JUMO dTRANS p20 DELTA Operating Manual
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JUMO dTRANS p20 DELTA Operating Manual

403022 differential pressure transmitter
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JUMO dTRANS p20 DELTA
Differential pressure transmitter
Operating Manual
40302200T90Z001K000
V5.00/EN/00519462

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Summary of Contents for JUMO JUMO dTRANS p20 DELTA

  • Page 1 JUMO dTRANS p20 DELTA Differential pressure transmitter Operating Manual 40302200T90Z001K000 V5.00/EN/00519462...
  • Page 3 GEFAHR! The device is suitable for measuring pressure in gases and liquids without solids content. In the SIL version (functional safety), this device is used in safety-related systems for minimum, maximum and area monitoring that fulfil the requirements of the series of standards DIN EN 61508:2011.

  • Page 5: Table Of Contents

    Contents Contents Safety information..........7 General information .
  • Page 6 Contents Installation ........... . 36 Installation notes .

  • Page 7: Safety Information

    Safety information 1 Safety information General This manual contains information that must be observed in the interest of your own safety and to avoid material damage. This information is supported by symbols which are used in this manual as indicated. Please read this manual before starting up the device.

  • Page 8: General Information

    General information 2 General information Areas of application The device with HART® interface combines maximum precision with simple operation. It is used to mea- sure the system pressure of gases, steams, and liquids. The integrated LCD display shows measured values and device data. The version with explosion protection "Ex ia (intrinsically safe)"...

  • Page 9: Scope Of Delivery

    Available as an accessory: PC interface cable with USB/TTL converter and two adapters (USB transmit- ter cable), part no. 00456352. The device can be connected to a PC's USB port via the JUMO interface with the PC interface cable. HART® modem (option) Available as an accessory: HART®...
  • Page 10 Diaphragm seals are installed by default and must not be removed from the device! Valve manifolds (option) Available as an accessory: see data sheet 409706. Additional JUMO accessories (option) Additional accessories available: see data sheet 409700 (shut-off valves, measurement device holders, transition pieces, seals, etc.).

  • Page 11: Identifying The Device Version

    Identifying the device version 3 Identifying the device version Nameplate Housing Sample identification marking on the device housing Fabrication number Output signal Voltage supply Nominal measuring range Default measuring range Part number Type SIL version Date of manufacture The date of manufacture (year and calendar week) of the device is encoded in the manufacturing num- ber.

  • Page 12: Order Details

    3 Identifying the device version Order details Basic type 403022 JUMO dTRANS p20 DELTA – differential pressure transmitter Basic type extension None SIL, customer-specific Special version Explosion protection None ATEX Ex ia Housing Short, stainless steel, with M12 connection Long, stainless steel, with cable fitting...
  • Page 13 3 Identifying the device version Silicon oil Halogenized oil for oxygen application (14) Extra codes None Customer-specific factory setting With GOST/EAC approval Oil and grease free Mounting brackets for 2" tube With TAG number With NACE manufacturer's declaration Expanded admissible ambient temperature Increased nominal pressure PN 420 bar With HART®...

  • Page 14: Accessories

    Ex-i repeater power supply/input isolating amplifier 707530 The PC interface cable is the connection between the JUMO interface of the differential pressure transmitter and the USB interface of a PC. The HART® modem is the connection between the HART® interface of the differential pressure transmitter and the USB interface of a PC.

  • Page 15: Dimensions

    3 Identifying the device version Dimensions Type 403022/0-0-1 Type 403022/0-0-2 (short, stainless steel, with M12 connection) (long, stainless steel, with cable fitting) 86.5 63.5 M20 × 1.5 cable fitting Type 403022/0-0-3 For extra code 694 (precision casting, with cable fitting) (increased nominal pressure PN420) M20 ×...

  • Page 16: Technical Data

    HART® interface HART®) optional; SIL version only available with display The JUMO interface may not be used in a potentially explosive area! In such a case the device can be operated via the rotary knob or the HART® interface.

