Sullair 185H Operator's Manual And Parts List
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Sullair 185H Operator's Manual And Parts List

Portable air compressor caterpillar & john deere
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AIR COMPRESSOR

185H, 210H, 260 CFM
CATERPILLAR & JOHN DEERE
PORTABLE
OPERATOR'S
MANUAL AND
PARTS LIST
KEEP FOR
FUTURE
REFERENCE
Part Number
02250156---375
Sullair Corporation
The information in this document is
correct at the time of printing for
Portable Compressor Serial Number
004 150300
and all subsequent Serial Numbers.

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  • Page 1: Air Compressor

    PORTABLE AIR COMPRESSOR 185H, 210H, 260 CFM CATERPILLAR & JOHN DEERE OPERATOR’S MANUAL AND PARTS LIST KEEP FOR FUTURE REFERENCE Part Number 02250156---375 Sullair Corporation The information in this document is correct at the time of printing for Portable Compressor Serial Number 004 150300 and all subsequent Serial Numbers.
  • Page 2 AIR CARE SEMINAR TRAINING Sullair Air Care Seminars are courses that provide hands---on instruction in the proper operation, maintenance and service of Sullair equipment. Individual seminars on Portable compressors are presented at regular intervals throughout the year at a dedicated training facility at the Sullair corporate headquarters in Michigan City, Indiana.

  • Page 3: Table Of Contents

    1.9 LIFTING 1.10 ENTRAPMENT 1.11 JUMP STARTING Section 2 DESCRIPTION 2.1 INTRODUCTION 2.2 DESCRIPTION OF COMPONENTS 2.3 SULLAIR COMPRESSOR UNIT, FUNCTIONAL DESCRIPTION 2.4 COMPRESSOR COOLING AND LUBRICATION SYSTEM, FUNCTIONAL DESCRIPTION 2.5 COMPRESSOR DISCHARGE SYSTEM, FUNCTIONAL DESCRIPTION 2.6 CONTROL SYSTEM, FUNCTIONAL DESCRIPTION 2.7 AIR INLET SYSTEM, FUNCTIONAL DESCRIPTION...
  • Page 4 7.3A ENGINE, COMPRESSOR & PARTS--- 185H & 210H CATERPILLAR 7.3B ENGINE, COMPRESSOR & PARTS--- 260 CATERPILLAR 7.3C ENGINE, COMPRESSOR & PARTS--- 185H & 210H JOHN DEERE 7.3D ENGINE, COMPRESSOR & PARTS--- 260 JOHN DEERE 7.4A AIR INLET AND EXHAUST --- ALL CATERPILLAR MODELS...
  • Page 5 7.11B FUEL TANK AND PARTS --- ALL JOHN DEERE MODELS 7.12 CANOPY, ACOUSTICAL PANELS & PARTS--- ALL MODELS 7.13 INSTRUMENT PANEL & PARTS--- ALL MODELS 7.14A INSTRUMENT PANEL AND PARTS --- 185H AND 210H CATERPILLAR (STANDARD GAUGE) 7.14B INSTRUMENT PANEL AND PARTS --- --- 260 CATERPILLAR (STANDARD GAUGE) 7.14C INSTRUMENT PANEL AND PARTS --- 185H AND 210H...

  • Page 7: General

    SAFETY 1.1 GENERAL dented or otherwise deformed or degraded, and Sullair Corporation designs and manufactures all (iii) loose nuts, bolts or other fasteners. Should of its products so they can be operated safely. any such condition be present, DO NOT TOW However, the responsibility for safe operation rests until the problem is corrected.
  • Page 8 Section 1 SAFETY 17. DO NOT load this equipment with accesso- wheeled jack as you would for the standard screw jack. Pull the pin connecting the jack to the draw- ries or tools such that it is unbalanced from side bar and raise the screw jack to its full up position.

  • Page 9: Pressure Release

    Section 1 SAFETY 4. On four---wheel models, park compressor curely latched in the vertical upright position. with front wheels in straight ahead position. Keep feet clear of drawbar at all times to avoid crushing accidents in case it should slip from 5.

  • Page 10: Fire And Explosion

    Section 1 SAFETY J. Keep personnel out of line with and away from D. DO NOT permit liquids, including air line anti--- the discharge opening of hoses, tools or other icer system antifreeze compound or fluid film to ac- points of compressed air discharge. cumulate on bottom covers or on, under or around acoustical material, or on any external or internal K.

  • Page 11: Moving Parts

    Section 1 SAFETY ders, or maintain or troubleshoot these systems battery connection so others will not unexpectedly only in well---ventilated areas away from heat, open reconnect it. flame or sparks. DO NOT install, store or otherwise H. When adjusting the controls, it may require op- expose ether cylinders to temperatures above eration of the equipment during adjustment.

  • Page 12: Electrical Shock

    Section 1 SAFETY F. Fuels, fluids, coolants, lubricants and battery D. Stay clear of the compressor during electrical electrolyte used in the compressor are typical of the storms! It can attract lightning. industry. Care should be taken to avoid accidental 1.9 LIFTING ingestions and/or skin contact.

  • Page 13: Jump Starting

    Section 1 SAFETY 1.11 JUMP STARTING N. Positive battery terminals are usually identified A. Observe all safety precautions mentioned else- by a plus (+) sign on the terminal and the letters where in this manual. POS adjacent to the terminal. Negative battery ter- minals are usually identified by the letters NEG ad- jacent to the terminal or a negative (---) sign.
  • Page 14 NOTES...

  • Page 15: Introduction

    Sullair Model 260: 260 CFM @ 100 psig (6.9 bar) representative or the Sullair Corporation Service Department. The control system can easily be adjusted for pres- Figure 2 ---1 Sullair Rotary Screw Portable Air Compressor --- General Arrangement All Models...

