TECO FM501P2-X Instructions & User's Manual
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TECO FM501P2-X Instructions & User's Manual

Fm50 series
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  • Page 1 Instruction Manual & User Manual www.tecowestinghouse.com...

  • Page 2: Table Of Contents

    FLUXMASTER 50 INSTRUCTION MANUAL Contents TABLE OF CONTENTS Foreword ................................................3 1. Safety Precaution ..........................................3 2. Examination before Installation ....................................4 1. Safety Precautions 1.1 Precautions for Operation......................................5 1.2 Environmental Precautions ......................................8 2 Hardware Instruction and Installation 2.1 Operational Environment ......................................

  • Page 3: Foreword

    FLUXMASTER 50 INSTRUCTION MANUAL Forward To fully employ all functions of this AC drive, and to ensure the safety for its users, please read through this operations manual in detail. Should you have any further questions, please feel free to contact your local distributor or regional sales representative. 1.

  • Page 4: Examination Before Installation

    FLUXMASTER 50 INSTRUCTION MANUAL 2. Examination Before Installation Every AC Drive has been fully tested and examined before shipment. Please carry out the following examination procedures after unpacking your FM50 AC Drive. Check to see if the model number of the AC Drive matches the model number that you ordered. Check to see whether any damage occurred to the AC Drive during shipment.

  • Page 5: Safety Precautions

    FLUXMASTER 50 INSTRUCTION MANUAL 1. Safety Precautions 1.1 Precautions For Operation Before Turning On Power CAUTION Choose the appropriate power source with correct voltage settings for the input voltage specification of the AC drive. WARNING Special care must be taken while wiring the primary circuitry panel.The L1 and L2 terminal must be connected to the input power source and must not be mistakenly connected to T1,T2 or T3 output terminals.This may damage the AC drive when the power is turned on.
  • Page 6 FLUXMASTER 50 INSTRUCTION MANUAL When Power is Applied WARNING Do not attempt to install or remove input or output connectors of the AC drive when the power supply is turned on. Otherwise, it may be damaged due to the surge peak caused by the insertion or removal of power. When momentary power loss is longer than 2 seconds (the larger the horsepower, the the longer the time), the AC drive does not have enough storage power to control the circuit;...
  • Page 7 FLUXMASTER 50 INSTRUCTION MANUAL CAUTION CAUTION Do not touch the heatsink base during operation. The FM50 can be easily operated from a low-speed to high-speed range. Please reconfirm the operating range of the motor and machinery you are controlling. Do not examine the signals on the PCB of the AC drive during operation. All AC drives are properly adjusted and factory set before delivery.

  • Page 8: Environmental Precautions

    FLUXMASTER 50 INSTRUCTION MANUAL 1.2 Environmental Precautions Avoid direct sunlight Keep away from corrosive gases Keep away from oil grease and gas or liquids Keep away from salty Keep away from rain or where Avoid dusty environments environments dripping water may get into the AC Drive Avoid excessive vibration Avoid exessive direct heat...

  • Page 9: Hardware Instruction And Installation

    FLUXMASTER 50 INSTRUCTION MANUAL 2. Hardware Instructions and Installation 2.1 Operational Environment The installation site of the FM50 is very important. It relates directly to the functionality and the life span of your AC drive. Please carefully choose an installation site that meets the following requirements: Mount the unit vertically Environment temperature: +14˚F ~ +104˚F (-10˚C ~ +40˚C) (without shield sticker: +14˚F ~ +122˚F (-10˚C ~ +50˚C) Avoid placing FM50 close to any heating equipment...

  • Page 10: Sample Model No. Identification

    FLUXMASTER 50 INSTRUCTION MANUAL Note: Maximum temperature in the enclosure is 122˚F (50˚C) with Shield Sticker removed 2.2 Sample Model No. Identification C = Chassis N4 = NEMA 4 P2 = OC = Chassis with Filter 03 = 3HP N4FS = NEMA 4 with Operator Devices...