  • Page 17: Input

    4 Technical data Input Nominal pressure Nominal measuring -10 to +10 mbar -1 to +1 bar DP 0 to 1 bar DP -1 to +6 bar DP -1 to +100 bar range Nominal pressure (bar) PN210 PN210, optionally PN420 Without SIL Output analog output For output 405 (4 to 20 mA)

  • Page 18: Mechanical Features

    4 Technical data Mechanical features Process connection Materials Membranes For process connection 20 Stainless steel 316 L (stainless steel) For process connection 82 HASTELLOY® C276, material-no. 2.4819 (HASTELLOY®) For process connection 80 (tanta- Tantalum lum) Flange Stainless steel 316 Seal PTFE Housing Materials...

  • Page 19: Environmental Influences

    In the range from -40 to -50 °C the device must be permanently in operation. Furthermore, the lid with the device inspection glass must additionally be protected against mechanical impact and shock effects. Please contact JUMO for further details. Without SIL...

  • Page 20: Accuracy

    Without SIL MSP = measuring span For the calibration certificate from JUMO the smallest MSP is 10 mbar. MSPs smaller than 10 mbar can be adjusted by the user. r = span of the nominal measuring range ÷ adjusted measuring span...

  • Page 21: Approvals/Approval Marks

    4 Technical data Approvals/approval marks Approval Test facility Certificates/certification Inspection basis Valid for mark numbers ATEX Electrosuisse SEV 09 ATEX 0138 X EN 60079-0 403022/x-1-... EN 60079-11 EN 60079-26 RU C-DE.ME92.B.00440 Extra code 226 TÜV Nord (German No. SEBS-A. DIN EN 61508/-1/-2 Basic type extension 2 Technical Inspection 140944/16 V1.0...

  • Page 22: Mounting

    Mounting 5 Mounting Before mounting DANGER! Depressurize the plant before installing the device! The device may only be opened in the potentially explosive area when disconnected from the power supply! NOTE! Select a freely accessible and low-vibration installation location, preferably near the measuring point. Ensure that the admissible ambient temperature is adhered to (take possible heat radiation into ac- count).
  • Page 23 5 Mounting Bezel NOTE! Only tighten by hand!

  • Page 24: Rotating The Lcd (Display)

    5 Mounting Rotating the LCD (display) Installation position The rated position of the device is vertically upright. Depending on the conditions of the measuring point, the device can be installed in any other position. The LCD display can be rotated in 90° steps depending on the desired installation position. 1.

  • Page 25: Rotating The Housing

    5 Mounting Rotating the housing The housing can be rotated by ±160°. 1. Loosen the threaded pin using a 1.5 mm hex wrench. 2. Rotate the housing to the desired position. 3. Screw on the threaded pin again until it is tight.

  • Page 26: Pressure Connection

    5 Mounting Pressure connection Seals Operating conditions (for example material compatibility) must be considered when selecting the seal. Checking for seal tightness The pressure connection must be checked for seal tightness once established. CAUTION! If shut-off valves are used incorrectly, this can lead to personal injury or significant material dam- age! Observe the correct order when opening or closing the valves! ...

  • Page 27: Bracket For Wall And Pipe Mounting

    5 Mounting Bracket for wall and pipe mounting Mounting example (Part no. 00543777)

  • Page 28: Level Measurement With A Diaphragm Seal

    5 Mounting Level measurement with a diaphragm seal The device is ideally suited for level measurements in open and closed containers. 5.7.1 General information A device with a capillary and diaphragm seals is a closed system that is filled with oil under vacuum. •...

  • Page 29: Measuring Arrangement In Open Or Closed Containers With ± Measuring Ranges

    5 Mounting 5.7.2 Measuring arrangement in open or closed containers with ± measuring ranges The device must be installed according to the following diagram: 1. Always connect the minus side diaphragm seal via a capillary above the maximum filling level (MI- NUS input is at top).

  • Page 30: Measuring Arrangement In Open And Closed Containers With A Measuring Range Of 0 To 1 Bar

    5 Mounting 5.7.3 Measuring arrangement in open and closed containers with a measuring range of 0 to 1 bar The device must be installed according to the following diagram: 1. Always connect the minus side diaphragm seal via a capillary at the bottom process connection (MI- NUS input is at bottom).

