Vega VEGAWAVE 63 Operating Instructions Manual
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Vega VEGAWAVE 63 Operating Instructions Manual

Namur
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Operating Instructions

VEGAWAVE 63
- NAMUR

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Summary of Contents for Vega VEGAWAVE 63

  • Page 1: Operating Instructions

    Operating Instructions VEGAWAVE 63 - NAMUR...

  • Page 2: Table Of Contents

    Exchange of the electronics module ..Instrument repair ..... . . VEGAWAVE 63 - - NAMUR...
  • Page 3 Trademark ......Supplementary operating instructions manuals Information: VEGAWAVE 63 is available in different versions. Depending on the selected version, supplementary operating instructions manuals may also come with the shipment. The supplemen- tary operating instructions manuals are listed in section "Product description.

  • Page 4: About This Document

    This symbol indicates special instructions for Ex applications. List The dot set in front indicates a list with no implied sequence. à Action This arrow indicates a single action. Sequence Numbers set in front indicate successive steps in a procedure. VEGAWAVE 63 - - NAMUR...

  • Page 5: For Your Safety

    2.4 General safety instructions VEGAWAVE 63 is a high-tech instrument requiring the strict observance of standard regulations and guidelines. The user must take note of the safety instructions in this operating instructions manual, the country-specific installation standards...

  • Page 6: Sil Conformity

    2.8 Manufacturer declaration In conformity with DIN EN 60079-14/2004, para. 5.2.3, point c1, VEGAWAVE 63 is suitable for use in zone 2. The operator must use the instrument as it was intended to be used and follow the specifications of the following documents:...

  • Page 7: Environmental Instructions

    The environment man- agement system is certified according to DIN EN ISO 14001. Please help us fulfil this obligation by observing the environ- mental instructions in this manual: Chapter "Storage and transport" Chapter "Disposal" VEGAWAVE 63 - - NAMUR...

  • Page 8: Product Description

    fitting with tuning fork Fig. 1: VEGAWAVE 63 with plastic housing Housing cover Housing with electronics Process fitting 3.2 Principle of operation VEGAWAVE 63 is a level sensor with tuning fork for level Area of application detection. VEGAWAVE 63 - - NAMUR...

  • Page 9: Operation

    It functions even when exposed to strong external vibration or changing products. Solid detection in water If VEGAWAVE 63 was ordered for detection of solids in water, the tuning fork is adjusted to the density of water. In the air or when covered by water (density: 1 g/cm³/0.036 lbs/in) VEGAWAVE 63 signals "uncovered".

  • Page 10: Storage And Transport

    PE foam or PE foil is also used. Dispose of the packaging material via specialised recycling companies. Storage and transport temperature see "Supplement - Storage and transport tem- perature Technical data - Ambient conditions" Relative humidity 20 … 85 % VEGAWAVE 63 - - NAMUR...

  • Page 11: Mounting

    Mounting 4 Mounting 4.1 General instructions In general, VEGAWAVE 63 can be mounted in any position. Switching point The instrument must be mounted in such a way that the vibrating element is at the height of the requested switching point.

  • Page 12: Mounting Instructions

    Extreme vibration caused by the process or the equipment, e. g. agitators or turbulence in the vessel e.g. from fluidization, can cause the extension tube of VEGAWAVE 63 to vibrate in resonance. This leads to increased stress on the upper weld joint.
  • Page 13 Mounting Fig. 3: Inflowing medium VEGAWAVE 63 can be mounted with a lock fitting for height Lock fitting adjustment. Take note of the pressure information of the lock fitting. The vibrating element should protrude into the vessel to avoid Socket buildup.
  • Page 14 Mounting Fig. 4: Filling and emptying centered Fig. 5: Filling in the center, emptying laterally VEGAWAVE 63 Emptying opening Filling opening VEGAWAVE 63 - - NAMUR...
  • Page 15 To minimise flow resistance caused by the tuning fork, Flows VEGAWAVE 63 should be mounted in such a way that the surfaces of the blades are parallel to the product movement. Fig. 6: Orientation of the tuning fork in case of flow Marking with screwed version Direction of flow...

  • Page 16: Connecting To Voltage Supply

    Select power supply Take note of the general installation regulations. As a rule, connect VEGAWAVE 63 to vessel ground (PA), or in case of plastic vessels, to the next ground potential. On the side of the instrument housing there is a ground terminal between the cable entries.

  • Page 17: Wiring Plan, Single Chamber Housing

    11 Screw the housing cover back on The electrical connection is finished. Fig. 8: Connection steps 5 and 6 5.3 Wiring plan, single chamber housing The following illustrations apply to the non-Ex as well as to the EEx d version. VEGAWAVE 63 - - NAMUR...
  • Page 18 (IEC 60947-5-6, EN 50227). You find further information in the "Technical data" in the "Supplement". Further information you will find in the "Technical data" in the "Supplement", "Ex technical data" are specified in the attached "Safety instructions manual". VEGAWAVE 63 - - NAMUR...

  • Page 19: Wiring Plan, Version Ip 66/Ip 68, 1 Bar

    External simulation key 5.4 Wiring plan, version IP 66/IP 68, 1 bar Wire assignment, connection cable Fig. 13: Wire assignment, connection cable brown (+) and blue (-) to power supply or to the processing system Screen VEGAWAVE 63 - - NAMUR...

  • Page 20: Setup

    The switching point is preset and covered by a label. It must only be modified in special cases. By default, the potentiometer of VEGAWAVE 63 is set to the right stop (>0.02 g/cm³ or 0.0008 lbs/in³). In case of very light-...