  • Page 16: Sullair Compressor Unit

    The engine cooling system is comprised of a radia- tor, high capacity fan and thermostat. The high ca- 2.3 SULLAIR COMPRESSOR UNIT, FUNCTIONAL pacity fan pushes air through the radiator, keeping DESCRIPTION the engine at the proper operating temperature. Sullair compressors feature the Sullair compressor...

  • Page 17: Compressor Discharge System

    (pulse---free) compression to meet your reaches 140_F (60_C), the thermostat is fully open needs. With a Sullair compressor, no maintenance allowing all fluid entering the thermal valve to be di- or inspection of the internal parts of the compressor rected to the cooler.

  • Page 18: Control System, Functional Description

    Section 2 DESCRIPTION Figure 2 ---3 Compressor Discharge System nents when compressor is running or pressurized. tions of the control system are given in four distinct phases of operation. It applies to any control system Stop compressor and relieve all internal pressure be- with the exception of those with stated pressures fore doing so.
  • Page 19 Section 2 DESCRIPTION Figure 2 ---4A Control System with Piping and Instrumentation --- 185H & 210H Models...
  • Page 20 Section 2 DESCRIPTION Figure 2 ---4B Control System with Piping and Instrumentation --- 260 Models...

  • Page 21: Instrument Panel Group

    This causes the inlet valve to partially close and re- pressor operation. duces the speed of the engine. As the pressure in- S The Pressure selector switch (185H & 210H creases, the inlet valve piston will further close the Models) allows the selection of the compressor op- inlet valve and continue reducing the speed until it erating pressure range, 85 to 110 psig (5.9 to 7.6...
  • Page 22 Section 2 DESCRIPTION Figure 2 ---5 Air Inlet System (typical) provided to shut down the compressor when the en- 3 flashes: low engine oil pressure gine oil pressure becomes insufficient. The low 4 flashes: low engine speed speed switch is provided to shutdown the compres- 5 flashes: low fuel level (optional) sor if engine speed falls below 1500 RPM.
  • Page 23 Section 2 DESCRIPTION Figure 2 ---6 Instrument Panel Group...
  • Page 24 Section 2 DESCRIPTION Figure 2 ---7 Electrical System --- JOHN DEERE 02250144--- 446R05...
  • Page 25 Section 2 DESCRIPTION Figure 2 ---7A Electrical System --- CATERPILLAR P02250144--- 395R04...
  • Page 26 NOTES...

  • Page 27: Specifications

    185H,210H,260 LRG 85.1 2162 47.5 1207 1245 2585 1173 Length over drawbar. (II) Weight shown is for 260 models. Deduct 120 lbs.(55kg) for 185H and 210H models. COMPRESSOR: 185H 210H Type Rotary Screw Rotary Screw Rotary Screw Maximum Operating 150 psig (10.3 bar) 150 psig (10.3bar)
  • Page 28 85.1 2162 47.5 1207 49.0 1245 2505 1136 Length over drawbar. (II) Weight shown is for 260 models. Deduct 120 lbs.(55kg) for 185H and 210H models. COMPRESSOR: 185H 210H Type Rotary Screw Rotary Screw Rotary Screw Maximum Operating 150 psig (10.3 bar) 150 psig (10.3 bar)
  • Page 29 0 to 100 (---18 to 38) MIL---L---2104E 10W 0 to 100 (---18 to 38) (I) Sullair part numbers for Sullair AWF are 250030---757 (5 gallons/20 liters) and 250030---758 (55 gallon drum/208 liters). 3.3 APPLICATION GUIDE When ambient conditions exceed those noted or if...
  • Page 30 NOTES...

  • Page 31: General

    OPERATION 4.1 GENERAL service or indicate the beginning of a malfunction. While Sullair has built into this compressor a compre- Before starting your Sullair compressor, read this hensive array of controls and indicators to assure section thoroughly and familiarize yourself with the...

  • Page 32: Shutdown Procedure

    Section 4 OPERATION 4.2 PURPOSE OF CONTROLS (Continued) CONTROL OR INDICATOR PURPOSE BLOWDOWN VALVE Vents sump pressure to the atmosphere at shutdown. IDLE WARM---UP CONTROL Maintains a closed air inlet valve for reduced compressor load on start ---up. After engine starts, turn the handle of the selector valve from the “start”...

  • Page 33: General

    4. Change the compressor fluid and fluid filter, if not using Sullair AWF. Run the compressor for 5 to 10 minutes to warm the fluid. Shut the compres- NOTE...

  • Page 34: Parts Replacement And Adjustment Procedures

    Concentrated light will 5.6A MAINTENANCE EVERY 1500 HOURS OR ANNUALLY Figure 5 ---2 Air Filter 1. When using Sullair AWF, change the compressor fluid and replace the fluid filter element (See maintenance procedures in Section 5.7). 2. Service engine cooling system.
  • Page 35 This information can be obtained from the Operator’s Manual (Specifica- tions Section) or by contacting your local authorized Sullair Representative. The following explanation applies to a compressor with 100 psig (6.9 bar) rated full load pressure. *Replacement Separator Kit P/N 02250078---031 1.
  • Page 36 Section 5 MAINTENANCE Figure 5 ---4 Control System Adjustment 185H & 210 MODELS 260 MODELS...
  • Page 37 Section 5 MAINTENANCE Figure 5 ---5 Typical E ---Z Lube Axle valve and allow the compressor to cycle and re- frequently to help insure proper performance. Use check low engine speed (idle). wheel bearing grease that conforms to military specification MIL---G---10924 or a high temperature The following explanation applies to “H”...

