KaVo EXPERTsurg LUX 1.008.3500 Instructions For Use Manual
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KaVo EXPERTsurg LUX 1.008.3500 Instructions For Use Manual

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Instructions for use
EXPERTsurg LUX
REF 1.008.3500

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Summary of Contents for KaVo EXPERTsurg LUX 1.008.3500

  • Page 1 Instructions for use EXPERTsurg LUX REF 1.008.3500...
  • Page 2 Distributed by: Manufacturer: KaVo Dental Corporation Kaltenbach & Voigt GmbH 11729 Fruehauf Drive Bismarckring 39 Charlotte, NC 28273 USA D-88400 Biberach Phone: 847 550 6800 www.kavo.com Fax: 847 550 6825...

  • Page 3: Table Of Contents

    Instructions for use EXPERTsurg LUX REF 1.008.3500 Table of contents Table of contents 1 User instructions............................. 6 1.1 User guide ............................. 1.1.1 Symbols ............................ 6 1.2 Target group ............................1.3 Service..............................1.3.1 Repair Service .......................... 6 1.4 Terms and conditions of warranty......................1.5 Transportation and storage........................
  • Page 4 Instructions for use EXPERTsurg LUX REF 1.008.3500 Table of contents 5.2.9 Setting the volume ........................34 5.2.10 Setting the key sound volume....................34 5.2.11 Exporting settings ........................34 5.2.12 Importing settings........................35 5.2.13 Factory settings......................... 35 5.2.14 Version............................36 5.3 Surgical Motor INTRA LUX S600 LED ....................36 5.3.1 Attaching the straight or contra-angle handpiece ..............
  • Page 5 Instructions for use EXPERTsurg LUX REF 1.008.3500 Table of contents 8 Troubleshooting.............................. 61 9 Run a software update ........................... 64 10 Safety checks ("STK") ............................ 65 11 Accessories ..............................66 12 Details on electromagnetic compatibility ......................67 12.1 Guidelines and manufacturer's declaration - electromagnetic transmission.......... 67 12.2 Guidelines and manufacturer's declaration - electromagnetic resistance to jamming......

  • Page 6: User Instructions

    Please refer to the serial number of the product in all inquiries! 1.3.1 Repair Service KaVo offers a fixed-price service check for the original factory maintenance. You can use a loaner device for the time of the service check. For repairs, please contact KaVo Repair Service.

  • Page 7: Terms And Conditions Of Warranty

    1 User instructions | 1.4 Terms and conditions of warranty 1.4 Terms and conditions of warranty KaVo provides the final customer with a warranty that the product cited in the han- dover certificate will function properly and guarantees zero defects in the material or...

  • Page 8: Information On The Packaging: Storage And Transportation

    Art. 28). Outside Germany Note KaVo shall not be held liable for damage arising from transportation. The shipment must be checked on arrival. If the packaging is visibly damaged on delivery, please proceed as follows: 1. The recipient of the package must record the loss or damage on the delivery re- ceipt.
  • Page 9 Instructions for use EXPERTsurg LUX REF 1.008.3500 1 User instructions | 1.5 Transportation and storage Permissible stacking load Temperature range Humidity Air pressure 9 / 72...

  • Page 10: Safety

    • Medical electrical devices are subject to special precautions concerning the elec- tromagnetic compatibility and must be installed and operated in accordance with the KaVo assembly instructions. • High-frequency communications devices may interfere with electrical medical devices. See also:...

  • Page 11: Disposal Of Electronic And Electrical Devices

    2 Safety | 2.3 Disposal of electronic and electrical devices Note KaVo cannot guarantee the compliance of accessories, cables, and other compon- ents not supplied by KaVo with the EMC requirements of IEC 60601-1-2 (DIN EN 60601-1-2). 2.3 Disposal of electronic and electrical devices...
  • Page 12 Instructions for use EXPERTsurg LUX REF 1.008.3500 2 Safety | 2.4 Safety instructions CAUTION Electrical sparks in the product. Explosion and/or fire. ▶ Do not use product in areas subject to an explosion hazard. ▶ Do not operate the product in an oxygen-enriched atmosphere. CAUTION Damaged mains cable / missing protective conductor.

