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Preface This manual describes the information related to the product repair. It is intended for use by qualified technicians only. To repair the product properly, please read this manual carefully before repairing. This manual is applicable to the following product: PD50X Digital Portable Radio (X may represent 2, 5, 6 or 8)
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Copyright Information Hytera is the trademark or registered trademark of Hytera Communications Co., Ltd. (the Company) in PRC and/or other countries or areas. The Company retains the ownership of its trademarks and product names. All other trademarks and/or product names that may be used in this manual are properties of their respective owners.
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Documentation Information Conventions Instructional Conventions Icon Description Indicates information that can help you make better use of your product. Note Indicates references that can further describe the related topics. Caution Indicates situations that could cause data loss or equipment damage. Warning Indicates situations that could cause minor personal injury.
VHF (136-174 MHz) Product Controls 1. Product Controls Part Name Part Name PTT (Push-to-Talk) Key Accessory connector SK1 (Side Key 1) Microphone Channel Selector Knob Battery Latch Speaker Antenna LED Indicator Belt Clip Power On-Off/Volume Control Knob Battery...
VHF (136-174 MHz) Disassembly and Assembly 2. Disassembly and Assembly This section is designed to introduce the way to disassemble the radio. To assemble the radio, do vice versa. Caution Please position the waterproof ring properly during reassembly. After reassembly, please check the waterproof performance of the radio using the waterproof test ...
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VHF (136-174 MHz) Disassembly and Assembly Step 4 Loosen the two screws on the bottom of the aluminum chassis. Step 5 Remove the aluminum chassis along with the main board. Step 6 Loosen the seven screws on the main board.
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VHF (136-174 MHz) Disassembly and Assembly Step 7 Desolder the soldering joint of the antenna and remove the main board.
VHF (136-174 MHz) Exploded View and Packaging Guide 3. Exploded View and Packaging Guide Exploded View Parts list: Part No. Description Qty. No. Part No. Description Qty. 6001978000000 Accessory connector cover 4400100036000 SMA RF connector 6001881100000 Front case 6001882000000 Rear cover PTT and programmable key 6100892100000 7103006004000...
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VHF (136-174 MHz) Exploded View and Packaging Guide Note Parts that are not marked with Part Number may vary with the frequency band.
VHF (136-174 MHz) Circuit Description 5. Circuit Description Baseband Section 5.1.1 Power Supply Module Diagram of Power Control RF PA 7.4V RD07MUS2B AF PA 7.4V TDA2822D U 304 XC6204F502PR 3V3A_RX_RF 5VA_TX VCCcp _ main Charge pump supply 2.7V-5V VCCdigital : Digital supply , 2.7V-3V-3.3V U 306 VCCxtal : Crystal oscillator ECL / CML, 2.7V-3V-3.3V;...
VHF (136-174 MHz) Circuit Description On-Off/Volume Control knob is on, SW- and SW+ are at high level, and the radio powers up. After power-on, Pwr_Hold goes to high level, and Pwr_Key_Det goes to low level. During power-off, SW- is at low level, while Pwr_Key_Det is at high level. The system detects power-off procedure via Pwr_Key_Det and implements the power-off procedure.
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VHF (136-174 MHz) Circuit Description SPIF.CS2(T19) AD9864 SPIF.SCK(U19) SPIF.DOUT(W21) SPIF.CS1 (U18) OMAP5912 MCBSP OMAP5912 provides 3 MCBSP interfaces: MCBSP1, MCBSP2 and MCBSP3. MCBSP1 is connected to the I S interface of the audio codec, to realize two-way transmission of digital voice and data. MCBSP2 uses independent clock and frame synchronization for transmission and reception.
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VHF (136-174 MHz) Circuit Description data applying. U1002 OMAP5912 Cable USB_DN(R8) USB_DP(P9) OMAP5912 provides one I C interface, and supports a communication rate up to 400Kbps. OMAP5912 C is used for connecting to the acceleration sensor and works in the slave mode. The connection of I is shown below.
VHF (136-174 MHz) Circuit Description MCSI1.SYNC(W8) SKY72310 MCSI1.CLK(M15) MCSI1.DOUT(W14) Data U1002 OMAP5912 5.1.3 Audio Module Audio Diagram The audio module is mainly for audio input and output. TLV320AIC29 is used as the audio codec to convert and process audio signal and digital signal. The audio amplifier TDA2822 is used to amplify the analog audio signal.
