Sullair LS-25 Operator's Manual And Parts List
  1. Manuals
  2. Brands
  3. Sullair Manuals
  4. Air Compressor
  5. LS-25
  6. Operator's manual and parts list
Sullair LS-25 Operator's Manual And Parts List

Sullair LS-25 Operator's Manual And Parts List

Industrial air compressor 150-200hp/ 112-149kw air-cooled and water-cooled standard & 24kt
Hide thumbs
Table of Contents

Advertisement

Quick Links

INDUSTRIAL AIR
COMPRESSOR
150-200HP/ 112-149KW
AIR-COOLED AND WATER-COOLED
STANDARD & 24KT
LS-25
OPERATOR'S
MANUAL AND
PARTS LIST
KEEP FOR
FUTURE
REFERENCE
Part Number 02250127-757
©Sullair Corporation

Advertisement

Table of Contents
loading
Need help?

Need help?

Do you have a question about the LS-25 and is the answer not in the manual?

Questions and answers

Related Manuals for Sullair LS-25

Summary of Contents for Sullair LS-25

  • Page 1 INDUSTRIAL AIR COMPRESSOR LS-25 150-200HP/ 112-149KW AIR-COOLED AND WATER-COOLED STANDARD & 24KT OPERATOR’S MANUAL AND PARTS LIST KEEP FOR FUTURE REFERENCE Part Number 02250127-757 ©Sullair Corporation...
  • Page 2 AIR CARE SEMINAR TRAINING Sullair Air Care Seminars are 3-day courses that provide hands-on instruction in the proper operation, maintenance and service of Sullair equipment. Individual seminars on Industrial compressors and compressor electrical systems are presented at regular in- tervals throughout the year at a dedicated training facility at Sullair’s corporate head- quarters in Michigan City, Indiana.
  • Page 3 1.8 ELECTRICAL SHOCK 1.9 LIFTING 1.10 ENTRAPMENT Section 2 DESCRIPTION 2.1 INTRODUCTION 2.2 DESCRIPTION OF COMPONENTS 2.3 SULLAIR COMPRESSOR UNIT, FUNCTIONAL DESCRIPTION 2.4 COMPRESSOR COOLING AND LUBRICATION SYSTEM, FUNCTIONAL DESCRIPTION 2.5 COMPRESSOR DISCHARGE SYSTEM, FUNCTIONAL DESCRIPTION 2.6 CONTROL SYSTEM, FUNCTIONAL DESCRIPTION 2.7 AIR INLET SYSTEM, FUNCTIONAL DESCRIPTION...

