Et DRIVE 1000 Installer's Instructions

Et DRIVE 1000 Installer's Instructions

High traffic 1000kg slide gate operator
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ET DRIVE1000 INSTALLER 2016.001.003
Installer Instructions
High Traffic 1000kg Slide Gate Operator
www.et.co.za

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  • Page 1 ET DRIVE1000 INSTALLER 2016.001.003 Installer Instructions High Traffic 1000kg Slide Gate Operator www.et.co.za...
  • Page 2 Page 48 Status LED, buzzer and diagnostics menu definitions. Page 50 Troubleshooting guide and display definitions. Page 53 Warranty. For any assistance with this product that is not covered in this manual please contact us on: 0860 109 238 (RSA) or via our online support facility at www.et.co.za.
  • Page 3 8. All ET Systems (Pty) Ltd garage door operators are supplied with a sealed 15A safety plug on lead for use in an electrical code of practice approved plug point. Do not extend, modify or replace the plug lead unless duly qualified as an electrician. Before installing the unit, ensure the mains supply is switched off.
  • Page 4: Technical Specifications

    12Vdc @ 400mA 12Vdc @ 400mA Built in battery charger. Multiple stage auto-calibrating 500mA Multiple stage auto-calibrating 500mA ET BLU MIX © backward compatible with ET ET BLU MIX © backward compatible with ET Receiver format BLUE (Rolling code) BLUE (Rolling code) Receiver frequency 433.92MHz...
  • Page 5 Component identification and descriptions. Diagram Diagram Description Description number number Control card Baseplate Dashboard ACDC power pack 220Vac input Plug-in terminal connectors Manual override access hatch ACDC power pack Manual override access hatch lock Battery Electric motor Levelling and height adjusting bolts Electric motor brush ports Mounting bolts and nuts Revolution counter ring magnet...
  • Page 6 BEFORE ATTEMPTING TO INSTALL A SLIDE GATE OPERATOR, PLEASE BE CERTAIN YOU HAVE READ AND UNDERSTOOD THE FOLLOWING TO ENSURE CONTINUED SATISFACTORY SAFE SERVICE FROM THIS PRODUCT: Gate mechanics. Duty cycle. Where to position the gate motor with regards to ingress protection. Cabling requirements.
  • Page 7 The above examples do not factor in resistance and gate mass. These two elements contribute greatly to the amount of heat generated in your gate automation system. Below are the maximum allowed duty cycles based on the gate mass and rolling resistance for the ET motor models. These are calculated to conform to the standards set out in the SANS 60335-95-1:2011 safety code.
  • Page 8: Cabling Requirements

    • The Drive 1000 motor is designed to facilitate three 20mm conduits going directly into its housing from below. If more cabling needs to be routed to the motor, we suggest that a weatherproof electrical box be installed as a distribution box. All of the circuits can then be extended to the distribution box and terminated there.
  • Page 9 Baseplate and fastener kit assembly. Diagram Description number Custom cup bolts for fastening the gearbox to the baseplate. M10 Nylock nuts. M10 Flat washers. M10 Machine nuts. M10 J-Bolts for concrete casting method. Cabling conduit piping. Baseplate. Installing the baseplate. There are a number of different fastening techniques that can be used to fasten the baseplate in position.
  • Page 10 Cabling conduits height: The cabling conduits should protrude more than 10mm above the top surface of the baseplate to afford better weather proofing. To avoid them snagging on the bottom of the gearbox when the gearbox position is adjusted backward and forward, and to allow sufficient space for the cables to be routed into the motor housing, they should not protrude more than 30mm.
  • Page 11 Decanting the oil into the gearbox. Oil ller port Oil ller port Remove oil filler port plug. Decant all 100ml of the 80W90 oil into the Replace oil filler port plug. gearbox. How to use the manual override. Move gate open and closed by hand NB! The gearbox can be left in manual mode with the manual override hatch closed and locked up.
  • Page 12: Installing The Rack