VHF (136-174 MHz) Circuit Description DSP for processing. Then the signal is sent to DAC (TLV5614), which converts the signal to modulation signal. After modulated and amplified in the RF module, the signal is sent out from the antenna. The RF signal received by the RF module is converted to digital signal by ADC (AD9864), and is then sent to DSP for demodulation and processing.
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VHF (136-174 MHz) Circuit Description Receiver Back-end The first IF signal (44.85 MHz) output by the IF amplifier goes into AD9864 (U6001) via Pin 47, where the signal is converted to the second IF signal (2.25 MHz). Then the signal is converted to digital signal via ADC sampling, and output via the SSI interface.
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VHF (136-174 MHz) Circuit Description MOD1 VCO_L 341.95-400MHz RX/TX RX/TX VCO Buffer VCO Amplifier TV/APC VCO_H 400-411.95MHz TLV5614 400-470MHz 680MHz-1040MHz Frequency Synthesizer Ref.Osc MOD2+Freq error shift 19.2MHz From OMAP MCSI1/SPI(CS1) CV BUFFER Adapt CV OUT CV READ CTRL Adapt Control OMAP Operation Principle of PLL The 19.2MHz frequency generated by the reference crystal oscillator goes to PLL for division,...
VHF (136-174 MHz) Troubleshooting Flow Chart 6. Troubleshooting Flow Chart Control Circuit Check the control circuit The product powers on The control circuit The RF circuit is normally?[1] is normal. normal?[2] Check U304, U306, U303 and control circuit. LED works normally? Replace LED 19.2MHz crystal Check U2013,...
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VHF (136-174 MHz) Troubleshooting Flow Chart [1] After the radio powers on, the LED indicator and alert tone works properly. [2] The RF power supply outputs normally, and the RX channel is on. [3] Output by the crystal oscillator: Vpp=700-800 mV, F=19.2 MHz.
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VHF (136-174 MHz) Troubleshooting Flow Chart Receiver Circuit No Receive Check Q6004 3V3A_RX output is 3V3A_RX_RF output normal?[1] is normal?[2] The static working Check Q6005 point of Q6005 is normal?[3] The static working point Check Q6006, of Q6006/Q6007 is Q6007 normal?[4] Input IF signal via Check Q6003 and...
VHF (136-174 MHz) Troubleshooting Flow Chart Description of Normal Situations: [1] Output voltage by Q6004 PIN3 is about 3.3 V. [2] Output voltage by U302 PIN5 or input voltage by Q6004 PIN4 is about 3.3 V. [3] Vgs: about 0.1 V; Vsd: about 3.3 V (in the case of no signal reception). [4] For Q6006, Vbe: about 0.76 V;...
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VHF (136-174 MHz) Troubleshooting Flow Chart No power output Check the power Power supply works supply circuit normally?[1] VGG is TV/APC Check DAC normal?[2] is normal?[3] output circuit Replace Q7009 and Q7010 TX_En 5VA_TX 3.3V is normal?[5] is normal?[5] TX_En 3.3V Check the power is normal?[4] supply circuit...
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VHF (136-174 MHz) Troubleshooting Flow Chart [2] For low power, VGG: 1.8–2.1 V; for high power, VGG: 2.4–2.8 V. [3] For low power, TV/APC: 1-1.3 V; for high power, TV/APC: 1.8-2.1 V. [4] TX_En: about 3.3 V. [5] 5VA_TX: about 5 V. [6] High power: about 4.2 W;...
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VHF (136-174 MHz) Troubleshooting Flow Chart FGU check Check the power The voltages of 5V_FGU, supply circuit 3V3A_RF and 3V3D_RF are normal? Q8002/Q8003 is Q8004/Q8008 is Replace VCO oscillates? normal?[1] normal?[2] Q8004/Q8008 Check Replace Q8004/Q8008 and Q8002/Q8003 peripheral components L8018/L8045 is Replace CV is normal?[3] normal?[4]...
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VHF (136-174 MHz) Troubleshooting Flow Chart Q8003 PIN3: about 4 V. [2] During transmission, voltage at Q8008 E: about 1.8 V. During reception, voltage at Q8004 E: about 1.8 V. [3] The CV value varies with frequencies. Generally, it is within the range 0.5-4.5 V. [4] L8018/L8045 is on.
