Kioti PX1002 Owner's Manual
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Kioti PX1002 Owner's Manual

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Congratulations, and welcome to the fabulous world of PX7520 / PX9020 / PX1002 ownership, where serious work is
made fun again!
This versatile tractor is a culmination of the entire tractor and diesel knowledge gained by the Daedong IND. Co., LTD
over the years since 1947 and has been designed with the finest materials and under rigid quality control standards set
forth by the KIOTI Engineering Department.
Knowledge of tractor operation is essential for many years of dependable service and reliability. To help new owner's
familiarize themselves with the KIOTI PX7520 / PX9020 / PX1002, it is the policy of KIOTI tractor to provide an owner's
manual which includes helpful information about tractor safety, operation and maintenance. If the information you seek
is not found in this manual, your KIOTI tractor dealer will be happy to help you.
Please feel free to contact DAEDONG IND. CO.,LTD / DAEDONG-USA, INC. with your questions/concerns.
< NOTE >
Make sure to read this manual carefully and keep it handy for future reference.
When leasing or transferring this tractor, deliver this manual together with the tractor.
The specifications in this manual are subject to change without notice.
TG110-AU-00.indd 1
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2013-03-15 오후 5:09:56

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Summary of Contents for Kioti PX1002

  • Page 1 FORWARD Congratulations, and welcome to the fabulous world of PX7520 / PX9020 / PX1002 ownership, where serious work is made fun again! This versatile tractor is a culmination of the entire tractor and diesel knowledge gained by the Daedong IND. Co., LTD over the years since 1947 and has been designed with the finest materials and under rigid quality control standards set forth by the KIOTI Engineering Department.
  • Page 2 TG110-AU-00.indd 2 2012-11-15 오후 5:24:31...
  • Page 3 TABLE OF CONTENTS SAFETY PRECAUTIONS ........ PRECAUTIONS BEFORE OPERATION ..SPECIFICATIONS ..........DESCRIPTION OF OPERATING SYSTEM ..SECTION OPERATION ............ 3-POINT HITCH IMPLEMENT AND 3- POINT HITCH ..........LOADER OPERATION MAINTENANCE ..........STORAGE AND DISPOSAL ......TROUBLESHOOTING ........INDEX............... TG110-AU-00.indd 3 2013-03-15 오후...

  • Page 4: Table Of Contents

    TABLE OF CONTENTS SAFETY PRECAUTIONS ........1-1 vEhICLE IDENTIFICATION NUmBER ..... 2-2 PRECAUTIONS BEFORE OPERATION ....1-2 TraCTor serIal numBer ......... 2-2 enGIne serIal numBer ..........2-2 General preCauTIons ..........1-2 TransmIssIon serIal numBer ....... 2-2 PRECAUTIONS DURING OPERATION ....1-5 ESSENTIAL REPLACEmENT PART .......
  • Page 5 TABLE OF CONTENTS ImPLEmENT LImITATIONS ........3-12 Turn sIGnal lamp ............ 4-15 GloW pluG IndICaTor ..........4-15 sTandard sIze By Implement ....... 3-12 parKInG BraKe WarnInG lamp ......4-15 pTo IndICaTor ............4-16 DESCRIPTION OF OPERATING SYSTEm ..4-1 4Wd IndICaTor ............4-16 EXTERIOR vIEW ............
  • Page 6 TABLE OF CONTENTS fooT ThroTTle ............4-28 WIper ................4-40 hand ThroTTle lever ..........4-28 radIo CasseTTe ............4-41 4Wd sWITCh ..............4-29 AntEnnA ..............4-41 rooM LAMP ..............4-41 CalIBraTIon sWITCh ..........4-29 pTo sWITCh ..............4-30 aCCessory ..............
  • Page 7 TABLE OF CONTENTS PRE-OPERATION ChECK ........5-2 ConneCTInG and dIsConneCTInG ImplemenT ..5-26 OPERATING ThE ENGINE ........5-3 3-POINT hITCh ImPLEmENT AND LOADER OPERATION .............6-1 sTarTInG The enGIne ..........5-3 sToppInG The enGIne ..........5-7 REmOvAL AND INSTALLATION OF 3-POINT hITCh ImPLEmENT(WITh PTO ShAFT) ..... 6-2 WarmInG up ..............
  • Page 8 TABLE OF CONTENTS mAINTENANCE ChECK LIST ......... 7-3 luBrICaTInG Grease loCaTIons(p) ....7-20 CheCKInG Wheel BolT / nuT TorQue(Q) .... 7-21 daIly CheCK ITem ............7-3 replaCInG fuel fIlTer(s) ........7-21 maIntEnAnCE sChEDULE ChArt ......7-4 replaCInG aIr Cleaner prImary elemenT(T) . .. 7-23 CheCKInG fuel lInes(u) ......... 7-24 LUBRICANTS ............
  • Page 9 TABLE OF CONTENTS draInInG WaTer from CluTCh housInG(al) ..7-35 CheCKInG and replaCInG WIper(am) ....7-35 replaCInG fuse(an) ..........7-37 replaCInG CaBIn fuse(ao) ........7-39 sloW BloW fuse(ap) ..........7-40 replaCInG BulB(aQ) ..........7-40 STORAGE AND DISPOSAL ........8-1 TRACTOR STORAGE ..........8-2 daIly sToraGe ............
  • Page 10 SAFETY AND vEhICLE DAmAGE WARNING this manual includes information titled as WARNING, CAUTION, ImPORTANT and NOTE. these titles indicate the following: This indicates that a condition may result in harm, serious injury or death to you or other persons if the warning is not heeded. Follow the advice provided with the warning.
  • Page 11 UNIvERSAL SYmBOLS various universal symbols have been used on the instruments and controls of your KIOTI tractor. Below is a list of the universal symbols and their meanings. fuel-level headlight-low beam Preheat QT lamp Engine coolant-temperature headlight-high beam parking brake four-wheel drive-on...
  • Page 12 TG110-AU-00.indd 12 2013-03-15 오후 5:09:58...
  • Page 13 SAFETY PRECAUTIONS PRECAUTIONS bEFORE OPERATION ...... 1-2 General precautions ............1-2 PRECAUTIONS dURINg OPERATION ....... 1-5 When startinG the enGine ..........1-5 When drivinG the tractor ..........1-8 When parkinG the tractor ..........1-9 When operatinG the pto ...........1-9 When usinG the 3-point hitch ........1-10 SAFETY PRECAUTIONS dURINg SERvICINg ..

  • Page 14: Precautions Before Operation

    / pX9020 / pX1002 PRECAUTIONS bEFORE OPERATION gENERAl PRECAUTIONS a careful operator is the best opera- tor. most accidents can be avoided by observing certain precautions. to help prevent accidents, use these safety precautions, and pay attention to the job at hand. if you can prevent an accident, your time will have been well spent.

  • Page 15: Safety Precautions

    18. no alterations should be made to help to prevent accidental slips your KIOTI tractor. trips and falls. 15. Be sure to scrape off mud or soil from your shoes before mounting the tractor.
  • Page 16 / pX9020 / pX1002 20. for your safety ROPS with a seat belt is recommended for all applications. NOTE • always use seat belt when the tractor is equipped with a ROPS and caB. never use the seat belt when tractor is not equipped with a ROPS.

  • Page 17: Precautions During Operation

    safetY pre cautions PRECAUTIONS dURINg OPERATION whEN STARTINg ThE ENgINE T66O108a T66O109a T66O110a 1. avoid accidental contact with gear 2. do not park your tractor on a steep 3. do not operate your tractor in an shift levers while the engine is run- incline, and remember to shut off enclosed building without the prop- ning.
  • Page 18 / pX9020 / pX1002 T66O112a T66O113a TG1O102a (1) drawbar 4. make sure that all pressure lines 6. if the front of the tractor tends to 7. always use the proper ballast are tight before starting the tractor. rise up when heavy implements...

  • Page 19: Specifications

    safetY pre cautions 9. do not leave equipment in the raised position when the vehicle is stopped or unattended. 10. When using implements or at- tachments with your tractor you should first read their respective owner's manual. You should al- ways keep their safe operation procedures in mind.

  • Page 20: When Driving The Tractor

    / pX9020 / pX1002 whEN dRIvINg ThE TRACTOR T66O118a S43O116a TG1O103a (1) Brake pedal (r) (2) Brake pedal (l) (1) smv emblem (3) Brake pedal lock 1. lock the brake pedals together 2. always slow the tractor before 3. make sure that the slow moving when traveling at road speeds.

  • Page 21: When Parking The Tractor

    safetY pre cautions whEN PARKINg ThE TRACTOR whEN OPERATINg ThE PTO 4. Observe all local traffic and safe- ty regulations. 5. turn the headlights on. dim them when meeting another vehicle. 6. drive at speeds that allow you to maintain control at all times. 7.

  • Page 22: When Using The 3-Point Hitch

    / pX9020 / pX1002 SAFETY PRECAUTIONS dUR- INg SERvICINg whEN USINg ThE 3-POINT hITCh T66O122a T66O124a S43O122a (1) 3-point hitch lowering speed knob (a) sloW (B) fast 4. When operating stationary pto 1. use the 3-point hitch only with...
  • Page 23 safetY pre cautions 5. It is recommended to keep a first aid kit and fire extinguisher handy at all times. T66O125a T66O126a 2. allow the tractor time to cool off 6. do not remove the radiator cap before servicing any part that may while the coolant is hot.
  • Page 24 / pX9020 / pX1002 T66O127a T66O128a T66O129a (1) cardboard (2) hydraulic line (3) magnifying Glass 7. When working with your tractors 9. tire mounting should be done by 12. make sure that wheel bolts have electrical components you must...
  • Page 25 safetY pre cautions Before adding pressure to the hydraulic system, make sure that all connections are tight and that all lines, pipes and hoses are free of damage. T66O130a T66O131a 14. fluid escaping from pinholes may 15. keep environmental pollution in be invisible.