    Installing the rack. Rack to pinion spacing. Correct. Incorrect! Incorrect! The driving surfaces of each tooth are 1 to 2mm This will cause skipping of teeth at the slightest This will cause unwanted rolling resistance apart. Allowing for slight variance in the height resistance to the gate travel, resulting in the especially in colder conditions.
  • Page 13 • Move the gate towards the open position. Far enough that you can access the last mounting slot at the opposite end of the length of rack to the end already fastened. Fasten the next “TEK” screw here while the rack still rests atop the pinion. •...
  • Page 14 Electrical and electronic installation and setup. As a gate motor vibrates when in use, it is strongly recommended that only multiple strand flexible cables be used. Before closing the unit, always remember to double check that all connections are securely made, that there are no stray strands flaring out that can short circuit against other adjacent connections or bared wires and that no cables will be pulled loose when the cover is replaced on the unit.
  • Page 15 Wiring and termination of the control card.
  • Page 16 Installing the limit actuator. This diagram depicts how to install the limit actuator. BLUEBUS Push the gate up against the closed stopper. Remove the rack screw (holding the nylon teeth to the steel angle) closest to being in line with the limit switch. Or in the case of steel rack, weld a M4 x 20 machine bolt upside down on top of the spine of the rack in line with the limit switch.
  • Page 17 Using the control card display and dashboard. The Drive 1000 is equipped with a LCD display and interactive keys for simplified programming and diagnostics. All setup, of the various features, requires that the control card dashboard be used. Below are the functions of each key on the dashboard.
  • Page 18 Runtime Setup Setting up the gate runtime. (Mandatory) Before continuing with the runtime setup ensure the limit actuator has been installed correctly as per page 16 in this manual. Begin with the - Standard mode - gate midway in its travel. From Standby status - Standby NB.
  • Page 19 Selecting a safety level. Overload Setting This adjusts the force level, over and above the nominal gate - “Selected” mode - resistance, needed to trigger the safety overload routines. From Standby status - Standby Level 1 being the most sensitive and 8 being the least sensi- tive.
  • Page 20 BT Mode Setting Selecting a BT operating mode and adjusting the BT auto-close time. The factory default is standard 4 step mode. The factory default auto-close time is 15 seconds. The timer range is 1 – 254 seconds. PLEASE NOTE!! If any trigger option, that makes use - “Selected”...
  • Page 21 Setting up the pedestrian open distance and pedestrian auto-close time. Ped Setting NB! The runtime setup must be completed first before the pedestrian setup can be attempted. The factory default pedestrian opening is 1 meter. The factory default auto-close time is 2 seconds. The timer range is 1 –...
  • Page 22 2 user addresses for the various buttons. 1 for the buttons set to ET BLU MIX© and 1 for the buttons set to ET BLUE. Response...
  • Page 23 Red - PED Channel Grey - BT Channel Red - RLY Channel Grey - HOL Channel E.T. All buttons should be set to either ET BLUE format or ET BLU MIX © format for this to work as shown here.
  • Page 24 2 user addresses for the various buttons. 1 for the buttons set to ET BLU MIX© and 1 for the buttons set to ET BLUE. Response...
  • Page 25 Receiver programming and setup. Receiver Setup Erasing a single user from the memory. - “Selected” mode - From Standby status The gate can be in any position when performing this routine. - Standby Response Action Description Display Buzzer Gate To enter the program Programming menu menu.
  • Page 26 Receiver programming and setup. Receiver Setup Master erasing all users from the memory. - “Selected” mode - From Standby status The gate can be in any position when performing this routine. - Standby Response Action Description Display Buzzer Gate To enter the program Programming menu menu.
  • Page 27 Receiver programming and setup. Receiver Setup Diagnose remotes. The gate can be in any position when performing this routine. - “Selected” mode - From Standby status This feature can be used to determine if there is 433.92MHz radio - Standby interference.
  • Page 28 Receiver programming and setup. Receiver Setup Receiver information. - “Selected” mode - From Standby status The gate can be in any position when performing this routine. - Standby Response Action Description Display Buzzer Gate To enter the program Programming menu menu.