VHF (136-174 MHz) Tuning Description 8. Tuning Description Required Test Instruments Radio test sets: Aeroflex 3920 and HP8921 3A/10V power supply Multimeter Tuner software Tuning Procedures 8.2.1 Tuning a Radio After the radio is reassembled, it must be tuned via the Tuner software. The specific operations are described in the table below.
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VHF (136-174 MHz) Tuning Description Click the “Save” button to save your settings. Connect the antenna connector of the radio with HP8921, and set HP8921 to TX test mode. Set the HP8921 parameters as follows: IF Filter: 230 kHz Filter1: <20 Hz HPF Filter2: <15 kHz LPF De-Emphasis: OFF Transmit-to-Deviation...
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VHF (136-174 MHz) Tuning Description Click the “Transmit Off” button. Click the “Save” button to save your settings. Connect the antenna connector of the radio with HP8921, and set HP8921 to TX test mode. Transmit Oscillator Open the Tuner software, go to “TUNE_DATA -> TX” and double click Voltage “Transmit Oscillator Voltage”...
VHF (136-174 MHz) Tuning Description Connect the antenna connector of the radio with HP8921, and set HP8921 to RX test mode. Receive Oscillator Open the Tuner software, go to “TUNE_DATA -> RX” and double click Voltage “Receive Oscillator Voltage” from the navigation tree on the left. Click the “Save”...
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UHF1(400-470MHz) Product Controls 1. Product Controls Part Name Part Name PTT (Push-to-Talk) Key Accessory Connector SK1 (Side Key 1) Microphone Channel Selector Knob Battery Latch Speaker Antenna LED Indicator Belt Clip Power On-Off/Volume Control Knob Battery...
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UHF1(400-470MHz) Disassembly and Assembly 2. Disassembly and Assembly This section is designed to introduce the way to disassemble the radio. To assemble the radio, do vice versa. Caution Please position the waterproof ring properly during reassembly. After reassembly, please check the waterproof performance of the radio using the waterproof test ...
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UHF1(400-470MHz) Disassembly and Assembly Step 4 Loosen the two screws on the bottom of the aluminum chassis. Step 5 Remove the aluminum chassis along with the main board. Step 6 Loosen the seven screws on the main board.
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UHF1(400-470MHz) Disassembly and Assembly Step 7 Desolder the soldering joint of the antenna and remove the main board.
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UHF1(400-470MHz) Exploded View and Packaging Guide 3. Exploded View and Packaging Guide Exploded View Parts list: Part No. Description Qty. No. Part No. Description Qty. 6001978000000 Accessory connector cover 4400100036000 SMA RF connector 6001881100000 Front case 6001882000000 Rear cover PTT and programmable key 6100892100000 7103006004000 Machine screw...
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UHF1(400-470MHz) Exploded View and Packaging Guide Note Parts that are not marked with Part Number may vary with the frequency band.
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UHF1(400-470MHz) Exploded View and Packaging Guide Packaging Guide...
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UHF1(400-470MHz) Specifications 4. Specifications Specifications General Frequency Range 400–470 MHz Channel Capacity Channel Spacing 25 KHz/20 KHz/12.5 KHz Rated voltage: 7.4 V Operating Voltage Extreme voltage: 6.2 V–8.4 V Battery 1500 mAh Li-Ion battery Battery Life (5-5-90 Duty Cycle, High TX Power) Analog: 11 hours High-capacity 2000 mAh Li-Ion...
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UHF1(400-470MHz) Specifications Blocking 84 dB 0.5 W (16 Ω load) Rated Audio Power Output Rated Audio Distortion ≤3% Transmitter Power Output 4 W/1 W -36 dBm<1 GHz Conducted/Radiated Emission -30 dBm>1 GHz ±2.5 kHz@12.5 kHz Modulation Limiting ...
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UHF1(400-470MHz) Circuit Description 5. Circuit Description Baseband Section 5.1.1 Power Supply Module Diagram of Power Control RF PA 7.4V RD07MUS2B AF PA 7.4V TDA2822D U 304 XC6204F502PR 3V3A_RX_RF 5VA_TX VCCcp _ main Charge pump supply 2.7V-5V VCCdigital : Digital supply , 2.7V-3V-3.3V U 306 VCCxtal : Crystal oscillator ECL / CML, 2.7V-3V-3.3V;...