  • Page 26: Safety Precautions When Using The Loader

    / pX9020 / pX1002 SAFETY PRECAUTIONS whEN USINg ThE lOAdER H11O102a H11O103a H11O104a never let anyone get in the loader do not stand under the lifted loader the loader can be turned over if a and use the loader as a workbench.
  • Page 27 safetY pre cautions H11O105a H11O106a H11O107a never carry a big object with the When attaching or detaching the ImPORTANT loader unless a proper implement is loader, fix all parts which are con- • ROPS (Roll Over Protective attached. keep a carried object low nected to the bucket and boom.
  • Page 28 / pX9020 / pX1002 H11O107a H11O108a do not allow loader arms or attach- keep bystanders away. no riders. ment to contact electrical power lines. electrocution will cause serious injury or death. TG110-AU-01.indd 16 2013-01-23 오후 8:33:48...

  • Page 29: Safety Decal Maintenance

    safetY pre cautions SAFETY dECAl mAINTENANCE dECAl mOUNTINg lOCATION TG1O105a TG110-AU-01.indd 17 2013-01-23 오후 8:33:51...

  • Page 30: Decals

    / pX9020 / pX1002 dECAlS (1) part no. : t4930-52421 (3) part no. : t4710-52201 (5) part no. : t4810-51181 WARNING CAUTION Lifting Lowering Precautions during rocker switch operation ► Do not operate any part outside the vehicle other than installation and removal of an implement.
  • Page 31 safetY pre cautions (9) part no. : t4930-52481 (7) part no. : t4930-52321 (12) part no. : t4930-52441 Avoid flames and sparks. STOP engine while refueling ONLY use diesel. Knob Button (10) part no. :t4930-52361 CAUTION 1) Replace the hydraulic filter with a new one every 300 hours of use.
  • Page 32 / pX9020 / pX1002 (14) part no. : t4930-52471 (18) part no. : t4625-52351 (16) part no. :t4930-52461 WARNING WARNING 1. Never grab the shift lever when Do NOT run an engine getting on/off the tractor. Grab the handle instead.

  • Page 33: Cautions For Decal Maintenance

    • If a decal is damaged or lost, to follow the instruction on the decals contact your local KIOTI deal- as well as the following instruction. er immediately to install a new CAUTION decal.
  • Page 34 MEMO mEmO TG110-AU-01.indd 22 2013-01-23 오후 8:33:52...
  • Page 35 Precautions before oPeration Vehicle identification number ......2-2 TRACTOR SERIAL NUMBER .............2-2 ENgINE SERIAL NUMBER ............2-2 TRANSMISSION SERIAL NUMBER ...........2-2 essential rePlacement Part ......2-4 OILS ANd fLUIdS ..............2-4 fILTERS ..................2-4 BELTS ANd RUBBER pARTS.............2-5 OThER COMpONENTS .............2-5 TG110-AU-02.indd 1 2013-03-15 오후...

  • Page 36: Vehicle Identification Number

    / pX9020 / pX1002 Vehicle identification number tractor serial number engine serial number transmission serial number TG1O204A TG1O205A TG1O203A (1) Tractor Serial Number plate (1) Engine Serial Number (1) Transmission Serial Number This number is to identify the vehicle,...
  • Page 37 : however, when in need of parts,  warranty or major service, be sure to see your Kioti dealer. for service, date of Purchase :  contact the Kioti dealership from which you purchased your tractor or your local authorized Kioti dealer.

  • Page 38: Essential Replacement Part

    / pX9020 / pX1002 essential rePlacement Part oils and fluids filters caPa item sPecification [l (u.s.gal.)] Engine oil SAE 15W40 10.5 (2.77) dAEdONg UTf55 Exxonmobil Mo- Trans- bilfluid 424 mission 74 (19.5) Bp : Tractran UTh fluid Exxonmobil hy-...

  • Page 39: Belts And Rubber Parts

    pRECAUTIONS BEfORE OpERATION belts and rubber Parts other comPonents Part no descriPtion 2654407 Engine Oil filter T4620-38032 hydraulic filter 26560201 fuel filter Element T4876-11081 Air filter H11O206A H11O207A Belts, hoses and boots, which are The battery condition is very impor- made of rubber, get weakened and tant for engine start performance es- cracked as they age.
  • Page 40 MEMO memo TG110-AU-02.indd 6 2013-03-15 오후 5:01:36...

  • Page 41: Specifications

    SPECIFICATIONS GENErAl SPECIFICATIONS ........3-2 ExtErnal dimEnsions ............3-2 GEnEral spEcifications .............3-4 TrAVElING SPEED ........... 3-10 manUal ..................3-10 powEr shUttlE ..............3-11 IMPlEMENT lIMITATIONS ........3-12 standard sizE by implEmEnt ...........3-12 TG110-AU-03.indd 1 2013-03-15 오후 6:39:02...

  • Page 42: General Specifications

    / px9020 / px1002 GENErAl SPECIFICATIONS ExTErNAl DIMENSIONS rOPS mm (in.) MODEl ITEM Px9020 1. overall length (a) 4,535 (178.5) 2. overall width (b) 2,000 (78.7) 3. overall height (c) 2,950 (116.0) 4. wheel base (d) 2,305 (90.7) 5. tread (E1) 1,510 (59.5)
  • Page 43 CABIN mm (in.) MODEl ITEM Px7520 Px9020 Px1002 1. overall length (a) 4,535 (178.5) 2. overall width (b) 2,000 (78.7) 3. overall height (c) 2,770 (109.1) 2,820 (111.0) 4. wheel base (d) 2,305 (90.7) 5. tread (E1) 1,510 (59.5) 6.

  • Page 44: General Specifications

    / px9020 / px1002 GENErAl SPECIFICATIONS [MANUAl] ITEM Px9020 Px9020C Px1002C model 1104c-44tt 1104c-44tt 1104c-44ttt no.of cylinders total displacement cc (cu in.) 4,399 (269) bore & stroke mm (in.) 105x127 (4.13x5.00) Engine Gross power hp (kw) 89.2 (66.5) 99.2 (74)
  • Page 45 SPECIFICATIONS ITEM PX9020 PX9020C PX1002C Forward km/h (mph) 0.82~38.36 (0.51~23.83) (*) Traveling Speeds (AG) Reverse km/h (mph) 0.80~37.33 (0.50~23.20 (**) Front wheel drive system Hydraulic Main Brake Type Wet Disc Type Mechanical Differential Lock Rear Standard Front 12.4-24, 8PR Reverse Rear 18.4-34, 8PR (***) Implement Pump...
  • Page 46 / px9020 / px1002 ITEM Px9020 Px9020C Px1002C type independent rear pto saE 1-3/8, 6 spline rear 1 stages 2 stages 1,000 weight with cabin and aG tires Kgf (lbs.) 3,500 (7,716) 3,615 (7,969) 3,630 (8,002) draft control automatic system std.
  • Page 47 spEcifications [POwEr ShUTTlE] ITEM Px7520PC Px1002PC model 1104c-44 1104c-44ttt no.of cylinders total displacement cc (cu in.) 4,399 (269) bore & stroke mm (in.) 105x127 (4.13x5.00) Engine Gross power hp (kw) 72.4 (54) 99.2 (74) rated pto power hp(kw) / rpm 61.1(45.6) / 572 82.6(61.6) / 572 rated revolution...
  • Page 48 / px9020 / px1002 ITEM Px7520PC Px1002PC forward km/h (mph) 0.68~36.00 (0.42~22.37) 0.72~38.36 (0.45~23.83) traveling speeds (aG) reverse km/h (mph) 0.64~35.75 (0.40~22.21) 0.68~38.09 (0.42~23.67) front wheel drive system hydraulic main brake type wet disc type mechanical differential lock rear standard front 12.4-24, 8pr...
  • Page 49 spEcifications ITEM Px7520PC Px1002PC type independent rear pto saE 1-3/8, 6 spline rear 1 stages 2 stages 1,000 weight with cabin and aG tires Kgf (lbs.) 3,530 (7,782) 3,630 (8,002) draft control automatic system std. auto pto The specifications are subject to change without notice. ※...

