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ATTACK DP25 Technical Manual

ATTACK DP25 Technical Manual

Wood gasifying boiler
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WOOD GASIFYING BOILER
ATTACK DP
TECHNICAL MANUAL

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Summary of Contents for ATTACK DP25

  • Page 1 WOOD GASIFYING BOILER ATTACK DP TECHNICAL MANUAL...
  • Page 2 ATTACK DP - Wood gasifying boiler - Assembly, pre-heating and training of the attendance is perfomed by an assembly technician trained by the manufacturer, who also fills in a document on the installation of the boiler -During wood gasifying, tar and condensates (acids) are created in the fuel bin .
  • Page 3: Table Of Contents

    3 Content 4 Introduction, general description 5 Technical parameters 6 Dimensions of boilers 7,8 Control board of ATTACK DP STANDARD, PROFI 9 Purpose of use, technical paramaters, operational rules 10 Warning 11 Technical description of DP PROFI 12 Overheating of the boiler, the ways of regulation, displaying faults...
  • Page 4 ATTACK DP wood gasifying boiler is designed for economic and ecological heating of family houses, bungalows, small plants, workshops and similar objects. Specified fuel for ATTACK DP boilers is dry wood, e.g. logs of lengths, depending on the type of boiler. The wood gasifying boiler is the holder of 101 5 certificate.
  • Page 5: Technical Parameters

    Technical parameters: Type of boiler DP25 DP 35 DP45 DP75 Boiler output 16-25 22-35 29-45 48-75 (verzia STANDARD) Output range 10-25 14-35 18-45 30-75 (verzia PROFI) Heating surface 2,30 2,70 3,10 5,20 Feed hopper capacity Dimension of feeding openning 235x445...
  • Page 6: Dimensions Of Boilers

    Dimensions of ATTACK DP boilers 225mm / 290mm (DP25,35,45) (DP75) G 1/2" 80mm / 100mm (DP25,35,45) (DP75) depth width DP25 DP35 DP45 DP7 5 ® ATTACK C.H.flow connection G6/4" G6/4" G2" G2" C.H.return connection G6/4" G6/4" G2" G2" 10,11,12,13,14,15,22 1. Boiler body 12.
  • Page 7 Control board ATTACK DP Standard Wood gasifying boiler "ATTACK DP Standard" is controlled by a boiler and flue gas thermostat. 1. Reset 2. Fuse 3. Main switch 4. Flue gas thermostat 5. Boiler thermostat 6. Thermometer 7. Pull rod control Description: 1.
  • Page 8 ATTACK DP Profi The asset of Profi version of ATTACK DP boilers comparing with Standard version is in more comfortable service and the possibility of heat output modulation and addition of control elements. The boiler temperature is kept at the level set by the user, by setting up number of revolutions of the flue gas fan.
  • Page 9 Purpose of use Ecological hot-water boiler Attack DP is designed for heating of family houses and similar objects. The boiler is designed for burning wood only. Any dry wood can be used for burning, mainly logs. Also wood of bigger diameter, blocks, can be used, which reduces nominal output but prolongs burning time.
  • Page 10: Warning

    Warning After the first heating up, there can be condensation and condensate may leak. This is not a defect Condensation disappears after longer heating. When burning smaller wooden waste it is necessary to check the temperature of flue gas which must not overcome 320°C.
  • Page 11: Technical Description Of Dp Profi

    Technical description of ATTACK DP PROFI: During the operation, the display is showing the current temperature of outlet heating water. Speed of the fan are controlled in this way: - if during burning up proces the boiler temperature is lower than 45 °C, the fan works with the...
  • Page 12 Overheating of the boiler If the temperature of the boiler raises to more than 95 °C, the regulator stops the flue-gas fan and the control light of boiler overheating shines on. For new start it is necessary to: wait until the boiler temperature falls remove the cause of boiler overheating (e.g.
  • Page 13 The most optimal setting of the regulation flaps: flap of the primary air: flap of the secondary air: DP25 totally closed /backstop/ DP25 backstop +2 mm DP35 totally closed /backstop/ DP35 backstop +2 mm...
  • Page 14 Note Logs of bigger dimensions is necessary to cut into halves or quarters (because of the requirement of operation to nominal output). You can burn hard as well as soft wood. Wood must be dried! Boiler output depends on the moisture content of wood. Output and function of the boiler is guaranteed for maximum moisture content of 20%.
  • Page 15: Protection Of Boiler Against Corrosion

    Protection of boiler against corrosion Suitable solution to this problem is mixing appliance (Regumat ATTACK-OVENTROP) or a thermoregulation valve which enables separated boiler and heating circuit. This way you can prevent undercooling of boiler under 65°C and also decrease condensation of steam, acids and tars in the feed hopper.
  • Page 16: Recommended Connection

    Recommended connections Recommended connection of boiler with 4-way thermoregulation valve Heating system 4-way thermoregulation valve Expansion vessel BOILER ATTACK Recommended connection of boiler with REGUMAT ATTACK-OVENTROP Heating system Pump Regumat ATTACK- Expansion vessel -OVENTROP BOILER ATTACK Check valve...
  • Page 17 460 l (STN EN 303-5, clause 4.2.5 ). Protection and usefull life extention of the boiler 1. ATTACK Oventrop keeps the temperature of return heating water coming to the boiler on °C . Temperature of return heating water under 60°C causes the condensation of steams, acids and tars in the feed chamber and it is the reason of the boiler usefull life shortening.
  • Page 18: Protection Of Boiler Against Overheating

    2. Connection with threeway thermoregulation valve Operational principle is the same as the connection with ATTACK Oventrop regulation system. When the temperature is higher that 65°C the thermoregulation valve opens the circuit in heating system. When the temperature is lower than 65°C makes this circuit closed and the boiler works in the short boiler circuit.
  • Page 20: Scheme Of Dependency Of Resistance On The Temperature Of Heating Water By The Thermal Probe ( Dp Profi )

    Scheme of dependency of resistance on the temperature of heating water by the thermal probe ( DP PROFI ) Teplota Odpor °C kOhm 1009 1000 1030 1059 1105 1135 1165 1218 1247 1277 1338 1367 1396 1467 1495 1523 1603 1630 1656 1748...
  • Page 21 WIRING DIAGRAM OF GASIFYING BOILER DP25, DP35, DP45, DP75 WITH CAPACITOR Fluegas Boiler Highlimt thermostat thermostat thermostat Main switch thermostat pump 95°C Fuse 2A/250V Capacitor...
  • Page 22 WIRING DIAGRAM OF GASIFYING BOILER DP25, DP35, DP45, DP75 "PROFI" WITH CAPACITOR 230V/50Hz Capacitor...
  • Page 23 RECORD ON PUTTING THE BOILER TO OPERATION Data on the customer (llegible) Production number......Name and surname: Date of putting to operation............Service organization: Street: ............Post code, town:. .Stamp, signature ....................Tel. No......Obligatory service examination after the 1st year of operation Stamp, signature of service organization.
  • Page 24 DOCUMENT on testing and completness of ATTACK gasifying boiler DP25 DP35 DP45 DP75 STANDARD PROFI Boiler production No.: The product delivered with this certificate suits to technical standards and technical conditions. The product was manufactured by its drawing design in requested quality and is approved by SZÚ...

This manual is also suitable for:

Dp 35Dp45Dp75