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A.J.Antunes UTX-200 Manual

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Manufacturing Number 9210800, 9210802, & 9210810
Place this manual in the Toaster section
of your Equipment Manual.
Manufactured exclusively for
McDONALD'S ®
A.J. ANTUNES & CO.
180 KEHOE BLVD.
CAROL STREAM, ILLINOIS 60188, U.S.A.
PHONE: 1-630-784-1000
TOLL FREE: 1-877-392-7854
FAX: 1-630-784-1650
www.ajantunes.com
C
Owner Information .....................................................2
General ......................................................................2
Warranty Information .................................................2
Service/Technical Assistance ....................................2
Specifications .............................................................3
Dimensions ................................................................3
Electrical Cord & Plug Configurations .......................3
Model Specifications ..................................................3
Important Safety Information ....................................4
Installation ...................................................................5
Unpacking ..................................................................5
Location .....................................................................5
Assembling the Unit ..................................................6
Operation .....................................................................7
Operating Instructions ...............................................7
The Antunes Food Service Equipment Division of A.J. Antunes & Co. provides the following limited warranty to the original purchaser of all McDonald's Equipment
manufactured and purchased after January 1, 2003.
All components are warranted against defects in the material and workmanship for a period of two (2) years from date of original installation, not to exceed 30 months
from date of shipment from our factory.
If any part becomes defective during the first two (2) years after the original installation date, Antunes Food Service will pay negotiated straight time labor costs to an
Authorized Service Agent to replace the part, plus travel expenses up to 50 miles/80 km, 1 hour each way (100 miles/160 km, 2 hours round trip).
WARRANTY EXCLUSIONS
• The cost of Installation.
• Equipment that has been damaged due to shipment. Purchaser should
make damage claim directly upon carrier.
• Alteration, misuse, abuse.
• Improper storage or handling.
• Improper maintenance.
• Failure to follow proper Installation instructions, including electrical connec-
tion.
• Improper or unauthorized repairs.
Antunes Food Service reserves the right to make changes in design or add improvements on any products. The right is always reserved to modify Equipment
because of factors beyond our control and government regulation. Changes to Equipment do not constitute a warranty charge.
This warranty is exclusive and is in lieu of all other warranties, expressed or implied, including any implied warranty of merchantability or fitness for a particular pur-
pose, each of which is expressly disclaimed. The remedies described above are exclusive, and in no event shall A.J. Antunes & Co. or any of its Divisions be liable
for special consequential or incidental damages for the breach or delay in the performance of this warranty.
NOTE: Contact the factory immediately if this unit requires any maintenance outside of that described in
this manual. You may contact the factory at 1-877-392-7854 (North America only), or 630-784-1000
This manual is for the exclusive use of licensees and employees of McDonald's Systems, Inc..
P/N 1010904 Rev. 14 04/06
McDonald's
UNIVERSAL TOASTER
MODEL UTX-200
BY
US
CM

TABLE OF CONTENTS

LIMITED WARRANTY
© McDonald's Corporation All Rights Reserved
UNIVERSAL TOASTER UTX-200
Breakfast to Lunch Change-over ..............................7
Product Labels and Toasting Product .......................8
Viewing the Program Mode Settings ...................... 10
Adjusting Toasting Quality ...................................... 10
Universal Toaster Settings .......................................11
UTX-200 Unit Status Mode .....................................11
Purging Products from the Toaster ......................... 12
Shutting down the UTX-200 ................................... 12
Rotating the Release Sheet ................................... 12
Maintenance ..............................................................13
Daily Cleaning ........................................................ 13
Troubleshooting .......................................................15
Replacement Parts ...................................................17
Wiring Diagram .........................................................35
• Scheduled Maintenance procedures as outlined in your MRC Card.
• Consumables such as Grill Covers (Release Sheets), gaskets, Conveyor Belt
Wraps, O-Rings, and light bulbs.
• Overtime or Holiday charges.
• Mileage over 50 miles/80 km (100 miles/160 km round-trip), or travel time
over two (2) hours.
• Freight, foreign, excise, municipal or other sales or use taxes.
• Consequential damages such as loss of profit, loss of time, the cost of repair-
ing or replacing other property which is damaged, or any other incidental
damage of any kind.
1

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Summary of Contents for A.J.Antunes UTX-200

  • Page 1: Table Of Contents

    UTX-200 Unit Status Mode ........11 Electrical Cord & Plug Configurations .......3 Purging Products from the Toaster ......12 Model Specifications ..........3 Shutting down the UTX-200 ........12 Important Safety Information ........4 Rotating the Release Sheet ........12 Installation ..............5 Maintenance ..............13 Unpacking ..............5...

