL Version 1.0/May 2011 VECTRIX, LLC...
  • Page 84 VECTRIX VX-2 SERVICE MANUAL SECTION F-3: CABLE ASSEMBLY-REAR BRAKE/INDICATORS/TAIL LIGHT/BATTERY/SIDE STAND + BOM Version 1.0/May 2011 VECTRIX, LLC...
  • Page 85 VECTRIX VX-2 SERVICE MANUAL Version 1.0/May 2011 VECTRIX, LLC...
  • Page 86 VECTRIX VX-2 SERVICE MANUAL SECTION F-4: TORQUE LIST FOR BOLTS/NUTS Description Force Front axle self locking, nut 65 NM Front brake housing on front shock , bolt 30 NM Rear brake housing on rear fork, bolt 25 NM Motor axle, nut...
  • Page 87 VECTRIX VX-2 SERVICE MANUAL SECTION G-1: UNPACKING INSTRUCTIONS Version 1.0/May 2011 VECTRIX, LLC...
  • Page 88 VECTRIX VX-2 SERVICE MANUAL Version 1.0/May 2011 VECTRIX, LLC...
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  • Page 93 VECTRIX VX-2 SERVICE MANUAL SECTION G-2: PREP INSTRUCTIONS Version 1.0/May 2011 VECTRIX, LLC...
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