  • Page 13: Product Description

    PERTsurg LUX will be delivered with software on the surgical control unit. 3.1 Intended use Indications for use This KaVo product is intended for surgery to expose and dissect oral tissue structures or endodontic treatments (e.g. periodontal gap, gingiva, bone, jaw, extractions and im- plantations).
  • Page 14 3 Product description | 3.1 Intended use ▪ to prevent contamination from the product To guarantee the consistent readiness for use and to preserve the value of the KaVo product, the recommended maintenance services must be carried out in 2 year inter- vals.

  • Page 15: Expertsurg Lux

    Instructions for use EXPERTsurg LUX REF 1.008.3500 3 Product description | 3.2 EXPERTsurg LUX 3.2 EXPERTsurg LUX ① Hand-held control panel ② Bottle holder ③ Hose pump ④ Hose fixation ⑤ Foot control ⑥ Surgical motor ⑦ Coolant hose ⑧ Handpiece tray ⑨...
  • Page 16 Instructions for use EXPERTsurg LUX REF 1.008.3500 3 Product description | 3.2 EXPERTsurg LUX Rear ① Hose pump locking mechanism ② On-button ③ Mains plug ④ Please note the instructions for use ⑤ Follow the instructions for use ⑥ SD card slot ⑦...

  • Page 17: Controls

    Instructions for use EXPERTsurg LUX REF 1.008.3500 3 Product description | 3.3 Controls 3.3 Controls ① Program step ② Display of the activity ③ Maximal torque reached ④ Torque limit ⑤ Speed ⑥ Left arrow key ⑦ Plus key, increase value ⑧...

  • Page 18: Foot Control

    Instructions for use EXPERTsurg LUX REF 1.008.3500 3 Product description | 3.4 Foot control 3.4 Foot control ① Speed key (grey) ② Pump key (blue) ③ Programme key (grey) ④ Direction of motor rotation key (yellow) 3.5 Rating plates of EXPERTsurg LUX and foot control The rating plates of EXPERTsurg LUX and foot control are affixed on the underside of the housing and include the following symbols: CE mark...

  • Page 19: Technical Specifications Of The Expertsurg Lux

    Instructions for use EXPERTsurg LUX REF 1.008.3500 3 Product description | 3.6 Technical Specifications of the EXPERTsurg LUX Operating mode: continuous operation with intermittent load Alternating current (AC) Supply voltage Protection class II Manufacturer YYYY = Year manufactured XXXXXXX = Serial number Material number Type: Device type...

  • Page 20: Scope Of Delivery

    Instructions for use EXPERTsurg LUX REF 1.008.3500 3 Product description | 3.7 Scope of delivery Note The maximal motor load is 30 seconds operating time / 9 minutes pause (full load at maximal speed). Transportation and storage conditions Ambient temperature -20 ℃...

  • Page 21: First Use

    Instructions for use EXPERTsurg LUX REF 1.008.3500 4 First use | 4.1 Unpacking 4 First use 4.1 Unpacking Note You need to keep the cardboard box and all packaging materials to be able to safely ship the unit in the future. ▶...

  • Page 22: Connecting The Surgical Motor

    Instructions for use EXPERTsurg LUX REF 1.008.3500 4 First use | 4.4 Connecting the surgical motor ▶ Insert the plug of the foot control in the electrical outlet for the foot control. Make sure that the marker arrows on the plug and the socket are aligned towards each other.