  • Page 2: Owner Information

    UNIVERSAL TOASTER UTX-200 OWNER INFORMATION General Service/Technical Assistance This manual is produced for the Universal Toaster. If you experience any problems with the installation or operation of your unit, contact your Authorized Service The Universal Toaster is designed to toast a variety Agency.

  • Page 3: Specifications

    UNIVERSAL TOASTER UTX-200 SPECIFICATIONS Electrical Cord & Plug Configurations CAUTION All electrical connections must be in accordance with Letter Description Configuration local electrical codes and any other applicable codes. Code WARNING Commercial Cord ELECTRICAL SHOCK HAZARD. FAILURE TO FOLLOW THE INSTRUCTIONS IN THIS MANUAL #430P9WM 30 Amp.

  • Page 4: Important Safety Information

    UNIVERSAL TOASTER UTX-200 IMPORTANT SAFETY INFORMATION Throughout this manual, you will find the following safety words and symbols that signify important safety issues with regards to operating or maintaining the equipment. WARNING WARNING GENERAL WARNING. Indicates information ELECTRICAL WARNING. Indicates information important to the proper operation of the equip- relating to possible shock hazard.

  • Page 5: Installation

    1. Provide at least 1 inch (25.4 mm) clearance on both sides of the UTX-200 (or CTX-200 if used with the UTX-200) from any combustible wall or sur- face. Leave front and back open.

  • Page 6: Assembling The Unit

    UNIVERSAL TOASTER UTX-200 INSTALLATION (continued) Assembling the Unit NOTE: When installing the Release Sheet, make sure it is not caught in the conveyor. Additional Assemble the unit as shown in Figures 1 and 2. Release Sheets can be obtained through your Authorized Service Agency.

  • Page 7: Operation

    UNIVERSAL TOASTER UTX-200 OPERATION Operating Instructions NOTE: If the toasting quality needs to be adjusted, refer to the section titled “Adjusting Toasting The Universal Toaster has three operational modes: Quality” in the Operation section of this manual. Bagel, Muffin, and Lunch Modes.

  • Page 8: Product Labels And Toasting Product

    Product Labels and Toasting Product BREAKFAST/LUNCH The UTX-200 can toast Bagels, Muffins, Bun Crowns, and Bun Heels, but not all products are inserted into the Figure 7. Breakfast Ready/Lunch Wait Display toaster the same way.

  • Page 9: Bun Thickness Compression Control Knob Settings

    (Heels and Crowns only) to sit side by side. The CTX-200 can be placed on the right or left side of the UTX-200 by putting the Bun Thickness Compression Control knob on the side of the UTX-200 that is NOT flush against the Crowns CTX-200.

  • Page 10: Viewing The Program Mode Settings

    OPERATION (continued) Adjusting Toasting Quality Viewing the Program Mode Settings The toasting quality of the UTX-200 can be adjusted to Follow these steps to view the Program Mode: provide a lighter or more darkly toasted product. Follow NOTE: It is recommended that these settings be left these steps to adjust toasting quality.

  • Page 11: Universal Toaster Settings

    Universal Toaster Settings Wait, Muffin Ready, Muffin Wait, Lunch The following tables shows the recommended settings Ready or Lunch Wait), open the Front Cover for the UTX-200 Universal Toaster: and press and hold the ADJUST button for 3 sec- onds. LUNCH 2.

  • Page 12: Purging Products From The Toaster

    Even Numbered Days the NEXT arrow button or the MUFFIN/BAGEL but- Outside Position for Odd Numbered Days tons will purge product from the unit. Shutting down the UTX-200 Retainer Bar Extention Follow these steps to shut down the toaster: Retainer Bar Extention 1.

  • Page 13: Maintenance

    UNIVERSAL TOASTER UTX-200 MAINTENANCE 9. Turn the two Back Panel Release Latches so they WARNING are in the vertical position and open the Back The unit will remain hot to the touch while it is Panel (Figure 16). cooling down. Personal injury and burns may result from touching the unit before it is finished 10.
  • Page 14 UNIVERSAL TOASTER UTX-200 MAINTENANCE (continued) top of the Release Sheet. 11. Rinse/wipe the Conveyor Belt with the grain (side to side) using KAYQUAT II™ Sanitizer 12. Hang the Release Sheet Retainer Bar and (HCS) solution and allow to air dry.