  • Page 38: Troubleshooting Guide

    Doing so may prevent unnec- Should the problem(s) persist after making the rec- essary additional damage to the compressor. ommended check, consult your nearest Sullair rep- resentative or the Sullair Corporation. Always remember to: 1. Check for loose wiring.
  • Page 39 Section 5 MAINTENANCE 5.9 TROUBLESHOOTING GUIDE (CONTINUED) SYMPTOM PROBABLE CAUSE REMEDY FLASH CODE: FOUR FLASHES (cont) Plugged air filter Clean and replace if necessary. Engine problems may have developed Refer to Engine Operator’s Manual. Starter solenoid relay does not engage Check wiring and tighten all connections.
  • Page 40 Section 5 MAINTENANCE 5.10 TROUBLESHOOTING GUIDE (CONTINUED) SYMPTOM PROBABLE CAUSE REMEDY FLASH CODE: FOUR FLASHES No/Low fuel Check fuel level and add fuel if necessary. Plugged fuel filter Replace and clean as required. Plugged air filter Replace and clean as required. Water/Dirt in fuel and/or fuel filter Drain water from fuel water separators on fuel filters Siphon water from fuel tank and clean fuel tank it.
  • Page 41 Section 5 MAINTENANCE 5.9 TROUBLESHOOTING GUIDE (CONTINUED) SYMPTOM PROBABLE CAUSE REMEDY EXCESSIVE COMPRESSOR Clogged Return Line Clear orifice and return line strainer. FLUID CONSUMPTION Leak In The Lubrication System Check all pipes, connections and components. Separator Element Damaged Or Not Change separator element.
  • Page 42 NOTES...

  • Page 43: Noise Emissions Warranty

    NOISE CONTROL 6.1 NOISE EMISSIONS WARRANTY 2. The use of the compressor after such device or Sullair Corporation warrants to the ultimate pur- element of design has been removed or ren- chaser and each subsequent purchaser that this air dered inoperative by any person.
  • Page 44 Section 6 NOISE CONTROL 2. ANNUAL AIR FILTER(S) AND AIR INLET SYSTEM INSPECTION In addition to the instructions in the Maintenance section of the Operator’s Manual, the air filter(s) and entire air inlet system should be inspected at least annually, to make sure all parts are securely mounted, that all joints and connections are tight, that there are no other leaks in the system, and that the filter element(s) are intact.
  • Page 45 Section 6 NOISE CONTROL 4. ANNUAL FRAME, CANOPY, AND PARTS INSPECTION At least annually inspect frame, canopy and parts, for security of attachment. Make sure there are not any missing or deformed members, including all hinged doors, covers and their fastening devices. DO NOT operate compressor with defective frame, canopy and parts.
  • Page 46 Section 6 NOISE CONTROL 6. ANNUAL INSPECTIONS FOR PROPER OPERATION OF ALL SYSTEMS. In addition to other instructions in the Operator’s Manual, at least annually, operate compressor and inspect to make sure all systems are operating properly and that engine runs at rated speed and pressure. DO NOT operate malfunctioning or improperly adjusted compressor.

  • Page 47: Illustrations And Parts List (Cont)

    ILLUSTRATIONS AND PARTS LIST 7.1 PROCEDURE FOR ORDERING PARTS Parts should be ordered from the nearest Sullair Representative or the Representative from whom the com- pressor was purchased. If for any reason parts cannot be obtained in this manner, contact the factory directly at the address, phone or fax numbers below.

