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Kipor Sinemaster IG3000 Operation Manuals

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Summary of Contents for Kipor Sinemaster IG3000

  • Page 3 This instruction includes the operations and maintenance of IG3000 and IG4000. This instruction is written according to the newly developed products. KIPOR has the right to modify this instruction without further notice. No duplicating without written approval. As a part of the generator, this instruction should be transferred accompanying the generator.

  • Page 5: Table Of Contents

    Content 1. Safe use instruction ···························································································1 2. Parts identification ····························································································3 3. PRE-OPERATION CHECK················································································8 4. Starting engine ·································································································12 5. Generator use ··································································································15 6. Stop the Engine ·······························································································19 7. Maintenance ····································································································20 8. Transportation/Storage·····················································································25 9. Troubleshooting ·······························································································26 10. Basic parameters ···························································································28 11. Electric schematic diagram ············································································30 12.

  • Page 7: Safe Use Instruction

    1. Safe use instruction Operate carefully and make sure users and others safety. WARNING ■ Our generators are designed to give safe and dependable service if operated according to instructions. Read and understand the Owner's Manual before operating the generator. Failure to do so could result in personal injury or equipment damage.
  • Page 8 WARNING ■ Gasoline is extremely flammable and explosive under certain conditions. Refuel in a well ventilated area with the engine stopped. ■ Keep away from cigarette, smoke and sparks when refueling the generator. Always refuel in a well-ventilated location. ■ Wipe up spilled gasoline at once. ■...

  • Page 9: Parts Identification

    2. Parts identification 2.1 Outside overview See Fig.1. Fig.1 Outside view...
  • Page 10 IG4000 oil level 油开关 switch Air filter cover 空滤盖 Oil level switch 2.2 Control panel 2.2.1 IG3000 Control panel See Fig. 2 Fig.2 IG3000 Control panel...
  • Page 11 2.2.2 IG4000 Control panel See Fig.3 and Fig.4 (1) IG4000 single-voltage control panel Fig.3 IG4000 single-voltage control panel (2)IG4000 dual-voltage control panel Fig. 4 IG4000 dual-voltage control panel...
  • Page 12 2.3 SMART Energy-saving switch ON： Generator would be at idle state if electrical appliance is disconnected from engine; Engine would return to normal speed once connected with appliance. This equipment is to reduce oil consumption in running. CAUTION ■ (SMART) energy saving switch cannot run effectively when greater instant power is needed.
  • Page 13 2.4.2 Dual-voltage LCD－120/240V After the system is powered on, self-check indicator lights and buttons are pushed continually, the following parameters will be displayed in cycle: (1) Displayed parameters in series connection： （120/240V simultaneous output） Parameters Unit Note Genset AB-Phase voltage Genset A-Phase voltage Genset B-Phase voltage Genset A-Phase current...

  • Page 14: Pre-Operation Check

    3. PRE-OPERATION CHECK Be sure to check the generator on a level surface with the engine stopped. 3.1 Check the engine oil level. CAUTION ■ Using no detergent oil or 2-stroke engine oil could shorten the engine's service life. ■ Use high-detergent, premium quality 4-stroke engine oil, certified to meet or exceed U.S.
  • Page 15 CAUTION ■ Running the engine with insufficient oil can cause serious engine damage. ■ The Low Oil Alarm System will automatically stop the engine before the oil level falls below the safe limit. However, to avoid the inconvenience of an unexpected shutdown, it is still advisable to visually inspect the oil level regularly.
  • Page 16 Gasoline containing alcohol If you decide to use a gasoline containing alcohol (gasohol), be sure its octane rating is at least as high as that recommended by us. There are two types of "gasohol": one containing ethanol, and the other containing methanol. Do not use gasohol that contains more than 10% ethanol.
  • Page 17 Fig. 7 Structure of air cleaner CAUTION ■ Never run the engine without the air cleaner. Rapid engine wear will result from contaminants, such as dust and dirt, being drawn through the carburetor, into the engine.

  • Page 18: Starting Engine

    4. Starting engine CAUTION ■ When starting the generator after adding fuel for the first time, after long-term storage, or after running out of fuel, turn the fuel valve lever to the "ON" position, then wait for 10 to 20 seconds before starting the engine. 4.1 IG3000 starting order: (1) Open the fuel valve first, see fig.8.
  • Page 19 (3) Insert the engine key and turn the engine switch to ON position. See fig.10 Fig.10 Starting button to the ON position (4) Starting Electric start: Pull the engine switch to the START until the engine is started. See fig.11 (a) Manual start: Pull the starting handle until resistance is felt.
  • Page 20 (5) Push the choke knob to the OPEN position as the engine warms up, see Fig. 12. Fig.12 The open position of Choke knob (6) After normal starting, the genset can be loaded. 4.2 IG4000 starting order： (1) Break the load and turn the breaker to “OFF” position. (2) Start genset according to the step 2, 3, 4 and 5 of IG3000 starting order.

  • Page 21: Generator Use

    5. Generator use WARNING ■ Generator should be earthed in order to prevent electric shock caused by incorrect operation. Coaxial cable should be used to connect the grounding terminal of generator and outside grounding terminal. Fig.13 Generator grounding diagram CAUTION ■...
  • Page 22 CAUTION ■ DC socket can be used in AC power system. ■ Total power of AC and DC power could not be exceeded if both AC and DC socket are used. ■ Make sure that electric circuit and plug connection is in order. 5.1 AC use 1.
  • Page 23 NOTE ■ Before connecting an appliance to the generator, check that it is in good order, and that its electrical rating does not exceed that of the generator. Then connect the power cord of the appliance, and start the engine. NOTE ■...
  • Page 24 CAUTION ■ Don’t start the engine when generator is connected to battery or the generator may be damaged. ■ The (+) pole of charging cable is connected to the (+) pole of battery, or else generator and battery may be damaged. WARING ■...