  • Page 29 RX1 Module - This option allows you to combine the third channel of the receiver with the auxiliary relay to operate like an ET RX1 receiver. The relay can be set to latch mode or the on relay on time can be Auxiliary Relay Setup.
  • Page 30 Set restore point - Use this to set a restore point. Restore settings - Use this feature to restore all controller settings to the last saved restore point. Clear logs - Use this feature to clear the event, fault and trigger logs. NB! this does not clear the cycle Reset and Restore counter.
  • Page 31 User manual reference - Collision sensing and safety overload routines Basic operating features. Page 6 In the case of the gate colliding with an obstruction such as a person passing through the entrance way, the collision sensing will automatically detect the collision and the system will run a safety overload routine.
  • Page 32 Safety infra-red beams function. Safety infra-red beams function. User manual reference - Basic operating Basic operating User manual reference - Page Page 7 All modes except P.I.R.A.C. All modes except P.I.R.A.C. features features If the safety beam input has been switched on, the control card will constantly monitor to ensure a set of safety beams is installed. If the safety beam input has been switched on, the control card will constantly monitor to ensure a set of safety beams is installed.
  • Page 33 “BT” Button triggers. Basic operating User manual reference - features Standard mode. Page 8 The BT functions are the primary full gate opening functions for motor vehicle access. There are three ways of activating the “BT” functions on this control card. Either via the hardwired BT input, on board BT or the BT receiver channel. In Standard mode the gates respond to each BT trigger.
  • Page 34 “BT” Button triggers. User manual reference - Basic operating Page 9 Simple auto-close mode. features The BT functions are the primary full gate opening functions for motor vehicle access. There are three ways of activating the “BT” functions on this control card. Either via the hardwired BT input, on board BT or the BT receiver channel. Simple auto-close mode functions exactly the same as standard mode except that the gates will close automatically after the programmed BT auto- close timer has timed out.
  • Page 35 “BT” Button triggers. Basic operating User manual reference - features Condominium auto-close mode. Page 10 The BT functions are the primary full gate opening functions for motor vehicle access. There are three ways of activating the “BT” functions on this control card. Either via the hardwired BT input, on board BT or the BT receiver channel. In Condominium auto-close mode, all BT triggers are treated as open, keep opening, keep open or re-open triggers.
  • Page 36 “BT” Button triggers. User manual reference - Basic operating Page 11 P.I.R.A.C. auto-close mode. features The BT functions are the primary full gate opening functions for motor vehicle access. There are three ways of activating the “BT” functions on this control card. Either via the hardwired BT input, on board BT or the BT receiver channel. In P.I.R.A.C.
  • Page 37 “PED” Pedestrian trigger. Basic operating User manual reference - features (With no safety beams installed) Page 12 The PED trigger is a higher security option and is used when access to or from the property is limited to only pedestrian access. In the case of no safety beams being installed, then the pedestrian auto-close functionality is disallowed for safety.
  • Page 38 “PED” Pedestrian trigger. User manual reference - Basic operating Page 13 (With safety beams installed) features The PED trigger is a higher security option and is used when access to or from the property is limited to exclude motor vehicles. If the safety beams are triggered while the gate is closing in pedestrian mode, the gate will only return to the preprogrammed pedestrian open po- sition.
  • Page 39 Basic operating User manual reference - “Loop” trigger. features Page 14 The Loop trigger mode is exactly the same as Condominium auto-close mode. The only way to trigger loop detector mode is via the hardwired LPT input. In Loop detector mode, a LPT trigger is treated as open, and any BT or LPT triggers are treated as a keep opening, keep open or re-open trigger while the gates are running.