  • Page 48: Recommended Spare Parts List

    (185H, 210H) kit, coupling lord (260) 02250099-- 930 02250109-- 684 repair kit for inlet valve (185H, 210H) repair kit for inlet valve no. 02250088---348 2---1/2” (260) 250019-- 451 kit, spring replacment for inlet valve 250029-- 315 no. 02250088---348 2---1/2” (260) LUBRICATION: Sullair AWF---5 gallons (18.9 liter)
  • Page 49 Section 7 ILLUSTRATIONS AND PARTS LIST NOTES...
  • Page 50 Section 7 ILLUSTRATIONS AND PARTS LIST 7.3A ENGINE, COMPRESSOR & PARTS -- 185H & 210H CATERPILLAR 02250149--- 637R02...
  • Page 51 Section 7 ILLUSTRATIONS AND PARTS LIST 7.3A ENGINE, COMPRESSOR & PARTS -- 185H & 210H CATERPILLAR part number description number quantity spacer, brake lever 250p 02250064---594 conn, female pipe 1/8---27 npt 02250097---138 elbow, 90 3/8”tube x 1/4”npt m 02250099---626 bshg, tpr qd sd 38mm bore 185q 02250103---559 spring, extension 3.0lg 4.52lb/in .313od...
  • Page 52 Section 7 ILLUSTRATIONS AND PARTS LIST 7.3A ENGINE, COMPRESSOR & PARTS -- 185H & 210H CATERPILLAR 02250149--- 637R02...
  • Page 53 5/16” 02250078---842 (III) There is an exchange program whereby a remanufactured compressor unit can be obtained from Sullair distributors or the factory at less cost than the owner could repair the unit. For information regarding the...
  • Page 54 Section 7 ILLUSTRATIONS AND PARTS LIST 7.3B ENGINE, COMPRESSOR & PARTS -- 260 CATERPILLAR 02250149--- 631R02...
  • Page 55 250019---451, or spring replacement kit no. 250029---315. (II) There is an exchange program whereby a remanufactured compressor unit can be obtained from Sullair distributors or the factory at less cost than the owner could repair the unit. For information regarding the...
  • Page 56 Section 7 ILLUSTRATIONS AND PARTS LIST 7.3B ENGINE, COMPRESSOR & PARTS -- 260 CATERPILLAR 02250149--- 631R02...
  • Page 57 Section 7 ILLUSTRATIONS AND PARTS LIST 7.3B ENGINE, COMPRESSOR & PARTS -- 260 CATERPILLAR (continued) part number description number quantity bushing, taper wood---sd 1.75 250034---920 coupling, eng---compr lord 250 (III) 250034---921 pin,drive coupling 250 jd 250035---041 elbow, 90d 1/4” tube x 1/4”fnpt 250041---287 nut, hex locking 1/4---20 825504---145...
  • Page 58 Section 7 ILLUSTRATIONS AND PARTS LIST 7.3C ENGINE, COMPRESSOR & PARTS -- 185H & 210H JOHN DEERE 02250149--- 639R02...
  • Page 59 Section 7 ILLUSTRATIONS AND PARTS LIST 7.3C ENGINE, COMPRESSOR & PARTS -- 185H & 210H JOHN DEERE part number description number quantity spacer, brake lever 250p 02250064---594 conn, female pipe 1/8---27 npt 02250097---138 elbow, 90 3/8”tube x 1/4”npt m 02250099---626...
  • Page 60 Section 7 ILLUSTRATIONS AND PARTS LIST 7.3C ENGINE, COMPRESSOR & PARTS -- 185H & 210H JOHN DEERE 02250149--- 639R02...
  • Page 61 Section 7 ILLUSTRATIONS AND PARTS LIST 7.3C ENGINE, COMPRESSOR & PARTS -- 185H & 210H JOHN DEERE (continued) part number description number quantity capscrew, hex 8.8 m8 x 120mm 828008---120 capscrew, hex 8.8 m10 x 35mm 828010---035 capscrew, hex 8.8 m12 x 75mm 828012---075 capscrew, hex 8.8 m16 x 30mm...
  • Page 62 Section 7 ILLUSTRATIONS AND PARTS LIST 7.3D ENGINE, COMPRESSOR & PARTS -- 260 JOHN DEERE 02250149--- 634R02...
  • Page 63 02250144---814. (III) There is an exchange program whereby a remanufactured compressor unit can be obtained from Sullair distributors or the factory at less cost than the owner could repair the unit. For information regarding the...
  • Page 64 Section 7 ILLUSTRATIONS AND PARTS LIST 7.3D ENGINE, COMPRESSOR & PARTS -- 260 JOHN DEERE (continued) 02250149--- 634R02...
  • Page 65 Section 7 ILLUSTRATIONS AND PARTS LIST 7.3D ENGINE, COMPRESSOR & PARTS -- 260 JOHN DEERE (continued) part number description number quantity housing, adapter (250034---402c) 250034---403 bushing, taper wood---sd 1.75 250034---920 coupling, eng---compr lord 250 (IV) 250034---921 pin, drive coupling 250 jd 250035---041 elbow, 90d 1/4”...
  • Page 66 Section 7 ILLUSTRATIONS AND PARTS LIST 7.4A AIR INLET AND EXHAUST -- ALL CATERPILLAR MODELS 02250149--- 632R00...
  • Page 67 02250146---126 support, filter eng’s 185h---260dpq 02250146---127 hose, air inl unit 185hdpq 02250146---129 hose, air inlet 185h---260dpq pe 02250146---134 filter, air 8 plastic 185h---260 (II) 02250146---137 tube, exhaust 185h---260dpq pe 02250146---155 supt, muffler 185h---260dpq pe 02250146---416 shield, heat exht 185h---260 pe/ca...
  • Page 68 Section 7 ILLUSTRATIONS AND PARTS LIST 7.4B AIR INLET AND EXHAUST -- ALL JOHN DEERE MODELS 02250149--- 636R00...
  • Page 69 02250146---126 support, filter eng’s 185h---260dpq 02250146---127 hose, air inl unit 185hdpq 02250146---129 hose, air inlet 185h---260 jd 02250146---131 filter, air 8 plastic 185h---260 (II) 02250146---137 muffler, exhaust 185h---260 jd 02250146---159 support, muffler 185h---260dpq jd 02250146---429 tube, exhaust 185h---260 jd 02250150---280 clamp, hose 1 13/16 x 2 3/4 adj.

  • Page 70: Air Inlet Valve Assembly

    Section 7 ILLUSTRATIONS AND PARTS LIST 7.5 AIR INLET VALVE ASSEMBLY -- 260 JOHN DEERE AND CATERPILLAR 02250088--- 348R01...

  • Page 71: And Caterpillar

    (split) 250039---720 NOTE 1: For maintenance on inlet valve (185H, 210H John Deere), order repair kit no. 02250109---684. NOTE 2: O---ring no. 826202---238 is used to seal off the inlet valve assembly with the compressor unit. NOTE 3: For maintenane on inlet valve (260 John Deere), order repair kit no. 250019---451, or spring replace- ment kit no.

  • Page 72: Radiator & Compressor Fluid Cooling System

    Section 7 ILLUSTRATIONS AND PARTS LIST 7.6 RADIATOR & COMPRESSOR FLUID COOLING SYSTEM -- ALL MODELS 02250149--- 629R00...

  • Page 73: All Models

    130 deg f 185q (I) 02250104---907 hose, parkrimp 3/4 x 26 02250107---492 hose, hydparkrimp 3/4 x 88 02250107---494 guard, fan 20 (110---130 & 185h) 02250112---141 hose, parcrimp 3/4 x 26 02250126---680 hose, parkrimp 3/4 x 66 02250126---681...

  • Page 74: All Models

    Section 7 ILLUSTRATIONS AND PARTS LIST 7.6 RADIATOR & COMPRESSOR FLUID COOLING SYSTEM -- ALL MODELS 02250149--- 629R00...