  • Page 11: Specifications

    FLUXMASTER 50 INSTRUCTION MANUAL 2.3 SPECIFICATIONS 2.3.1 Product Specifications Model: FM50 1P2-X 1P5-X 101-X Suitable Motor Power 0.75 Rating (KW) Motor (HP) Output Current (A) Rated Capacity (KVA) 0.53 0.88 Weight (lb) Input Voltage Max. Single Phase 100-120V (+10%, -15%), 50 / 60Hz (+/-5%) Output Voltage Max.
  • Page 12 FLUXMASTER 50 INSTRUCTION MANUAL 2.3.2 Functional Specifications Item Specification Input Signal Type (SOURCE) input (External 24VDC Input is allowed) (PNP type) Control Method Sinusoidal wave PWM control Frequency Range 1 ~ 200Hz* Digital: 0.1Hz (1 ~ 99.9Hz); 1Hz (100 ~ 200Hz) Resolution Setting Frequency Analog: .06Hz / 60Hz...
  • Page 13 FLUXMASTER 50 INSTRUCTION MANUAL 2.3.3 Options and Wiring Specifications Molded-Case Circuit Breaker / Magnetic Contactor Warranty does not apply to damage caused by the following situations: (1) Damage to the AC drive caused by the lack of appropriate molded-case circuit breaker or when an oversized circuit is installed between the power supply and the AC drive.
  • Page 14 FLUXMASTER 50 INSTRUCTION MANUAL 2.3.4 Application and Recommendations for Installing Auxiliary Equipment From the Power Source: Apply the power source at the correct rated voltage to prevent damage to the AC drive. A Power Disconnect or Circuit breaker must be installed between the AC power supply and the AC drive. Molded-Case Circuit Breaker: Utilize an appropriate circuit breaker that is suitable for the rated voltage and current ratings of the AC drive, to switch ON/OFF the power supply to the AC drive, and as additional protection for the AC drive.
  • Page 15 FLUXMASTER 50 INSTRUCTION MANUAL External wiring should be carried out in accordance with the following requirement. Check and reassure the wiring is correct after completion. (Do not utilize the control circuitry buzzer to check the wiring). EMI Connections: It is very important that the connections between the AC drive, the shielded motor cable, and the EMI filters are tested as follows. Use a metal grounding plate and place the AC drive and the EMI filter on the plate.
  • Page 16 FLUXMASTER 50 INSTRUCTION MANUAL When the distance between the AC drive and motor is longer than 330ft (100m) cable wire should be carefully chosen to reduce the wiring resistance below 3% and the voltage drop (V ) = 3 x Wire resistance (52/ft) x wire length (ft) x current. Control circuitry wiring must be separately terminated and away from the primary power circuitry and other high-voltage or large-current power lines to avoid noise interference.

  • Page 17: Wiring Diagram

    FLUXMASTER 50 INSTRUCTION MANUAL (b) correct (a) correct (c) incorrect Ground circuit must not be formed when grounding several AC drives together. (D) Wire specification. Apply appropriate wire with correct diameter for primary power circuitry and control circuitry in compliance with NEC or other applicable codes. 2.4 Wiring Diagram 3ø...
  • Page 18 FLUXMASTER 50 INSTRUCTION MANUAL External 24V Supply...
  • Page 19 FLUXMASTER 50 INSTRUCTION MANUAL Inverter Terminal Descriptions, Primary Circuitry Terminal Block (TM1) Description Terminal Symbol Function Description L1/L (R) Primary power source input to Drive L2 (S) Single phase: L1/L2 or L/N L3/N (T) Three phase: L1/L2/L3 External braking resistor terminal (230V, 2/3HP and 460V, 1-3HP models only) T1 (U) T2 (V)

