Related Manuals for Yamaha T115FL-2P
Summary of Contents for Yamaha T115FL-2P
- Page 1 EAU57142 Read this manual carefully before operating this vehicle. OWNER’S MANUAL T115FL-2P/T115FL-2/T115FL-5 B6F-F8199-E0...
- Page 2 EAU46094 Read this manual carefully before operating this vehicle. This manual should stay with this vehicle if it is sold.
- Page 3 Please take the time to read this manual thoroughly, so as to enjoy all advantages of your T115FL-2P/T115FL-2/T115FL- 5. The Owner’s Manual does not only instruct you in how to operate, inspect and maintain your motorcycle, but also in how to safeguard yourself and others from trouble and injury.
- Page 4 Important manual information EAU10134 Particularly important information is distinguished in this manual by the following notations: This is the safety alert symbol. It is used to alert you to potential personal injury hazards. Obey all safety messages that follow this symbol to avoid possible injury or death.
- Page 5 Important manual information EAU37432 T115FL-2P/T115FL-2/T115FL-5 OWNER’S MANUAL ©2017 by Thai Yamaha Motor Co., Ltd. 1st edition, June 2017 All rights reserved. Any reprinting or unauthorized use without the written permission of Thai Yamaha Motor Co., Ltd. is expressly prohibited. Printed in Thailand.
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Page 6: Table Of Contents
Table of contents Location of important labels... 1-1 For your safety – pre-operation Tires ..........7-15 checks ..........5-1 Wheels .......... 7-17 Safety information......2-1 Adjusting the brake pedal Further safe-riding points ....2-5 Operation and important riding free play........7-17 Helmets .......... - Page 7 Table of contents Replacing a front turn signal light bulb ........7-29 Replacing the rear turn signal light bulb ........7-30 Troubleshooting ......7-30 Troubleshooting chart ....7-32 Motorcycle care and storage ..8-1 Care ..........8-1 Storage ..........8-3 Specifications........9-1 Consumer information ....10-1 Identification numbers....10-1 Vehicle data recording ....10-2 Index ..........11-1...
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Page 8: Location Of Important Labels
Read and understand all of the labels on your vehicle. They contain important information for safe and proper operation of your vehicle. Never remove any labels from your vehicle. If a label becomes difficult to read or comes off, a replacement label is available from your Yamaha dealer. - Page 9 Location of important labels 100kPa=1bar kPa, psi kPa, psi 200, 29 225, 33 200, 29 280, 41 1FP-F1668-10...
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Page 10: Safety Information
Safety information EAUU1072 Safe Riding pears to be very effective in reduc- Perform the pre-operation checks ing the chance of this type of each time you use the vehicle to make accident. Be a Responsible Owner sure it is in safe operating condition. Therefore: As the vehicle’s owner, you are re- Failure to inspect or maintain the vehi-... - Page 11 Safety information have become thoroughly famil- feet on the passenger footrests. Never wear loose-fitting clothes, iar with the motorcycle and all of Never carry a passenger unless otherwise they could catch on the its controls. he or she can firmly place both control levers or wheels and cause Many accidents...
- Page 12 Yamaha accessories, which are avail- possible on both sides of the mo- ity and handling if the weight distribu- able only from a Yamaha dealer, have torcycle to minimize imbalance or tion of the motorcycle is changed. To been designed, tested, and approved instability.
- Page 13 Yamaha, even if sold and does not in any way reduce her normal riding position. This installed by a Yamaha dealer.
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Page 14: Further Safe-Riding Points
Safety information may not be appropriate. Refer to page The suspension should be com- EAU57610 Further safe-riding points 7-15 for tire specifications and more in- pressed somewhat by the tie- Be sure to signal clearly when formation on replacing your tires. downs, if possible, so that the mo- making turns. -
Page 15: Helmets
Safety information Always wear a helmet, gloves, EAUU0033 Correct usage Helmets trousers (tapered around the cuff Operating this vehicle without an ap- and ankle so they do not flap), and proved motorcycle helmet increases a brightly colored jacket. your chances of a severe head injury or Do not carry too much luggage on death in the event of an accident. - Page 16 Safety information ZAUU0004 ZAUU0006 Full-type: use only for riding at low to mid-range speeds ZAUU0005 Full-face-type: use for riding at mid-range to high speeds...
