Sullair LS-12 Operators Manual And Parts Lists
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Sullair LS-12 Operators Manual And Parts Lists

Industrial air compressor. 40, 50, 60, 75 & 100hp (30, 37, 45, 55 & 75kw) standard & 24 kt
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See also: Operator's Manual
INDUSTRIAL AIR
COMPRESSOR
LS---12 & LS---16
40, 50, 60, 75 & 100HP
(30, 37, 45, 55 & 75KW)
STANDARD & 24 KT
(U.S.A.)
OPERATOR'S
MANUAL AND

PARTS LIST

KEEP FOR
FUTURE
REFERENCE
Part Number 02250058---882
eSullair Corporation

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  • Page 1: Parts List

    INDUSTRIAL AIR COMPRESSOR LS---12 & LS---16 40, 50, 60, 75 & 100HP (30, 37, 45, 55 & 75KW) STANDARD & 24 KT (U.S.A.) OPERATOR’S MANUAL AND PARTS LIST KEEP FOR FUTURE REFERENCE Part Number 02250058---882 eSullair Corporation...
  • Page 2 AIR CARE SEMINAR TRAINING Sullair Air Care Seminars are 3---day courses that provide hands---on instruction in the proper operation, maintenance and service of Sullair equipment. Individual seminars on Industrial compressors and compressor electrical systems are presented at regular intervals throughout the year at a dedicated training facility at Sullair’s corporate headquarters in Michigan City, Indiana.

  • Page 3: Table Of Contents

    1.8 ELECTRICAL SHOCK 1.9 LIFTING 1.10 ENTRAPMENT Section 2 DESCRIPTION 2.1 INTRODUCTION 2.2 DESCRIPTION OF COMPONENTS 2.3 SULLAIR COMPRESSOR UNIT, FUNCTIONAL DESCRIPTION 2.4 COMPRESSOR COOLING AND LUBRICATION SYSTEM, FUNCTIONAL DESCRIPTION 2.5 COMPRESSOR DISCHARGE SYSTEM, FUNCTIONAL DESCRIPTION 2.6 CONTROL SYSTEM, FUNCTIONAL DESCRIPTION 2.7 AIR INLET SYSTEM, FUNCTIONAL DESCRIPTION...

  • Page 4: Table Of Contents

    TABLE OF CONTENTS (CONTINUED) Section 5 PAGE OPERATION 5.1 GENERAL 5.2 PURPOSE OF CONTROLS 5.3 INITIAL START---UP PROCEDURE 5.4 SUBSEQUENT START---UP PROCEDURE 5.5 SHUTDOWN PROCEDURE Section 6 MAINTENANCE 6.1 GENERAL 6.2 DAILY OPERATION 6.3 MAINTENANCE AFTER INITIAL 50 HOURS OF OPERATION 6.4 MAINTENANCE EVERY 4000 HOURS 6.5 FILTER MAINTENANCE 6.6 SEPARATOR MAINTENANCE...
  • Page 5 TABLE OF CONTENTS (CONTINUED) Section 7 PAGE ILLUSTRATIONS AND PARTS LIST (CONTINUED) 7.16 INSTRUMENT PANEL AND PARTS (LS---12 AND LS---16 SERIES) 7.17 ELECTRO---PNEUMATIC CONTROL SYSTEM (LS---12 AND LS---16 SERIES) 7.18 ELECTRIC CONTROL BOX (LS---12 AND LS---16 SERIES) 7.19 CANOPY ENCLOSURE AND PARTS (LS---12 AND LS---16 SERIES) 7.20 DECAL GROUP 7.21 WIRING DIAGRAM---SINGLE CONTROL 7.22 WIRING DIAGRAM---SINGLE CONTROL...

  • Page 6: General

    Section 1 SAFETY 1.1 GENERAL pressure in case of hose failure, per all applicable Sullair Corporation and its subsidiaries design and Federal, State and Local codes, standards and manufacture all of their products so they can be op- regulations. erated safely. However, the responsibility for safe B.

  • Page 7: Fire And Explosion

    Section 1 SAFETY 1.4 FIRE AND EXPLOSION K. DO NOT attempt to operate the compressor in any classification of hazardous environment unless the compressor has been specially designed and WARNING manufactured for that duty. When installing a Base Load Transfer (BLT) Sys- 1.5 MOVING PARTS tem, remove jumpers between 16---17 &...

  • Page 8: Electrical Shock

    Section 1 SAFETY C. Operate the compressor only in open or ade- E. Disconnect, lock out, and tag all power at source quately ventilated areas. prior to attempting repairs or adjustments to rotat- ing machinery and prior to handling any un- D.

  • Page 9: Entrapment

    Section 1 SAFETY cause the compressor to tumble off, possibly caus- form service adjustments, inform other personnel ing serious injury or property damage in the pro- before doing so, or else secure and tag the access cess. door in the open position to avoid the possibility of others closing and possibly latching the door with O.