  • Page 4: Table Of Contents

    TABLE OF CONTENTS Section 3 PAGE SPECIFICATIONS 3.2 LUBRICATION GUIDE- STANDARD COMPRESSORS (CONT.) 3.3 LUBRICATION GUIDE- 24KT COMPRESSORS 3.4 APPLICATION GUIDE 3.5 LUBRICATION CHANGE RECOMMENDATIONS AND MAINTENANCE Section 4 INSTALLATION 4.1 MOUNTING OF COMPRESSOR 4.2 VENTILATION AND COOLING 4.3 SERVICE AIR PIPING 4.4 COUPLING ALIGNMENT CHECK 4.5 FLUID LEVEL CHECK 4.6 ELECTRICAL PREPARATION...
  • Page 5 TABLE OF CONTENTS Section 6 PAGE SUPERVISOR 6.9 MAINTENANCE INTRODUCTION (CONT.) 6.10 DAILY OPERATION Section 7 MAINTENANCE 7.1 GENERAL 7.2 DAILY OPERATION 7.3 MAINTENANCE AFTER INITIAL 50 HOURS OF OPERATION 7.4 MAINTENANCE EVERY 1000 HOURS 7.5 PARTS REPLACEMENT AND ADJUSTMENT PROCEDURES AIR FILTER MAINTENANCE FLUID FILTER MAINTENANCE SEPARATOR ELEMENT MAINTENANCE...
  • Page 6 TABLE OF CONTENTS Section 8 PAGE ILLUSTRATIONS 8.7 COOLER ASSEMBLY- L MODEL AND PARTS LIST 8.8 COOLER ASSEMBLY- XH MODEL (CONT.) 8.9 WATER PIPING- WATER-COOLED 8.10 DISCHARGE SYSTEM - AIR-COOLED 8.11 DISCHARGE SYSTEM - WATER-COOLED 8.12 SULLICON CONTROL 8.13 ACTUATOR VALVE 8.14 CONTROL SYSTEM- ELECTRO-MECHANICAL 8.15 CONTROL SYSTEM- SUPERVISOR 8.16 UNIT TUBING...
  • Page 7 Section 1 SAFETY 1.1 GENERAL 1.3 PRESSURE RELEASE Sullair Corporation and its subsidiaries design and A. Install an appropriate flow-limiting valve between manufacture all of their products so they can be op- the service air outlet and the shut-off (throttle) erated safely.
  • Page 8 Section 1 SAFETY L. DO NOT tamper with sump and unit (if provid- as tools away from exposed live electrical parts ed) relief valves. Check the relief valve as recom- such as terminals to avoid arcing which might serve mended in the Maintenance Section of this manual as a source of ignition.
  • Page 9 Section 1 SAFETY hot surfaces and sharp edges and corners. tifreeze systems contains methanol and is toxic, harmful, or fatal if swallowed. Avoid contact with the B. Keep all parts of the body away from all points of skin or eyes and avoid breathing the fumes. If swal- air discharge.
  • Page 10 Section 1 SAFETY and for cracked, bent, corroded or otherwise de- cles at floor level and transport and corner at mini- graded members and for loose bolts or nuts prior to mum practical speeds. lifting. N. Make sure pallet-mounted compressors are C.
  • Page 11 This unit provides con- compressor discharge system, compressor tinuous pulse-free air compression to meet your cooling and lubrication system, capacity con- needs. With a Sullair compressor, there is no main- Figure 2-1A Sullair Series LS25-150 Rotary Screw Compressor (Typical Air-cooled Model)
  • Page 12 Section 2 DESCRIPTION Figure 2-1B Sullair Series LS25-150 Rotary Screw Compressor (Typical Water-cooled Model) tenance or inspection of the internal parts of the 2.4 COMPRESSOR COOLING AND LUBRICATION compressor unit permitted in accordance with the SYSTEM, FUNCTIONAL DESCRIPTION terms of the warranty.
  • Page 13 Section 2 DESCRIPTION Figure 2-2 Cooling and Lubrication System...
  • Page 14 Section 2 DESCRIPTION Figure 2-3A Compressor Piping and Instrumentation Diagram (Electro-mechanical)
  • Page 15 Section 2 DESCRIPTION Figure 2-3B Compressor Piping and Instrumentation Diagram (Supervisor)
  • Page 16 The following description flow. A gauge, located on the instrument panel, will text applies to all LS-25-150 compressors. For ex- be in the red zone, or the display on Supervisor with planatory purposes, this description will apply to a...
  • Page 17 Section 2 DESCRIPTION Figure 2-4 Compressor Discharge System...
  • Page 18 Section 2 DESCRIPTION Figure 2-5A Compressor System- Start (Electro-mechanical)
  • Page 19 Section 2 DESCRIPTION Figure 2-5B Compressor System- Full Load (Electro-mechanical)
  • Page 20 Section 2 DESCRIPTION Figure 2-5C Compressor System- Modulation (Electro-mechanical)
  • Page 21 Section 2 DESCRIPTION Figure 2-5D Compressor System- Unload (Electro-mechanical)
  • Page 22 Section 2 DESCRIPTION Figure 2-6A Control System- Start (Supervisor with Spiral Valve)
  • Page 23 Section 2 DESCRIPTION Figure 2-6B Control System- Full Load (Supervisor with Spiral Valve)
  • Page 24 Section 2 DESCRIPTION Figure 2-6C Control System- Modulation (Supervisor with Spiral Valve)
  • Page 25 Section 2 DESCRIPTION Figure 2-6D Control System- Unload (Supervisor with Spiral Valve)
  • Page 26 Section 2 DESCRIPTION Figure 2-7 Air Inlet System pressure range would operate in the same manner pressor is compressing only that amount of air except at stated pressures. which is being used. As air demand keeps dropping further, the spiral valve keeps opening more and START MODE - 0 TO 50 PSIG (0 TO 3.4 BAR) more until all the bypass ports are fully open.
  • Page 27 Section 2 DESCRIPTION ing blowdown results in low unload power con- The sump pressure gauge continually monitors sumption. While the compressor is running un- the sump pressure at the various load and/or un- loaded, the inlet butterfly valve and spiral valve re- load conditions.
  • Page 28 Section 2 DESCRIPTION Figure 2-8 Typical Machine Connection (Electro-mechanical)
  • Page 29 Section 2 DESCRIPTION Figure 2-9 Instrument Panel Group and Controller Panel (Electro-mechanical) Locations of pressure and temperature pick-up points.
  • Page 30 NOTES...
  • Page 31 Section 3 SPECIFICATIONS 3.1 TABLE OF SPECIFICATIONS LS25-150 SERIES 60 Hz DIMENSIONS MODEL CAPACITY LENGTH WIDTH HEIGHT(I) WEIGHT ACFM (without/with encl.) (without/with encl.) 150L 66/68 5810/6600 (AC) (II) 150H 66/68 5810/6600 (AC) (II) 200HH 66/68 5810/6600 (AC) (II) 200XH 66/68 5810/6600 (AC) (II) NOTE: Noise levels vary with machine and enclosure.