  • Page 50: Traveling Speed

    / px9020 / px1002 TrAVElING SPEED MANUAl Km/h (mph) OPErATING ThE lEVEr Px9020-Th Px9020C/Px1002C (ExCEPT Th) rANGE MAIN FOrwArD rEVErSE FOrwArD rEVErSE 0.77 (0.48) 0.75 (0.47) 0.82 (0.51) 0.80 (0.50) 0.97 (0.60) 0.96 (0.60) 1.07 (0.66) 1.04 (0.65) creep(c) 1.26 (0.78)

  • Page 51: Power Shuttle

    POwEr ShUTTlE Km/h (mph) OPErATING ThE lEVEr Px7520 Px1002 rANGE MAIN FOrwArD rEVErSE FOrwArD rEVErSE 0.68 (0.42) 0.64 (0.42) 0.72 (0.45) 0.68 (0.42) 0.83 (0.52) 0.77 (0.48) 0.94 (0.65) 0.89 (0.55) creep(c) 1.08 (0.67) 1.00 (0.62) 1.23 (0.76) 1.16 (0.72) 1.40 (0.87)

  • Page 52: Implement Limitations

    KIOTI and which exceed the maximum specifications listed below, or which are otherwise unfit for use with this KIOTI tractor may result in malfunctions or failures to the tractor, damage to other property and injury to the operator or others. [Any malfunctions or failures to the tractor resulting from use with improper implements are not covered by the warranty.]...
  • Page 53 spEcifications [Px7520] IMPlEMENT rEMArKS Px7520 loader max. bucket width 2,134 mm (84 in.) bucket backhoe with sub frame max. diging depth n/a, 3-point mounting is not recommended by daEdonG tiller max. cutting width rated for 65 pto hp box blade max.
  • Page 54 / px9020 / px1002 [Px9020 / Px1002] IMPlEMENT rEMArKS Px9020 / Px1002 loader max. bucket width 2,134 mm (84 in.) bucket backhoe with sub frame max. diging depth n/a, 3-point mounting is not recommended by daEdonG tiller max. cutting width...

  • Page 55: Description Of Operating System

    DESCRIPTION OF OPERATING SYSTEM ExTERIOR vIEw ......... 4-3 pto indicator ........4-16 4wd indicator ........4-16 SwITCh ..........4-5 braKe(one side) laMp ......4-16 air Filter warning laMp ....4-17 Mounting location ....... 4-5 low Fuel leVel warning indicator ... 4-17 Key switch ..........
  • Page 56 DESCRIPTION OF OPERATING SYSTEM 4wd switch ..........4-29 radio cassette ........4-41 calibration switch ......4-29 antenna ........... 4-41 pto switch ..........4-30 rooM laMp ..........4-41 accessory ..........4-42 diFFerential locK pedal ....4-31 seat adjustMent ........4-31 sun Visor (iF eQuipped) ...... 4-43 position control leVer ....

  • Page 57: Exterior View

    DESCRIPTION OF OPERATING SYSTEM ExtErior viEw roPS TG1O4B4A (1) ROPS (5) Muffler (9) Top Link (13) Swing Draw Bar (2) Rear View Mirror (6) Side Lamp (10) Working Lamp (3) Turn Signal Lamp (7) Bonnet (11) Lift Rod (4) Step (8) Head Lamp (12) Lower Link TG110-AU-04.indd 3...
  • Page 58 / px9020 / px1002 CAbIN TG1O459A (1) working lamp (5) turn signal lamp (9) head lamp (13) swing draw bar (2) wiper (6) side cover (engine shield) (10) top link (3) rear View Mirror (7) step (11) lift rod...

  • Page 59: Switch

    description oF operating systeM SwITCh MOuNTING lOCATION (1) instrument panel (2) combination switch (3) hazard lamp switch (4) pto auto / Manual switch (5) Key switch TG1O460A TG110-AU-04.indd 5 2013-03-06 오후 5:17:15...

  • Page 60: Key Switch

    / px9020 / px1002 KEY SwITCh tively can reduce the preheat sys-  tem’s life. the position "c" indicates the "on" position. as soon as the key  switch is turned to this position, the the position "e" indicates the oil pressure warning lamp and bat- "start"...

  • Page 61: Combination Switch

    KIOTI tractors. it can be stolen. • the horn, turn signal lamp, and...
  • Page 62 / px9020 / px1002 TuRN SIGNAl lIGhT SwITCh wARNING NOTE • • Driving with high beam head if the needle stays in the red light disturbs the approach- zone, do not stop the engine im- ing vehicle’s visibility for safe mediately.

  • Page 63: Hazard Lamp Switch

    description oF operating systeM hAzARD lAMP SwITCh hORN SwITCh CAuTION • If the hazard lamps are turned on for an extended period of time while the engine is stopp- ed, the battery can be discha- rged. Therefore, use them only in emergency.

  • Page 64: Pto Auto/Manual Switch

    / px9020 / px1002 PTO AuTO/MANuAl SwITCh PTO MAIN SwITCh 2. pto manual when the pto selection switch is put to the manual operation posi- tion, the pto is operated regard- less of the height of the lifting arm.

  • Page 65: Instrument Panel

    description oF operating systeM INSTRuMENT PANEl symbols on the instrument panel come on when the key switch is turned to the "on" position. IMPORTANT • For safety, the engine cannot be started as long as the PTO main switch is "ON". •...

  • Page 66: Tachometer / Hourmeter

    / px9020 / px1002 TAChOMETER / hOuRMETER FuEl GAuGE NOTE • use fuel for winter season in cold weather to start the engine easier. • the gauge needle can move on a hill as fuel slopes in the tank.

  • Page 67: Engine Coolant Temperature Gauge

    description oF operating systeM ENGINE COOlANT TEMPERATuRE GAuGE ENGINE OIl PRESSuRE wARN- ING lAMP CAuTION • Make sure to control the work load so that the needle is not in the red zone. • If the needle stays in the red zone, do not stop the engine immediately.

  • Page 68: Battery Charging Lamp

    / px9020 / px1002 bATTERY ChARGING lAMP hEAD lIGhT hIGh bEAM lAMP if this lamp comes on even with the specified engine oil level, have the tractor checked by your local KIOTi dealer. CAuTION • If the oil level is below the specified range, the engine can sieze.

  • Page 69: Turn Signal Lamp

    , h a v e t h e t r a c t o r mance. this indicator may not turn checked by your local KIOTI on if the engine is warm. in this case, dealer.

  • Page 70: Pto Indicator

    / px9020 / px1002 PTO INDICATOR 4wD INDICATOR bRAKE(ONE SIDE) lAMP TG1O4A5A TG1O4A6A TG1O4A4A this indicator shows the pto en- this comes on to indicate 4wd en- gagement condition. when the pto gagement. is engaged, this indicator comes on.

  • Page 71: Air Filter Warning Lamp

    description oF operating systeM AIR FIlTER wARNING lAMP lOw FuEl lEvEl wARNING INDI- CATOR this comes on when the brake pedal interlock for two brake pedals is un- locked. IMPORTANT • when driving on a public road or at a high speed, never use only one brake pedal.

  • Page 72: Forward Indicator

    / px9020 / px1002 FORwARD INDICATOR NEuTRAl INDICATOR REvERSE INDICATOR TG1O4A9A TG1O4B1A TG1O4B2 if the shuttle lever is in forward posi- if the shuttle lever is in neutral posi- if the shuttle lever is in reverse posi- tion, this lamp turns in green.

  • Page 73: Operating The Controls

    description oF operating systeM OPERATING ThE CONTROlS ROPS TG1O4B5A (1) shuttle shift lever (6) hand throttle lever (11) double acting lever (16) brake pedal (r) (2) pto change lever (7) joy-stick lever (12) drive Mode selection switch (17) Foot throttle (3) range shift lever (8) position lever (13) clutch pedal...
  • Page 74 / px9020 / px1002 CAbIN TG1O479A (1) shuttle shift lever (6) hand throttle lever (11) double acting lever (16) brake pedal (r) (2) pto change lever (7) joy-stick lever (12) drive Mode selection switch (17) Foot throttle (3) range shift lever...

  • Page 75: Shuttle Shift Lever

    description oF operating systeM ShuTTlE ShIFT lEvER hOw TO SwITCh bETwEEN FORwARD DRIv- ING AND REvERSE DRIvING (P/ ShuTTlE) • as the transmission structure of this to switch between the forward MANuAl lever is an electro-hydraulic type, it driving and reverse driving, push can move in either a forward or re- the shuttle shift lever forward verse direction only by operating the...

  • Page 76: Main Shift Lever

    / px9020 / px1002 MAIN ShIFT lEvER • when placing the shuttle shift le- Four speeds can be selected by MANuAl ver in the neutral position, power m o v i n g t h i s m a i n s h i f t l e v e r i n is cut off, resulting in decrease of "h"shaped path.

  • Page 77: Range Gear Shift Lever

    description oF operating systeM RANGE GEAR ShIFT lEvER hIGh / lOw buTTON (POwER ShuTTlE) CAuTION you can switch between the high • Make sure to shift the range driving speed and low driving speed gear shift lever with the clutch by pressing this button during driv- pedal depressed and the trac- ing.

  • Page 78: Pto Change Lever

    / px9020 / px1002 PTO ChANGE lEvER the rotational force of the axle has • when working with a loader major effect on the tractor. (Mechani- • when doing public works cal) 3. Precautions for creep speed Misuse of this lever can result in mal- • Make sure to shift with the clutch...

  • Page 79: Pto Selection Lever

    description oF operating systeM PTO SElECTION lEvER CluTCh PEDAl INDEPENDENT PTO the independent pto mode is used for normal pto operations. it op- erates continuously at a constant speed, independent of the transmis- sion speed selections. the pto shaft turns in a clockwise direction. (as viewed from the rear of the trac- tor) GROuND SPEED PTO...

  • Page 80: Brake Pedal

    / px9020 / px1002 bRAKE PEDAl 3. depressing only one brake pedal IMPORTANT is not much effective while the • Never put your foot onto the 4wd is activated. (effective in clutch pedal during driving. case of 2wd) There can be a malfunction in wARNING the hydraulic clutch.

  • Page 81: Steering Wheel Adjustment

    description oF operating systeM STEERING whEEl ADjuSTMENT PARKING bRAKE lEvER wARNING To avoid possible injury, death or loss of property from a ma- chine runaway • with the engine off, the tractor may move unexpectedly re- gardless of the gear shift posi- tion.