  • Page 10: Introduction

    Sullair air compressors feature the Sullair compres- pressor lubrication and cooling system, capac- sor unit, a single---stage, positive displacement, ity control system, instrument panel, aftercooler flood lubricated---type compressor. This unit pro- Figure 2 ---1 Sullair Rotary Screw Air Compressor...

  • Page 11: Compressor Cooling And Lubrication

    Section 2 DESCRIPTION Figure 2 ---2 Sullair Rotary Screw Air Compressor (Typical Air ---cooled Compressor Shown) vides continuous pulse---free compression to meet tors turn, compressing the air. The fluid flow has your needs. With a Sullair compressor, there is no...
  • Page 12 Section 2 DESCRIPTION Figure 2 ---3 Compressor Fluid Cooling and Lubrication System connecting piping and tubing. For water---cooled mal valve begins to close and a portion of the fluid models, two shell and tube heat exchangers and a then flows through the cooler. From the cooler the water---flow regulating valve are substituted for the fluid flows to the main filter and then on to the com- radiator---type coolers listed above.

  • Page 13: Compressor Discharge System

    Section 2 DESCRIPTION compressor unit when the compressor is shut tion with inadequate water pressure. down. When the compressor is operating, the fluid 2.5 COMPRESSOR DISCHARGE SYSTEM, FUNC- stop valve is held open by air pressure from the TIONAL DESCRIPTION. compressor unit allowing a free flow of fluid from Refer to Figur e 2 --- 4...
  • Page 14 Section 2 DESCRIPTION 2.6 CONTROL SYSTEM, FUNCTIONAL er and is directed towards the bottom of the sepa- rator element. The direction of movement is SCRIPTION changed and its velocity significantly reduced, thus Refer to Figure 2---5. The purpose of the compres- causing large droplets of fluid to separate and fall to sor control system is to regulate the compressor air the bottom of the receiver/sump.
  • Page 15 Section 2 DESCRIPTION Figure 2 ---5A Control System, Sequence of Operation (Typical) SOLENOID SOLENOID...

  • Page 16: Instrument Panel Group, Functional Description

    Section 2 DESCRIPTION Figure 2 ---5B Control System, Sequence of Operation (Typical) SOLENOID UNLOAD --- IN EXCESS OF 110 PSIG (7.6 BAR) tion is available. This option allows you to set the LINE PRESSURE compressor in an automatic position whereby the When no air is being used, the service line pres- compressor will shut down when no compressed sures rises to the setting (cut---out pressure) of the...
  • Page 17 Section 2 DESCRIPTION S The START pushbutton turns the compressor on. Figure 2 ---6 Compressor Air Inlet System S The STOP pushbutton turns the compressor off. S The hourmeter records cumulative hours of op- eration for the compressor and is useful for plan- ning and logging service operations.

  • Page 18: Table Of Specifications

    Ambient Temperature (Max.) (III): 105_F (41_C) 105_F (40_C) Cooling: Pressurized Fluid Pressurized Fluid Compressor Fluid: Sullair 24KT Coolant Fluid SRF1/4000 (12 & 16 Series [60 & 75HP]) Sullube 32 (16 Series [100HP]) Sump Capacity: 9.0 U.S. gallons (34 liters) 9.0 U.S. gallons (34 liters)

  • Page 19: Specifications

    In the event a For extended life synthetic lubricants contact the change of fluid is required, use only Sullair 24KT nearest Sullair representative. fluid. Maintenance of all other components is still recom- mended as indicated in the Operator’s Manual.

  • Page 20: Mounting Of Compressor

    Consult a Sullair office for assistance in utilizing this heat. 4.2 VENTILATION AND COOLING For air---cooled compressors, select a location to DO NOT install a water---cooled or an air---cooled/...
  • Page 21 Figure 4 ---1 Service Air Piping with Aftercooler and Optional Air Dryer (Typical) applicable local electrical code concerning isola- NOTE tion switches, fuse disconnects, etc. Sullair pro- vides a wiring diagram for use by the installer. Customer must provide electrical supply power disconnect within sight of machine.

  • Page 22: Motor Rotation Direction Check

    Section 4 INSTALLATION vices to be sure that they will de---energize the buttons on the instrument panel. When looking at starter coil when activated. the motor from the end opposite the compressor 5. Reconnect the three (3) motor leads and jog the unit, the shaft should be turning clockwise.
  • Page 23 NOTES...
  • Page 24 OPERATION 5.1 GENERAL call for service or indicate the beginning of a mal- While Sullair has built into this compressor a com- function. Before starting your Sullair compressor, prehensive array of controls and indicators to as- read this section thoroughly and familiarize your-...