  • Page 32: Lubrication Guide- Standard Compressors

    Sullair representative. 3.4 APPLICATION GUIDE Maintenance of all other components is still recom- Sullair encourages the user to participate in a oil mended as indicated in the Operator’s Manual. analysis program with the oil suppliers. This could result in an oil change interval differing from that 3.3 LUBRICATION GUIDE- 24KT COMPRESSORS...
  • Page 33 Section 3 SPECIFICATIONS Figure 3-1A Compressor Identification- Air-cooled...
  • Page 34 Section 3 SPECIFICATIONS Figure 3-1B Compressor Identification- Water-cooled...

  • Page 35: Mounting Of Compressor

    The compressor unit and driver must be heating, providing excessive pressure drop is not aligned after installation as specified in this created across the fan. Consult a Sullair office for Operator’s Manual. No piping loads shall be trans- assistance in utilizing this heat.

  • Page 36: Motor Rotation Direction Check

    Figure 4-1 Service Air Piping (Typical Installation) plicable local electrical code concerning isolation when activated. switches, fuse disconnects, etc. Sullair provides a 5. Reconnect the three (3) motor leads and jog the wiring diagram for use by the installer. motor for a direction of rotation check, as ex- plained in Section 4.7.

  • Page 37: General

    OPERATION 5.1 GENERAL for service or indicate the beginning of a malfunc- While Sullair has built into this compressor a com- tion. Before starting your Sullair compressor, read prehensive array of controls and indicators to as- this section thoroughly and familiarize yourself with...
  • Page 38 Section 5 OPERATION 5.2 PURPOSE OF CONTROLS- ELECTRO-MECHANICAL (CONTINUED) CONTROL OR INDICATOR PURPOSE at any moment without any more user intervention. -BLINKING RED LED (CONT.) Indicates when controls are in “AUTO” mode. “RUN STATUS” RED LED Monitors fluid level in the sump. Proper level should show FLUID LEVEL SIGHT GLASS half-full in the sight glass.

  • Page 39: Initial Start-Up Procedure

    Section 5 OPERATION 5.2 PURPOSE OF CONTROLS- ELECTRO-MECHANICAL (CONTINUED) CONTROL OR INDICATOR PURPOSE SULLICON CONTROL (continued) being used at the service line. PRESSURE REGULATOR Opens a pressure line between the sump and Sullicon Control allowing the Sullicon Control to regulate air delivery according to the air demand.
  • Page 40 Section 6 SUPERVISOR Figure 6-1 Supervisor Panel...

  • Page 41: Basic Introduction

    Section 6 SUPERVISOR 6.1 BASIC INTRODUCTION value. Refer to Figure 6-1. The Supervisor has a two line display to show temperature, pressure and status. It has a keypad for operating the compressor, pro- gramming the control points and selecting displays. •...

  • Page 42: Lamp Indicators

    Section 6 SUPERVISOR To view other status press the DSP key. All tem- HRS RUN peratures and pressures may be displayed as well 001234.0 as other status information. To scroll through the displays press the up arrow or down arrow keys. Up •...
  • Page 43 Section 6 SUPERVISOR OIL FILTER - If flashing, indicates that oil filter WYE DELT maintenance is needed. 10 SEC POWER ON - Lit if 120VAC power is applied to the Supervisor. • Restart time - Time to wait after power-up before ON - If lit steady, the compressor is running.

  • Page 44: Operating The Compressor

    Section 6 SUPERVISOR • Sequence method - This parameter sets the SEQ HRS method used for sequencing. The choices are DIS- 1000 ABLED, REMOTE, SLAVE, HOURS, COM ID#. See the Sequencing & Protocol Manual (P/N 6.6 OPERATING THE COMPRESSOR 02250057-696) for details about these modes. Before operating the compressor the operating pa- SEQUENCE rameters must be setup.

  • Page 45: Purpose Of Controls

    Section 6 SUPERVISOR P2 > UNLD —> load solenoid turned off • REMOTE - Responds to status and parameter P2 < LOAD —> load solenoid turned on change messages but will not respond to start, stop, load or unload messages. The remote inputs POWER FAILURE RESTART and outputs are enabled (start/stop, load/unload, If the restart timer (RST TIME parameter) is dis-...