  • Page 25: Stop The Engine

    6. Stop the Engine Normal stopping: 1. Shut down all the equipments connected, and pull out plug. 2. Turn the starting switch to “stop” position. 3. Turn the fuel valve lever to the OFF position. Emergency stopping: To stop the engine in an emergency, turn the engine switch to “OFF”.

  • Page 26: Maintenance

    NOTE: (1) Intervals of proper maintenances. (2) Service more frequently when used in dusty areas. (3) These items should be serviced by an authorized dealer, unless the owner has the proper tools and is mechanically proficient. See the KIPOR Manual.
  • Page 27 7.2 Changing oil Drain the oil while the engine is still warm to assure rapid and complete draining. Fig.15 Changing oil 1. Open the left side maintenance cover. 2. Take out the oil dipstick. 3. Remove the drain bolt, and drain the oil. Retighten the bolt securely. 4.
  • Page 28 CAUTION ■ Never run the generator without the air cleaner. Rapid engine wear may result. 1. Open the left side maintenance cover. 2. Unsnap the clips, remove the air cleaner cover. 3. Take out the element; blow the inner side of the element with compressed air to remove the dust.
  • Page 29 Fig.17 Disconnection of spark plug 3. Use the wrench to remove the spark plug. 4. Clean any dirt from around the spark plug base. 5. Visually inspect the spark plug. Discard it if the insulator is cracked or chipped. Clean the spark plug with a wire brush if it is to be reused. 6.
  • Page 30 If a used plug has been installed, 1/8 to 1/4 turn is required after being seated. 9. Reinstall the spark plug. 10. Close the left side maintenance cover. 7.5 Spark arrester maintenance, See Fig.19 Fig. 19 Disconnection of spark arrester WARNING ■...

  • Page 31: Transportation/Storage

    8. Transportation/Storage 8.1 When transporting the generator, turn the fuel valve lever OFF and keep the generator level to prevent fuel spillage. Fuel vapor or spilled fuel may ignite. 8.2 Preparation for long-term storage: 1. Be sure the storage area is free of excessive humidity and dust. 2.

  • Page 32: Troubleshooting

    9. Troubleshooting Fuel check: 1. Close the fuel valve, and loosen drain screw. 2. Fuel should drain out from the outlet after opening the valve.
  • Page 33 Equipment connected with generator can not start: Is the output indicator on? over-load Take the generator to indicator on? an authorized dealer. Take the generator to Check for default of an authorized dealer. electric equipment Replace electric ■ equipment Maintain electric ■...

  • Page 34: Basic Parameters

    10. Basic parameters (1) Parameters of IG3000: Model IG3000 Rated frequency（Hz） Rated voltage（V） Rated current（A） 12.2 23.3 11.7 Rated rotation speed（r/min） 3600 Rated output power（kVA） Max. output power（kVA） DC output DC output 12V-5.0A Fuse Available Phase number Single Engine Model KG205GTi Single-cylinder, oblique, air-cooled, Type...
  • Page 35 (2)Parameters of IG4000： Model IG4000 Rated frequency（Hz） Rated voltage（V） Rated current（A） 16.5 31.7 15.9 Rated rotation speed（r/min） 3600 Rated output power（kVA） Max. output power（kVA） 4.2* DC output DC output 12V-5.0A Fuse Available Phase number Single Engien Model KG280GETi Single-cylinder, oblique, air-cooled, Type four-stroke, OHV Displacement（Bore x stroke）...

  • Page 36: Electric Schematic Diagram

    11. Electric schematic diagram (1) IG3000 Schematic diagram Fig.21 IG3000 Schematic diagram...
  • Page 37 (1) IG4000 Single voltage genset Fig.22 IG4000（50Hz 230V）Schematic diagram...
  • Page 38 (3) IG4000 Dual-voltage genset Fig.23 IG4000 Dual-voltage schematic diagram...

  • Page 39: Castor Assembly

    12. Castor Assembly 1. Axle 2. 2.5 inch universal wheel 3. Bolt M8×16 4. Wheel 5. Bolt M6×16...
  • Page 40 A. Castor parts assembly a. Put washers at both sides of castor and slip them to axle. b. Fixed with lock pin. 1. Ground wheel 2. Axle welding 3. Lock pin 4. Washer B. Install 2.5 inch universal wheel a. Align mounting holes of universal wheel and chassis b.

  • Page 41: Appendix

    13. Appendix 1. Modified coefficient table of ambient condition power The conditions of generator rated output: Altitude: 0 m Ambient temperature: 25℃ Relative humidity: 30% Ambient modified coefficient: C (Relative humidity 30%) Altitude Ambient temperature (℃) 0.98 0.96 0.93 0.90 0.93 0.91 0.89...
  • Page 42 2. The choice of the electric cable The choice of the electric cable depends on the allowable current of the cable and the distance between the load and the generator. And the cable section should be big enough. If the current in the cable is bigger than the allowable current, it will become over hot and the cable will be burnt.

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Sinemaster ig4000

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