  • Page 25: Initial Start---Up Procedure

    Section 5 OPERATION 5.2 PURPOSE OF CONTROLS CONTROL OR INDICATOR PURPOSE THERMAL VALVE Regulates flow of fluid to and around the cooler. It is de- signed to maintain a minimum operating temperature of 180_F (82_C); use for fast warm---up on start---up. MINIMUM PRESSURE/CHECK VALVE Maintains minimum of 55 psig (3.8bar) in the compres- sor sump.

  • Page 26: Subsequent Start---Up Procedure

    Section 5 OPERATION 5.4 SUBSEQUENT START---UP PROCEDURE 7. Observe the operating temperature. If the oper- On subsequent start---ups, check that the proper ating temperature exceeds 200_F (93_C), the level is visible in the fluid sight glass and simply cooling system or installation environment press the START button.
  • Page 27 Section 6 MAINTENANCE 6.1 GENERAL Figure 6 ---1 Fluid Filter (P/N 250025 ---522) As you proceed in reading this section, it will be easy to see that the Maintenance Program for the air compressor is quite minimal. The use of the service indicators provided for the bearing filter, air filter and fluid separator, will alert you when service mainte- nance is required.
  • Page 28 To minimize the possibility of filter element rup- ture, it is important that ONLY replacement ele- ments identified with the Sullair name, logo and appropriate part number be used and that substi- tuted elements not be used, due to the fact that such filters may have inadequate or questionable working pressure ratings.
  • Page 29 Section 6 MAINTENANCE 3. If the clean element is to be stored for later use, it Figure 6 ---3 Air Filter Replacement must be stored in a clean container. (P/N 049103 --- LS ---12) (P/N 047274 --- LS ---16 60 ---75HP) 4.
  • Page 30 Section 6 MAINTENANCE 7. Scrape the old gasket material from the cover Figure 6 ---6 Sullicon Control and flange on the sump. Be careful not to let the scraps fall in the sump. 8. Insert the new separator elements (P/N’s 250034---116 and 250042---862) into the sump taking care not to dent them against the tank opening.
  • Page 31 10 psig (0.7 bar) is typical. Should your problem persist after making the rec- Turn the differential adjusting screw to the lower (re- ommended check, consult your nearest Sullair rep- set) setting. Turning the screw counterclockwise resentative or the Sullair Corporation factory.
  • Page 32 Section 6 MAINTENANCE TROUBLESHOOTING (CONTINUED) SYMPTOM PROBABLE CAUSE REMEDY COMPRESSOR SHUTS DOWN Low Incoming Voltage Consult power company. WITH AIR DEMAND PRESENT (continued) Excessive Operating Pressure Defect in pressure switch; check pressure at which contact points open. Separator requires maintenance; check maintenance indicator under full load condi--- tions.
  • Page 33 Section 6 MAINTENANCE TROUBLESHOOTING (CONTINUED) SYMPTOM PROBABLE CAUSE REMEDY LINE PRESSURE RISES ABOVE Defective Solenoid Valve Check that Sullicon Control lever is moved to CUT---OUT PRESSURE SETTING ON unload, stop when the pressure switch PRESSURE SWITCH contacts open. Repair or replace it if neces--- (continued) sary (kit available).
  • Page 34 Section 6 MAINTENANCE Figure 6 ---8 Piping and Instrumentation Diagram SOLENOID...

  • Page 35: Procedure For Ordering Parts

    7.1 PROCEDURE FOR ORDERING PARTS Parts should be ordered from the nearest Sullair Representative or the Representative from whom the com- pressor was purchased. If for any reason parts cannot be obtained in this manner, contact the factory directly at the address or phone numbers below.
  • Page 36 Section 7 ILLUSTRATIONS AND PARTS LIST 7.2 RECOMMENDED SPARE PARTS LIST (CONTINUED) DESCRIPTION KIT NUMBER QUANTITY repair kit for blowdown valve 250030---276 02250045---132 repair kit for solenoid valve 250038---674 250038---673 250031---738 replacement kit for solenoid valve coil 250038---674 040649 repair kit for flexible gasket 040648 (Std.) repair kit for flexible gasket 250007---563 (KT) 250007---564 replacement kit for Sullicon Control...
  • Page 37 Section 7 ILLUSTRATIONS AND PARTS LIST NOTES...