  • Page 46: Daily Operation

    Section 6 SUPERVISOR tion LED on the graphics map as a visual reminder. in determining the normalcy of the measurements. These observations should be made during all ex- pected modes of operation (i.e. full load, no-load, different line pressures, cooling water tempera- DO NOT remove caps, plugs, and/or other com- ponents when compressor is running or pres- tures, etc.).

  • Page 47: Maintenance

    Section 7 MAINTENANCE 7.1 GENERAL lines offered in Section 1 of this manual before at- As you proceed in reading this section, it will be tempting any maintenance on the package. easy to see that Maintenance Program for the air AIR FILTER MAINTENANCE compressor is quite minimal.

  • Page 48: Fluid Filter Maintenance

    Figure 7-2 Compressor Fluid Filter • Every fluid charge change. (P/N 02250054-605) Your fluid filter includes a proprietary replaceable element available solely from Sullair and its agents - DO NOT substitute. 1. Using a strap wrench, remove the old element and gasket.

  • Page 49: Control System Adjustment

    Section 7 MAINTENANCE sired operating pressure range and also the maxi- Figure 7-3 Separator Element Replacement mum pressure at which your compressor is to op- erate. The pressure must not exceed the maximum operating pressure which is stamped on the com- pressor serial number nameplate.

  • Page 50: Sullicon Actuator Maintenance

    Section 7 MAINTENANCE Figure 7-5 Sullicon Control (P/N 011682-003) jam nut is loose, turn the adjusting screw clockwise to increase or counterclockwise to decrease the setting. Above 100 psi (6.9 bar), the regulator should allow pressure to flow into the control chamber of the Sullicon Control.
  • Page 51 Please note that replacement of either shaft hub re- 150HP/ quires the removal of the motor, an operation best 112KW 3.25 .010 .010 handled by Sullair personnel. 200HP/ INSPECTION/REMOVAL OF FLEXIBLE ELE- 149KW 2.969 + 0.30 MENT- 200HP/ 149KW -0.00 .010...

  • Page 52: Drive Coupling Disassembly And Removal- 200Hp/ 149Kw

    STEP 4 INSTALL THE FLEXIBLE ELEMENT- ommended check, consult your nearest Sullair Position the motor and compressor key ways 180º Distributor or the Sullair Corporation factory Service apart. Insert the flexible element between the two Department. hubs. The element should be compressed prior to...

  • Page 53: Troubleshooting Guide- Electro-Mechanical

    Section 7 MAINTENANCE 7.7 TROUBLESHOOTING GUIDE- ELECTRO-MECHANICAL SYMPTOM PROBABLE CAUSE REMEDY COMPRESSOR WILL NOT START Main Disconnect Switch Open Close switch. Line Fuse Blown Replace fuse. Control Transformer Fuse Blown Replace fuse. Motor Starter Overload Tripped Reset. Should trouble persist, check whether motor starter contacts are functioning properly.

  • Page 54: Troubleshooting Guide- Supervisor

    Section 7 MAINTENANCE 7.7 TROUBLESHOOTING GUIDE- ELECTRO-MECHANICAL (CONTINUED) SYMPTOM PROBABLE CAUSE REMEDY Air Demand is Too Great Check service lines for leaks or open valves. COMPRESSOR WILL NOT BUILD UP FULL DISCHARGE PRESSURE Dirty Air Filter Check the filter indicator and change or clean ele- ment if required.
  • Page 55 Section 7 MAINTENANCE 7.8 TROUBLESHOOTING GUIDE- SUPERVISOR (CONTINUED) SYMPTOM PROBABLE CAUSE REMEDY COMPRESSOR WILL NOT START (CONT.): Motor Starter Overloads Tripped Reset after heater elements cool down. MOTOR OL MESSAGE Should trouble persist, check whether motor starter contacts are functioning properly. Low Incoming Line Voltage Check voltage.
  • Page 56 Section 7 MAINTENANCE 7.8 TROUBLESHOOTING GUIDE- SUPERVISOR (CONTINUED) SYMPTOM PROBABLE CAUSE REMEDY HI P1, HI P2 MESSAGE Discharge Pressure Exceeded Shutdown Level Because: Unloading Device (i.e., Blowdown Valve, Check operation of unloading device. See Section Sullicon Actuator, Optional Spiral Valve) 7.5.