  • Page 15: Troubleshooting

    UNIVERSAL TOASTER UTX-200 TROUBLESHOOTING CAUTION To avoid possible personal injury and/or damage to the unit, all inspections, tests, and repair of electrical equipment should be performed by QUALIFIED SERVICE PERSONNEL. The unit MUST be completely shut down and unplugged before servicing, except when electrical tests are required. Use extreme care during electrical circuit tests.
  • Page 16 UNIVERSAL TOASTER UTX-200 TROUBLESHOOTING Problem Possible Cause Corrective Action The unit displays the following mes- The Thermocouple in the Platen The toaster cannot be operated in sage: circuit as failed. Lunch mode with this type of failure. Contact your Authorized Service Platen Fail Agency for service.

  • Page 17: Replacement Parts

    UNIVERSAL TOASTER UTX-200 REPLACEMENT PARTS CAUTION To avoid possible personal injury and/or damage to the unit, all inspections, tests, and repair of electrical equipment should be performed by QUALIFIED SERVICE PERSONNEL. The unit MUST be completely shut down and unplugged before servicing, except when electrical tests are required. Use extreme care during electrical circuit tests.
  • Page 18 UNIVERSAL TOASTER UTX-200 REPLACEMENT PARTS (continued) UTX-200 Components Item Part No. Description Qty. 0011898 Assy., Bun Buffer 0400346 Release Sheet, Platen (One pre-installed, 4 packaged) 0504310 Bar, Teflon Holding 0021500 Bun Feeder Weldment 0504371 Breakfast Chute 0021497 Crumb Tray Weldment 0700698 Power Cord Assy., 3 Ph 250V, 30A...
  • Page 19 UNIVERSAL TOASTER UTX-200 REPLACEMENT PARTS (continued) Main Assy. - P/N 0011945 Item Part No. Description Qty. 0011860 Assy., Vertical Conveyor 0011889 Assy., Panel Side Cover LH 0011890 Assy., Panel Side Cover, RH 0011897 Assy., Bracket Guide 0011938 Assy., Cover Front 0011944 Main Assy.
  • Page 20 UNIVERSAL TOASTER UTX-200 REPLACEMENT PARTS (continued) Main Assy, (Platen Grill, Elec. Components) - PN 0011943 Item Part No. Description Qty. 0011893 Assy., Cover Electrical Enclosure Item Part No. Description Qty. 0011896 Assy., Cover, Top 3080115 Screw, Mach. #8-32 x 3/8 0011899 Assy., Bracket Elect.
  • Page 21 UNIVERSAL TOASTER UTX-200 REPLACEMENT PARTS (continued) Assy., Bracket Elect. Comp. Mtg. - PN 0011899 These Solid State Relays are included only in Mfg. No. 9210810 Item Part No. Description Qty. 0011894 Assy., Blower 0021489 Cover, Electrical Enclosure Weldment 1 0504362...
  • Page 22 UNIVERSAL TOASTER UTX-200 REPLACEMENT PARTS (continued) Main Assy, (Base, Panels, Blower) - PN 0011941 Item Part No. Description Qty. Item Part No. Description Qty. 0504377 Clip, Heater 0504401 Retainer, Insulation 0011902 Assy., Panel RH 0504485 Clip, Heater 0011903 Assy., Panel LH...
  • Page 23 UNIVERSAL TOASTER UTX-200 REPLACEMENT PARTS (continued) Assy. Panel RH - P/N 0011902 P/N 1010904 Rev. 14 04/06 McDonald’s...
  • Page 24 UNIVERSAL TOASTER UTX-200 REPLACEMENT PARTS (continued) Assy. Panel RH - P/N 0011902 SEE NOTE 1 SECTION F-F SECTION G-G SECTION H-H SECTION A-A SECTION C-C SECTION E-E P/N 1010904 Rev. 14 04/06 McDonald’s...