  • Page 75: Radiator & Compressor Fluid Cooling System

    Section 7 ILLUSTRATIONS AND PARTS LIST 7.6 RADIATOR & COMPRESSOR FLUID COOLING SYSTEM -- ALL MODELS (continued) part number description number quantity nut, hex f pltd 5/16---18 825305---283 o---ring, viton 1 1/2 x 3/32 826502---128 capscr, hex gr5 3/8---16 x 3/4 829106---075 screw, hex ser washer 1/4---20 x 3/4 829704---075...
  • Page 76 Section 7 ILLUSTRATIONS AND PARTS LIST 7.7A FRAME, RUNNING GEAR & PARTS -- ALL MODELS 02250155--- 667R00...
  • Page 77 185h---260 02250147---120 insul, frm frt 185h---260 02250147---121 insul, frm rear 185h---260 02250147---122 insul,toolbox rear 185h---260 02250147---123 insul, frm side out r&l 185h 02250147---125 insul, clr baff fill 185h 02250147---126 insul, toolbox pnl 185h---260 02250147---127 insul, baff frt 185h---260 02250147---129...
  • Page 78 Section 7 ILLUSTRATIONS AND PARTS LIST 7.7A FRAME, RUNNING GEAR & PARTS -- ALL MODELS 02250155--- 667R00...

  • Page 79: A Frame, Running Gear & Parts

    Section 7 ILLUSTRATIONS AND PARTS LIST 7.7A FRAME, RUNNING GEAR & PARTS -- ALL MODELS (continued) part number description number quantity retainer, screw assy 407515 recepticle, clip on 407516 nut, hex f pltd 5/16---18 825305---283 nut, hex locking #8---32 825501---070 nut, hex locking #10---24 825502---083 nut, hex locking 5/16---18...
  • Page 80 Section 7 ILLUSTRATIONS AND PARTS LIST 7.7B FRAME LESS RUNNING GEAR & PARTS -- ALL MODELS 02250151--- 314R00...
  • Page 81 185h---260dpq tab 02250151---402 pnl, can rear rh 185h---260dpq tab 02250151---407 pnl, can roof 185h---260 dpq tab 02250151---830 pnl, can rear bolt ---on 185h tab 02250151---835 insul, can door rear 185h---260 02250151---906 weatherstrip, 3/16 x 3/8 250022---436...
  • Page 82 Section 7 ILLUSTRATIONS AND PARTS LIST 7.7B FRAME LESS RUNNING GEAR & PARTS -- ALL MODELS 02250151--- 314R00...

  • Page 83: B Frame, Less Running Gear & Parts

    Section 7 ILLUSTRATIONS AND PARTS LIST 7.7B FRAME LESS RUNNING GEAR & PARTS -- ALL MODELS (continued) part number description number quantity capscr, hex gr5 1/4---20 x 1/2 829104---050 screw, hex ser washer 5/16---18 x 3/4 829705---075 washer, pl---b reg pltd 1/4 838204---071 washer, pl---b reg pltd 5/16 838205---071...
  • Page 84 Section 7 ILLUSTRATIONS AND PARTS LIST 7.8 DISCHARGE SYSTEM AND PARTS -- ALL MODELS 02250149--- 638R01...
  • Page 85 1---1/2---18 185h---260dpq 02250146---978 hose, 1 x 18 w/37deg swvls 02250146---980 sa, reg/bd manifold 260dpq (III) 02250149---628 sa, reg/bd vlv 185h---210h (IV) 02250150---360 plug, o---ring boss sae 1 1/4 40029 clamp, hose 13/16 to 1---1/2 40513 strainer, v---type 300psix1/4 (V)
  • Page 86 Section 7 ILLUSTRATIONS AND PARTS LIST 7.8 DISCHARGE SYSTEM AND PARTS -- ALL MODELS 02250149--- 638R01...

  • Page 87: Discharge System And Parts

    Section 7 ILLUSTRATIONS AND PARTS LIST 7.8 DISCHARGE SYSTEM AND PARTS -- ALL MODELS (continued) part number description number quantity valve, relief 140psi 1/2 npt 249807 conn, 1/4t x 1/4 npt str 250018---428 valve, ball 3/4 service 250019---865 coupling, 3/4 male npt am7 250031---648 washer, .500 hardened 250040---099...

  • Page 88: A Regulator Valve/Blowdown Valve Assembly

    Section 7 ILLUSTRATIONS AND PARTS LIST 7.9A REGULATOR VALVE/BLOWDOWN VALVE ASSEMBLY-- ALL 185H & 210H MODELS 7.9B REGULATOR VALVE/BLOWDOWN VALVE ASSEMBLY-- ALL 260 MODELS 02250150--- 361R00 / 022500149--- 098R00...