  • Page 57: Calibration

    Section 7 MAINTENANCE 7.8 TROUBLESHOOTING GUIDE- SUPERVISOR (CONTINUED) SYMPTOM PROBABLE CAUSE REMEDY SEP MNTN MESSAGE (CONT.) dP1 > 10 PSI (0.7 Bar) Check P1 and P2 pressure transducers. COMPRESSOR DOES NOT Air Demand Exceeds Supply Check air service lines for open valves or leaks. BUILD FULL DISCHARGE PRESSURE Inlet Air Filter Clogged...
  • Page 58 Section 7 MAINTENANCE the “!” key to increase the value, press the “ ” key to decrease the value. The number on the left will increase or decrease always showing the total amount of adjustment. Maximum adjustment is + 7. The DSP key exits, wiping out changes to the cur- rent item, while saving changes to any previous items.

  • Page 59: Illustrations And Parts List

    ILLUSTRATIONS AND PARTS LIST 8.1 PROCEDURE FOR ORDERING PARTS Parts should be ordered from the nearest Sullair Representative or the Representative from whom the com- pressor was purchased. If for any reason parts cannot be obtained in this manner, contact the factory directly at the address below.

  • Page 60: Motor, Compressor, Frame And Parts

    Section 8 ILLUSTRATIONS AND PARTS LIST 8.3 MOTOR, COMPRESSOR, FRAME AND PARTS...
  • Page 61 (I) Motor may vary. Consult factory with machine serial number. (II) There is an exchange program whereby a remanufactured compressor unit can be obtained from Sullair distributors or the factory at less cost than the owner could repair the unit. For information regarding the unit exchange program, contact your nearest Sullair representative or the Sullair Corporation.

  • Page 62: Air Inlet System

    Section 8 ILLUSTRATIONS AND PARTS LIST 8.4 AIR INLET SYSTEM...
  • Page 63 Section 8 ILLUSTRATIONS AND PARTS LIST 8.4 AIR INLET SYSTEM part number description number quantity filter, air (I) 409264 band, mounting 14” 041062 screw, hex ser washer 5/16” x 3/4” 829705-075 nut, hex flanged 5/16” 825305-283 bracket, filter support (WC only) 231836 bracket, filter support (AC only) 02250126-596...