  • Page 20: Dimensions & Location Of Terminal Block

    FLUXMASTER 50 INSTRUCTION MANUAL SW1 Function Description Switch 1 External Signal Type 0 ~ 20mA analog signal (When F_11 is set to 1) 4 ~ 20mA analog signal (When F_11 is set to 2) 0 ~ 10VDC analog signal (When F_11 is set to 1) 2.5 Dimensions &...
  • Page 21 FLUXMASTER 50 INSTRUCTION MANUAL 230V, 2, 3HP, 460V 1 - 3HP Dimensions & Installation of Class B Filter 2.36 0.98 2.99...
  • Page 22 FLUXMASTER 50 INSTRUCTION MANUAL DIMENSIONS FM50 NEMA 4X (IP65 Indoor Duty) with operators (115V, 230V 1/4 - 1HP models)
  • Page 23 FLUXMASTER 50 INSTRUCTION MANUAL INSTALLATION FM50 NEMA 4X (IP65 Indoor Duty) with operators (115V, 230V, 1/4 -1HP models) P oten tio m e te r R E V -0 -F W D D A T A E N T R E S E T S W IT C H R U N D S P...
  • Page 24 FLUXMASTER 50 INSTRUCTION MANUAL CONNECTION Circuit Diagram FM50 NEMA 4X (IP65 Indoor Duty) with operators (115V, 230V, 1/4 - 1HP models) NOTE : 1. Power switch, REV-0-FWD switch and potentiometer are only for NEMA 4X units with operator devices. 2. Power supply cable: #14 AWG (2.0mm 3.
  • Page 25 FLUXMASTER 50 INSTRUCTION MANUAL CONNECTION FM50 NEMA 4X (IP65 Indoor Duty) (115V, 230V, 1/4 - 1HP models) MOUNTING...
  • Page 26 FLUXMASTER 50 INSTRUCTION MANUAL CONNECTION FM50 NEMA 4X (IP65 Indoor Duty) with operators (115V, 230V, 1/4 - 1HP models) MOUNTING...
  • Page 27 FLUXMASTER 50 INSTRUCTION MANUAL DIMENSIONS FM50 NEMA 4X (IP65 Indoor Duty) with operators (230V 2, 3HP, 460V 1 - 3HP models)
  • Page 28 FLUXMASTER 50 INSTRUCTION MANUAL INSTALLATION FM50 NEMA 4X (IP65 Indoor Duty) with operators (230V 2, 3HP, 460V 1 - 3HP models) NOTE : 1. Power switch, REV-0-FWD switch and potentiometer are only for NEMA 4X units with operator devices. 2. Power supply cable: 230V #12 AWG (3.5mm );...
  • Page 29 FLUXMASTER 50 INSTRUCTION MANUAL CONNECTION Circuit Diagram NEMA 4X (IP65 Indoor Duty) with operators (230V 2, 3HP, 460V 1 -3HP models) NOTE : 1. Power switch, REV-0-FWD switch and potentiometer are only for NEMA 4X units with operator devices 2. Power supply cable: #12 AWG (3.5mm 3.
  • Page 30 FLUXMASTER 50 INSTRUCTION MANUAL CONNECTION FM50 NEMA 4X (IP65 Indoor Duty) (230V 2,3HP, 460V 1 -3HP models) MOUNTING NOTE: For ALL MODELS WITH FILTERS, additional items will be found inside the box including: QTY 1 of EMC waterproof conformed (IP65) ferrite core; QTY 1 of metal fastener; QTY 1 of MF Zin 5-C screw. CAUTION If the EMC regulation must be met, constrain the motor cables with the ferrite core onto the motor cable outside the plastic enclosure as indicated in the above diagram.
  • Page 31 FLUXMASTER 50 INSTRUCTION MANUAL CONNECTION FM50 NEMA 4X (IP65 Indoor Duty) with operators (230V 2,3HP, 460V 1 -3HP models)
  • Page 32 FLUXMASTER 50 INSTRUCTION MANUAL EMC MOUNTING NEMA 4X (IP65 Indoor Duty) with operators ((230V 2,3HP, 460V 1 -3HP models)

  • Page 33: Mounting Instructions

    FLUXMASTER 50 INSTRUCTION MANUAL 2.6 Mounting Instructions...
  • Page 34 FLUXMASTER 50 INSTRUCTION MANUAL Din Rail Mounting Diagram Step 1 - Aim and insert the 4 Step1- retention ribs of the DIN Use a small screwdriver, rail at the 4 holes in rear inserting it into the panel of AC drive middle rib of DIN rail and press the screwdriver Step 2 -...