  • Page 21: Function Chart

    Setup weight solids, turn the potentiometer to the left stop (>0.008 g/ cm³ or 0.0003 lbs/in³). VEGAWAVE 63 will thus be more sensitive and can detect light-weight solids more reliably. For instruments detecting solids in water, these values are not applicable.

  • Page 22: Recurring Function Test

    flashes 6.4 Recurring function test According to IEC 61508. VEGAWAVE 63 is qualified in mode A (overfill protection) for use in measuring chains of stage SIL2 according to IEC 61508 (redundant, stage SIL3). The following instrument combinations meet the requirements...
  • Page 23 WE60N, a function test can be carried out. The integration time must be set to 0.5 s. VEGAWAVE 63 has an integrated simulation key. The simulation key is lowered on the oscillator. Push the simulation key for >2 seconds.
  • Page 24 When used in measuring chains according to IEC 61508, mode B (dry run protection) is not permitted. You can carry out the function test with the stated current values also directly with a safety PLC or a process control system. VEGAWAVE 63 - - NAMUR...

  • Page 25: Maintenance And Fault Rectification

    Maintenance and fault rectification 7 Maintenance and fault rectification 7.1 Maintenance When used as directed in normal operation, VEGAWAVE 63 is completely maintenance free. 7.2 Remove interferences VEGAWAVE 63 offers maximum reliability. Nevertheless faults Causes of malfunction can occur during operation. These may be caused by the following, e.g.:...

  • Page 26: Exchange Of The Electronics Module

    3 Lift the opening levers of the terminals with a screwdriver 4 Pull the connection cables out of the terminals 5 Loosen the two screws with a screw driver (Torx size T10 or slot 4) VEGAWAVE 63 - - NAMUR...
  • Page 27 13 Check the hold of the wires in the terminals by lightly pulling on them 14 Check the tightness of the cable entry. The seal ring must completely encircle the cable. 15 Screw the housing cover back on The electronics exchange is now finished. VEGAWAVE 63 - - NAMUR...

  • Page 28: Instrument Repair

    If a repair is necessary, please proceed as follows: You can download a return form (23 KB) in the Internet from our homepage www.vega.com under: "Downloads - Forms and Certificates - Repair form". By doing this you help us carry out the repair quickly and without having to call for additional information.

  • Page 29: Dismounting

    Correct disposal avoids negative effects to persons and environment and ensures recycling of useful raw materials. Materials: see "Technical data" If you cannot dispose of the instrument properly, please contact us about disposal methods or return. VEGAWAVE 63 - - NAMUR...

  • Page 30: Supplement

    - Falling characteristics (max.) ≥2.2 mA uncovered/≤1 mA covered - Rising characteristics (min.) ≤1 mA uncovered/≥2.2 mA covered - Failure message ≤1 mA Necessary processing system NAMUR processing system according to IEC 60947-5-6 (EN 50227/DIN 19234) VEGAWAVE 63 - - NAMUR...

  • Page 31: Ambient Conditions

    (212˚F) (302˚F) (392˚F) (482˚F) -40˚C (-40˚F) Fig. 17: Ambient temperature - Product temperature Product temperature Ambient temperature Temperature range with temperature adapter Density - Standard >0.02 g/cm³ (0.0007 lbs/in³) - adjustable >0.008 g/cm³ (0.0003 lbs/in³) VEGAWAVE 63 - - NAMUR...
  • Page 32 - Diameter approx. 8 mm - Colour - standard PE Black - Colour - standard PUR Blue - Colour - Ex-version Blue Depending on the version M12x1, according to DIN 43650, Harting, Am- phenol-Tuchel, 7/8" FF. VEGAWAVE 63 - - NAMUR...
  • Page 33 IP66T + ATEX II 1/2G, 2G EEx d IIC T1 … T6 Ex tD A20, A20/21, A21 IP66T Prerequisite for maintaining the protection is a suitable cable. Deviating data in Ex applications: see separate safety instructions. VEGAWAVE 63 - - NAMUR...

  • Page 34: Dimensions

    Housing in protection IP 66/IP 68, 1 bar ~ 103mm ") ~ 150mm (5 ") ø 77mm ø 84mm (3 ") ") M20x1,5 M20x1,5 M20x1,5 Fig. 19: Housing versions in protection IP 66/IP 68, 1 bar Stainless steel housing Aluminium housing VEGAWAVE 63 - - NAMUR...
  • Page 35 Supplement G1½A ø 43mm (1 ") Fig. 20: VEGAWAVE 63, threaded version G1½ A Sensor length, see "Technical data" VEGAWAVE 63 - - NAMUR...
  • Page 36 Supplement ø 34 mm ") Fig. 21: Temperature adapter VEGAWAVE 63 - - NAMUR...

  • Page 37: Industrial Property Rights

    Les lignes de produits VEGA sont globalement protégées par des droits de propriété intellectuelle. Pour plus d'informations, on pourra se référer au site http://www.vega.com. VEGA lineas de productos están protegidas por los derechos en el campo de la propiedad industrial. Para mayor información revise la pagina web http://www.vega.com.
  • Page 38 Supplement VEGAWAVE 63 - - NAMUR...
  • Page 39 Supplement VEGAWAVE 63 - - NAMUR...

  • Page 40: Information

    All statements concerning scope of delivery, application, practical use and operating conditions of the sensors and processing systems correspond to the information avail- able at the time of printing. © VEGA Grieshaber KG, Schiltach/Germany 2007 Subject to change without prior notice 32259-EN-070117...

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