  • Page 25 UNIVERSAL TOASTER UTX-200 REPLACEMENT PARTS (continued) Item Part No. Description Qty. Item Part No. Description Qty. 0021482 Bearing Bracket/Clip Weldment 2150248 Bearing, Single Groove 0021494 Panel, RH Weldment 3040105 Nut, Hex “Keps” #4-40 0021501 Latch, Conveyor RH Weldment 3060101 Nut, Hex #6-32...
  • Page 26 UNIVERSAL TOASTER UTX-200 REPLACEMENT PARTS (continued) Assy. Panel LH - P/N 0011903 P/N 1010904 Rev. 14 04/06 McDonald’s...
  • Page 27 UNIVERSAL TOASTER UTX-200 REPLACEMENT PARTS (continued) Assy. Panel LH - P/N 0011903 22 17 SECTION A-A SECTION D-D SECTION C-C SECTION E-E SECTION B-B SECTION F-F P/N 1010904 Rev. 14 04/06 McDonald’s...
  • Page 28 UNIVERSAL TOASTER UTX-200 REPLACEMENT PARTS (continued) Item Part No. Description Qty. Item Part No. Description Qty. 2120178 Spacer 5/16 OD x 0.14 ID x 1/2 LG 7000505 Assy., Drive Chain Tensioner (horizontal) 2140109 Loctite #242 (blue) 7000506 Assy, Drive Chain Tensioner...
  • Page 29 UNIVERSAL TOASTER UTX-200 REPLACEMENT PARTS (continued) Assy. Vertical Conveyor - P/N 0011860 CONVEYOR ROTATION DIRECTION P/N 1010904 Rev. 14 04/06 McDonald’s...
  • Page 30 UNIVERSAL TOASTER UTX-200 REPLACEMENT PARTS (continued) Assy. Vertical Conveyor - P/N 0011860 SECTION B-B SECTION A-A SECTION C-C Item Part No. Description Qty. Item Part No. Description Qty. 0011803 Assy, Chain Belt 2140109 Loctite #242 (Blue) 0021480 Liner, Conveyor Weldment...
  • Page 31 UNIVERSAL TOASTER UTX-200 REPLACEMENT PARTS (continued) Assy., Bracket Elect. Comp. Mtg. - PN 0011899 Item Part No. Description Qty. 0504363 Bracket, Electrical Components Mtg 3060104 Screw, Mach #6-32 x 1/4” 4010217 Transformer, 24 V, Class 2 4010221 Cap-MP, Motor Run...
  • Page 32 UNIVERSAL TOASTER UTX-200 REPLACEMENT PARTS (continued) Assy. Panel Side Cover, LH - P/N 0011889 (top image) Assy. Panel Side Cover, RH - P/N 0011890 (bottom image) Item Part No. Description Qty. 0011888 Assy, Blower 0021492 Panel, Side Cover, LH Weldment...
  • Page 33 UNIVERSAL TOASTER UTX-200 REPLACEMENT PARTS (continued) Main Assy. (Horizontal Conveyor) - P/N 0011942) DETAIL C SECTION D-D DETAIL E DETAIL F APPLY LUBRICANT, ITEM 11, TO THIS SURFACE. DETAIL B P/N 1010904 Rev. 14 04/06 McDonald’s...
  • Page 34 Spring, Compression Hex Socket-Cone Point 0800384 Belt, Wire Flat-Flex 3250176 Screw, Flange Hex Head Cap 0800386 Strand, Wire Belt Splicing *Not Shown Assy., Blower UTX-200 - PN 0011988 Item Part No. Description Qty. 0011891 Assy. Blower 0504525 Bracket, Blower Mtg.

  • Page 35: Wiring Diagram

    UNIVERSAL TOASTER UTX-200 WIRING DIAGRAM (FRONT PANEL) SSR TOP INFRARED TOP 800W ea SSR BOT B1 B2 INFRA RED BOT 800W ea PLATEN 1200W PLATEN SSR PLTN 1200W HI LIMIT 650°F 1200W M1-3 CONVEYOR MOTOR I/O BOARD [J109-24 [J109-12 J110-2]...
  • Page 36 A.J. Antunes & Co. Antunes Equipment Headquarters/Manufacturing Manufacturing (Suzhou) Ltd., 180 Kehoe Boulevard 9 Hou Ju Road, Building #24, Carol Stream, Illinois 60188 USA S&T Park, SND Phone (630) 784-1000 Suzhou, Jiangsu, China 215011 Toll Free (800) 253-2991 Phone: 86-512-6841-3637 Fax: (630) 784-1650 Fax: 86-512-6841-3907 www.ajantunes.com...

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