  • Page 23: Connecting The Coolant Container And Hose Set

    Instructions for use EXPERTsurg LUX REF 1.008.3500 4 First use | 4.5 Connecting the coolant container and hose set ① Motor coupling ② Surgical motor ③ Handpiece tray ④ Plug of motor cable ▶ Plug the surgical motor ② into the motor coupling ① and secure it with a union nut.
  • Page 24 Instructions for use EXPERTsurg LUX REF 1.008.3500 4 First use | 4.5 Connecting the coolant container and hose set Note The hose set sterile S 600 (10 pcs.) (Mat. no. 1.009.8757) must be changed after each application. Note Check the integrity of the hose set before use. If product or packaging are dam- aged, the product needs to be discarded.
  • Page 25 Instructions for use EXPERTsurg LUX REF 1.008.3500 4 First use | 4.5 Connecting the coolant container and hose set ① Coolant hose ② Clip ③ Hose fixation ④ Lock ⑥ Insertion needle ⑦ Hose clamp ▶ Close the hose clamp ⑦ of the hose set. ▶...
  • Page 26 Instructions for use EXPERTsurg LUX REF 1.008.3500 4 First use | 4.5 Connecting the coolant container and hose set ca.10 mm ▶ Open the lock ④ and insert the pump hose ⑤. ▶ Close the lock ④. Note Make sure to place the pump hose in the pump appropriately such that the pump hose does not get clamped or pinched by the lock.

  • Page 27: Electrical Connection

    Instructions for use EXPERTsurg LUX REF 1.008.3500 4 First use | 4.6 Electrical connection ▶ Stick the puncture needle ⑥ into the coolant container and hook-in the coolant container on the bottle holder. ▶ Check the sealing and firm seating of the puncture needle ⑥. Prevent fluid from leaking above the device.
  • Page 28 Instructions for use EXPERTsurg LUX REF 1.008.3500 4 First use | 4.6 Electrical connection Note The unit must be set-up appropriately such that the mains plug and the electrical outlet are easily accessible. Note The protective earth conductor is used as functional earthing (FE) rather than as protective earthing (PE).

  • Page 29: Operation

    ▶ Turn the device on. ð The device runs a self test. Note Unless the unit is monitored, KaVo recommends turning it off for safety and energy- saving reasons. Note Auto-Off function After 10 minutes of inactivity, the light on the handpiece, the pump and the motor on the unit are turned off.

  • Page 30: Setting The Language

    Instructions for use EXPERTsurg LUX REF 1.008.3500 5 Operation | 5.2 Device settings ▶ Press the back key for a long time, until the device settings are shown. ▶ Press the plus or minus keys to select the desired setting. ▶...

  • Page 31: Setting The Lux Afterglow Time

    Instructions for use EXPERTsurg LUX REF 1.008.3500 5 Operation | 5.2 Device settings ▶ Press the plus and minus keys concurrently to change the selected setting. ▶ Press the left arrow key or back key to return to the selection of device settings. ð...

  • Page 32: Setting The Pump Key Operating Mode Of The Foot Control

    Instructions for use EXPERTsurg LUX REF 1.008.3500 5 Operation | 5.2 Device settings ▶ Press the right arrow key to activate the selected setting. ▶ Press the plus and minus keys concurrently to change the selected setting. ▶ Press the left arrow key or back key to return to the selection of device settings. ð...

  • Page 33: Setting The Date

    Instructions for use EXPERTsurg LUX REF 1.008.3500 5 Operation | 5.2 Device settings ▶ Press the left arrow key or back key to return to the selection of device settings. ð Changed values are stored automatically. 5.2.7 Setting the date The date can be set in terms of day, month and year: ▶...

  • Page 34: Setting The Volume

    5.2.11 Exporting settings The export of device settings allows the user to export all device settings to the SD card in a <SURG_EX.SET> file. KaVo recommends exporting the settings as soon as the individual basic settings have been made. 34 / 72...

  • Page 35: Importing Settings

    Instructions for use EXPERTsurg LUX REF 1.008.3500 5 Operation | 5.2 Device settings 5.2.12 Importing settings The import of device settings allows the user to import all device settings from the SD card in a <SURG_EX.SET> file. This allows a defined status to be restored, e.g. if set- tings were changed or deleted inadvertently.

  • Page 36: Version

    ▶ Pull on the KaVo handpiece to make sure that it is securely attached to the motor. 36 / 72...