  • Page 89: All 260 Models

    Section 7 ILLUSTRATIONS AND PARTS LIST 7.9A REGULATOR VALVE/BLOWDOWN VALVE ASSEMBLY-- ALL 185H & 210H MODELS part number description number quantity connector, 5/16”tube x 1/4”npt 02250081---219 tee, m run 3/8”tube x 1/4”npt 02250099---615 elbow, 90 3/8”tube x 1/4”npt m 02250099---626...
  • Page 90 Section 7 ILLUSTRATIONS AND PARTS LIST 7.10 ELECTRICAL PARTS-- ALL MODELS 02250148--- 897R00...
  • Page 91 02250130---668 switch, temp n.c. 250˚f, single pole 02250133---513 sw, engine hi---temp, 225f nc 02250138---107 support, battery hold 185h---260dpq 02250146---116 sw, eng hi---temp, 225f nc m16 02250150---295 boot, battery terminal 041561 adapter, 1/8npt x 1/8jap pt...
  • Page 92 Section 7 ILLUSTRATIONS AND PARTS LIST 7.11A FUEL TANK AND PARTS -- ALL CATERPILLAR MODELS 02250148--- 847R01...
  • Page 93 250 02250123---128 adpt, fuel pick ---up 185 60hp 02250137---526 tube, fuel pick ---up 185dpq 60hp 02250139---885 tank, fuel 34 gallon 185h---260dpq 02250146---112 strap, fuel tnk hold 185h---260 02250146---113 support, fuel fltr 185h---260 pe/ca 02250149---381 connector, hose 5/16 hose x 1/4 npt...
  • Page 94 Section 7 ILLUSTRATIONS AND PARTS LIST 7.11B FUEL TANK AND PARTS -- ALL JOHN DEERE MODELS 02250149--- 635R01...
  • Page 95 5/16x1/4 02250118---809 support, fuel filter mtg. 250 02250123---128 tube, fuel pick ---up 185dpq 60hp 02250139---885 tank, fuel 34 gallon 185h---260dpq 02250146---112 strap, fuel tank hold 185h---260 02250146---113 adapter, fuel pickup 185 60hp 02250152---163 silencer, exhaust 1/8npt tm---18w70 micron 02250152---316 connector, hose 5/16”hose x 1/4”npt...
  • Page 96 Section 7 ILLUSTRATIONS AND PARTS LIST 7.12 CANOPY, ACOUSTICAL PANELS & PARTS -- ALL MODELS 02250151--- 313R00...
  • Page 97 185h---260 02250147---120 insul, frm frt 185h---260 02250147---121 insul, frm rear 185h---260 02250147---122 insul,toolbox rear 185h---260 02250147---123 insul, frm side out r&l 185h 02250147---125 insul, clr baff fill 185h 02250147---126 insul, toolbox pnl 185h---260 02250147---127 insul, baff frt 185h---260 02250147---129...
  • Page 98 Section 7 ILLUSTRATIONS AND PARTS LIST 7.12 CANOPY, ACOUSTICAL PANELS & PARTS -- ALL MODELS 02250151--- 313R00...

  • Page 99: Canopy, Acoustical Panels & Parts

    Section 7 ILLUSTRATIONS AND PARTS LIST 7.12 CANOPY, ACOUSTICAL PANELS & PARTS -- ALL MODELS (continued) part number description number quantity washer, pl---b reg pltd 1/2 838208---112 washer, pl---b wide pltd 5/16 838305---071 nut, retainer 5/16---18 .092 861405---092 screw, rnd phillips 10---24 x 3/4 876002---075 PLEASE NOTE: WHEN ORDERING PARTS, INDICATE SERIAL NUMBER OF COMPRESSOR...

  • Page 100: Instrument Panel & Parts

    ILLUSTRATIONS AND PARTS LIST 7.13 INSTRUMENT PANEL & PARTS -- ALL MODELS 02250151--- 313R00 PART NUMBER MODEL GAUGE REFER TO SECTION REFERENCE CONFIGURATION 02250154-- 335 185H & 210H Caterpillar Standard 7.14A 02250154-- 337 260 Caterpillar Standard 7.14B 02250154-- 440 185H & 210H Standard 7.14C...
  • Page 101 02250103---623 scrw, phil pan hd #6---32 x3/8 02250112---009 latch, locking instrument panel 02250125---511 door, instrument panel 185 60hp 02250138---181 pnl,inst std 185h dpq jd t2 02250147---486 pnl,can frt 185h---260dpq tab 02250151---348 weatherstrip, 3/16 x 3/8 250022---436 3 ft screw, mach phill #10---24 x 1/2...

  • Page 102: A Instrument Panel And Parts

    Section 7 ILLUSTRATIONS AND PARTS LIST 7.14A INSTRUMENT PANEL AND PARTS -- 185H AND 210H CATERPILLAR (STANDARD GAUGE) 02250154--- 335R01...

  • Page 103: Caterpillar (Standard Gauge

    Section 7 ILLUSTRATIONS AND PARTS LIST 7.14A INSTRUMENT PANEL AND PARTS -- 185H AND 210H CATERPILLAR (STANDARD GAUGE) part number description number quantity gauge, pressure air 0---300 2” 02250044---361 hour---meter, 12---24vdc 10000hr 2” 02250050---517 tee, m run 3/8”tube x 1/4”npt 02250099---615 elbow, 90 3/8”tube x 1/4”npt m...

  • Page 104: B Instrument Panel And Parts

    Section 7 ILLUSTRATIONS AND PARTS LIST 7.14B INSTRUMENT PANEL AND PARTS -- 260 CATERPILLAR (STANDARD GAUGE) 02250154--- 337R01...

  • Page 105: Standard Gauge

    Section 7 ILLUSTRATIONS AND PARTS LIST 7.14B INSTRUMENT PANEL AND PARTS -- 260 CATERPILLAR (STANDARD GAUGE) part number description number quantity gauge, pressure air 0---300 2” 02250044---361 hour---meter, 12---24vdc 10000hr 2” 02250050---517 elbow, 90 3/8”tube x 1/4”npt m 02250099---626 tube,nylon .375”od x .050w black 02250099---630 1 ft controller, 185/375 shutdown...

  • Page 106: C Instrument Panel And Parts

    Section 7 ILLUSTRATIONS AND PARTS LIST 7.14C INSTRUMENT PANEL AND PARTS -- 185H AND 210H JOHN DEERE (STANDARD GAUGE) 02250154--- 440R01...