  • Page 82: Foot Throttle

    / px9020 / px1002 FOOT ThROTTlE hAND ThROTTlE lEvER CAuTION • using the hand throttle lever during driving can lead to an accident as it becomes hard to decelerate the tractor rapidly. TG1O488A TG1O487A (1) Foot throttle (1) hand throttle lever...

  • Page 83: 4Wd Switch

    • It is possible to engage the wheels. it is hydraulically operated tion is required please contact KIOTI 4wD during driving. however, by a simple switch operation. dealer at your convenience. you may hear noise or feel...

  • Page 84: Pto Switch

    / px9020 / px1002 PTO SwITCh CAuTION IMPORTANT • when engaging the PTO, low- To avoid personal injury and ac- er the engine speed, engage cident : • the PTO, and then accelerate b e f o r e d i s a s s e m b l i n g o r...

  • Page 85: Differential Lock Pedal

    description oF operating systeM DIFFERENTIAl lOCK PEDAl (REAR) SEAT ADjuSTMENT SEAT SlIDING use this system under the following conditions. 1. when any wheel slips and the tractor does not move in the field. 2. when it is hard to escape a paddy field.
  • Page 86 / px9020 / px1002 SEATbACK REClINING CuShION STRENGTh ADjuSTMENT SEAT bElT A40O435A A43O434A T85O535A (1) seatback adjustment lever (1) cushion adjustment lever (1) seat belt to change the seatback angle, raise the seat cushion can be adjusted the seat belt is self-retracting type.

  • Page 87: Position Control Lever

    description oF operating systeM POSITION CONTROl lEvER the implement attached to the lifting wARNING arm can be lowered by pushing the • Always fasten the seat belt lever while the implement is raised when the tractor has ROPS by pulling the lever. properly.

  • Page 88: Draft Control Lever

    / px9020 / px1002 DRAFT CONTROl lEvER jOYSTICK lEvER the lever into the "shallow" position to activate the draft function at light load. For detailed information, refer to "ini- tial operation" in chapter 5. TG1O490A TG1O4B3A (1) draft control lever...

  • Page 89: Lifting Arm (Lower Link) Speed Control Knob

    description oF operating systeM lIFTING ARM (lOwER lINK) SPEED DOublE ACTING lEvER CONTROl KNOb lowering the lever supplies hydraulic fluid to Port "B", while raising it sup- plies hydraulic fluid to Port "A". see chapter 5, "operation" for de- tails. TG1O465A (1) lowering speed control Knob (a) low speed...

  • Page 90: Cabin System

    / px9020 / px1002 CAbIN SYSTEM INTERIOR DEvICES TG1O426A (1) air grill (6) air inlet (11) wiper operating switch (Front) (2) speaker (7) room Mirror (12) wiper operating switch (rear) (3) heater/air conditioner switch (8) power socket (13) sunvisor (optional)

  • Page 91: Exterior Devices

    description oF operating systeM ExTERIOR DEvICES ENTRANCE 4. the cabin structure is safe as it is verified by the ROPS(Roll Over protection structure) test. how- ever, make sure to fasten the seat belt for best protection. TG1O470A TG1O428A (1) work light (Fr) (2) work light (rr) (1) door handle (3) work light (4) outside rearview Mirror...

  • Page 92: Unlocking The Door

    / px9020 / px1002 uNlOCKING ThE DOOR REAR wINDOw wARNING • Never drive the tractor with the door open. An accident can occur. H11O482A TG1O429A (1) door lever (1) handle of rear window (2) button push the lever to open the door in press the button on the rear window the cabin.

  • Page 93: Side Window

    description oF operating systeM SIDE wINDOw wORKING lIGhT wARNING • Do not drive the tractor on a road with the work lights ON at night. • The approaching or following vehicle’s visibility can be dis- turbed, which is very danger- ous for both drivers.

  • Page 94: Wiper

    / px9020 / px1002 wIPER wARNING • Normal water can be used as the washer fluid, but it is rec- ommended to use the washer fluid made exclusively for ve- hicles. Especially, make sure to use seasonal washer fluid in winter.

  • Page 95: Radio Cassette

    description oF operating systeM RADIO CASSETTE ANTENNA ROOM lAMP s430455A TG1O433A T85O457A (1) antenna (1) room lamp (1) cd player pushing the pwr switch one time check the contact and angle of the if you press the lens, the room lamp makes the power "on", and pushing antenna in case of poor signal recep- will be turned on.

  • Page 96: Accessory

    / px9020 / px1002 ACCESSORY INSIDE REAR vIEw MIRROR POwER SOCKET / AShTRAY/hANGER CuP hOlDER AND STORAGE A40O446A TG1O434A (1) inside rearview Mirror (1) power socket (2) hanger the cabin is equipped with the inside convenience accessories include rearview mirror for the driver’s con-...

  • Page 97: Sun Visor (If Equipped)

    description oF operating systeM SuN vISOR (IF EQuIPPED) SuNROOF REFRIGERATOR / hEATING CAbINET T40O466A T85O460A TG1O436A (1) refrigerator / heating cabinet (1) Sun Visor (1) sunroof lever (2) sunroof there is the refrigerator/heating cabi- pull it down to block the sunlight from 1.

  • Page 98: Air Recirculation And Fresh Air Mode

    / px9020 / px1002 AIR RECIRCulATION AND FRESh hEATER AND AIR CONDITIONER AIR MODE TG1O466A (1) internal air inlet it is possible to recirculate internal air or draw fresh air by operating the air TG1O4B8A conditioner. (ref to the "heater and (1) defrost switch (4) temp.

  • Page 99: Operating Methods

    description oF operating systeM OPERATING METhODS POwER SwITCh vENT SwITCh wARNING • use the fresh air mode in nor- mal conditions and use the air recirculation mode only if necessary. Continued opera- tion of the air recirculation mode can cause the inside to become stuffy, causing head- aches, drowsiness, or frost on the windows.
  • Page 100 / px9020 / px1002 bI-lEvEl SwITCh DEFROST SwITCh A/C SwITCh TG1O4C4A TG1O4C2A TG1O4C3A if this switch is pressed, air comes if this switch is pressed, air comes to operate the air-conditioner, press out from 4 positions of the front and out from 4 grilles of the front.
  • Page 101 description oF operating systeM TEMPERATuRE CONTROl blOwER uP CONTROl CAuTION • K e e p t h e w i n d o w s c l o s e d while the A/C is in operation for effective operation. •...

  • Page 102: Maintenance

    / px9020 / px1002 SPECIFICATIONS FOR A/C RE- AIR CONDITIONER MAINTENANCE FRIGERANT AND lubRICANT Make sure to follow the instructions 3. operation in summer season : Compres- Item below to keep the air conditioner in Make sure to check the tension of...

  • Page 103: System Configuration

    description oF operating systeM SYSTEM CONFIGuRATION s42O471A (1) Mode actuator-1 (4) temperature actuator (a) defrost outlet (2) indoor / outdoor air actuator (5) water Valve actuator (b) Vent outlet (3) Mode actuator-2 (c) air inlet TG110-AU-04.indd 49 2013-03-06 오후 5:18:47...

  • Page 104: Self-Diagnosis Fucntion

    / px9020 / px1002 SElF-DIAGNOSIS FuCNTION DIAGNOSTIC METhOD ERROR MODE DISPlAY if there is problem in the heater/air- 1. if there’s faulty parts, the corre- CAuTION conditioner, inspect it as below self- sponding indicator is flashed twice • A/C system uses new refrig- diagnostic method.

  • Page 105: 7-Pin Power Output Socket

    A/C activated. specifications. Consult your local lamps, turn signal lamps, and posi- KIOTI Dealer for this issue. tion lamps of the trailer. TG110-AU-04.indd 51 2013-03-06 오후 5:18:49...

  • Page 106: Tires, Wheels And Ballast

    / px9020 / px1002 TIRES, whEElS AND bAllAST GENERAl TIRE INFORMATION wARNING • Do not disassemble or as- semble the tire. If it is neces- sary to disassemble/assemble the tire, let a qualified service person perform the work. T85O530A...

  • Page 107: Inflation Pressure

    KIOTI dealer for the front/rear wheel speed ratio. improper front/ and excessive wear on lug and rear wheel speed ratio can result in excessive wear of the tires.

  • Page 108: Tread

    / px9020 / px1002 TREAD wARNING Never operate tractor with a loose rim, wheel, or axle. • Always tighten nuts or bolts to the specified torque. • Make sure to frequently check that all these parts are firmly tightened.
  • Page 109 description oF operating systeM [Px7520PC] mm (in.) STANDARD ADjuSTMENT RANGE 1,513 1,603 1,713 1,404 (59.57) (63.11) (67.44) (55.28) 1,728 1,812 1,904 1,636 (68.03) (71.34) (74.96) (64.41) 2,081 2,173 2,257 2,349 (81.93) (85.55) (88.86) (92.48) 1,532 (60.31) 1,977 1,356 1,440 1,264 (77.83) (53.39) (56.69)
  • Page 110 / px9020 / px1002 [Px9020C] mm (in.) STANDARD ADjuSTMENT RANGE 1,410 1,710 1,610 (55.51) (67.32) (63.39) 1,510 (59.45) 1,500 1,400 1,700 1,600 (59.06) (55.12) (66.93) (62.99) 1,636 1,732 1,812 1,908 (64.41) (68.19) (71.34) (75.12) 2,177 2,353 2,081 2,257 (85.71) (92.64)
  • Page 111 description oF operating systeM [Px1002C/P] mm (in.) STANDARD ADjuSTMENT RANGE 1,410 1,710 1,610 (55.51) (67.32) (63.39) 1,510 (59.45) 1,500 1,400 1,700 1,600 (59.06) (55.12) (66.93) (62.99) 1,636 1,732 1,812 1,908 (64.41) (68.19) (71.34) (75.19) 2,103 2,199 2,279 2,375 (82.80) (86.57) (89.72) (93.50) 1,536...