  • Page 37: Removing The Straight Or Contra-Angle Handpiece

    Instructions for use EXPERTsurg LUX REF 1.008.3500 5 Operation | 5.4 Setting and executing program steps ▶ Route the coolant hose ③ from the unit along the motor cable (clips) and connect it to the straight or contra-angle handpiece ①. Place the coolant hose ③ into the holding ring ②...
  • Page 38 Instructions for use EXPERTsurg LUX REF 1.008.3500 5 Operation | 5.4 Setting and executing program steps Default values have been set at the factory for the parameters, speeds, torques, trans- mission ratios and coolant flow rate for every activity according to application. The parameters can be changed only within a reasonable range for the specific activity.

  • Page 39: Factory Settings

    Instructions for use EXPERTsurg LUX REF 1.008.3500 5 Operation | 5.4 Setting and executing program steps 5.4.1 Factory settings The following program steps are pre-set at the factory: Programme Icon Activity Speed [rpm] Torque [Ncm] Transmission Coolant flow step ratio Marking 200 –...

  • Page 40: Examples Of Program Set Sequences

    Instructions for use EXPERTsurg LUX REF 1.008.3500 5 Operation | 5.4 Setting and executing program steps Programme Icon Activity Speed [rpm] Torque [Ncm] Transmission Coolant flow step ratio Treatment – – – – completed (can be set from pro- gramme step (D) = factory setting (default setup) Note The listed indications are only examples.

  • Page 41: Selecting The Program Steps

    Instructions for use EXPERTsurg LUX REF 1.008.3500 5 Operation | 5.4 Setting and executing program steps Example 3: Activity "Free use" as step 1, screw implant in manually Step Activity Free use Marking Pilot drilling Template drilling Treatment com- pleted (can be set from program step 4) Symbol...

  • Page 42: Selecting Activities

    Instructions for use EXPERTsurg LUX REF 1.008.3500 5 Operation | 5.4 Setting and executing program steps 5.4.4 Selecting activities ▶ Press the arrow keys until the activities display is highlighted. ▶ Press the plus or minus keys to select the desired activity. ð...

  • Page 43: Changing Default Values

    Instructions for use EXPERTsurg LUX REF 1.008.3500 5 Operation | 5.5 Changing default values ▶ Press the plus and minus keys until the flag symbol ④ is displayed. ð The settings are saved automatically and the treatment is terminated with the se- lected program step.

  • Page 44: Setting The Torque Limit

    ▶ Press the arrow keys until the torque display is highlighted. Note The torque values can deviate by max. ± 10 % with the KaVo contra-angle hand- pieces SURGmatic S201. Larger deviations are possible with other contra-angle handpieces.

  • Page 45: Changing The Direction Of Motor Rotation

    Instructions for use EXPERTsurg LUX REF 1.008.3500 5 Operation | 5.5 Changing default values ▪ Level 4 = 110 ml/min ▶ Press the arrow keys until the coolant display is highlighted. ▶ Press the plus and minus keys to set the desired value. The step width depends on the transmission ratio and the range of values.

  • Page 46: Setting The Transmission Ratio

    Instructions for use EXPERTsurg LUX REF 1.008.3500 5 Operation | 5.5 Changing default values ▶ Press the plus and minus keys concurrently to change the direction of motor rota- tion. The direction of motor rotation can be changed during the treatment using the direc- tion of motor rotation key of the foot control.

  • Page 47: Rinsing Function

    Instructions for use EXPERTsurg LUX REF 1.008.3500 5 Operation | 5.6 Rinsing function ▶ Press the plus and minus keys to set the desired value. The step width depends on the transmission ratio and the range of values. ð The value is saved automatically. See also: 2 5.4.1 Factory settings, Page 39 5.6 Rinsing function...

  • Page 48: Program Step Rinsing Function

    Note The handpiece must be attached for calibration. One-touch calibration should be carried out only with KaVo surgical handpieces with a transmission ratio of 16:1, 20:1 or 27:1. The one-touch calibration cannot be carried out with third-party handpieces or handpieces with different transmission ratios.