  • Page 107: John Deere (Standard Gauge

    Section 7 ILLUSTRATIONS AND PARTS LIST 7.14C INSTRUMENT PANEL AND PARTS -- 185H AND 210H JOHN DEERE (STANDARD GAUGE) part number description number quantity gauge, pressure air 0---300 2” 02250044---361 hour---meter, 12---24vdc 10000hr 2” 02250050---517 tee, m run 3/8”tube x 1/4”npt 02250099---615 elbow, 90 3/8”tube x 1/4”npt m...

  • Page 108: D Instrument Panel And Parts

    Section 7 ILLUSTRATIONS AND PARTS LIST 7.14D INSTRUMENT PANEL AND PARTS -- 260 JOHN DEERE (STANDARD GAUGE) 02250154--- 442R01...

  • Page 109: Standard Gauge

    Section 7 ILLUSTRATIONS AND PARTS LIST 7.14D INSTRUMENT PANEL AND PARTS -- 260 JOHN DEERE (STANDARD GAUGE) part number description number quantity gauge, pressure air 0---300 2” 02250044---361 hour---meter, 12---24vdc 10000hr 2” 02250050---517 elbow, 90 3/8”tube x 1/4”npt m 02250099---626 tube, nylon .375”od x .050w black 02250099---630 1 ft...

  • Page 110: E Instrument Panel And Parts

    Section 7 ILLUSTRATIONS AND PARTS LIST 7.14E INSTRUMENT PANEL AND PARTS -- 185H AND 210H CATERPILLAR (FULL GAUGE) 02250154--- 336R02...

  • Page 111: Caterpillar (Full Gauge

    Section 7 ILLUSTRATIONS AND PARTS LIST 7.14E INSTRUMENT PANEL AND PARTS -- 185H AND 210H CATERPILLAR (FULL GAUGE) part number description number quantity gauge, pressure air 0---300 2” 02250044---361 gauge, volt ---meter 12 volt 2” 02250044---366 gauge, pressure mech 0---100psi 2”...

  • Page 112: Full Gauge

    Section 7 ILLUSTRATIONS AND PARTS LIST 7.14F INSTRUMENT PANEL AND PARTS -- 260 CATERPILLAR (FULL GAUGE) 02250154--- 338R02...

  • Page 113: Full Gauge

    Section 7 ILLUSTRATIONS AND PARTS LIST 7.14F INSTRUMENT PANEL AND PARTS -- 260 CATERPILLAR (FULL GAUGE) part number description number quantity gauge, pressure air 0---300 2” 02250044---361 gauge, volt ---meter 12 volt 2” 02250044---366 gauge, pressure mech 0---100psi 2” 02250050---516 hour---meter, 12---24vdc 10000hr 2”...

  • Page 114: G Instrument Panel And Parts

    Section 7 ILLUSTRATIONS AND PARTS LIST 7.14G INSTRUMENT PANEL AND PARTS -- 185H AND 210H JOHN DEERE (FULL GAUGE) 02250154--- 441R02...

  • Page 115: John Deere (Full Gauge

    Section 7 ILLUSTRATIONS AND PARTS LIST 7.14G INSTRUMENT PANEL AND PARTS -- 185H AND 210H JOHN DEERE (FULL GAUGE) part number description number quantity gauge, pressure air 0---300 2” 02250044---361 gauge, volt ---meter 12 volt 2” 02250044---366 gauge, pressure mech 0---100psi 2”...

  • Page 116: H Instrument Panel And Parts

    Section 7 ILLUSTRATIONS AND PARTS LIST 7.14H INSTRUMENT PANEL AND PARTS -- 260 JOHN DEERE (FULL GAUGE) 02250154--- 443R02...

  • Page 117: Full Gauge

    Section 7 ILLUSTRATIONS AND PARTS LIST 7.14H INSTRUMENT PANEL AND PARTS -- 260 JOHN DEERE (FULL GAUGE) part number description number quantity gauge, pressure air 0---300 2” 02250044---361 gauge, volt ---meter 12 volt 2” 02250044---366 gauge, pressure mech 0---100psi 2” 02250050---516 hour---meter, 12---24vdc 10000hr 2”...

  • Page 118: Single Hose Reel Option

    Section 7 ILLUSTRATIONS AND PARTS LIST 7.15 SINGLE HOSE REEL OPTION -- ALL MODELS 02250151--- 192R01...
  • Page 119 Section 7 ILLUSTRATIONS AND PARTS LIST 7.15 SINGLE HOSE REEL OPTION -- ALL MODELS part number description number quantity support, manifold single hose reel 02250054---447 hose, medium pressure 1”jic x 32”long 02250054---969 draw ---bar, long pivot 185dpq 02250136---247 reel, hose 100ft 3/4”hose x 3/4”npt 040170 hose, assembly 5/8”id x 18”long 040885...

  • Page 120: Dual Hose Reel Option

    Section 7 ILLUSTRATIONS AND PARTS LIST 7.16 DUAL HOSE REEL OPTION -- ALL MODELS 02250141--- 690R02...
  • Page 121 Section 7 ILLUSTRATIONS AND PARTS LIST 7.16 DUAL HOSE REEL OPTION -- ALL MODELS part number description number quantity support, hose reel manifold 110---250 02250048---573 support, hose reel 110---250 portables 02250048---574 hose, medium pressure 1”jic x 32”long 02250054---969 draw ---bar, long pivot 185dpq 02250136---247 support, dr---bar swivel 185q 02250141---183...

  • Page 122: One Pint Oiler Option

    Section 7 ILLUSTRATIONS AND PARTS LIST 7.17 ONE PINT OILER OPTION -- ALL MODELS 02250151--- 189R00...
  • Page 123 Section 7 ILLUSTRATIONS AND PARTS LIST 7.17 ONE PINT OILER OPTION -- ALL MODELS part number description number quantity support, service manifold 250002---145 valve, ball 3/4 service 250019---865 coupling, 3/4 male npt am7 250031---648 lubricator, cf 1 pt 1 30cf 251315 nut, hex f pltd 1/4---20 825304---236...