  • Page 38: Motor, Frame, Compressor And Parts

    Section 7 ILLUSTRATIONS AND PARTS LIST 7.3 MOTOR, FRAME, COMPRESSOR AND PARTS (LS---12 SERIES)
  • Page 39 The shaft seal is not considered part of the compressor unit in regard to the 2 year warranty, but the normal Sullair parts warranty applies. For shaft seal repairs, order shaft seal repair kit no. 02250050---363 (12 Se- ries 40 and 50HP) or kit no. 02250050---364 (12 Series 60HP), and seal tool kit no. 602542---001.
  • Page 40 Section 7 ILLUSTRATIONS AND PARTS LIST 7.3 MOTOR, FRAME, COMPRESSOR AND PARTS (LS---12 SERIES)
  • Page 41 Section 7 ILLUSTRATIONS AND PARTS LIST 7.3 MOTOR, FRAME, COMPRESSOR AND PARTS (LS---12 SERIES) (CONTINUED) part number description number quantity washer, pl---b regular unfinished 5/8” 837210---112 washer, pl---b regular unfinished 3/8” 837206---071 washer, springlock regular 1/2” 837508---125 capscrew, hex 1/2”---13 x 1 1/2” 828608---150 capscrew, 3/8”...
  • Page 42 Section 7 ILLUSTRATIONS AND PARTS LIST 7.4 MOTOR, FRAME, COMPRESSOR AND PARTS (LS---16 SERIES 60---75HP)
  • Page 43 SAE flange 250016---611 (I) There is an exchange program whereby a remanufactured compressor unit can be obtained from Sullair distributors or the factory at less cost than the owner could repair the unit. For information regarding the unit exchange program, contact your nearest Sullair representative or the Sullair Corporation.
  • Page 44 Section 7 ILLUSTRATIONS AND PARTS LIST 7.5 MOTOR, FRAME, COMPRESSOR AND PARTS (LS---16 100 SERIES)
  • Page 45 C 3/8” x 3/4” 049821 (I) There is an exchange program whereby a remanufactured compressor unit can be obtained from Sullair distributors or the factory at less cost than the owner could repair the unit. For information regarding the unit exchange program, contact your nearest Sullair representative or the Sullair Corporation.

  • Page 46: Air Inlet System (Ls---12 And Ls---16 Series

    Section 7 ILLUSTRATIONS AND PARTS LIST 7.6 AIR INLET SYSTEM (LS---12 AND LS---16 SERIES)
  • Page 47 Section 7 ILLUSTRATIONS AND PARTS LIST 7.6 AIR INLET SYSTEM (LS---12 AND LS---16 SERIES) part number description number quantity filter, assembly air (with flanged base) (I) 250020---315 capscrew, hex 1/2 ”---13 x 2 1/2” 828608---250 washer, springlock 1/2” 837508---125 connector, tube---straight 1/8”npt x 1/4”t 813604---125 tubing, thermoplastic 1/4”od 250024---745...