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UHF1(400-470MHz) Circuit Description On-Off/Volume Control knob is on, SW- and SW+ are at high level, and the radio powers up. After power-on, Pwr_Hold goes to high level, and Pwr_Key_Det goes to low level. During power-off, SW- is at low level, while Pwr_Key_Det is at high level. The system detects power-off procedure via Pwr_Key_Det and implements the power-off procedure.
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UHF1(400-470MHz) Circuit Description Clock U1002 OMAP5912 ULPD_PLL_CLK CLK32K_IN OSC32K_OUT X1001 APLL 19.2MHz 96MHz OSC32K_IN 32.768KHz 20pF 20pF ULPD OMAP3.2 ARM_CK VSS(Y13) X8001 OSC1_OUT VCONT DPLL1 CK_REF DSP_CK OSC1_IN TCXO 19.2MHz TC_CK MCLK 19.2MHz MCLK U801 TLV320AIC29 Input Clock 32K Clock: It is also called “sleep clock” and is mainly used for system timing and sleeping. ...
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UHF1(400-470MHz) Circuit Description SPIF.CS2(T19) AD9864 SPIF.SCK(U19) SPIF.DOUT(W21) SPIF.CS1 (U18) OMAP5912 MCBSP OMAP5912 provides 3 MCBSP interfaces: MCBSP1, MCBSP2 and MCBSP3. MCBSP1 is connected to the I S interface of the audio codec, to realize two-way transmission of digital voice and data. MCBSP2 uses independent clock and frame synchronization for transmission and reception.
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UHF1(400-470MHz) Circuit Description data applying. U1002 OMAP5912 Cable USB_DN(R8) USB_DP(P9) OMAP5912 provides one I C interface, and supports a communication rate up to 400 Kbps. OMAP5912 C interface is used for connecting with the the acceleration sensor and works in the slave mode. The connection of I C is shown below.
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UHF1(400-470MHz) Circuit Description MCSI1.SYNC(W8) SKY72310 MCSI1.CLK(M15) MCSI1.DOUT(W14) Data U1002 OMAP5912 5.1.3 Audio Module Audio Diagram The audio module is mainly for audio input and output. TLV320AIC29 is used as the audio codec to convert and process audio signal and digital signal. The audio amplifier TDA2822 is used to amplify the analog audio signal.
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UHF1(400-470MHz) Circuit Description DSP for processing. Then the signal is sent to DAC (TLV5614), which converts the signal to modulation signal. After modulated and amplified in the RF module, the signal is sent out from the antenna. The RF signal received by the RF module is converted to digital signal by ADC (AD9864), and is then sent to DSP for demodulation and processing.
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UHF1(400-470MHz) Circuit Description Drive-stage Final-stage Pre-driver1 Gain:14dB Gain:10dB Po(max):29dBm Tx/Rx Switch Gain:18dB Po(max):38.5dBm Microstrip Po(-1dB):15.5dBm static I d:120mA static I PI MATCH d:200mA static Ic:25mA Matcher S21:-0.2dB ATT:-10dB S21: < - S21: < - 0.5dB 0.5dB Pi Attenuator S11:< -15dB(140MHZ bandwidth) S21:<...
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UHF1(400-470MHz) Circuit Description 5.2.2 Receiver Circuit The receiver circuit mainly comprises the RF band-pass filter, low-noise amplifier, mixer, IF filter, IF amplifier and IF processor. Tx/Rx Switch S21:-0.2dB TV/APC 4CH DAC TLV5614 S21:< -0.8dB BW(-3dB):570MHZ Stop band attenuation :-54dBc OSC level:> 4dBm Ref.Osc TV1 /APC 19.2MHz...
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UHF1(400-470MHz) Circuit Description Receiver Back-end The first IF signal (58.05 MHz) output by the IF amplifier goes into AD9864 (U6001) via Pin 47, where the signal is converted to the second IF signal (2.25 MHz). Then the second IF signal is converted to digital signal via ADC sampling, and output via the SSI interface.
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UHF1(400-470MHz) Circuit Description MOD1 VCO_L 341.95-400MHz RX/TX RX/TX VCO Buffer VCO Amplifier TV/APC VCO_H 400-411.95MHz TLV5614 400-470MHz 680MHz-1040MHz Frequency Synthesizer Ref.Osc MOD2+Freq error shift 19.2MHz From OMAP MCSI1/SPI(CS1) CV BUFFER Adapt CV OUT CV READ CTRL Adapt Control OMAP Operation Principle of PLL The 19.2 MHz frequency generated by the reference crystal oscillator goes to PLL for division, generating the reference frequency (i.e.