  • Page 112: Wheel Torque And Direction

    / px9020 / px1002 whEEl TORQuE AND DIRECTION whEEl INSTAllATION DIRECTION FRONT whEEl INSTAllATION PATTERN For agricultural tires, make sure to Tightening torque install them with their arrow marks wheel nut wheel nut on their side pointing the front driving direction.

  • Page 113: Additional Weight(If Equipped)

    ADDITIONAl wEIGhT(IF EQuIPPED) REAR whEEl INSTAllATION PATTERN ADDITIONAl FRONT wEIGhT wARNING • use tires approved by KIOTI only. • Assemble the tire as shown in the figure. • Contact your local KIOTI Deal- er if it is necessary to change the tire specification or instal- lation method.
  • Page 114 / px9020 / px1002 COMPONENTS FOR ADDITIONAl FRONT wEIGhT if the front tires are excessively load- Model Max. load ed, it becomes hard to steer the trac- 270 kg tor, the tires can be worn faster and px7520 (27 kg x 10 pieces) the durability of the front axle can be deteriorated.
  • Page 115 For detailed information on installa- the traction of the tractor by increas- tion, contact your local KIOTI dealer. ing the grip of the rear wheels when Max. load using a heavy trailer or plow.
  • Page 116 / px9020 / px1002 ADDITIONAl lIQuID TYPE wEIGhT it is possible to inject water and cal- NOTE cium solution into the tire to use it as • if the liquid injection should be a ballast. performed only by a qualified NOTE service personnel.
  • Page 117 MEMO MEMO TG110-AU-04.indd 63 2013-03-06 오후 5:18:55...
  • Page 118 OPERATION PRE-OPERATION CHECK ....5-2 pREcAUTIoNS WHEN USING poWER STEERING ..........5-19 OPERATING THE ENGINE ....5-3 3-poINT HITcH coNTRol ....... 5-20 REMoTE HydRAUlIc ......5-24 STARTING THE ENGINE ......5-3 doUblE AcTING vAlvE ......5-24 SToppING THE ENGINE ......5-7 coNNEcTING ANd dIScoNNEcTING WARMING Up ..........

  • Page 119: Pre-Operation Check

    / pX9020 / pX1002 PRE-OPERATION CHECK CHECK ITEm It is a good practice to know the con- • Walk around inspection. For detailed information, refer to dition of your tractor before you start "Maintenance schedule chart" in • Engine oil level.

  • Page 120: Operating The Engine

    opERATIoN OPERATING THE ENGINE sTARTING THE ENGINE WARNING To avoid accidents : • be sure to read and under- stand the warning and caution decals on the tractor thor- oughly. • Run the engine only in a well- ventilated area, or you can be suffocated by exhaust gas.
  • Page 121 / pX9020 / pX1002 TG1O488A TG1O512A TG1O513A (1) Hand Throttle lever (1) pTo change lever (1) position control lever (2) bolt (A) doWN Slow Fast 5. place the pTo change lever in the 6. lower the attachment by pushing 7.
  • Page 122 opERATIoN OPERATING PRINCIPlE Of PREHEAT sYsTEm The glow plug lamp comes on for 8 sec- WARNING onds and then goes off when the key • Never operate the start motor switch is turned to the "oN" position. for 10 consecutive seconds The engine should be started within as it consumes a lot of battery 5 seconds after the glow plug lamp...
  • Page 123 / pX9020 / pX1002 CHECKING WARNING lAmPs 1. If the oil pressure warning lamp(2) WARNING does not go off in 4 to 5 seconds • If driving the tractor for an ex- after the engine is properly started, tended period of time with the...

  • Page 124: Stopping The Engine

    Do not leave the tractor out- side unattended. It can be stolen as the key used for all 1. Make sure to reduce the engine KIOTI tractors are the same in rpm before stopping the engine. shape. 2. depress the clutch pedal and put •...

  • Page 125: Jump Starting

    / pX9020 / pX1002 JUmP sTARTING HOW TO WARm UP ENGINE 1. Start the engine and run it at a low WARNING speed and without load for approx. • Warming up the engine ex- 3 to 4 minutes. cessively increases fuel con- 2.

  • Page 126: Operating The Tractor

    opERATIoN OPERATING THE TRACTOR HOW TO DRIvE 2. check the length of the jump cable 7. Start the engine of the tractor and position another tractor near with the discharged battery. the tractor with the discharged bat- 8. disconnect the black cable from tery.
  • Page 127 / pX9020 / pX1002 H11o511A A40O507A TG1O485A (1) Seat belt (1) Handle (2) Tilt pedal (1) brake pedal (lH/RH) (A) lowering (b) lifting (2) pedal Interlock (A) depress 2. Wear the seat belt. 3. Adjust the steering wheel accord- 4.
  • Page 128 opERATIoN TG1O488A TG1o516A TG1O486A (1) Hand Throttle lever (1) position control lever (1) parking brake lever Slow Fast (A) lifting (A) pull (b) push 5. pull the position control lever back- 6. Increase slowly the engine RpM 7. To release the parking brake lever, ward to raise the attachment on from idle speed to the medium pull up and press the thumb but-...
  • Page 129 / pX9020 / pX1002 10. The tractor begins to move as you release the clutch. CAUTION • Never put your foot on the clutch pedal during driving. The clutch disc can be rapidly worn. • m a k e s u r e t o o p e r a t e t h e...

  • Page 130: To Fold The Rops

    opERATIoN TO fOlD THE ROPs CAUTION • It is very dangerous to drive with the ROPs folded. fold the ROPs only when there is ab- solutely no possibility for roll over. If the situation changes, unfold the ROPs immediately. TG1O514A TG1O515A (1) Grip bolt (3) clip pin...

  • Page 131: To Raise The Rops To Upright Position

    / pX9020 / pX1002 TO RAIsE THE ROPs TO UPRIGHT POsITION TG1O517A TG1O521A TG1O518A (1) Grip bolt (2) Set pin (1) Grip bolt (2) Set pin (3) clip pin (3) clip pin 3. Align pin holes, insert set pin, and 1.

  • Page 132: Parking

    opERATIoN PARKING 2. pull the parking brake lever(2) up. WARNING 3. before leaving the tractor after • The brake pad can be rapidly parking it, make sure to stop the worn if you drive with the pTo, lower the implement onto the parking brake applied.

  • Page 133: Turning

    / pX9020 / pX1002 TURNING DRIvING ON slOPE you should turn slowly and lower the 1. please drive according to the con- ImPORTANT engine speed if possible. ditions of the slope at safe speed • The tractor may move slowly...

  • Page 134: The Cautions When Coming In And Out Of Work Field

    opERATIoN PRECAUTIONs WHIlE DRIvING ON THE ROAD THE CAUTIONs WHEN COm- ING IN AND OUT Of WORK fIElD T85o536A TG1O509A TG1O418A (1) Turn Signal light (1) brake pedal (lH) (2) brake pedal (RH) (3) pedal Interlock (A) Whenever traveling on the road 1.

  • Page 135: Loading Into And Unloading Out Of The Truck

    / pX9020 / pX1002 lOADING INTO AND UNlOADING OUT Of THE TRUCK WARNING WARNING • • If the tractor is broken down Attach the tractor securely to during driving on the road, the truck when transporting. move it to a safe place to ser- be aware of the height of the vice.

  • Page 136: Precautions When Using Power Steering

    Therefore, the angle (1) power Steering Handle mount weight or implement on the of the KIOTI emblem on the cen- 3 point hitch of the tractor, and re- ter of the steering wheel may dif- move the front weight to make the fer occasionally, which is normal.

  • Page 137: 3-Point Hitch Control

    / pX9020 / pX1002 3-POINT HITCH CONTROl POsITION CONTROl lEvER WARNING WARNING • • When driving on a road with an If stopping the engine while implement attached to the rear driving, the steering perfor- of the tractor, the friction of the...
  • Page 138 opERATIoN 1. The position control lever is used to lift or lower the lifting arm(lower link) of the 3-point hitch. 2. pushing the lever forward lowers the lower link while pulling the le- ver backward lifts the lower link. 3. The height of the lower link is pre- cisely controlled proportional to the position of the lever.
  • Page 139 / pX9020 / pX1002 DRAfT CONTROl lEvER WARNING • If trying to lift an object with e x c e s s i v e w e i g h t b y t h e 3-point hitch while the tractor...
  • Page 140 "Shallow" position, plowing depth is problem is still present, con- the engine idle for 3 to 4 min- maintained as shallow because the tact your local KIOTI Dealer. utes. reaction force is transferred to the • The implement may shake up...

  • Page 141: Remote Hydraulic

    / pX9020 / pX1002 REmOTE HYDRAUlIC DOUblE ACTING vAlvE Returning pressure • For the detent type double act- Port Push Pull ing valve lever, it keeps its posi- tion after it is pulled or pushed to lever 1 a certain position. Therefore, it is...
  • Page 142 opERATIoN sINGlE ACTING AND DOUblE ACTING CYlINDER WARNING • W h e n t h e d e t e n t v a l v e i s in operation, unnecessary load is applied to the engine. Therefore, the engine power decreases significantly, and noise and vibration by open- ing of the relief valve increase.