  • Page 49: Foot Control

    Instructions for use EXPERTsurg LUX REF 1.008.3500 5 Operation | 5.8 Foot control ▶ Press the plus or minus keys to start the one-touch calibration. ð The display shows "Press foot control". CAUTION The motor starts at full speed. Risk of injury. ▶...

  • Page 50: Selecting The Program Steps

    Instructions for use EXPERTsurg LUX REF 1.008.3500 5 Operation | 5.8 Foot control ▶ Depending on the pump key operating mode of the foot control, press the pump key to set the coolant flow or to switch it on or off. ▶...

  • Page 51: Changing The Coolant Container

    Instructions for use EXPERTsurg LUX REF 1.008.3500 5 Operation | 5.9 Changing the coolant container ▶ Press the program key of the foot control long to select the previous program step. 5.9 Changing the coolant container The coolant container can be changed as follows: ▶...

  • Page 52: Decommissioning

    Instructions for use EXPERTsurg LUX REF 1.008.3500 6 Decommissioning | 6.1 Disconnecting the electrical connection 6 Decommissioning 6.1 Disconnecting the electrical connection ▶ Turn the device off. ▶ Disconnect the power cable the socket of the supply mains. ▶ Disconnect the power cable from the device. 6.2 Disposal of the coolant hose Note The coolant hose with accessories needs to be exchanged and discarded after...

  • Page 53: Disconnecting The Surgical Motor

    Instructions for use EXPERTsurg LUX REF 1.008.3500 6 Decommissioning | 6.3 Disconnecting the surgical motor ▶ Remove the hose set from the unit and discard it. 6.3 Disconnecting the surgical motor ▶ Disconnect the plug of the motor cable from the connector on the device. Make sure to grasp the plug as close to the device as possible.
  • Page 54 Instructions for use EXPERTsurg LUX REF 1.008.3500 6 Decommissioning | 6.5 Dismantling the bottle holder ▶ Press down the click-stop knob on the bottom side of the unit and pull off the bottle holder ① towards the back. 54 / 72...

  • Page 55: Reprocessing Steps In Accordance With Din En Iso 17664

    Instructions for use EXPERTsurg LUX REF 1.008.3500 7 Reprocessing steps in accordance with DIN EN ISO 17664 | 7.1 Cleaning 7 Reprocessing steps in accordance with DIN EN ISO 17664 Note The reprocessing steps for surgical motors with motor cable and for the straight and contra-angle handpieces are described in the corresponding Instructions for use.
  • Page 56 Instructions for use EXPERTsurg LUX REF 1.008.3500 7 Reprocessing steps in accordance with DIN EN ISO 17664 | 7.1 Cleaning ▶ Pull the button bar ① including the pump button, program button, and motor direc- tion button slightly upwards and take it off the foot control. ▶...

  • Page 57: Machine Cleaning

    Permissible disinfectants (application range in accordance with the available manufac- turer's instructions and national guidelines. Please note material safety data sheets.) KaVo recommends the following products based on the compatibility of the materials. The microbiological efficacy must be confirmed by the disinfectant manufacturer.

  • Page 58: Drying

    The re-processing steps for the handpiece tray are as follows: KaVo recommends washer disinfectors in compliance with ISO 15883-1, which are operated using alkaline cleaning agents. ▶ For program settings as well as cleansers and disinfectants to be used, please refer to the Instructions for Use of the thermodisinfector.

  • Page 59: Sterilisation

    The user is responsible for observing the regulations and conditions for sterility. The coolant container needs to be disposed and the hoses need to be changed after each patient. KaVo medical devices released for sterilisation are temperature-resistant up to 138 ℃ (280.4 °F). The following parts are released for sterilisation: ▪...

  • Page 60: Storage

    Instructions for use EXPERTsurg LUX REF 1.008.3500 7 Reprocessing steps in accordance with DIN EN ISO 17664 | 7.4 Sterilisation 7.4.1 Storage Observe all necessary measures for hygiene when storing sterile goods. Store protec- ted from dust and in a dry place, release with identification on the packaging. Evaluate the duration of storage.