  • Page 48: Compressor Cooling And Lubrication System

    Section 7 ILLUSTRATIONS AND PARTS LIST 7.7 COMPRESSOR COOLING AND LUBRICATION SYSTEM (AIR---COOLED, LS---12 SERIES 40 AND 50HP)
  • Page 49 Section 7 ILLUSTRATIONS AND PARTS LIST 7.7 COMPRESSOR COOLING AND LUBRICATION SYSTEM (AIR---COOLED, LS---12 SERIES 40 AND 50HP) part number description number quantity cooler, fluid and aftercooler assembly 250038---657 elbow, tube---m 1 1/2” x 1 1/2” 810524---150 tube, 1 1/2” 250018---259 bushing, reducing 3/4”...
  • Page 50 Section 7 ILLUSTRATIONS AND PARTS LIST 7.7 COMPRESSOR COOLING AND LUBRICATION SYSTEM (AIR---COOLED, LS---12 SERIES 40 AND 50HP)
  • Page 51 Section 7 ILLUSTRATIONS AND PARTS LIST 7.7 COMPRESSOR COOLING AND LUBRICATION SYSTEM (AIR---COOLED, LS---12 SERIES 40 AND 50HP) (CONTINUED) part number description number quantity tubing, thermosplastic 3/8”od 250024---746 1 ft. tube, 1 1/2” 250018---252 bushing, reducing 2” x 1 1/2” 802108---060 coupling, pipe 1/2”...
  • Page 52 Section 7 ILLUSTRATIONS AND PARTS LIST 7.8 COMPRESSOR COOLING AND LUBRICATION SYSTEM (WATER---COOLED, LS---12 SERIES 40 AND 50HP)
  • Page 53 Section 7 ILLUSTRATIONS AND PARTS LIST 7.8 COMPRESSOR COOLING AND LUBRICATION SYSTEM (WATER---COOLED, LS---12 SERIES 40 AND 50HP) part number description number quantity elbow, tube---m 1” x 1” 810516---100 tube, 1” 250032---112 connector, tube 1” 810216---100 valve, fluid stop (I) 016741 elbow, tube---m 1/4”...
  • Page 54 Section 7 ILLUSTRATIONS AND PARTS LIST 7.8 COMPRESSOR COOLING AND LUBRICATION SYSTEM (WATER---COOLED, LS---12 SERIES, 40 AND 50HP)
  • Page 55 Section 7 ILLUSTRATIONS AND PARTS LIST 7.8 COMPRESSOR COOLING AND LUBRICATION SYSTEM (WATER---COOLED, LS---12 SERIES 40 AND 50HP) (CONTINUED) part number description number quantity tubing, thermoplastic 3/8”od 250024---746 1 ft. coupling, pipe 1/2” 801215---020 nipple, 1 1/4” x close 822220---000 bracket, separator/trap 250018---378 aftercooler...
  • Page 56 Section 7 ILLUSTRATIONS AND PARTS LIST 7.9 COMPRESSOR COOLING AND LUBRICATION SYSTEM (AIR---COOLED, LS---12 SERIES 60HP, AND LS---16 SERIES 60---75HP)
  • Page 57 Section 7 ILLUSTRATIONS AND PARTS LIST 7.9 COMPRESSOR COOLING AND LUBRICATION SYSTEM (AIR---COOLED, LS---12 SERIES 60HP, AND LS---16 SERIES 60---75HP) part number description number quantity cooler, fluid and aftercooler assembly 250038---658 elbow, tube---m 1 1/2” x 1 1/2” 810524---150 tube, 1 1/2” 250018---259 connector, tube---m 1”...
  • Page 58 Section 7 ILLUSTRATIONS AND PARTS LIST 7.9 COMPRESSOR COOLING AND LUBRICATION SYSTEM (AIR---COOLED, LS---12 SERIES 60HP, AND LS---16 SERIES 60---75HP)
  • Page 59 Section 7 ILLUSTRATIONS AND PARTS LIST 7.9 COMPRESSOR COOLING AND LUBRICATION SYSTEM (AIR---COOLED, LS---12 SERIES 60HP, AND LS---16 SERIES 60---75HP) (CONTINUED) part number description number quantity elbow, pipe 90_ 1 1/2” 801515---060 coupling, pipe 3/4” 801215---030 tube, separator air connector 1 1/2” 250018---260 separator, combination trap (IV) 250018---041...
  • Page 60 Section 7 ILLUSTRATIONS AND PARTS LIST 7.10 COMPRESSOR COOLING AND LUBRICATION SYSTEM (AIR---COOLED, LS---16 SERIES 100HP)
  • Page 61 Section 7 ILLUSTRATIONS AND PARTS LIST 7.10 COMPRESSOR COOLING AND LUBRICATION SYSTEM (AIR---COOLED, LS---16 SERIES 100HP) part number description number quantity cooler, fluid and aftercooler assembly 250038---658 connector, tume---m 1 1/2” x 1 1/2” 810224---150 tube, 1 1/2” 250018---259 elbow, pipe 90˚ 1 1/2” 801515---060 nipple, pipe 1 1/2”...
  • Page 62 Section 7 ILLUSTRATIONS AND PARTS LIST 7.10 COMPRESSOR COOLING AND LUBRICATION SYSTEM (AIR---COOLED, LS---16 SERIES 100HP)
  • Page 63 Section 7 ILLUSTRATIONS AND PARTS LIST 7.10 COMPRESSOR COOLING AND LUBRICATION SYSTEM (AIR---COOLED, LS---16 SERIES 100HP) part number description number quantity capscrew, hex 1/2”---13 x 1 1/2” 828608---150 bracket, air connector & condenser drain 250017---233 tube, 1 1/2” 02250045---594 bushing, reducing 3/4” x 1/2” 802103---020 connector, tube elbow 1/2”...
  • Page 64 Section 7 ILLUSTRATIONS AND PARTS LIST 7.11 COMPRESSOR COOLING AND LUBRICATION SYSTEM (WATER---COOLED, LS---12 SERIES 60HP, AND LS---16 SERIES 60---75HP)
  • Page 65 Section 7 ILLUSTRATIONS AND PARTS LIST 7.11 COMPRESSOR COOLING AND LUBRICATION SYSTEM (WATER---COOLED, LS---12 SERIES 60HP, AND LS---16 SERIES 60---75HP) part number description number quantity elbow, tube---m 1” x 1” 810516---100 tube, 1” (12 Series 60HP) 250038---497 Stube, 1” (16 Series 60 and 75HP) 250032---112 valve, fluid stop (I) 016741...
  • Page 66 Section 7 ILLUSTRATIONS AND PARTS LIST 7.11 COMPRESSOR COOLING AND LUBRICATION SYSTEM (WATER---COOLED, LS---12 SERIES 60HP, AND LS---16 SERIES 60---75HP)
  • Page 67 Section 7 ILLUSTRATIONS AND PARTS LIST 7.11 COMPRESSOR COOLING AND LUBRICATION SYSTEM (WATER---COOLED, LS---12 SERIES 60HP, AND LS---16 SERIES 60---75HP) (CONTINUED) part number description number quantity bracket, air connector and condenser drain 250017---233 nipple, pipe 3/4” x 2 1/2” 822112---025 coupling, pipe 3/4”...