  • Page 143: Connecting And Disconnecting Implement

    / pX9020 / pX1002 CONNECTING AND DIsCONNECTING ImPlEmENT CONNECTION DIsCONNECTION 3. When the cylinder is contracted, 1. Make sure to stop the engine be- 1. Make sure to stop the engine be- the hydraulic fluid returned from fore disconnecting it.

  • Page 144: Operation

    opERATIoN WARNING • Never connect or disconnect the implement hydraulic hose while the pressure in it is not released or the engine is run- ning. It is hard to connect and disconnect the hose and hy- draulic fluid can be sprayed from the hose, and get into your eyes or skin.
  • Page 145 MEMO mEmO TG110-AU-05.indd 28 2013-01-22 오전 10:30:01...
  • Page 146 3-point hitch implement and loadeR opeRation Removal and installation of 3-point hitch implement(with pto shaft) ....6-2 opeRation foR 3-point hitch implements ..6-5 Adjustment of LIft Rod .............6-5 Adjustment of top LInk .............6-6 pRecAutIon foR InstALLIng How to use top LInk HoLes................6-6 Adjustment of stAbILIzeR ..........6-7 dIsmountIng tHe ImpLement ..........6-7...

  • Page 147: Removal And Installation Of 3-Point Hitch Implement(With Pto Shaft)

    / pX9020 / pX1002 Removal and installation of 3-point hitch implement(with pto shaft) A40O613A A40O607A A40O612A (1) Implement support (2) Lower Link (1) check Link pin (1) Lever (2) ball Assembly 1. place implement on the level 4. Remove the pins on either side of 5.
  • Page 148 3-poInt HItcH ImpLement And LoAdeR opeRAtIon A40O614A A40O615A A40O616A (1) Lower Link (1) Lower Link (1) top Link (2) Lock pin (2) Ball Assembly (2) Ball Assembly (3) snap pin 6. Attach the ball assembly to the 7. when the lower link is lifted, it is 8.
  • Page 149 / pX9020 / pX1002 impoRtant • consult your local Kioti deal- er for selection of the univer- sal joint. • when selecting a universal joint, make sure that it is not too short to come off the its female and male shafts at the...

  • Page 150: Operation For 3-Point Hitch Implements

    3-poInt HItcH ImpLement And LoAdeR opeRAtIon opeRation foR 3-point hitch implements adjustment of lift Rod A40O602B (1) Lift Rod (2) Adjuster Handle (3) stopper 1. Adjust the implement level bal- anced by turning the lift rod han- dle. 2. After adjustment, fix it with the stopper.

  • Page 151: Adjustment Of Top Link

    / pX9020 / pX1002 adjustment of top linK pRecaution foR installing how to use top linK holes note • when there is no implement at- tached, fix the lower link to the check link (LH/RH) so that it does not contact with the rear wheel.

  • Page 152: Adjustment Of Stabilizer

    3-poInt HItcH ImpLement And LoAdeR opeRAtIon adjustment of stabilizeR dismounting the implement 1. park the tractor with the implement caution on the level ground and lower the • when you are attaching an implement all the way down. implement not requiring any Install the implement support as traction, mount the assem- needed.

  • Page 153: Draft Hitch And Trailer

    / pX9020 / pX1002 dRaft hitch and tRaileR waRning • never use any other part for pulling except draw bar. pull- ing with top link, Rops and etc. will cause a fatal accident. • be sure to install the auxiliary safety chain when installing a trailer.

  • Page 154: Installing Pto Shaft

    "a" severe accident can (1) universal joint (1) Lock pin happen. 1. consult your local Kioti dealer for selection of the universal joint. 2. when selecting a universal joint, make sure that it is not too short to come off the its female and male...

  • Page 155: Handling Loader

    / pX9020 / pX1002 handling loadeR (1) Loader mounting bracket (2) boom cylinder (3) Loader Arm (4) boom (5) grill guard (6) tilt cylinder (7) bucket for detailed information about instal- lation and use of the front loader, refer to the separate manual of the loader.

  • Page 156: Driving On Slope

    3-poInt HItcH ImpLement And LoAdeR opeRAtIon dRiving on slope when unloaded bucKet and when loaded bucKet and ReaR ballast aRe installed ReaR ballast aRe installed keep the bucket end of the tractor driving uphill driving uphill uphill. In other words, drive forward on uphill and backward on downhill.

  • Page 157: Joystick Lever

    / pX9020 / pX1002 joysticK leveR stalled, keep the rear ballast toward the higher level of the ground. In other words, drive backward on uphill and forward on downhill. use the 4wd to increase traction when driving on a slope with the loaded bucket and rear ballast in- stalled.
  • Page 158 3-poInt HItcH ImpLement And LoAdeR opeRAtIon 3. float However, these two operations may not be performed simultane- the floating function is activated ously due to unbalanced hydraulic when the joystick lever is pushed pressure in the hydraulic circuit. one position further from the down position.

  • Page 159: Joystick Valve

    / pX9020 / pX1002 joysticK valve waRning impoRtant • to avoid accidents: if the boom or bucket is not • operating, properly, lower pressurized diesel fuel or hy- the bucket onto the ground, draulic fluid may be sprayed stop the engine and move...
  • Page 160 MAINTENANCE MAINTENANCE ChECk lIsT .... 7-3 replacing TransMission fluiD anD filTer(M) ........7-15 Daily check iTeM ........7-3 changing fronT axle case oil(n) .. 7-17 MainTenance scheDule charT ..7-4 aDJusTing Brake peDal(o) ....7-18 BleeDing Brake fluiD line ....7-19 lUBRICANTs ........

  • Page 161: Maintenance

    MAINTENANCE aDJusTing engine valve clearance(ae) ........7-31 replacing air cleaner filTer(af) .. 7-31 checking air conDiTioner hose(ag) .. 7-32 checking caB cushion ruBBer(ah) .. 7-32 replacing air filTer(ai) ....7-32 flush cooling sysTeM anD changing coolanT(aJ) ....7-33 anTifreeze ..........7-34 Draining waTer froM cluTch housing(al) .........

  • Page 162: Maintenance Check List

    MAINTENANCE Maintenance check list Daily check iteM seRVice scheDUle Maintenance coDes iteM seRVice ReQUiReD Engine Oil Check the oil level and add as needed. Do not overfill. Hydraulic (Trans / Diff.) Fluid Check level and add as needed. Check restriction indicator. (If equipped) Engine Air Filter and Air Check for leaks and damaged components. Do not use compressed air to clean Intake System elements. Clean debris from oil cooler, radiator screen and grills. Check coolant level cold, Engine Cooling System F, G, AC add premixed coolant as needed. Check the condition of seat belt and mounting hardware. Repair or replace as Seat Belt needed. Check for wear, damaged tires and ensure for proper sized tires and correct air Tires pressure.

  • Page 163: Maintenance Schedule Chart

    / px9020 / px1002 MAINTENANCE sChEDUlE ChART Maintenance Mainte- Run hour Run age interval Remarks nance 100 200 00 600 800 1500 3000 1year 2year codes Item change ⊙ ○ 1 engine oil check ⊙ 2 Transmission oil filter replace ⊙...
  • Page 164 MainTenance Maintenance Run hour Run age Mainte- interval Remarks nance 100 200 00 600 800 1500 3000 1year 2year codes Item 13 Brake pedal free play adjust ⊙ ○ clean ⊙ 14 radiator hose and clamp check ○ replace ○ check ○...
  • Page 165 ＊3 Replace only if necessary. • The items listed above (# marked) are registered as emission related critical parts by KIOTI in U.S.EPA ex- haust emission standard non-road emission regulation. As the engine owner, you are responsible for the performance of the required maintenance on the above instruction.

  • Page 166: Lubricants

    Check the oil level regularly. Correct the oil level, if needed, before operating. • Always check and add oil with the tractor on a flat, level surface. • The KIOTI genuine brake fluid is mineral oil based fluid. Never use vegetable oil-based fluid for automobile. TG110-AU-07.indd 7 2013-03-15 오후 5:10:57...

  • Page 167: Maintenance Code

    / px9020 / px1002 MAINTENANCE CODE hOw TO OPEN ThE hOOd(A) ChECkING AND ADDING fUEl(C) Tg1o701a Tg1o702a Tg1o703a (1) opening knob (1) hood (1) fuel Tank cap (a) pull (B) hood 1. To open the hood, pull the lever on...

  • Page 168: Checking Transmission Fluid Level(D)

    MainTenance ChECkING TRANsMIssION flUID lEVEl(D) 1. Turn the key switch to "on", check IMPORTANT the amount of fuel by fuel gauge. • Be careful not to let the fuel 2. if the needle on the fuel gauge is tank become empty, otherwise close to "e"...

  • Page 169: Checking Engine Oil Level(E)

    / px9020 / px1002 ChECkING ENGINE OIl lEVEl(E) IMPORTANT • If oil level is low, do not run engine. • Never add the oil over the up- per limit. • Be sure to check the oil level a f t e r i n s t a l l i n g h y d r a u l i c implement.

  • Page 170: Checking Coolant Level(F)

    MainTenance ChECkING COOlANT lEVEl(f) IMPORTANT • When using oil of different maker or viscosity from the previous one, remove all of the old oil. Never mix two dif- ferent types of oil. • Do not start the engine when the oil level is below lower limit.