  • Page 64: Cooling & Lubrication- Air-Cooled

    Section 8 ILLUSTRATIONS AND PARTS LIST 8.5 COOLING & LUBRICATION- AIR-COOLED...
  • Page 65 Section 8 ILLUSTRATIONS AND PARTS LIST 8.5 COOLING AND LUBRICATION SYSTEM- AIR-COOLED part number description number quantity reducer, straight thread 1 1/2” x 1 1/4” (150 HP) 870024-020 •reducer, straight thread 1 1/2” x 1 1/4” (200 HP) 870024-020 elbow, tube 1 1/4” 811620-162 (150 HP) •elbow, tube 1 1/4”...
  • Page 66 Section 8 ILLUSTRATIONS AND PARTS LIST 8.6 COOLING AND LUBRICATION SYSTEM- WATER-COOLED...
  • Page 67 Section 8 ILLUSTRATIONS AND PARTS LIST 8.6 COOLING AND LUBRICATION SYSTEM- WATER-COOLED part number description number quantity tee, SAE 1 5/8” x 1/2” 02250119-732 elbow, tube 1 1/4” 811620-162 adapter, SAE 1 5/8” x 1 5/8” (w/ water valve) 02250055-015 •adapter, SAE 1 5/8”...
  • Page 68 Section 8 ILLUSTRATIONS AND PARTS LIST 8.7 COOLER ASSEMBLY - L MODEL...
  • Page 69 Section 8 ILLUSTRATIONS AND PARTS LIST 8.7 COOLER ASSEMBLY -L MODEL part number description number quantity screw, hex ser washer 3/8” x 1” 829706-100 cooler 02250119-841 nut, hex flange 3/8”-16 825306-347 insert, threaded 5/16”-18 02250043-765 adapter, venturi panel 02250043-027 panel, venturi 36” 245579 support, cooler 02250126-597...
  • Page 70 Section 8 ILLUSTRATIONS AND PARTS LIST 8.8 COOLER ASSEMBLY - XH MODEL...
  • Page 71 Section 8 ILLUSTRATIONS AND PARTS LIST 8.8 COOLER ASSEMBLY - XH MODEL part number description number quantity cooler 02250112-715 adapter, venturi 250022-715 cover, access venturi 02250117-117 gasket, cover access 02250117-116 support, cooler 017225 panel, venturi 36” 245579 fan, 36” 250022-605 angle 250022-720 guard, fan 38”...
  • Page 72 Section 8 ILLUSTRATIONS AND PARTS LIST 8.9 WATER PIPING - WATER-COOLED...
  • Page 73 Section 8 ILLUSTRATIONS AND PARTS LIST 8.9 WATER PIPING - WATER-COOLED part number description number quantity cooler, oil 02250114-977 U-bolt, 1/2” x 6” 868308-600 support, cooler 02250121-975 bushing, reducing hex 1 1/2” x 1 1/4” 802106-050 nipple, pipe 1 1/4” x 4” 822120-040 elbow, tube-F 1 1/4”...
  • Page 74 Section 8 ILLUSTRATIONS AND PARTS LIST 8.10 DISCHARGE SYSTEM - AIR-COOLED...
  • Page 75 Section 8 ILLUSTRATIONS AND PARTS LIST 8.10 DISCHARGE SYSTEM - AIR-COOLED part number description number quantity connector, tube-M 2” x 2” 810232-200 tubing, MPV to aftercooler 02250123-904 tube, 3/8” 02250099-630 valve, minimum pressure/check (I) 242405 fitting, compression 250028-635 probe, RTD 250039-909 nipple, pipe 2”...
  • Page 76 Section 8 ILLUSTRATIONS AND PARTS LIST 8.10 DISCHARGE SYSTEM - AIR-COOLED...
  • Page 77 Section 8 ILLUSTRATIONS AND PARTS LIST 8.10 DISCHARGE SYSTEM - AIR-COOLED (CONTINUED) part number description number quantity tubing, 1/2” thermoplastic 250030-855 bulkhead, pipe 1/2” 841500-008 elbow, 3/8”T x 1/2”NPT 02250099-625 gasket, 2 1/2” 240621-007 joint, expansion 02250120-777 gasket 250002-379 nipple, pipe 1 1/4” x close 822220-000 elbow, reducing 1 1/4”...
  • Page 78 Section 8 ILLUSTRATIONS AND PARTS LIST 8.11 DISCHARGE SYSTEM- WATER-COOLED...
  • Page 79 Section 8 ILLUSTRATIONS AND PARTS LIST 8.11 DISCHARGE SYSTEM- WATER-COOLED part number description number quantity cooler, after (water) 043009 elbow, tube-M 90° 2” x 2” 810532-200 tube, MPV to cooler 02250123-909 connector, tube-M 2” x 2” 810232-200 valve, minimum pressure/check (I) 242405 bushing, reducing hex 1/2”...
  • Page 80 Section 8 ILLUSTRATIONS AND PARTS LIST 8.11 DISCHARGE SYSTEM- WATER-COOLED...
  • Page 81 Section 8 ILLUSTRATIONS AND PARTS LIST 8.11 DISCHARGE SYSTEM- WATER-COOLED (CONTINUED) part number description number quantity joint, expansion 02250120-777 gasket 250002-379 gasket, 2 1/2” 240621-007 nipple, pipe 1 1/4” x close 822220-000 elbow, reducing 1 1/4” x 1” 801605-040 valve, relief 1” x 1 1/4” 02250047-679 bushing, reducing hex 1/2”...