  • Page 68 Section 7 ILLUSTRATIONS AND PARTS LIST 7.11 COMPRESSOR COOLING AND LUBRICATION SYSTEM (WATER---COOLED, LS---12 SERIES 60HP, AND LS---16 SERIES 60---75HP)
  • Page 69 Section 7 ILLUSTRATIONS AND PARTS LIST 7.11 COMPRESSOR COOLING AND LUBRICATION SYSTEM (WATER---COOLED, LS---12 SERIES 60HP, AND LS---16 SERIES 60---75HP) (CONTINUED) part number description number quantity bracket, cooler 6” 250019---027 elbow, tube---m 3/4” x 3/4” 810512---075 tube, 3/4” 250018---406 valve, water regulating 3/4” 047398 nipple, pipe 3/4”...
  • Page 70 Section 7 ILLUSTRATIONS AND PARTS LIST 7.12 COMPRESSOR COOLING AND LUBRICATION SYSTEM (WATER---COOLED, LS---16 SERIES 100HP)
  • Page 71 Section 7 ILLUSTRATIONS AND PARTS LIST 7.12 COMPRESSOR COOLING AND LUBRICATION SYSTEM (WATER---COOLED, LS---16 SERIES 100HP) part number description number quantity elbow, tube---m 1” x 1” 810516---100 tube, 1” 02250046---592 valve, fluid stop (I) 016741 elbow, tube---m 1/4” x 1/4” 810504---025 tube, 1/4”...
  • Page 72 Section 7 ILLUSTRATIONS AND PARTS LIST 7.12 COMPRESSOR COOLING AND LUBRICATION SYSTEM (WATER---COOLED, LS---16 SERIES 100HP)
  • Page 73 Section 7 ILLUSTRATIONS AND PARTS LIST 7.12 COMPRESSOR COOLING AND LUBRICATION SYSTEM (WATER---COOLED, LS---16 SERIES 100HP) (CONTINUED) part number description number quantity bushing, reducing 3/4” x 1/2” 802103---200 connector, tube straight 1/2” mnpt x 3/8” t reducing 250024---692 tubing, thermoplastic 3/8”od 250024---746 1 ft.
  • Page 74 Section 7 ILLUSTRATIONS AND PARTS LIST 7.12 COMPRESSOR COOLING AND LUBRICATION SYSTEM (WATER---COOLED, LS---16 SERIES 100HP)
  • Page 75 Section 7 ILLUSTRATIONS AND PARTS LIST 7.12 COMPRESSOR COOLING AND LUBRICATION SYSTEM (WATER---COOLED, LS---16 SERIES 100HP) (CONTINUED) part number description number quantity valve, water regulating 1 1/4” 049474 nipple, pipe 1” x close 822216---000 union, pipe 1” 802515---040 nipple, pipe 1 1/2” x 5” 822124---050 elbow, tube---m 5/16”...
  • Page 76 Section 7 ILLUSTRATIONS AND PARTS LIST 7.13 COMPRESSOR DISCHARGE SYSTEM (LS---12 AND LS---16 SERIES)
  • Page 77 Section 7 ILLUSTRATIONS AND PARTS LIST 7.13 COMPRESSOR DISCHARGE SYSTEM (LS---12 AND LS---16 SERIES) part number description number quantity nipple, pipe 1/4” x 2” (12 Series) 823104---020 Snipple, pipe 1/4” x 1 1/2” (16 Series) 823104---015 elbow, pipe 90_ 1/4” 801515---010 nipple, pipe xs 1/4”...
  • Page 78 Section 7 ILLUSTRATIONS AND PARTS LIST 7.13 COMPRESSOR DISCHARGE SYSTEM (LS---12 AND LS---16 SERIES)
  • Page 79 Section 7 ILLUSTRATIONS AND PARTS LIST 7.13 COMPRESSOR DISCHARGE SYSTEM (LS---12 AND LS---16 SERIES) (CONTINUED) part number description number quantity orifice, 1/2”m x 1/2”f x .156 234125---156 silencer, air 1/2” 041006 gauge, fluid level without ball check 046558 plug, o---ring boss sae 1 1/4” 040029 adapter, filler 020044...
  • Page 80 Section 7 ILLUSTRATIONS AND PARTS LIST 7.14 AIR---COOLED COOLING ASSEMBLY (LS---12 AND LS---16 SERIES)
  • Page 81 Section 7 ILLUSTRATIONS AND PARTS LIST 7.14 AIR---COOLED COOLING ASSEMBLY (LS---12 AND LS---16 SERIES) part number description number quantity cooler, fluid aftercooler assembly S12 Series 40HP 250038---657 250038---658 Series 50 and 60HP; 16 Series 60 and 75 HP S16 Series 100HP 02250053---915 screw, hex serrated washer S12 Series 60HP...
  • Page 82 Section 7 ILLUSTRATIONS AND PARTS LIST 7.14 AIR---COOLED COOLING ASSEMBLY (LS---12 AND LS---16 SERIES)
  • Page 83 Section 7 ILLUSTRATIONS AND PARTS LIST 7.14 AIR---COOLED COOLING ASSEMBLY (LS---12 AND LS---16 SERIES) (CONTINUED) part number description number quantity washer, springlock regular 3/8” !12 Series 40 and 50HP 837506---094 837506---094 Series 60HP; 16 Series 60, 75 and 100HP support, fan motor !12 Series 40 and 50HP 250017---499 250017---502...
  • Page 84 Section 7 ILLUSTRATIONS AND PARTS LIST 7.15 CAPACITY CONTROL SYSTEM (LS---12 AND LS---16 SERIES)
  • Page 85 Section 7 ILLUSTRATIONS AND PARTS LIST 7.15 CAPACITY CONTROL SYSTEM (LS---12 AND LS---16 SERIES) part number description number quantity control, Sullicon (12 Series) (I) 250026---010 Scontrol, Sullicon (12 Series) (I) 250026---011 capscrew, hex 3/8”---16 x 2” gr5 828606---200 nut, hex 3/8”---16 824206---337 washer, springlock regular 3/8”...
  • Page 86 Section 7 ILLUSTRATIONS AND PARTS LIST 7.15 CAPACITY CONTROL SYSTEM (LS---12 AND LS---16 SERIES)
  • Page 87 Section 7 ILLUSTRATIONS AND PARTS LIST 7.15 CAPACITY CONTROL SYSTEM (LS---12 AND LS---16 SERIES) (CONTINUED) part number description number quantity capscrew, hex 5/16”---18 x 2 1/2” gr5 828605---250 bracket, (12 Series only) 250039---115 Sbracket, (16 Series only) 250039---114 capscrew, hex 3/8”---16 x 2 1/2” gr5 828606---250 bracket, control (12 Series only) 223681...