  • Page 35: Software Index

    FLUXMASTER 50 INSTRUCTION MANUAL 3. Software Index 3.1 Keypad Operating Instructions Keypad Description CAUTION To avoid damage, do not operate keypad by screwdriver or other sharp-ended tool. Keypad Operation Flowchart Note 1: Displays setting of frequency when stopped. Displays output frequency when running. Note 2: The setting of the frequency can be modified either when stopped or when running.

  • Page 36: Parameters List

    FLUXMASTER 50 INSTRUCTION MANUAL 3.2 Parameter List Factory Function Function Description Unit Range Page Note Setting Factory Setting Factory Adjustment Accel.Time Accel.Time 0.1Sec 0.1 ~ 999S *1 *3 Decel.Time Decel.Time 0.1Sec 0.1 ~ 999S *1 *3 0: Forward / Stop, Reverse / Stop 0 ~ 1 Operation Mode 1: Run/Stop, Forward / Reverse...

  • Page 37: Parameter Function Description

    FLUXMASTER 50 INSTRUCTION MANUAL Factory Function Function Description Unit Range Note Page Setting 0: REV run 0 ~ 1 Reverse Lock-Out 1: REV run Lock-Out Momentary Power 0: Enabled 0 ~ 1 Loss 1: Disabled Auto Restart Number of Auto-restart times 0 ~ 5 010: Constants initialization to 50Hz system Restore factory settings...
  • Page 38 FLUXMASTER 50 INSTRUCTION MANUAL F_03: Operation Mode Selection = 0 : Forward / Stop, Reverse / Stop 1: Run / Stop, Forward / Reverse NOTE 1: F_03 takes effect only when F_10 = 1 (external operation control) Note: Reverse command is ignored when F_22 = 1 (Reverse lockout) F_04: Motor Rotation Direction Setting = 0: Forward 1: Reverse Although there is no Forward / Reverse pushbutton on the digital control panel, it is possible to adjust forward / reverse function...
  • Page 39 FLUXMASTER 50 INSTRUCTION MANUAL F_05: V/F Pattern Setting = 1 ~ 6 Select F_05 = 1 - 6 to select one of the six preset V/F patterns (refer to the following tables). Specification 50Hz System Application General Application High Starting Torque Decreasing Torque 50Hz System V/F pattern...
  • Page 40 FLUXMASTER 50 INSTRUCTION MANUAL F_06: Frequency Upper Limit Range = 1 ~ 200Hz F_07: Frequency Lower Limit Range = 1 ~ 200Hz F_06: Factory setting refer to F_25. F_06 (Freq. Upper Limit) Internal Frequency Signal F_07 (Freq. Lower Limit) (Note) Frequency Setting Signal NOTE: If F_07 = 0Hz, the frequency instruction is equal to 0Hz;...
  • Page 41 FLUXMASTER 50 INSTRUCTION MANUAL F_10: Start / Stop Control = 0 : Keypad = 1: Terminal (TM2) NOTE: When F_10 = 1 (Terminal Control), emergency stop on the Keypad is enabled. To avoid injuries to personnel or equipment damage when F_10 = 1, please refer to the descriptions of F_23/24 (Momentary power loss ride-through and number of auto restart attempts).
  • Page 42 FLUXMASTER 50 INSTRUCTION MANUAL F_12: Carrier Frequency = 1 ~ 10 F_12 Carrier Frequency F_12 Carrier Frequency F_12 Carrier Frequency 4 kHz 8 kHz 15 kHz*1 5 kHz 10 kHz*1 16 kHz*1 6 kHz 12 kHz*1 7.2 KHz 14.4 kHz*1 NOTE: *1: Available for CPU version V1.9 and above.
  • Page 43 FLUXMASTER 50 INSTRUCTION MANUAL F_14 Stopping Method = 0 : Controlled deceleration stop = 1 : Coast to stop F_15 DC Braking Time = 0 ~ 25.5 sec F_16 DC Braking Starting Frequency = 1 ~ 10Hz F_17 DC Braking Level = 0 ~ 20% If F_14 = 0 When the AC drive receives the stop command, it decelerates to the preset frequency set by F_16.
  • Page 44 FLUXMASTER 50 INSTRUCTION MANUAL 2.The electronic thermal protection for the AC Drive is as follows: (1) When the load is within 103% of the AC drive rated current, the operation continues.When the load reaches 150% of rated current of the AC drive, the operation will continue for 1 minute. (Refer to curve (1) of figure 3) (2) After the activation of the electronic thermal switch, the AC drive is shut off immediately.
  • Page 45 FLUXMASTER 50 INSTRUCTION MANUAL 3. F_19, F_20 = 3: External Emergency Stop When the external emergency stop signal is activated, the AC drive proceeds to decelerate and stop, (ignoring the stopping method setting of F_14).The AC drive E.S. light will flash after stopping. After the emergency stop signal is deactivated, turn the RUN switch OFF and then ON again to cycle it in the terminal mode.
  • Page 46 FLUXMASTER 50 INSTRUCTION MANUAL F_22: Reverse Lockout = 0: REV run command enabled = 1: REV run command Lockout NOTE: When F_04 (motor rotation direction) is set to 1 (reverse), F_22 cannot be set to 1. In order to properly lockout a motor direction, F_04 must be set at 0 before setting F_22 to 1.
  • Page 47 FLUXMASTER 50 INSTRUCTION MANUAL 3. When F_23 = 1, (1) Power up after momentary power loss, the AC drive will not start. Even if F_24 > 0. (2) If the momentary power loss is long, the AC drive must be restarted manually.The operation of the AC drive is based on the setup of F_10 and the condition of external switch.
  • Page 48 FLUXMASTER 50 INSTRUCTION MANUAL F_26: SP2 (1 ~ 200Hz) , Multi-speed 2 (Refer to F_19 / F_20) F_27: SP3 (1 ~ 200Hz) , Multi-speed 3 (Refer to F_19 / F_20) F_28: Power Up Start = 0 : Power Up start enabled when remote Run command on = 1 : Power Up start disabled when remote Run command on (CPU version V2.1 and above) When F_28 = 1 and control mode is remote control (F_10 = 1), the AC drive can not start if the RUN switch is ON when power is...