  • Page 124: One Quart Oiler / Moisture Separator Option

    Section 7 ILLUSTRATIONS AND PARTS LIST 7.18 ONE QUART OILER / MOISTURE SEPARATOR OPTIONS -- ALL MODELS 02250151--- 191R00...

  • Page 125: All Models

    Section 7 ILLUSTRATIONS AND PARTS LIST 7.18 ONE QUART OILER / MOISTURE SEPARATOR OPTIONS -- ALL MODELS part number description number quantity separator, moisture 02250127---121 support, service manifold 250002---145 oiler, 1qt microfog nogren 250005---016 valve, ball 3/4 service 250019---865 coupling, 3/4 male npt am7 250031---648 nut, hex f pltd 1/4---20 825304---236...

  • Page 126: Canadian Tail / Clearance Lights

    Section 7 ILLUSTRATIONS AND PARTS LIST 7.19 CANADIAN TAIL / CLEARANCE LIGHTS -- ALL MODELS 02250150--- 874R00...
  • Page 127 Section 7 ILLUSTRATIONS AND PARTS LIST 7.19 CANADIAN TAIL / CLEARANCE LIGHTS -- ALL MODELS part number description number quantity nameplate, vin can dual lang 02250101---371 cover, vin canada 02250101---403 harness, wirinr clearance lts 02250122---197 reflector, 3” dia adhs mtg red 02250129---278 reflector, 3”...

  • Page 128: 7.20 Decals

    Section 7 ILLUSTRATIONS AND PARTS LIST 7.20 DECALS...
  • Page 129 Section 7 ILLUSTRATIONS AND PARTS LIST 7.20 DECALS part number description number quantity sign, caution towing 55mph 250005---578 sign, warning compressor fluid fill cap 049685 sign, warning crush/sever 408919 decal, side door t ---latch 02250136---670 sign, warning sever fan port 049965 decal, doors closed 250038---030...
  • Page 130 Section 7 ILLUSTRATIONS AND PARTS LIST 7.20 DECALS...
  • Page 131 Section 7 ILLUSTRATIONS AND PARTS LIST 7.20 DECALS (continued) part number description number quantity decal, warning 100/1600 (I) 250028---258 decal, warning tougue heavy 02250077---929 sign, warning hot surfaces 407408 decal, warning pressurized clg sys 02250051---826 sign, warning sever belt drive 049964 decal, diesel fuel 040248...
  • Page 132 Section 7 ILLUSTRATIONS AND PARTS LIST 7.20 DECALS...
  • Page 133 (U.S. compressors only) 049463 decal, operation start/stop 02250133---511 decal, warning proposition 65 (U.S. compressors only) 02250118---638 decal, Sullair logo --- black 02250059---054 (Continued on page 129) NOTE: SEE SECTION 7.21 FOR MOST DECAL LOCATIONS PLEASE NOTE: WHEN ORDERING PARTS, INDICATE SERIAL NUMBER OF COMPRESSOR...
  • Page 134 Section 7 ILLUSTRATIONS AND PARTS LIST 7.20 DECALS...
  • Page 135 210H---260 Cat 02250154---3747 decal, maintenance 210H---260 JD 02250154---348 reflector, red 040103 reflector, amber 250034---319 decal, water drain 040345 decal, Sullair AWF 250032---902 decal, axle lub instructions 250042---543 (Continued on page 131) NOTE: SEE SECTION 7.21 FOR MOST DECAL LOCATIONS...
  • Page 136 Section 7 ILLUSTRATIONS AND PARTS LIST 7.20 DECALS...
  • Page 137 02250140---925 decal, Sullair AWF 02250097---455 decal, ISO 9001 02250057---624 decal, drawbar installation 02250142---050 decal, wiring diagram 02250144---447 nameplate, Sullair serial no. (II) 02250108---078 tag, rpm (II) 250025---437 seal, wire (II) 250026---962 nut, hex locking (II) 825501---070 rivet, pop (II) 843102---038...

  • Page 138: 7.21 Decal Locations

    Section 7 ILLUSTRATIONS AND PARTS LIST 7.21 DECAL LOCATIONS 02250149--- 633R01...
  • Page 139 040248 decal,noise emission control 049463 reflector, amber 1.68 x 4.25 250034---319 rivet, pop 1/8 x 3/8 843102---038 (I) For 185H and 210 models. (II) For 260 models. PLEASE NOTE: WHEN ORDERING PARTS, INDICATE SERIAL NUMBER OF COMPRESSOR...
  • Page 140 Section 7 ILLUSTRATIONS AND PARTS LIST 7.22 DRAWBAR INSTALLATION -- ALL MODELS 02250141--- 874R00...
  • Page 141 Section 7 ILLUSTRATIONS AND PARTS LIST 7.22 DRAWBAR INSTALLATION -- ALL MODELS part number description number quantity washer, pl---b reg plted 1/2” (I) 838208---112 capscr, hx gr5 1/2---13 x 1 1/4 plt (I) 875608---125 washer, nord---lock pl 1/2” (I) 878608---077 (I) These items shipped as loose parts.
  • Page 144 WORLDWIDE SALES AND SERVICE SULLAIR CORPORATION 3700 East Michigan Boulevard Michigan City, Indiana 46360 U.S.A. 1-- 800-- SULLAIR (U.S.A.) Telephone: or 1-- 219-- 879-- 5451 (219) 874-- 1273 SULLAIR ASIA, LTD. Fax: SULLAIR EUROPE, S.A. www.sullair.com Sullair Road, No. 1...

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