  • Page 88: Instrument Panel And Parts (Ls---12 And Ls---16 Series

    Section 7 ILLUSTRATIONS AND PARTS LIST 7.16 INSTRUMENT PANEL AND PARTS (LS---12 AND LS---16 SERIES)
  • Page 89 Section 7 ILLUSTRATIONS AND PARTS LIST 7.16 INSTRUMENT PANEL AND PARTS (LS---12 AND LS---16 SERIES) part number description number quantity union, tube 1/4” x 1/4” 811104---025 screw, tc---f pan #8---32 x 1/2” 835601---050 tubing, 1/4” 841015---004 10 ft. connector, tube---f 1/4” x 1/8” 810104---012 tee, tube---f 1/4”...

  • Page 90: Electro---Pneumatic Control System

    Section 7 ILLUSTRATIONS AND PARTS LIST 7.17 ELECTRO---PNEUMATIC CONTROL SYSTEM (LS---12 AND LS---16 SERIES)
  • Page 91 Section 7 ILLUSTRATIONS AND PARTS LIST 7.17 ELECTRO---PNEUMATIC CONTROL SYSTEM (LS---12 AND LS---16 SERIES) part number description number quantity bushing, conduit plastic 1/2” 848815---050 locknut, conduit 1/2” 847200---050 nipple, chase conduit 1/2” 847815---050 elbow, 90_ 1/2” 846915---050 switch, pressure 0---150# Ni 040694 capscrew, hex serrated washer 5/16”...
  • Page 92 Section 7 ILLUSTRATIONS AND PARTS LIST 7.18 ELECTRIC CONTROL BOX ASSEMBLY (LS---12 AND LS---16 SERIES)
  • Page 93 Section 7 ILLUSTRATIONS AND PARTS LIST 7.18 ELECTRIC CONTROL BOX ASSEMBLY (LS---12 AND LS---16 SERIES) part number description number quantity support, starter --- left hand 250017---978 support, starter --- right hand 250017---977 bushing, snap 250042---243 gasket 250019---557 MFV starter, assembly Size 3 N12 250038---564 SMFV starter, assembly Size 4 N12 250038---565...
  • Page 94 Section 7 ILLUSTRATIONS AND PARTS LIST 7.18 ELECTRIC CONTROL BOX ASSEMBLY (LS---12 AND LS---16 SERIES)
  • Page 95 Section 7 ILLUSTRATIONS AND PARTS LIST 7.18 ELECTRIC CONTROL BOX ASSEMBLY (LS---12 AND LS---16 SERIES) (CONTINUED) part number description number quantity transformer, 240/480---120V (starter size 3) 250040---184 S transformer, 240/480---120V (starter size 4 & 5 ) 250040---185 Stransformer, 208---120V (starter size 3) 250040---184 Stransformer, 208---120V (starter size 4 &...