  • Page 49: Malfunction Indication And Countermeasure

    FLUXMASTER 50 INSTRUCTION MANUAL 1. Non-Resettable Faults INDICATION CONTENT POSSIBLE CAUSE COUNTERMEASURE Install a RC surge absorber in Program error Outside noise interference parallel with the noise generating magnetic contact EEPROM error EEPROM defective Replace EEPROM Voltage too 1.Power source voltage too high. 1.
  • Page 50 FLUXMASTER 50 INSTRUCTION MANUAL 3.Manual and Auto-reset Faults INDICATION CONTENT POSSIBLE CAUSE COUNTERMEASURE 1. Motor coil short-circuit with Transient overcurrent external casing 1. Examine motor at start 2. Motor connection wire 2. Examine wiring short-circuit with grounding 3. Replace transistor module 3.
  • Page 51 FLUXMASTER 50 INSTRUCTION MANUAL INDICATION CONTENT DESCRIPTION When speed F_11 = 0, Frequency lower limit F_7 = 0 and frequency setting < 1Hz Zero Speed Stopping When speed F_11 = 1, Frequency lower limit F_7 < (F_6/100), and frequency setting <Frequency upper limit (F_6/100) 1.

  • Page 52: General Malfunction Examination Method

    FLUXMASTER 50 INSTRUCTION MANUAL CONDITION CHECK POINT COUNTERMEASURE Is the power source voltage delivered to Check if the power source is on. L1, L2 terminal (is the charging indicator Turn power source OFF and then ON again. illuminated)? Reconfirm the power voltage level. Is there voltage output from output Turn power source OFF and then ON again.