  • Page 31: Level Measurement Without A Diaphragm Seal

    5 Mounting Level measurement without a diaphragm seal The device is ideally suited for level measurements in open and closed containers. 5.8.1 Measuring arrangement in open or closed containers with ± and 0 to 1 bar mea- suring ranges The device must be installed according to the following diagram: 1.

  • Page 32: Measuring Arrangement For Steam Layering And ± Measuring Ranges

    5 Mounting Do not install the device in the following positions: - in the filling flow - in the tank outlet - at a position in the tank that could be affected by the mixer pressure pulses With media that can harden upon cooling, the measuring device must be incorporated in the insulation. 5.8.2 Measuring arrangement for steam layering and ±...

  • Page 33: Measuring Arrangement For Steam Layering And A Measuring Range Of 0 To 1 Bar

    5 Mounting NOTE! Install the condensing vessel at the same height as the extraction support and at the same distance to the measuring device. 5.8.3 Measuring arrangement for steam layering and a measuring range of 0 to 1 bar The device must be installed according to the following diagram: 1.
  • Page 34 5 Mounting NOTE! Install the condensing vessel at the same height as the extraction support.

  • Page 35: Assembly In The Explosion Area

    5 Mounting Assembly in the explosion area Hazardous (Ex) area Zone 0/20 Non-hazardous area Burden (optional for HART® interface) Voltage supply device with isolating converter for connecting explosion-protected transmitters...

  • Page 36: Installation

    Installation 6 Installation Installation notes DANGER! The electrical connection must only be carried out by qualified personnel. Ground the device! The device must be completely disconnected from the mains voltage if there is a risk of contact with live parts during work on the equipment. The electromagnetic compatibility meets standard EN 61326.
  • Page 37 6 Installation The Connecting cable must extend at least 5 mm into the housing Tighten the screw fitting by hand until you encounter resistance Tighten the screw connection with a wrench: Plastic 4.5 Nm approx. Metal 8 Nm approx. Connection 1.
  • Page 38 6 Installation Terminal assignment Connection Terminal assignment 82 (plastic), 93 (metal) Cable fitting Voltage supply 1 L+ DC 12 to 36 V for non-Ex-version 2 L- DC 12 to 28 V for Ex-version Output 1 L+ 4 to 20 mA, 2-wire 2 L- Load-independent current: 4 to 20 mA In voltage supply...

  • Page 39: Device With M12 Connector

    6 Installation Device with M12 connector DANGER! For connection of the device in an Ex area see chapter 6.4 "Electrical connection in Ex areas", page 41!  Connect the device to ground using pin 4 of the device connector (1), see "Terminal assignment ", page 40.
  • Page 40 6 Installation Terminal assignment Connection Terminal assignment Color coding round plug M12 × 1 Voltage supply 1 L+ Brown DC 12 to 36 V for non-Ex-version 3 L- Blue DC 12 to 28 V for Ex-version Output 1 L+ Brown 4 to 20 mA, 2-wire 3 L- Blue...

  • Page 41: Electrical Connection In Ex Areas

    The operator is responsible for checking that the equipment is suitable for such uses. DANGER! Only the HART® modem may be used in the explosion-proof area! The JUMO interface must not be used!  The device's voltage supply must be intrinsically safe and must not exceed the following maximum values:...
  • Page 42 6 Installation NOTE! Connecting the HART® communicator or the HART® modem is optional. A minimum burden must be present on the signal circuit in order to facilitate error-free communication, see the previous pages. The burden is usually already integrated when using input isolating amplifiers.

  • Page 43: Connection Diagram "Ex

    6 Installation 6.4.1 Connection diagram "Ex" (10) Potentially explosive area zone 0/20 Non-potentially explosive area Burden for HART® ≤ (U -12 V) ÷ 0.022 A; additional: min. 250 Ω, max. 1100 Ω The current limiting resistor integrated in the input isolating amplifier must be included in this cal- culation.

  • Page 44: Operation

    Operation 7 Operation Display Socket for JUMO setup interface (behind a cover) Measured value Measuring unit Overrange Percentage control of the measuring range Underrange...