  • Page 82 Section 8 ILLUSTRATIONS AND PARTS LIST 8.12 SULLICON CONTROL...
  • Page 83 Section 8 ILLUSTRATIONS AND PARTS LIST 8.12 SULLICON CONTROL part number description number quantity bracket, Sullicon 250031-765 capscrew, hex GR5 5/16”-18 x 2 1/2” 828605-250 •capscrew, hex GR5 3/8”-16 x 2 1/2” 828606-250 •capscrew, hex GR5 5/16”-18 x 2 1/4” 829105-225 •capscrew, hex GR5 3/8”-16 x 2 1/4”...
  • Page 84 Section 8 ILLUSTRATIONS AND PARTS LIST 8.12 SULLICON CONTROL...
  • Page 85 Section 8 ILLUSTRATIONS AND PARTS LIST 8.12 SULLICON CONTROL part number description number quantity rod, end spherical LH 5/16” 042004 lever, inlet valve 020687 screw, set sq head 5/16” 02250112-197 nut, hex jam LH 5/16”-24 866605-195 rod, control 222745 rod, link 5/16”-24 x 2 1/2” 045854 cylinder, air control 2”...
  • Page 86 Section 8 ILLUSTRATIONS AND PARTS LIST 8.13 ACTUATOR VALVE...
  • Page 87 Section 8 ILLUSTRATIONS AND PARTS LIST 8.13 ACTUATOR VALVE part number description number quantity pin, roll 1/8” x 1/2” 827402-050 shaft 250030-979 O-ring, viton 3 1/4” x 1/8” 826502-236 bearing 499002-207 seal, lip 02250123-809 base, air cylinder 250016-725 screw, actuator adjustment 02250094-568 nut, hex 1/2”-13 824208-448...
  • Page 88 Section 8 ILLUSTRATIONS AND PARTS LIST 8.14 CONTROL SYSTEM- ELECTRO-MECHANICAL...
  • Page 89 Section 8 ILLUSTRATIONS AND PARTS LIST 8.14 CONTROL SYSTEM- ELECTRO-MECHANICAL part number description number quantity locknut, conduit 1/2” 847200-050 nipple, conduit 1/2” 250007-168 elbow, corner pull 90° 846915-050 conduit, 1/2” 250007-166 bushing, reducing conduit 847303-050 switch, pressure 0-150PSI 042570 support, pressure switch 02250114-873 nipple, pipe hex 1/4”...
  • Page 90 Section 8 ILLUSTRATIONS AND PARTS LIST 8.15 CONTROL SYSTEM- SUPERVISOR...
  • Page 91 Section 8 ILLUSTRATIONS AND PARTS LIST 8.15 CONTROL SYSTEM- SUPERVISOR part number description number quantity valve, solenoid 1/4” (I) 02250125-656 elbow, tube 1/4”T x 1/4”NPT 250018-430 nipple, pipe 1/4” x 1 1/2” 866304-015 nipple, pipe hex 1/4” x 1/4” 868504-025 connector, tube-M 1/4”...
  • Page 92 Section 8 ILLUSTRATIONS AND PARTS LIST 8.16 UNIT TUBING...
  • Page 93 Section 8 ILLUSTRATIONS AND PARTS LIST 8.16 UNIT TUBING part number description number quantity elbow, tube-M 1/2” x 1/2” 810508-050 tube 250024-178 bushing, reducing hex 1 1/4” x 1/2” 802105-020 capscrew, hex GR8 3/8”-16 x 1” 828206-100 bracket, manifold 250023-965 manifold, oil 02250112-819 tube...
  • Page 94 Section 8 ILLUSTRATIONS AND PARTS LIST 8.17 INSTRUMENT PANEL- ELECTRO-MECHANICAL...
  • Page 95 Section 8 ILLUSTRATIONS AND PARTS LIST 8.17 INSTRUMENT PANEL- ELECTRO-MECHANICAL part number description number quantity support, instrument panel (150 AC) 02250124-966 •support, instrument panel (200 AC) 02250125-045 •support, instrument panel (WC) 02250125-073 panel, instrument 02250125-351 gauge, pressure 250005-185 gauge, temp 042582 gauge, differential pressure 250003-798...
  • Page 96 Section 8 ILLUSTRATIONS AND PARTS LIST 8.18 INSTRUMENT PANEL- SUPERVISOR...
  • Page 97 Section 8 ILLUSTRATIONS AND PARTS LIST 8.18 INSTRUMENT PANEL- SUPERVISOR part number description number quantity panel, instrument 02250100-298 gasket, control panel 02250071-093 panel, cover Supervisor 02250054-854 gasket, panel Supervisor 02250048-822 panel, Supervisor 02250116-247 switch, emergency shut-down 250028-588 decal, auto start 041065 decal, warning auto start 250017-903...
  • Page 98 Section 8 ILLUSTRATIONS AND PARTS LIST 8.19 ELECTRICAL BOX...
  • Page 99 Section 8 ILLUSTRATIONS AND PARTS LIST 8.19 ELECTRICAL BOX part number description number quantity support, starter 02250122-296 nut, hex 1/2”-13 825208-448 washer, springlock 1/2” 837808-125 capscrew, hex GR5 1/2”-13 x 1 1/2” 829108-150 switch 250017-992 switch (optional) 046344 transformer (250 VA) 02250083-188 •transformer (350 VA) 02250083-190...