  • Page 53: Troubleshooting Procedure

    FLUXMASTER 50 INSTRUCTION MANUAL 4. Troubleshooting Procedures 4.1 Flow Chart...
  • Page 54 FLUXMASTER 50 INSTRUCTION MANUAL (Continued)
  • Page 55 FLUXMASTER 50 INSTRUCTION MANUAL Error handling of fault indication of OC.OL...
  • Page 56 FLUXMASTER 50 INSTRUCTION MANUAL Error handling of fault indication of OV.LV...
  • Page 57 FLUXMASTER 50 INSTRUCTION MANUAL (1). Motor inoperative...
  • Page 58 FLUXMASTER 50 INSTRUCTION MANUAL (2). Motor overheat...
  • Page 59 FLUXMASTER 50 INSTRUCTION MANUAL (3). Unstable motor operation...

  • Page 60: Routine Examination And Periodical Examination

    FLUXMASTER 50 INSTRUCTION MANUAL Routine and Periodical Examination AC Drive requires routine and periodical examination and maintenance. Carry out the examination only after the " Power LED " indicator goes off for at least 5 minutes EXAMINATION Maintenance Maintenance Period Method Examination Criterion...

  • Page 61: Maintenance Examination

    FLUXMASTER 50 INSTRUCTION MANUAL 4.3 Maintenance and Examination Frequent examination and maintenance is not required for the FM50.To maintain appropriate reliability, please proceed with the following periodical examination. Remember to turn off the power supply and wait until the Power LED goes off before proceeding.

  • Page 62: Voltage Current Measurement

    FLUXMASTER 50 INSTRUCTION MANUAL 4.4 Voltage Current Measurement The voltage and current measurement on the primary and secondary side of the AC drive may be different due to instrumentation variations. Refer to following diagram for measurement: NOTE MEASUREMENT MEASURING POINT INSTRUMENT (MEASUREMENT CRITERION) Input Voltage...

  • Page 63: Emi Filter (Class B) Specification

    FLUXMASTER 50 INSTRUCTION MANUAL 4.5 EMI Filter (Class B) Specification Model Dimension (in) Current (A) Inverter model FM50-2P2 MSDF-2102 6.14 x 3.0 x 0.99 FM50-2P5 FM50-201 FM50-202 MSDF-2202 6.77 x 4.73 x 0.43 FM50-203 FM50-401 MSDF-4103 6.77 x 4.73 x 0.43 FM50-402 FM50-403 4.6 Din Rail Specification...

  • Page 64: Specification Of Braking Resistor

    FLUXMASTER 50 INSTRUCTION MANUAL 4.8 Braking Resistor Specification Braking Specification Braking Braking Motor Model of Resistor of Braking Resistor Resistor Torque (HP) Model (Ω) ED(%) FM50-202 FM100-2BR2 FM50-203 FM100-2BR3 FM50-401 FM100-4BR1 FM50-402 FM100-4BR2 FM50-403 FM100-4BR3 Note: 1. Braking level: 385/770VDC for FM50-200/400 series 2.

  • Page 65: Parameters Table

    FLUXMASTER 50 INSTRUCTION MANUAL Special Condition Description Customer Model Application Telephone Address F_## Value Setting F_## Value Setting F_## Value Setting F_00 F_11 F_22 F_01 F_12 F_23 F_02 F_13 F_24 F_03 F_14 F_25 F_04 F_15 F_26 F_05 F_16 F_27 F_06 F_17 F_28 F_07...
  • Page 66 FLUXMASTER 50 INSTRUCTION MANUAL Notes...
  • Page 67 FLUXMASTER 50 INSTRUCTION MANUAL Notes...
  • Page 68 TECO-Westinghouse Motor Company 5100 N. IH-35 Round Rock, Texas 78681 Toll Free: 800-279-4007 Phone: 512-255-4141 Fax: 512-244-5512 www.tecowestinghouse.com 04/05...

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