  • Page 45: Operation With Rotary Knob Or With Setup Programm

    The setup program can address the device via the following interfaces: • JUMO setup interface The PC interface cable with USB/TTL converter (USB transmitter cable) is required to connect the PC to the device, part no. 00456352 •...

  • Page 46: The Level Concept

    7 Operation The level concept Two levels Operation is on two levels: NOTE! After the device is turned on, it is on the display level. You can go to the parameter level through the following operation. Display level (Normal display) >...

  • Page 47: The Display Level

    7 Operation 7.3.1 The display level The measured pressure and other values are displayed at the display level. The output current is shown in % as a bar chart in the third line of the display. It is not possible to change parameters at the display level! Action Display Explanation...

  • Page 48: The Parameter Level

    7 Operation 7.3.2 The parameter level The device parameters can be displayed and changed at the parameter level. Action Display Explanation Selection (example) P min Reset by Stored minimum > 3 seconds pressure P max Reset by Stored maximum > 3 seconds pressure P0 Den 0.01 to 1.00 to 99.99...
  • Page 49 7 Operation Action Display Explanation Selection (example) P6 RE Nominal measuring range "Range end" Measuring range Upper range value P7 Zero Current pressure Zero point adjust- ment P8 mA 3.60 to 4.00 to 21.60 mA Current generator P9 Err ErLo = 3.6 mA ErHi = 21.6 mA Current in case of LASt = last value...
  • Page 50 7 Operation Action Display Explanation Selection (example) P16 SCS -9999 to 0 to +9999 Scaling start „Scaling start“ P17 SCE -9999 to 100 to +9999 Scaling end „Scaling end“ P18 SCD Auto = automatic 0 = no decimal place Decimal place scal- 1 = 1 decimal place 2 = 2 decimal places „Scaling decimal...

  • Page 51: Configuration

    Configuration 8 Configuration Data flow diagram...

  • Page 52: Description Of The Possible Configurations

    8 Configuration Description of the possible configurations P0 Den Density correction Configuration of the density of the medium to be measured This may, for example, be relevant for the level measurement in order to display the correct filling height from the measured pressure. CAUTION! The set value should remain at the value 1 and should be changed in exceptional cases.
  • Page 53 8 Configuration CAUTION! No further density corrections may be configured. No other values may be entered under P2 mA. P6 RE Measuring range upper range value Configuration of the device (measuring range) without pressure specification Any values can be entered here as the upper range value. It is important when, for example, a differential pressure measurement with a diaphragm seal is attached to an application (e.g.
  • Page 54 8 Configuration P11 Chr Characteristic line This point is not relevant for relative/absolute pressure measurement and should therefore not be configured. It can be used with the differential pressure measurement to implement a flow measurement. With P11, the characteristic line of the preset value Lin = pressure proportional can be re- configured to a square root extraction characteristic line SLin or SOff = flow proportional.
  • Page 55 8 Configuration P15 Off Pressure value offset The offset value of the pressure value (relative or absolute pressure) is shown in figures here (e.g. after the zero point adjustment). The values listed there should only be corrected in exceptional cases as it is possible to manually readjust an offset there. Please contact the manufacturer for this.

  • Page 56: Level Measurement Configuration With A Pressure Specification - Recommended

    Scaling start: scaling on the tank, e.g. in liters: 0 Scaling end: scaling on the tank, e.g. in liters: 200 Scaling unit: L (liters) Swap from parameter level to display level With JUMO setup program Extras Extras: Online operation_measuring start with pressure transmitter (zero) – with emp- ty tank Confirm transfer.
  • Page 57 8 Configuration NOTE! No zero point adjustment should be performed when configuring the level measurement with a pressure specification.

  • Page 58: Level Measurement Configuration Without A Pressure Specification

    8 Configuration Level measurement configuration without a pressure specification 8.4.1 With a diaphragm seal in closed containers with a measuring range of 0 to 1 bar NOTE! The filling oil in the diaphragm seal used has an influence on the configuration of the device and there- fore always needs to be considered in the calculation.
  • Page 59 Scaling start: scaling on the tank, e.g. in liters: 0 Scaling end: scaling on the tank, e.g. in liters: 200 Scaling unit: L (liters) Swap from parameter level to display level With JUMO setup program Data transfer from the device Editing Maintenance The following dialog window opens: "Maintenance":...