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Page 17: Description
Description EAU10411 Left view 1. Front turn signal light (page 7-29) 2. Headlight (page 7-28) 3. Helmet holder (page 4-9) 4. Owner’s tool kit (page 7-1) 5. Tail/brake light (page 7-29) 6. Shift pedal (page 4-5) 7. Engine oil drain bolt (page 7-10) -
Page 18: Right View
Description EAU10421 Right view 1. Fuel tank cap (page 4-6) 9. Engine oil filter element (page 7-10) 2. Battery (page 7-26) 3. Rear brake light switch (page 7-18) 4. Front brake fluid reservoir (page 7-19) 5. Air filter (page 7-12) 6. -
Page 19: Controls And Instruments
Description EAU10431 Controls and instruments 1. Left handlebar switches (page 4-4) 2. Speedometer (page 4-3) 3. Fuel gauge (page 4-4) 4. Right handlebar switch (page 4-4) 5. Throttle grip (page 7-14) 6. Main switch/steering lock (page 4-1) -
Page 20: Instrument And Control Functions
Instrument and control functions EAUU0352 To lock the steering Main switch/steering lock The headlight, meter lighting and tail- light come on automatically when the engine is started. EAU10662 All electrical systems are off. The key can be removed. EWA10062 WARNING 1. -
Page 21: Keyhole Cover
If the vehicle turns over, and af- ter placing it upright, ensure that there is no fuel leakage. If fuel is leaking, have a Yamaha Insert the key head into the keyhole dealer check the vehicle. cover receptacle as shown, and then turn the key to the right to open the cover. -
Page 22: Indicator Lights And Warning Light
If this oc- 5. Neutral indicator light “ ” The odometer shows the total distance curs, have a Yamaha dealer check the 6. Right turn signal indicator light “ ” traveled. self-diagnosis system. -
Page 23: Fuel Gauge
Instrument and control functions EAU37053 EAU1234M EAU12401 Fuel gauge Handlebar switches Dimmer switch “ ” Set this switch to “ ” for the high Left beam and to “ ” for the low beam. EAU12461 Turn signal switch “ ” To signal a right-hand turn, push this switch to “... -
Page 24: Shift Pedal
Instrument and control functions EAU37462 EAU12892 EAU12944 Shift pedal Brake lever Brake pedal 1. Shift pedal 1. Brake lever 1. Brake pedal The shift pedal is located on the left The brake lever is located on the right The brake pedal is located on the right side of the motorcycle. -
Page 25: Fuel Tank Cap
Instrument and control functions EAU37473 EWA11092 EAU13233 Fuel tank cap Fuel WARNING Make sure there is sufficient gasoline in Make sure that the fuel tank cap is the tank. properly closed after filling fuel. EWA10882 Leaking fuel is a fire hazard. WARNING Gasoline and gasoline vapors are extremely flammable. - Page 26 Instrument and control functions ately. If gasoline spills on your skin, ternal engine parts, such as the wash with soap and water. If gaso- valves and piston rings, as well line spills on your clothing, change as to the exhaust system. your clothes.
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Page 27: Catalytic Converter
Instrument and control functions EAU13434 ECA10702 EAU37652 Catalytic converter Kickstarter NOTICE This model is equipped with a catalytic Use only unleaded gasoline. The use converter in the exhaust system. of leaded gasoline will cause unre- EWA10863 pairable damage to the catalytic WARNING converter. -
Page 28: Seat
Instrument and control functions EAUU0372 To close the seat EAU37482 Seat Helmet holders 1. Fold the seat down, and then push it down to lock it in place. To open the seat 2. Remove the key from the main 1. Place the motorcycle on the cen- switch if the motorcycle will be left terstand. -
Page 29: Storage Compartment
Instrument and control functions To release a helmet from a helmet EAU37892 EAU37491 Storage compartment Sidestand holder The sidestand is located on the left Open the seat, remove the helmet from side of the frame. Raise the sidestand the helmet holder, and then close the or lower it with your foot while holding seat. -
Page 30: For Your Safety - Pre-Operation Checks
7-17, 7-18 • Adjust if necessary. • Make sure that operation is smooth. • Check throttle grip free play. Throttle grip 7-14, 7-22 • If necessary, have Yamaha dealer adjust throttle grip free play and lubricate ca- ble and grip housing. - Page 31 For your safety – pre-operation checks ITEM CHECKS PAGE • Make sure that operation is smooth. Control cables 7-22 • Lubricate if necessary. • Check chain slack. • Adjust if necessary. Drive chain 7-20, 7-22 • Check chain condition. • Lubricate if necessary. •...