  • Page 96: Canopy Enclosure And Parts (Ls---12 And Ls---16 Series

    Section 7 ILLUSTRATIONS AND PARTS LIST 7.19 CANOPY ENCLOSURE AND PARTS (LS---12 AND LS---16 SERIES) AIR ---COOLED WATER ---COOLED...
  • Page 97 Section 7 ILLUSTRATIONS AND PARTS LIST 7.19 CANOPY ENCLOSURE AND PARTS (LS---12 AND LS---16 SERIES) part number description number quantity panel, enclosure end (water---cooled) 250018---647 Sgrille, cooler (60 and 75HP) 250018---296 angle, seal (40 and 50HP) 250018---291 Sangle, seal (60 and 75HP) 250018---106 Sangle, seal (100HP) 02250060---870...
  • Page 98 Section 7 ILLUSTRATIONS AND PARTS LIST 7.19 CANOPY ENCLOSURE AND PARTS (LS---12 AND LS---16 SERIES) AIR ---COOLED WATER ---COOLED...
  • Page 99 Section 7 ILLUSTRATIONS AND PARTS LIST 7.19 CANOPY ENCLOSURE AND PARTS (LS---12 AND LS---16 SERIES) (CONTINUED) part number description number quantity fan, vent 18” 410358 guard, exhaust fan 410179 nut, hex flange 5/16” 825305---283 screw, hex serrated washer 5/16” x 3/4” 829705---075 washer, plain 5/16”...

  • Page 100: Decal Group

    Section 7 ILLUSTRATIONS AND PARTS LIST 7.20 DECAL GROUP...
  • Page 101 Section 7 ILLUSTRATIONS AND PARTS LIST 7.20 DECAL GROUP part number description number quantity decal, fork lifting 241814 decal, 12BS maintenance kit (40,50,60HP) 250034---137 sign, warning sever fan 049855 sign, warning sever fan port 049965 sign, danger electrocution 049850 decal, rotation 250021---286 decal, 460 voltage international (I) 02250069---399...
  • Page 102 Section 7 ILLUSTRATIONS AND PARTS LIST 7.20 DECAL GROUP...
  • Page 103 Section 7 ILLUSTRATIONS AND PARTS LIST 7.20 DECAL GROUP (CONTINUED) part number description number quantity decal, water drain 250022---810 sign, warning “food grade” lube 250003---144 sign, danger air breathing 250027---935 sign, warning compressor fluid fill cap 049685 decal, compressor fluid Sullube 32 250023---361 decal, SRF 1/4000 fluid 250022---839...
  • Page 104 Section 7 ILLUSTRATIONS AND PARTS LIST 7.20 DECAL GROUP OIL STOP VALVE P/N 16741...
  • Page 105 Section 7 ILLUSTRATIONS AND PARTS LIST 7.20 DECAL GROUP (CONTINUED) part number description number quantity decal, oil stop valve P/N 016741 410238 decal, rotation 250021---564 decal, SRF 1/4000 logo 250021---483 decal, compressor lubricant 046540 decal, ISO 9001 02250057---624 decal, 24 KT 02250061---016 decal, maintenance LS---16 250034---138...
  • Page 106 Section 7 ILLUSTRATIONS AND PARTS LIST 7.20 DECAL GROUP...
  • Page 107 Section 7 ILLUSTRATIONS AND PARTS LIST 7.20 DECAL GROUP (CONTINUED) part number description number quantity decal, Sullair 02250059---054 decal, LS---12 02250061---165 Sdecal, LS---16 (not shown) 02250061---170 decal, fluid sample 250022---675 decal, gauge fluid level 250020---730 decal, electrical component 250038---457 decal, instrument pnl...
  • Page 108 Section 7 ILLUSTRATIONS AND PARTS LIST 7.21 WIRING DIAGRAM --- SINGLE CONTROL...
  • Page 109 Section 7 ILLUSTRATIONS AND PARTS LIST 7.22 WIRING DIAGRAM --- SINGLE CONTROL WITH ANNUNICATOR...
  • Page 110 Section 7 ILLUSTRATIONS AND PARTS LIST 7.23 WIRING DIAGRAM --- DUAL CONTROL...
  • Page 111 Section 7 ILLUSTRATIONS AND PARTS LIST 7.24 WIRING DIAGRAM --- DUAL CONTROL WITH ANNUNCIATOR...
  • Page 112 Telephone: 21---2192066 Fax: 21---2196568 SULLAIR CORPORATION Subsidiary of Sundstrand Corporation 3700 East Michigan Boulevard Michigan City, Indiana 46360 U.S.A. Telephone: 1---800---SULLAIR (U.S.A. Only) or 1---219---879---5451 Fax: (219) 874---1273 Fax: (219) 874---1835 (Parts) Fax: (219) 874---1805 (Service) Printed in U.S.A. Specifications Subject To...

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