  • Page 60: With A Diaphragm Seal In Closed Containers With ± Measuring Ranges

    8 Configuration After entering the desired values: Start data transfer to device. CAUTION! A zero point adjustment should generally not be performed (e.g. when the tank is empty) in a measuring range of 0 to 1 bar. 8.4.2 With a diaphragm seal in closed containers with ± measuring ranges max.
  • Page 61 Scaling start: scaling on the tank, e.g. in liters: 0 Scaling end: scaling on the tank, e.g. in liters: 200 Scaling unit: L (liters) Swap from parameter level to display level With JUMO setup program Data transfer from the device Editing Maintenance The following dialog window opens: Measuring unit, e.g.

  • Page 62: Without A Diaphragm Seal In Closed Containers With ± Measuring Ranges Or 0 To 1 Bar

    8 Configuration NOTE! No zero point adjustment should be performed after configuring the level measurement without a pres- sure specification (for ± measuring range). 8.4.3 Without a diaphragm seal in closed containers with ± measuring ranges or 0 to 1 bar The device is ideally suited for level measurements in open and containers.
  • Page 63 8 Configuration With JUMO setup program Data transfer from the device Editing Maintenance The following dialog window opens: Measuring unit, e.g. mbar Attenuation: 0 Measuring range lower range value: 0 Measuring range upper range value: 2.00 (2 m water column in this example) Characteristic line: linear Temperature measuring unit (only for displaying or as HART®...

  • Page 64: For Steam Layering With ± Measuring Ranges

    8 Configuration 8.4.4 For steam layering with ± measuring ranges max. min. Condensing vessel Vertical distance from tank to measuring device input Vertical distance from condensing vessel to measuring device input Range start (4 mA): (L - I) ×  Measuring range lower range [mbar] ×...
  • Page 65 Scaling unit: L (liters) Swap from parameter level to display level CAUTION! No zero point adjustment may be performed for this configuration of the level measurement With JUMO setup program Data transfer from the device Editing Maintenance The following dialog window opens:...
  • Page 66 8 Configuration Measuring unit, e.g. mbar Attenuation: 0 Measuring range lower range value: 77.50, see example calculation Measuring range upper range value: 1461.69, see example calculation Characteristic line: linear Temperature measuring unit (only for displaying or as HART® signal): °C Scaling start: scaling on the tank, e.g.

  • Page 67: For Steam Layering With A Measuring Range Of 0 To 1 Bar

    8 Configuration 8.4.5 For steam layering with a measuring range of 0 to 1 bar max. min. Condensing vessel Vertical distance from tank to measuring device input Vertical distance from condensing vessel to measuring device input Range start (4 mA): ([L - I] + H) ×...
  • Page 68 Scaling start: scaling on the tank, e.g. in liters: 0 Scaling end: scaling on the tank, e.g. in liters: 200 Scaling unit: L (liters) Swap from parameter level to display level With JUMO setup program Data transfer from the device Editing Maintenance...
  • Page 69 8 Configuration Measuring unit, e.g. mbar Attenuation: 0 Measuring range lower range value: 1461.69, see example calculation Measuring range upper range value: 77.50, see example calculation Characteristic line: linear Temperature measuring unit (only for displaying or as HART® signal): °C Scaling start: scaling on the tank, e.g.

  • Page 70: Maintenance

    Maintenance 9 Maintenance NOTE! If you notice an external fault (including a mechanical one), the device must be sent to the manufacturer to be repaired. Overcoming errors and malfunctions Error/fault Possible cause Remedy Display: None No voltage supply Turn on the voltage supply Device faulty Send the device to the supplier for repairs.

  • Page 71: Hart® 7 Specification

    HART® 7 specification: standard version without SIL • HART® 5 specification: standard version with SIL and with extra code 932 10.1 Device identification Manufacturer JUMO GmbH & Co. KG Manufacturer ID 24716 (608C Hex) Device type JUMO dTRANS p20 Device ID 58062 (E2CD Hex) HART®...