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Page 32: Operation And Important Riding Points
Avoid puddles because they may be The neutral indicator light should WARNING deeper than expected. come on. If not, ask a Yamaha Failure to familiarize yourself with dealer to check the electrical cir- the controls can lead to loss of con- cuit. -
Page 33: Shifting
Operation and important riding points any one attempt. If the engine EAU37551 Be sure to fully close the throttle Shifting does not start with the starter mo- grip when shifting. tor, try using the kickstarter. Make sure the neutral indicator light comes on when the trans- 1/4 turn mission is in the neutral posi-... -
Page 34: Tips For Reducing Fuel Consumption
If any engine trouble EAU37793 should occur during the engine break-in period, immediately have a 0–150 km (0–90 mi) Yamaha dealer check the vehicle. Avoid prolonged operation above 1/3 throttle. [ECA10363] After every hour of operation, stop the engine, and then let it cool for five to ten minutes. -
Page 35: Parking
Operation and important riding points EAU17214 Parking When parking, stop the engine, and then remove the key from the main switch. EWA10312 WARNING Since the engine and exhaust system can become very hot, park in a place where pedestri- ans or children are not likely to touch them and be burned. -
Page 36: Periodic Maintenance And Adjustment
If If you do not have the tools or experi- you are not familiar with vehicle ser- ence required for a particular job, have vice, have a Yamaha dealer perform a Yamaha dealer perform it for you. service. -
Page 37: Periodic Maintenance Chart For The Emission Control System
The annual checks must be performed every year, except if a kilometer-based maintenance is performed in- stead. From 20000 km, repeat the maintenance intervals starting from 4000 km. Items marked with an asterisk should be performed by a Yamaha dealer as they require special tools, data and tech- nical skills. EAU55561... -
Page 38: General Maintenance And Lubrication Chart
6 months 10 months • Perform dynamic inspection us- Diagnostic system √ √ √ √ √ √ ing Yamaha diagnostic tool. check • Check the error codes. Air filter element • Replace. Every 16000 km (10000 mi) √ √ √ √... - Page 39 Periodic maintenance and adjustment ODOMETER READING (whichever comes first) ANNUAL 1000 km 4000 km 8000 km 12000 km 16000 km ITEM CHECK OR MAINTENANCE JOB CHECK 2 months 6 months 10 months 14 months 18 months • Check tread depth and for dam- age.
- Page 40 Periodic maintenance and adjustment ODOMETER READING (whichever comes first) ANNUAL 1000 km 4000 km 8000 km 12000 km 16000 km ITEM CHECK OR MAINTENANCE JOB CHECK 2 months 6 months 10 months 14 months 18 months • Check operation. Sidestand, center- √...
- Page 41 Periodic maintenance and adjustment EAU18681 Air filter • This model’s air filter is equipped with a disposable oil-coated paper element, which must not be cleaned with com- pressed air to avoid damaging it. • The air filter element needs to be replaced more frequently when riding in unusually wet or dusty areas. Hydraulic brake service •...
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Page 42: Removing And Installing Cowlings And Panels
Periodic maintenance and adjustment EAU18713 EAU55940 Removing and installing cowl- ings and panels Cowling A The cowlings and panels shown need to be removed to perform some of the To remove the cowling maintenance jobs described in this Remove the screws, and then pull the chapter. - Page 43 Periodic maintenance and adjustment 1. Cowling B 1. Panel A 1. Screw 2. Screw 2. Screw 3. Bolt To install the panel To install the cowling 1. Place the panel in the original po- To install the panel Place the cowling in the original posi- sition, and then install the screws.
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Page 44: Checking The Spark Plug
Do not attempt to can reveal the condition of the engine. diagnose such problems yourself. In- Spark plug gap: stead, have a Yamaha dealer check To remove the spark plug 0.6–0.7 mm (0.024–0.028 in) the vehicle. 1. Remove the spark plug cap. -
Page 45: Engine Oil And Oil Filter Element
Periodic maintenance and adjustment EAUU2060 Make sure that no foreign mate- Engine oil and oil filter ele- rial enters the crankcase. If a torque wrench is not available ment when installing a spark plug, a good The engine oil level should be checked To check the engine oil level estimate of the correct torque is 1/4–... - Page 46 Periodic maintenance and adjustment 7. Install the oil filler cap. 5. Remove the oil filter element cover by removing the bolts. To change the engine oil (and re- place the filter) 1. Start the engine, warm it up for several minutes, and then turn it off.
