HP Indigo 5000 Preventive Maintenance Manual
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HP Indigo 5000 Preventive Maintenance Manual

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2 Million Imp - Preventive Maintenance Guide
Purpose
Routine press maintenance

Service instruction details

Item
Scope
Document Number
Date
Security level
Contents
Service instruction details.........................................................................................................................1
Overview...................................................................................................................................................2
Monthly maintenance procedure.........................................................................................................2
2 million impressions maintenance procedure....................................................................................2
Monthly maintenance ...............................................................................................................................3
Monthly maintenance (continued) ............................................................................................................4
Monthly maintenance (continued) ............................................................................................................5
2 million imp. maintenance.......................................................................................................................6
2 million imp. maintenance (continued)....................................................................................................7
Quick check maintenance table ...............................................................................................................8
Special tools and jigs..............................................................................................................................12
Monthly routine parts..............................................................................................................................12
Upon reaching 1 million impressions ................................................................................................12
2 million imp. routine parts .....................................................................................................................12
Mandatory replacement.....................................................................................................................12
Conditional replacement ...................................................................................................................12
Appendix A - Imaging oil pump maintenance.........................................................................................13
Appendix B - Vacuum pump maintenance.............................................................................................14
Appendix C - Grease and oil types.........................................................................................................17
Revision history ......................................................................................................................................18
Confidentiality Notice..............................................................................................................................18
filename: CA294-00570.doc
HP Indigo Division Service Instructions
Details
HP Indigo press 5000, all serial numbers
CA294-00570
13-Mar-06
HP confidential
page 1 of 18

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Summary of Contents for HP Indigo 5000

  • Page 1: Table Of Contents

    HP Indigo Division Service Instructions 2 Million Imp - Preventive Maintenance Guide Purpose Routine press maintenance Service instruction details Item Details Scope HP Indigo press 5000, all serial numbers Document Number CA294-00570 Date 13-Mar-06 Security level HP confidential Contents Service instruction details.........................1 Overview..............................2...

  • Page 2: Overview

    2 Million Imp - Preventive Maintenance Guide - HP Indigo press 5000 Overview The preventive maintenance schedule is based on monthly visits, which include performing procedures based on the press impression counter according to the following schedule: Monthly maintenance procedure To be performed monthly, without regard to the impression counter.

  • Page 3: Monthly Maintenance

    2 Million Imp - Preventive Maintenance Guide - HP Indigo press 5000 Monthly maintenance Date: Time spent: HP Indigo press 5000 S/N: Service person: Customer name: Country/State: Required parts Complete CE kit. See page 12. General inspection Check for external dirt, leakage and signs of improper maintenance.

  • Page 4: Monthly Maintenance (Continued)

    2 Million Imp - Preventive Maintenance Guide - HP Indigo press 5000 Monthly maintenance (continued) IMP drum Inspect grippers area, and pay special attention to cleanliness. Check the stop stations for freedom of movement. Make sure that the gripper cam followers are secured to the drum.

  • Page 5: Monthly Maintenance (Continued)

    2 Million Imp - Preventive Maintenance Guide - HP Indigo press 5000 Monthly maintenance (continued) Lubrication Make sure that all lubrication points have been oiled and greased properly. See "Appendix C - Grease and oil types" on page 17. BID engage Verify that the BID fans are working properly.

  • Page 6: Million Imp. Maintenance

    2 Million Imp - Preventive Maintenance Guide - HP Indigo press 5000 2 million imp. maintenance NOTE: To be performed together with the monthly routines. Date: Time spent: HP Indigo press 5000 S/N: Service person: Customer name: Country/State: Required parts Complete CE kit.

  • Page 7: Million Imp. Maintenance (Continued)

    2 Million Imp - Preventive Maintenance Guide - HP Indigo press 5000 2 million imp. maintenance (continued) Clean the lower feed roller and pinch rollers (IFR) with IPA. Check the duplex conveyor-impression drum gap, and adjust, if necessary. Replace perfector suction cups.

  • Page 8: Quick Check Maintenance Table

    2 Million Imp - Preventive Maintenance Guide - HP Indigo press 5000 Quick check maintenance table Component Procedure General inspection Check for external dirt, leakage and signs of improper maintenance. Initiate a service call if there is a leakage problem.
  • Page 9 2 Million Imp - Preventive Maintenance Guide - HP Indigo press 5000 IMP drum Inspect grippers area, and pay special attention to cleanliness. Check the stop stations for freedom of movement. Make sure that the gripper cam followers are secured to the drum.
  • Page 10 2 Million Imp - Preventive Maintenance Guide - HP Indigo press 5000 Paper transport Clean all rollers and sensors. Clean paper path. Clean Feeder elastic bridge conveyor belts with IPA. Clean Feeder drawer tray. Clean paper transport sensors. Replace exit roller and springs.
  • Page 11 2 Million Imp - Preventive Maintenance Guide - HP Indigo press 5000 Inline densitometer Print a new reference densitometer full calibration strip, if one is not available, and perform the validation procedure. See the HP Indigo service instruction for the Inline Densitometer.

  • Page 12: Special Tools And Jigs

    2 Million Imp - Preventive Maintenance Guide - HP Indigo press 5000 Special tools and jigs Density sensor cleaning paper MJX-0221-51 Monthly routine parts Checklist/BOM (CA290-00960) Upon reaching 1 million impressions Part number Description Quantity MFL-0013-01 Carbon filter MPT-1078-51 Gray sponge roller...

  • Page 13: Appendix A - Imaging Oil Pump Maintenance

    2 Million Imp - Preventive Maintenance Guide - HP Indigo press 5000 Appendix A - Imaging oil pump maintenance Figure 1 Imaging oil system Cleaning station Imaging agent refill funnel assembly Heat exchanger Imaging oil filter assembly Imaging oil refill...

  • Page 14: Appendix B - Vacuum Pump Maintenance

    2 Million Imp - Preventive Maintenance Guide - HP Indigo press 5000 Appendix B - Vacuum pump maintenance To perform vacuum pump maintenance, do the following: Remove the water and process oily waste bottles from their positions behind the lower service door at the press rear.
  • Page 15 2 Million Imp - Preventive Maintenance Guide - HP Indigo press 5000 Figure 5 Vacuum pump assembly (8-10) - Vacuum pump filters 6 - Muffler box 11 - Muffler filter 2 - Vane 4 - End plate 5 - Gasket 7 - Vacuum pump filter O-ring Remove the muffler box with its five retaining screws.
  • Page 16 2 Million Imp - Preventive Maintenance Guide - HP Indigo press 5000 Figure 6 Vacuum pump vanes Clean the inside of the pump. See Figure 6. Install new vanes. See Figure 6. Reinstall the end plate and its five retaining screws with a new gasket from the maintenance kit.

  • Page 17: Appendix C - Grease And Oil Types

    2 Million Imp - Preventive Maintenance Guide - HP Indigo press 5000 Appendix C - Grease and oil types Item Type Supplier Grease, mechanic: NLGI #1 Purchase locally General greasing points Shell Alvania 1 EP or R1 Mobilux EP1 Or equivalent...

  • Page 18: Revision History

    2 Million Imp - Preventive Maintenance Guide - HP Indigo press 5000 Revision history Revision Description Initial document Updated part numbers Responsible engineer Michael Selinger Group manager Neev Elbaz R&D engineer Michal Lavi Engineering Ami Kellner Documentation manager Ronit Shugal...

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