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UHF1(400-470MHz) Troubleshooting Flow Chart 6. Troubleshooting Flow Chart Control Circuit Check the control circuit The product The control circuit powers on The RF circuit is is normal. normally?[1] normal?[2] Check U304 , U306 , U303 and control circuit Led works normally? Replace LED 19.2MHz crystal 3V3D is...
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UHF1(400-470MHz) Troubleshooting Flow Chart [2] The RF power supply outputs normally, and the RX channel is on. [3] Output by the crystal oscillator: Vpp=700-800 mV, F=19.2 MHz.
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UHF1(400-470MHz) Troubleshooting Flow Chart Receiver Circuit No Recieve 3V3A_RX output is 3V3A_RX_RF output Check Q6004 normal?[1] is normal?[2] The static working Check Q6005 point of Q6005 is normal?[3] The static working Check Q6006, point of Q6006/Q6007 Q6007 is normal?[4] Input IF signal via U6001PIN47 to check Check Q6003 and Second LO is normal?[6]...
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UHF1(400-470MHz) Troubleshooting Flow Chart [2] Output voltage by U302 PIN5 or input voltage by Q6004 PIN4 is about 3.3 V. [3] Vgs: about 0.1 V; Vsd: about 3.3 V (in the case of no signal reception). [4] For Q6006, Vbe: about 0.76 V; Vce: about 0.95 V; for Q6007, Vbe: about 0.7 V; Vce: 0.85 V (in the case of no signal reception).
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UHF1(400-470MHz) Troubleshooting Flow Chart No power output Check the Power supply works power supply normally?[1] circuit.. VGG is TV/APC is Check the DAC normal?[2] normal?[3] output circuit. Replace Q7009 and Q7010 5VA_TX is TX_En is normal?[5] normal?[5] TX_En 3.3V is Check the power normal?[4] supply circuit.
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UHF1(400-470MHz) Troubleshooting Flow Chart Description of Normal Situations: [1] Voltage of the power supply: about 7.4 V. [2] For low power, VGG: 1.8–2.1 V; for high power, VGG: 2.4–2.8 V. [3] For low power, TV/APC: 1-1.3 V; for high power, TV/APC: 1.8-2.1 V. [4] TX_En: about 3.3 V.
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UHF1(400-470MHz) Troubleshooting Flow Chart FGU check 5V_FGU, 3V3A_RF and Check the power supply 3V3D_RF are normal? circuit.. Q8004/Q8008 are Q8002/Q8003 are Replace Q8004 VCO oscillator? normal?[2] normal?[1] and Q8008. Check Q8004, Q8008 Replace Q8002 and and peripheral Q8003. components. Q 106 、Q 110 L8018 and L8045 Replace L8018 and CV is normal?[3]...
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UHF1(400-470MHz) Troubleshooting Flow Chart Description of Normal Situations: [1] During transmission, output voltage by Q8002 PIN3: about 4 V. During reception, output voltage by Q8003 PIN3: about 4 V. [2] During transmission, voltage at Q8008 E: about 1.8 V. During reception, voltage at Q8004 E: about 1.8 V.
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UHF1(400-470MHz) Interface Definition 7. Interface Definition Double-Pin Interface for Earpiece, Programming and Downloading Pin No. Signal Function SPK- USB+ SPK+ J801 SPK+ SPK- J802 USB- OPTSEL1...
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UHF1(400-470MHz) Tuning Description 8. Tuning Description Required Test Instruments Radio communication test sets: Aeroflex 3920 and HP8921 3A/10V power supply Multimeter Tuner software Tuning Procedures 8.2.1 Tuning a Radio After the radio is reassembled, it must be tuned via the Tuner software. The specific operations are described in the table below.
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UHF1(400-470MHz) Tuning Description Click the “Save” button to save your settings. Connect the antenna connector of the radio with the HP8921, and set the HP8921 to TX test mode. Set the HP8921 parameters as follows: IF Filter: 230 kHz Filter 1: <20 Hz HPF Filter 2: <15 kHz LPF De-Emphasis: OFF Open the Tuner software, go to “TUNER_DATA ->...
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UHF1(400-470MHz) Tuning Description Keep the radio in a vertical position. Open the Tuner software, go to “TUNE_DATA -> RX” and double click Mandown Calibration “Mandown Calibration” from the navigation tree on the left. Click the “Read” button to read the calibration data. Click the “Save”...
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