  • Page 100 Section 8 ILLUSTRATIONS AND PARTS LIST 8.20 ENCLOSURE...
  • Page 101 Section 8 ILLUSTRATIONS AND PARTS LIST 8.20 ENCLOSURE part number description number quantity motor, .25HP 250000-031 guard, fan 20” 410179 fan, 18” 410358 panel, fiberglass 250020-061 panel, roof 017223 panel, roof canopy 02250122-580 guard, fan 20” 241337 panel, fiberglass 02250127-491 panel, fiberglass 02250127-493 panel, roof canopy...
  • Page 102 Section 8 ILLUSTRATIONS AND PARTS LIST 8.20 ENCLOSURE...
  • Page 103 Section 8 ILLUSTRATIONS AND PARTS LIST 8.20 ENCLOSURE (CONTINUED) part number description number quantity washer, reg 5/16” (200 HP) 837205-071 grommet, rubber (200 HP) 040125 door, instrument panel (200 HP) 02250046-851 eyebolt, reg 5/16”-18 (200 HP) 839105-112 capscrew, button hd 5/16” x 1/4” (200 HP) 250004-144 washer, molded nylon 5/16”...
  • Page 104 Section 8 ILLUSTRATIONS AND PARTS LIST 8.21 DECAL GROUP...
  • Page 105 02250110-891 sign, danger electrocution 049850 decal, actuator valve positioning 250029-784 decal, Sullair logo 02250059-060 (Continued on page 101) (I) Voltage may vary in accordance with your machine requirements. To confirm proper decal, consult fac- tory with serial number of compressor.
  • Page 106 Section 8 ILLUSTRATIONS AND PARTS LIST 8.21 DECAL GROUP...
  • Page 107 CP-4600-32-F (II) 02250118-342 decal, fluid 24KT (II) 02250069-395 decal, ISO 9001 02250057-624 decal, electrical component ID 250038-457 decal, LS-25 02250061-091 decal, danger high voltage 042218 decal, 24KT (blk) 1.75” & 4” ht 02250061-022 decal, fluid sample 250025-675 decal, fork lifting...
  • Page 108 Section 8 ILLUSTRATIONS AND PARTS LIST 8.22 DECAL LOCATION REFERENCE- AIR-COOLED/ LESS ENCLOSURE...
  • Page 109 “food grade” lube 250003-144 decal, warning mixing fluid 02250110-891 decal, fluid sign, warning “compressor fluid fill cap” 049865 decal, fork lifting (II) 241814 decal, Sullair logo 02250059-060 decal, ISO 9001 02250057-624 control box (III) decal, LS-25 02250061-091 sign, warning sever - fan...
  • Page 110 Section 8 ILLUSTRATIONS AND PARTS LIST 8.23 DECAL LOCATION REFERENCE- WATER-COOLED/ LESS ENCLOSURE...
  • Page 111 Section 8 ILLUSTRATIONS AND PARTS LIST 8.23 DECAL LOCATION REFERENCE- WATER-COOLED/LESS ENCLOSURE part number description number quantity decal, LS-25 02250061-091 sign, warning “food grade” lube 250003-144 decal, warning mixing fluid 02250110-891 decal, fluid warning, “compressor fluid fill cap” 049865 decal, fork lifting (II)
  • Page 112 Section 8 ILLUSTRATIONS AND PARTS LIST 8.24 DECAL LOCATION REFERENCE- TYPICAL ENCLOSURE...
  • Page 113 8.24 DECAL LOCATION REFERENCE- TYPICAL ENCLOSURE part number description number quantity decal, autostart 041065 decal, warning autostart 250017-903 decal, LS-25 02250061-091 decal, 24KT (blk) 1.75” & 4” 02250061-022 decal, ISO 9001 02250057-624 decal, fork lifting (I) 241814 decal, Sullair logo 02250059-048...
  • Page 114 Section 8 ILLUSTRATIONS AND PARTS LIST 8.25 WIRING DIAGRAM- STANDARD FULL VOLTAGE (ELECTRO-MECHANICAL) 02250125-969R1...
  • Page 115 Section 8 ILLUSTRATIONS AND PARTS LIST 8.26 WIRING DIAGRAM- WYE DELTA (ELECTRO-MECHANICAL) 02250125-970R1...
  • Page 116 Section 8 ILLUSTRATIONS AND PARTS LIST 8.27 WIRING DIAGRAM- STANDARD FULL VOLTAGE (SUPERVISOR) 02250113-462R5...
  • Page 117 Section 8 ILLUSTRATIONS AND PARTS LIST 8.28 WIRING DIAGRAM- WYE DELTA (SUPERVISOR) 02250113-463R6...
  • Page 118 Section 8 ILLUSTRATIONS AND PARTS LIST 8.29 WIRING DIAGRAM- SOLID STATE STARTER (SUPERVISOR) 02250113-467R0...
  • Page 120 WORLDWIDE SALES AND SERVICE SULLAIR ASIA, LTD. SULLAIR EUROPE, S.A. Sullair Road, No. 1 42602 Montbrison Cedex, France Chiwan, Shekou Shenzhen, Guangdong PRV. Shenzhen, Guangdong PRV. Telephone: 33-477968470 PRC POST CODE 518068 PRC POST CODE 518068 Telephone: 755-6851686 Fax: 33-477968499...

Table of Contents

Save PDF