  • Page 171: Cleaning Grill, Radiator Screen(G)

    / px9020 / px1002 ClEANING GRIll, RADIATOR sCREEN(G) ChECKING BRAKE PEdALS(h) 1. The brake pedals should be in- IMPORTANT spected for free travel, and smooth • Bonnet Grill and screen must operation. be clean from debris to pre- 2. you should adjust this pedal if an vent engine from overheating incorrect measurement is found.

  • Page 172: Checking Gauges, Meter And Easy Checker(I)

    MainTenance ChECkING GAUGEs, METER ChANGING ENGINE OIL ANd REPLACING FILTER(L) AND EAsy ChECkER(I) 1. inspect the instrument panel for broken gauge (s), meter (s) and easy checker lamps. 2. replace if broken. ChECkING hEAD lIGhT, hAz- ARD lIGhT ETC.(J) 1. inspect the lights for broken bulbs and lenses.
  • Page 173 / px9020 / px1002 7. run the engine for approx. 5 min- WARNING utes to deliver oil to each part. • Prolonged and repeated con- 8. engine oil light should go off after tact with the engine oil may 10 seconds of running.

  • Page 174: Replacing Transmission Fluid And Filter(M)

    IMPORTANT Tg1o742a Tg1o743a • Use only kIOTI genuine en- gine oil and filters to insure (1) oil filter cartridge (1) Drain plug smooth operation and durabil- ity of the engine. The transmission fluid should be 1.
  • Page 175 / px9020 / px1002 the breather plug on the top of the CAUTION hydraulic cylinder on the behind To avoid personal injury : of the top link bracket to facilitate • drainage. (ref to next page) Be sure to stop the engine...

  • Page 176: Changing Front Axle Case Oil(N)

    MainTenance ChANGING fRONT AxlE CAsE OIl(N) 4. Add new oil to the specified level through the oil filler. 5. wait at least 15 minutes to allow the oil flow to the bevel case be- fore checking the oil level. 6. add oil as necessary and tighten the oil filler plugs and oil level checking plug.

  • Page 177: Adjusting Brake Pedal(O)

    / px9020 / px1002 AdjUSTING BRAKE PEdAL(O) ALLOwABLE TOLERANCE OF FREE PLAY BRAKE PEdAL FREE PLAY BETwEEN Lh ANd Rh BRAKE PEdALS WARNING • Make sure that the push rod does not push the piston with the pedal released.

  • Page 178: Bleeding Brake Fluid Line

    MainTenance BlEEDING BRAkE flUID lINE 6. a f t e r b l e e d i n g i s c o m p l e t e d , tighten the bleeder with the brake pedal (2) depressed. 7.

  • Page 179: Lubricating Grease Locations(P)

    / px9020 / px1002 LUBRICATING GREASE LOCATIONS(P) Apply high-quality multi-purpose grease onto the positions in the figure at every 50 hours of operation or whenever nec- essary and record the operating time when applying it. Tg1o745a Tg1o747a Tg1o746a (1) front Bracket axle pivot...

  • Page 180: Checking Wheel Bolt / Nut Torque(Q)

    MainTenance ChECkING WhEEl BOlT / NUT TORQUE(Q) REPLACING FUEL FILTER(S) CAUTION To avoid personal injury : • Never operate tractor with a loose rim, wheel, or axle. • Any time bolts and nuts are loosened, retighten to speci- fied torque. •...
  • Page 181 After a component has been lock the element into the casing. px1002, when the ignition key is turned disconnected, fit a suitable 6. fit a new seal to the casing and to "on"...

  • Page 182: Replacing Air Cleaner Primary Element(T)

    MainTenance REPLACING AIR CLEANER PRIMARY ELEMENT(T) if the name of tractor is px7520, air To clean the element, use only clean cannot be automatically eliminated. dry compressed air on the inside of the element. air pressure at the nozzle 1. loosen the injection nozzle cover must not exceed 29 psi (2 kgf/cm²).

  • Page 183: Checking Fuel Lines(U)

    / px9020 / px1002 ChECkING fUEl lINEs(U) gether with the hose clamps every IMPORTANT two years and securely tighten. • Be sure to refit the cap with 3. if the fuel pipes and hose clamps the arrow (On the rear of are found damaged or deterio- cover) upright.

  • Page 184: Adjusting Fan Belt Tension(V)

    MainTenance ADJUsTING fAN BElT TENsION(V) 3. in order to measure the belt ten- IMPORTANT sion, apply thumb pressure strong- • when changing fuel pipes, be ly to the "a" location of belt. careful not to allow dust or dirt Belt deflection for proper fan belt to enter the fuel system.

  • Page 185: Battery(W)

    / px9020 / px1002 BATTERy(W) PRECAUTIONS FOR hANdLING ChARGING contact the battery dealer for proper WARNING charging instruction. • The battery gas can explode. CAUTION do not expose the battery to flames or sparks. It may cause • T h e c h a r g e w a r n i n g l a m p a fire.

  • Page 186: Checking Intake Air Line(X)

    MainTenance ChECkING INTAkE AIR lINE(x) ADJUsTING TOE-IN(y) AdjUSTING PROCEdURE CAUTION • Never check the charge sta- tus of the battery by placing a metal object across the posts. Use a voltmeter or hydrom- eter. DIRECTION fOR sTORAGE T46oa36a Tg1o718a 1. when storing the tractor for a long period, remove the battery from (1) air line hose (a) wheel - to - wheel distance at front...

  • Page 187: Checking Radiator Hose And Clamp(Z)

    / px9020 / px1002 ChECkING RADIATOR hOsE AND CLAMP(z) READJUsTMENT 5. Measure distance between tire beads at the rear of tire and hub height. 6. front distance should be 2~8mm less than rear distance. if not, ad- just ball joint length...

  • Page 188: Power Steering Line(Aa)

    MainTenance POwER STEERING LINE(AA) PRECAUTION AT OvERhEATING ened properly every 200 hours or ev- Take the following actions in the ery 6 months, whichever comes first. event the coolant temperature reach- es the boiling point, what is called 1. if the hose clamps are loose or "over-heating".

  • Page 189: Air Conditioner Belt Tension(Ab)

    / px9020 / px1002 AIR CONDITIONER BElT TENsION(AB) ClEANING AIR CONDITIONER CONDENsER(AC) Tension of air conditioner belt (A) when press the middle point of the belt : 9~10 mm (0.35~0.39 in.) 3. replace the damaged belt. CAUTION Stop the engine before checking air conditioner belt.

  • Page 190: Adjusting Front Axle Pivot(Ad)

    ADJUsTING ENGINE VAlVE REPLACING AIR CLEANER PIvOT(Ad) ClEARANCE(AE) fIlTER(Af) This service can be affected by the engine sensitively. Therefore, contact your local kIOTI Dealer for this ser- vice. Tg1o752a Tg1o716a (1) adjusting Bolt (2) lock nut (1) filter (2) cap...

  • Page 191: Checking Air Conditioner Hose(Ag)

    / px9020 / px1002 REPLACING AIR FILTER(AI) 1. open the hood and check the air CAUTION cleaner housing for damage. • Use only a genuine filter. Use 2. release the air cleaner clip and of a non-recommended filter remove the front cover.

  • Page 192: Flush Cooling System And Changing Coolant(Aj)

    MainTenance flUsh COOlING sysTEM AND ChANGING COOlANT(AJ) Coolant capacity 13.9 l (3.7 u.s.gal.) CAUTION To avoid accidents : • D o n o t r e m o v e t h e r a d i a - tor cap while the coolant is hot.

  • Page 193: Antifreeze

    / px9020 / px1002 ANTIfREEzE This tractor is filled with 50% of eth- NOTE IMPORTANT ylene glycol at factory. • • Do not start engine without The temperatures shown on the if the antifreeze has been replaced coolant. left are industry standards that by tap water later on, the coolant can •...

  • Page 194: Draining Water From Clutch Housing(Al)

    MainTenance DRAINING WATER fROM ChECKING ANd REPLACING wIPER(AM) ClUTCh hOUsING(Al) INSPECTION REPLACEMENT Tg1o766a Tg1o756a h11o649a (1) plug (1) wiper (1) wiper arm (2) wiper fixing lever (3) wiper Blade 1. There is a plug under the clutch check the operation and wear of the 1.
  • Page 195 / px9020 / px1002 h11o651a h11o650a h11o652a (1) wiper Blade (1) wiper arm (2) fixing lever 3. lower the blade and pull out the 4. set a new wiper blade horizontal 5. lift the wiper blade to its end and...

  • Page 196: Replacing Fuse(An)

    MainTenance REPLACING FUSE(AN) CAUTION • when wiping the windshield, set the wiper blade upright, spray water onto the glass w i t h a h o s e , a n d w i p e t h e glass with clean cloth. •...
  • Page 197 / px9020 / px1002 Tg1o769a Tg1o494a h11o655a (1) normal fuse (1) fuse storage case (2) fuse There are marks for the fuse capac- 3. if the fuse is blown, replace it with ity and location on the cover of the a new fuse with same capacity.

  • Page 198: Replacing Cabin Fuse(Ao)

    (1) fuse Box if the replaced fuse is blown soon, it is probable that the wir- ing system is faulty. in this case, contact your local kIOTI Dealer. • if the fusible link, relay or other electrical component is faulty, contact your local kIOTI Dealer.