  • Page 40 Auxiliary relay modes. User manual reference - Basic operating Page 15 Strike lock mode. features With Strike lock mode selected, the auxiliary relay will pulse for the preprogrammed on time, half a second before the gate opens. Whenever a lock is installed with the system, a separate battery backed up power supply matching the lock load must be installed. Failure to do this can damage the charger and battery of the control unit.
  • Page 41 Auxiliary relay modes. Basic operating User manual reference - features Magnetic lock mode. Page 16 With Magnetic lock mode selected, the auxiliary relay will activate half a second before the gate opens and remain activive until half a second after the gate has closed again.
  • Page 42 Auxiliary relay modes. User manual reference - Basic operating Page 17 Courtesy light mode. features With courtesy light mode selected, the auxiliary light will switch on as the gate begins opening and remain on for the programmed light on time after the gate has closed.
  • Page 43 Auxiliary relay modes. Basic operating User manual reference - features Receiver relay mode. Page 18 With receiver relay mode selected, the auxiliary relay will operate in exactly the same way as a single channel receiver would, whenever a transmit- ter button programmed into the “Auxiliary Relay” receiver function is pressed and released. Latch mode.
  • Page 44 User manual reference - Positive close mode. Advanced features Page 19 With positive close mode activated, the gate will surge onto the closed stopper after seeing the closed limit. This feature is useful when installing an electric lock or when trying to ensure an electric fencing gate contact always closes when the gate is in the closed position.
  • Page 45 User manual reference - Holiday lock-out mode. Advanced features Page 20 This feature is useful at times when access to the property needs to be disallowed to secondary level key holders, such as housekeepers or the garden service company, for extended periods of time. An example of when the holiday lock-out function would be useful is when the home owner is away on holiday.
  • Page 46 User manual reference - Autoclose override/party mode. Advanced features Page 21 This feature is useful at times when the gate must be kept open for extended periods of time. In an office park during business hours for instance. With auto-close override/party mode active any trigger on any input will simply result in the control card beeping to indicate the gate is being kept open intentionally.
  • Page 47 Tamper alarms. User manual reference - Advanced features Beam tamper in closed position. Page 22 In cases where the safety beams have been tampered with, the safety protocols will still allow the gates to open but will not allow the gates to close. This safety feature can be turned into a security risk by anyone with ill intention.
  • Page 48 Gate forced open alarm. User manual reference - Page Advanced features In a case where the gate is physically lifted off its track and forced open, the alarm output will immediately activate. The alarm will only reset when the gate is returned to normal secured condition in the closed position. Action Response Gate secured in the...
  • Page 49 Bat: Low Supply Correct/repair the primary supply. battery. Bat: ERROR Battery charger status: Another error has occurred. Contact ET Systems for assistance. Charge Cur:100mA Indicates the battery charge current. All is good. Temp: Indicates the PCB temperature (Accurate to 5...
  • Page 50 Troubleshooting guide and display definitions. Displayed on screen. Definition. Solution. AC mon disabled AC power monitoring disabled by the installer. Only use when installing a seperate charger system. Address used Selected address is already used by another remote, would you If yes is selected, the new code will overwrite the <NO replace YES>...
  • Page 51 Err: Time-out Blue or ET BLU MIX transmitter that is functional. Learn Remote Invalid remote detected. You can only use ET Blue or ET BLU MIX transmitters. Err:Decode error Learn Remote Check that you are using a matching frequency ET No remote detected within 2s.
  • Page 52 Ramp Open Stall The gate stalled while ramping up in the open direction. Remove physical obstruction. Remote not Check that you are using a matching frequency ET Learning error. Learnt Blue or ET BLU MIX transmitter that is functional. Restore settings Backed up settings were restored.
  • Page 53 All goods are warranted to be free of faulty components and manufacturing defects. Faulty goods will be repaired or replaced at the sole discretion of ET Systems (Pty) Ltd free of charge. Within the warranty period. This warranty is subject to the goods being returned to the premises of ET Systems (Pty) Ltd.

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