  • Page 72: Hart® Commands

    10 HART® 7 specification Variable Designation Class Unit code Secondary variable 64 = temperature Depending on the current P14 unit: 32 = level C 33 = level F 10.3 HART® commands Com- HART® Designation Request data Response data mand version (plus 2 status bytes7) Universal commands (0 to 30 as well as 38 and 48) Read unique identifier...
  • Page 73 10 HART® 7 specification Com- HART® Designation Request data Response data mand version (plus 2 status bytes7) 5, 7 Read TAG + descriptor + None 6 bytes TAG no. date 12 bytes description 3 bytes date 5, 7 Read PV sensor info None 3 bytes sensor man.no.
  • Page 74 10 HART® 7 specification Com- HART® Designation Request data Response data mand version (plus 2 status bytes7) 5, 7 Set lower range value None None Reset configuration None None changed flag Reset configuration 2 bytes ConfigChCnt 2 bytes ConfigChCnt changed flag 5, 7 Fixed current mode 4 bytes "P8 mA"...
  • Page 75 10 HART® 7 specification Com- HART® Designation Request data Response data mand version (plus 2 status bytes7) Read burst mode configu- [1 byte BurstMsgNo] 1 byte BurstAktiv ration 1 byte BurstCmd 8 bytes BurstDevVarCode 1 byte BurstMsgNr 1 byte number BurstCfg 2 bytes BurstCmd16Bit 4 bytes BurstMinUpdTime 4 bytes BurstMaxUpdTime...

  • Page 76: Burst Mode Commands

    10 HART® 7 specification Com- HART® Designation Request data Response data mand version (plus 2 status bytes7) 5, 7 Read keyboard mode None 1 byte "P10 Key" Write temperature unit 1 byte "P14 Uni" As request 5, 7 Read square root start None 4 bytes "P12 %"...

  • Page 77: Performance Data

    10 HART® 7 specification 10.5 Performance data The parameters that are listed below determine the performance of the process pressure transmitter. Telegram length The maximum telegraph length of up to 68 bytes occurs with this HART® 7 device with command 9 (39 bytes payload including 2 status bytes).

  • Page 78: Declaration Of Conformity

    EU-Konformitätserklärung EU declaration of conformity / Déclaration UE de conformité Dokument-Nr. CE 601 Document No. / Document n°. Hersteller JUMO GmbH & Co. KG Manufacturer / Etabli par Anschrift Moritz-Juchheim-Straße 1, 36039 Fulda, Germany Address / Adresse Produkt Product / Produit Name Typenblatt-Nr.
  • Page 79 11 Declaration of conformity             ! "#$  % !& ' ( )))  Angewendete Normen/Spezifikationen Standards/Specifications applied / Normes/Spécifications appliquées Fundstelle Ausgabe Bemerkung Reference / Référence Edition / Édition...
  • Page 80 11 Declaration of conformity             ! "#$  % !& ' ( )))  EU-Baumusterprüfbescheinigung 2.1 EU type examination certificate / Certificat d'examen de type UE Fundstelle SEV 09 ATEX 0138 X Reference / Référence...
  • Page 81 Produktentwicklung und -gestaltung Gültig für Typ Valid for Type / Valable pour le type 403022/... Aussteller JUMO GmbH & Co. KG Issued by / Etabli par Ort, Datum Fulda, 2017-11-17 Place, date / Lieu, date Rechtsverbindliche Unterschrift Bereichsleiter Verkauf Legally binding signature / Signature juridiquement valable ppa.

  • Page 82: Examination Certificate

    Examination certificate 12 Examination certificate...
  • Page 83 12 Examination certificate...
  • Page 84 12 Examination certificate...
  • Page 85 12 Examination certificate...

  • Page 86: China Rohs

    China RoHS 13 China RoHS...
  • Page 88 JUMO GmbH & Co. KG JUMO Instrument Co. Ltd. JUMO Process Control, Inc. Street address: JUMO House 6733 Myers Road Moritz-Juchheim-Straße 1 Temple Bank, Riverway East Syracuse, NY 13057, USA 36039 Fulda, Germany Harlow, Essex, CM20 2DY, UK Delivery address:...

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