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Page 47: Replacing The Air Filter Element And Cleaning The Check Hoses
Consult your hoses Yamaha dealer for inspection before 7. Install the oil filter element cover The air filter element should be re- riding the vehicle again. and tighten the bolts. -
Page 48: Adjusting The Engine Idling Speed
Periodic maintenance and adjustment 2. Pull the air filter element out. EAU21341 Adjusting the engine idling 3. Insert a new air filter element into speed the air filter case as shown. NOTICE: Make sure that the air The engine idling speed must be checked and, if necessary, adjusted as filter element is properly seated follows at the intervals specified in the... -
Page 49: Adjusting The Throttle Grip Free Play
2. Adjusting nut If the specified idling speed cannot be 3. Throttle grip free play obtained as described above, have a Yamaha dealer make the adjustment. Throttle grip free play: 3.0–7.0 mm (0.12–0.28 in) Periodically check the throttle grip free play and, if necessary, adjust it as fol- lows. -
Page 50: Valve Clearance
225 kPa (2.25 kgf/cm², 33 psi) To prevent this from occurring, have 2 persons: your Yamaha dealer check and adjust Tire air pressure Front: 200 kPa (2.00 kgf/cm², 29 psi) the valve clearance at regular intervals. - Page 51 Yamaha. sidewall is cracked, have a Yamaha quality product. dealer replace the tire immediately. Ride at moderate speeds after...
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Page 52: Wheels
Check each wheel for cracks, de- formation and other damage. If any damage is found, have the wheel inspected by your Yamaha ZAUV0257 ZAUV0257 ZAUV0257 dealer. Do not attempt to repair or 1. -
Page 53: Brake Light Switches
The front brake light switch should be The brake light is activated by switches and rear brake shoes serviced by a Yamaha dealer. connected to the brake lever and brake The front brake pads and the rear pedal. Check that the brake light... -
Page 54: Checking The Brake Fluid Level
However, if When checking the fluid level, the wear limit line, have a Yamaha the brake fluid level goes down make sure that the top of the mas- dealer replace the brake shoes as a... -
Page 55: Changing The Brake Fluid
Periodic maintenance and adjustment EAU22724 EAU22762 Changing the brake fluid Drive chain slack Have a Yamaha dealer change the The drive chain slack should be brake fluid at the intervals specified in checked before each ride and adjusted the periodic maintenance and lubrica- if necessary. - Page 56 4. Tighten both locknuts, and then To adjust the drive chain slack ward. NOTICE: Improper drive tighten the axle nut and brake Consult a Yamaha dealer before ad- chain slack will overload the en- torque rod nut to their specified justing the drive chain slack.
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Page 57: Cleaning And Lubricating The Drive Chain
Yamaha dealer at the inter- out, especially when riding in dusty or cated if necessary. If a cable is... -
Page 58: Checking And Lubricating The Brake Lever
WARNING Silicone grease If the centerstand or sidestand does not move up and down smoothly, have a Yamaha dealer check or re- pair it. Otherwise, the centerstand or sidestand could contact the ground and distract the operator, resulting in a possible loss of control. -
Page 59: Lubricating The Swingarm Pivots
The swingarm pivots must be lubricat- at the intervals specified in the periodic ed by a Yamaha dealer at the intervals maintenance and lubrication chart. specified in the periodic maintenance and lubrication chart. -
Page 60: Checking The Steering
2. Hold the lower ends of the front fork does not operate smoothly, fork legs and try to move them for- have a Yamaha dealer check or re- ward and backward. If any free pair it. play can be felt, have a Yamaha dealer check or repair the steer- ing. -
Page 61: Battery
To charge the battery Battery working near batteries. In case Have a Yamaha dealer charge the bat- of contact, administer the fol- tery as soon as possible if it seems to lowing FIRST AID. have discharged. Keep in mind that the •... -
Page 62: Replacing The Fuse
Storing a discharged battery can 4. If the fuse immediately blows cause permanent battery damage. The fuse holder is located beside the again, have a Yamaha dealer battery compartment behind panel A. check the electrical system. (See page 7-7.) If the fuse is blown, replace it as fol- lows. -
Page 63: Replacing The Headlight Bulb
1. Do not touch the glass part of the bulb. Do not touch the glass part of 7. Have a Yamaha dealer adjust the the headlight bulb to keep it free 1. Remove cowling B together with headlight beam if necessary. -
Page 64: Replacing A Tail/Brake Light Bulb
1. Remove panel B. (See page 7-7.) ECA10671 NOTICE 2. Remove the socket (together with the bulb) by turning it counter- It is advisable to have a Yamaha clockwise. dealer perform this job. 1. Place the vehicle on the center- stand. -
Page 65: Replacing The Rear Turn Signal Light Bulb
However, should your motorcycle require any repair, take it to a Yamaha dealer, whose skilled technicians have the necessary tools, experience, and know-how to service the motorcycle 3. - Page 66 Periodic maintenance and adjustment heaters or furnaces. Gasoline or gasoline vapors can ignite or ex- plode, causing severe injury or prop- erty damage. 7-31...