  • Page 61: Troubleshooting

    8 Troubleshooting Note If malfunctions cannot be located or eliminated using this troubleshooting guide, a technician trained by KaVo must be commissioned to eliminate the problem. Note The permitted work is described in the Technician's Instructions available to the trained service staff.
  • Page 62 Instructions for use EXPERTsurg LUX REF 1.008.3500 8 Troubleshooting Malfunction Cause Remedy ▶ Turn on the light. No light on the straight or The light is not turned on. contra-angle handpiece See also: 2 5.2.2 Setting the LUX brightness, Page 30 ▶...
  • Page 63 ▶ Arrange a precautionary appointment at a KaVo Service symbol is green Service is due soon. subsidiary or with a KaVo authorised dealer. ▶ Arrange an appointment at a KaVo subsidiary or Service symbol is yellow Service period is expired. with a KaVo authorised dealer.

  • Page 64: Run A Software Update

    9 Run a software update Please proceed as follows to update the software: ▶ Download the current firmware file from www.kavo.de/produkte. ▶ Copy the firmware file to an SD card (storage capacity 1 - 32 GB, FAT format). ▶ Turn the device off.

  • Page 65: Safety Checks ("Stk")

    The EXPERTsurg LUX must be subjected to a service check including safety check ("STK") every 2 years. The safety check may only be done by a professional trained by KaVo or in a shop trained by KaVo. Perform the safety check ("STK") as described in the KaVo technician's instructions.

  • Page 66: Accessories

    ▪ Hose set sterilisable S600 (Mat. no. 1.011.0633) ▪ Handpiece tray (Mat. no. 1.009.3411) ▪ Motor INTRA LUX S600 LED (Mat. no. 1.008.8000) ▪ Motor cable S600 (Mat. no. 1.009.1700) ▪ KaVo SURGmatic straight and contra-angle handpieces 66 / 72...

  • Page 67: Details On Electromagnetic Compatibility

    Instructions for use EXPERTsurg LUX REF 1.008.3500 12 Details on electromagnetic compatibility | 12.1 Guidelines and manufacturer's declaration - electromagnetic transmission 12 Details on electromagnetic compatibility 12.1 Guidelines and manufacturer's declaration - electromagnetic transmission The EXPERTsurg LUX is for use in an environment like the one cited below. The EX- PERTsurg LUX customer or user must ensure that the unit is used in an environment matching the description.

  • Page 68: Guidelines And Manufacturer's Declaration - Electromagnetic Resistance To Jamming

    Instructions for use EXPERTsurg LUX REF 1.008.3500 12 Details on electromagnetic compatibility | 12.3 Guidelines and manufacturer's declaration - electromagnetic resistance to jamming Interference immunity tests IEC 60601 test levels Compliance level Electromagnetic environ- ment - Guidelines Electrostatic discharge ± 6 kV contact discharge ±...
  • Page 69 Instructions for use EXPERTsurg LUX REF 1.008.3500 12 Details on electromagnetic compatibility | 12.3 Guidelines and manufacturer's declaration - electromagnetic resistance to jamming Interference immunity IEC 60601 test levels Compliance level Electromagnetic environment - tests Guidelines Wire-based HF interfer- Handheld and mobile wireless ence according to IEC 150 kHz to 80 MHz 3 V/m...

  • Page 70: Recommended Safe Distance Between Portable And Mobile Hf Telecommunications Equipment And The Expertsurg Lux

    Instructions for use EXPERTsurg LUX REF 1.008.3500 12 Details on electromagnetic compatibility | 12.4 Recommended safe distance between portable and mobile HF telecom- munications equipment and the EXPERTsurg LUX 12.4 Recommended safe distance between portable and mobile HF telecommunications equipment and the EXPERTsurg LUX The EXPERTsurg LUX is for use in an electromagnetic environment like the one cited below.

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