  • Page 199: Slow Blow Fuse(Ap)

    / px9020 / px1002 SLOw BLOw FUSE(AP) REPLACING BULB(Aq) The bulb and capacity used in this MANUAl slow Blow fuse tractor are listed in the below table. This section only describes proce- dures the users can handle. IMPORTANT Bulb Capacity •...
  • Page 200 MainTenance hEAdLAMP Tg1o758a Tg1o733a Tg1o734a (1) handle (1) connector (2) rubber cover (1) connector (2) safety spring (a) pull (B) open 1. Turn the key switch to the "off" 2. Disconnect the wire connector. 4. press down the safety spring and position and open the hood.
  • Page 201 : CAUTION • replace the bulb after it is cooled Tg1o735a • Make sure to use a kIOTI genu- down. ine bulb. Using a non-recom- • Do not touch the glass of the bulb. mended bulb can cause a fire.
  • Page 202 MainTenance ROOM LAMP a40o714a Tg1o737a Tg1o736a (1) work lamp Bulb (1) work lamp glass case (1) room lamp 2. unscrew the ground wire screw, 1. Turn the key switch to the "off" 1. fit a flat-bladed screwdriver into disconnect the connector, and position and unscrew the screw the edge of the room lamp and pry turn the bulb counterclockwise to...
  • Page 203 / px9020 / px1002 TURN SIGNAL LAMP (REAR) h11o666a Tg1o509a a40o716a (1) room lamp Bulb (1) Turn signal lamp (rr) (1) protective cover (2) Mounting Bolt 2. remove the room lamp bulb by 1. The turn signal lamp (rear) is in- 2.
  • Page 204 MainTenance TURN SIGNAL LAMP (FRONT) LICENSE PLATE LAMP a40o717a Tg1o739a a40o718a (1) Turn signal lamp (rr) Bulb (1) Turn signal lamp (frT) (1) license plate lamp (2) Turn signal lamp (frT) Bulb (2) Mounting Bolt (3) license plate lamp Bulb 3.
  • Page 205 / px9020 / px1002 CAUTION CAUTION • • For some bulbs which require Before replacing a bulb, make delicate handling or work pro- sure to put the key switch and cess, contact your local kIOTI the switch for the correspond- Dealer.

  • Page 206: Storage And Disposal

    storage aND DIsPosaL tractor storage ..........8-2 Daily storage ................8-2 long-term storage .............8-2 UsINg tractor after storage ......8-3 Usage aND DIsPosaL ..........8-4 TG110-AU-08.indd 1 2013-01-22 오전 10:31:28...

  • Page 207: Tractor Storage

    PX7520 / PX9020 / PX1002 tractor storage DaILy storage LoNg-term storage 1. Keep the tractor clean when it is Follow the instructions below if the 5. Change the engine oil and run the stored. make sure to wash it after...

  • Page 208: Using Tractor After Storage

    storage anD DisPosal UsINg tractor after stor- 13. set all control systems neutral. 1. Check the tire air pressure and caUtIoN inflate the tires if they are low. 14. Plug any open exhaust pipes. to avoid injury : 2. install a fully charged battery. 15. attach a tag onto the tractor to •...

  • Page 209: Usage And Disposal

    PX7520 / PX9020 / PX1002 Usage aND DIsPosaL stop the engine and visually in- in order to protect the environment, spect the tractor. Check if there use and dispose of the tractor keep- is leakage. ing the following in mind : 11.

  • Page 210: Troubleshooting

    TroublEshooTing EnginE TroublEshooTing ........9-2 TracTor TroublEshooTing ....... 9-4 TG110-AU-09.indd 1 2013-01-22 오전 10:31:51...

  • Page 211: Engine Troubleshooting

    PX7520 / PX9020 / PX1002 This troubleshooting chart summarizes simple service items for users who are familiar with mechanical systems. For more detailed service items, contact your local KioTi Dealer. EnginE TroublEshooTing causE countermeasures 1. When engine is dif- • Fuel is thick and doesn’t flow.
  • Page 212 TROUBLESHOOTING causE countermeasures 1. When engine is dif- • Start motor does not rotate when key • Depress the clutch pedal unless depressed. (Manual type) ficult to start switch is turned • Put the PTO switch to the OFF position. •...

  • Page 213: Tractor Troubleshooting

    PX7520 / PX9020 / PX1002 TracTor TroublEshooTing cause countermeasures 1. When tractor does • Shift lever is in neutral position • Check the shift levers. not move while • Parking brake is applied • Release the parking brake. engine is running 2.
  • Page 214 • Check the battery and alternator. • Horn does not sound • The horn switch is faulty. Replace or see KioTi dealer. • The wiring is faulty. Replace or See KioTi dealer. • The horn is damaged. Repair or replace it.
  • Page 215 • The sealing washer is broken. Replace it. • The tightening bolt is loose. Tighten it • High temperature and low pressure occur • The refrigerant is insufficient. See KioTi dealer. • The compressor is faulty. Repair or replace it.

  • Page 216: Index

    INDEX INDEX................10-2 TG110-AU-10.indd 1 2013-03-15 오후 5:14:50...
  • Page 217 PX7520 / PX9020 / PX1002 NUMBERICAL ADjuStMEnt oF toP link ..........6-6 3-Point hitch control ..........5-20 Air BlEEDinG FuEl SYStEM(S) ........7-22 3-Point hitch iMPlEMEnt AnD loADEr oPErAtion ..6-1 Air conDitionEr BElt tEnSion(AB) ......7-30 4WD inDicAtor ...............4-16 Air conDitionEr MAintEnAncE ........4-47 4WD SWitch ..............4-29 Air FiltEr WArninG lAMP ...........4-17...
  • Page 218 inDEX cAliBrAtion SWitch .............4-29 clutch PEDAl ..............4-25 cAutionS For DEcAl MAintEnAncE ......1-21 coMBinAtion SWitch .............4-7 chAnGinG EnGinE oil AnD rEPlAcinG FiltEr(l) ...7-13 coMPonEntS For ADDitionAl Front WEiGht ..4-59 chAnGinG Front AXlE cASE oil(n) ......7-17 connEctinG AnD DiSconnEctinG iMPlEMEnt ..5-26 chArGinG ................7-26 connEction ..............5-26 chEckinG Air conDitionEr hoSE(AG) .....7-32 cuP holDEr AnD StorAGE .........4-41...
  • Page 219 PX7520 / PX9020 / PX1002 ForWArD inDicAtor .............4-18 DrAFt hitch AnD trAilEr ..........6-8 Front WhEEl inStAllAtion PAttErn ......4-57 DrAininG WAtEr FroM clutch houSinG(Al) ..7-35 FuEl GAuGE ..............4-12 DriVinG on SloPE ............5-16 DriVinG on SloPE ............6-11 GEnErAl PrEcAutionS ..........1-2 GEnErAl SPEciFicAtionS ..........3-2 EnGinE coolAnt tEMPErAturE GAuGE ....4-13...
  • Page 220 inDEX lonG-tErM StorAGE .............8-2 iMPlEMEnt liMitAtionS ..........3-12 loW FuEl lEVEl WArninG inDicAtor ......4-17 inDEX.................10-1 luBricAntS ...............7-7 inFlAtion PrESSurE ............4-53 luBricAtinG GrEASE locAtionS(P) ......7-20 initiAl oPErAtion ............5-2 inSiDE rEAr ViEW Mirror ...........4-41 inSPEction ..............7-35 MAin ShiFt lEVEr ............4-22 inStAllinG Pto ShAFt ............6-9 MAintEnAncE chEck liSt ..........7-3 inStruMEnt PAnEl ............4-11 MAintEnAncE coDE ............7-8...
  • Page 221 PX7520 / PX9020 / PX1002 PrEcAutionS WhEn uSinG PoWEr StEErinG ..5-19 oPErAtion For 3-Point hitch iMPlEMEntS ....6-5 PrEcAutionS WhilE DriVinG on thE roAD ...5-17 oPErAtion .................5-1 Pto Auto/MAnuAl SWitch ..........4-10 othEr coMPonEntS ............2-5 Pto chAnGE lEVEr ............4-24 Pto inDicAtor ..............4-16 Pto MAin SWitch ............4-10...
  • Page 222 inDEX rEPlAcinG cABin FuSE(Ao) .........7-39 SPEciFicAtionS ..............3-1 rEPlAcinG FuEl FiltEr(S) ...........7-21 StAnDArD SizE BY iMPlEMEnt ........3-12 rEPlAcinG FuSE(An) .............7-37 StArtinG thE EnGinE .............5-3 rEPlAcinG trAnSMiSSion FluiD AnD FiltEr(M) ..7-15 StEErinG WhEEl ADjuStMEnt ........4-27 rEVErSE inDicAtor ............4-18 StoPPinG thE EnGinE ............5-7 rooM lAMP ..............4-41 StorAGE AnD DiSPoSAl ..........8-1 rooM lAMP ..............7-43...
  • Page 223 PX7520 / PX9020 / PX1002 WhEEl torquE AnD DirEction .........4-58 trAVElinG SPEED (MAnuAl) ........3-10 WhEn DriVinG thE trActor ........1-8 trAVElinG SPEED (PoWEr ShuttlE) ......3-11 WhEn loADED BuckEt AnD rEAr BAllASt ArE inStAllED ..............6-11 trEAD ................4-54 WhEn oPErAtinG thE Pto ..........1-9 trouBlEShootinG ............9-1...

This manual is also suitable for:

Px9020Px7520

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