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Page 67: Troubleshooting Chart
Remove the spark plug and check the electrodes. The engine does not start. Have a Yamaha dealer check the vehicle. Check the compression. 4. Compression The engine does not start. There is compression. -
Page 68: Motorcycle Care And Storage
Motorcycle care and storage EAU26005 ucts onto seals, gaskets, sprock- off any detergent residue using Care ets, the drive chain and wheel plenty of water, as it is harmful While the open design of a motorcycle axles. Always rinse the dirt and to plastic parts. - Page 69 Motorcycle care and storage shield. Test the product on a 4. To prevent corrosion, it is recom- small hidden part of the wind- mended to apply a corrosion pro- Salt sprayed on roads in the winter shield to make sure that it does tection spray metal,...
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Page 70: Storage
Consult a Yamaha dealer for ad- head so that the electrodes are wet, will allow water and humid- vice on what products to use. - Page 71 Motorcycle care and storage 4. Lubricate all control cables and the pivoting points of all levers and pedals as well as of the side- stand/centerstand. 5. Check and, if necessary, correct the tire air pressure, and then lift the motorcycle so that both of its wheels are off the ground.
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Page 72: Specifications
MA Transmission type: Engine oil quantity: Curb weight: Constant mesh 4-speed Oil change: 97 kg (214 lb) (T115FL-2P) Gear ratio: 0.80 L (0.85 US qt, 0.70 Imp.qt) 98 kg (216 lb) (T115FL-2) 1st: With oil filter removal: 99 kg (218 lb) (T115FL-5) 2.833 (34/12) - Page 73 Shock absorber: Hydraulic damper Type: Wheel type: Wheel travel: With tube Cast wheel (T115FL-5) 78 mm (3.1 in) Size: Spoke wheel (T115FL-2, T115FL-2P) Electrical system: 70/90-17 M/C 38P Rim size: Manufacturer/model: 1.40 x 17 System voltage: MAXXIS/M6230 Rear wheel: 12 V...
- Page 74 Specifications Gear position indicator light: 1.7 W × 4 High beam indicator light: 1.7 W × 1 Turn signal indicator light: 1.7 W × 2 Engine trouble warning light: 1.7 W × 1 Fuse(s): Main fuse: 15.0 A Light fuse: 7.5 A Signaling system fuse: 7.5 A...
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Page 75: Consumer Information
Record the vehicle identification num- ber and the engine serial number in the spaces provided below for assistance when ordering spare parts from a Yamaha dealer or for reference in case the vehicle is stolen. VEHICLE IDENTIFICATION NUMBER: ZAUV0295 ZAUV0295 ZAUV0295 1. -
Page 76: Vehicle Data Recording
Vehicle status and engine perfor- mance data Fuel-injection and emission-relat- ed data Yamaha will not disclose this data to a third party except: With the consent of the vehicle owner Where obligated by law For use by Yamaha in litigation... -
Page 77: Index
Index Air filter element and check hoses, replacing Front fork, checking ......7-24 Safe-riding points ........2-5 and cleaning ........7-12 Fuel ............4-6 Safety information........2-1 Fuel consumption, tips for reducing ..6-3 Seat............4-9 Fuel gauge ..........4-4 Shifting............ - Page 78 Index Wheels ..........7-17 11-2...
- Page 80 PRINTED IN THAILAND 2017.07 (E)