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SBS -6500 User Manual

Battery resistance tester
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SBS-6500 User Manual
Storage Battery Systems, LLC.
Battery Resistance Tester
SBS – 6500
User Manual
99 Washington Street
Melrose, MA 02176
Phone 781-665-1400
Toll Free 1-800-517-8431
Visit us at www.TestEquipmentDepot.com

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  • Page 1 Battery Resistance Tester SBS – 6500 User Manual 99 Washington Street Melrose, MA 02176 Phone 781-665-1400 Toll Free 1-800-517-8431 SBS-6500 User Manual Visit us at www.TestEquipmentDepot.com Storage Battery Systems, LLC.

  • Page 2: Table Of Contents

    3.1. “0” Point Adjustment Before Measurement ............. 19 3.2. “0 ADJ“ 0 Adjustment Procedure (Resistance Measurements) ....... 20 3.3. Measurements ....................23 3.4. Auto Hold / Record ................25 3.5. Judgment of Battery Condition ................ 27 SBS-6500 User Manual Storage Battery Systems, LLC.
  • Page 3 7.8. Erase of Recorded Data.................. 45 7.9. How to Input Reference (Initial) Data .............. 46 7.10. Copy and Paste of Recorded Data ..............48 8. Data- Table ..................... 49 8.1. Recall ......................49 8.2. Table ....................... 50 SBS-6500 User Manual Storage Battery Systems, LLC.
  • Page 4 12.1. Description ...................... 62 12.2. Suggested Operation System ................. 62 12.3. Connection between the SBS-6500 and the PC ..........62 12.4. SBS Battery Link - Software Installation Procedure ........63 12.5. Un-installation of the SBS Battery Link Software..........65 12.6.
  • Page 5 14.4. Troubleshooting ....................82 14.5. Test Probe Pin Replacement ................82 14.6. Cleaning ......................83 14.7. Disposal ......................83 Test Equipment Depot - 800.517.8431 - 99 Washington Street Melrose, MA 02176 TestEquipmentDepot.com SBS-6500 User Manual Storage Battery Systems, LLC.

  • Page 6: Notes For Safe Operation

    Notes for Safe Operation Please review the following items regarding safety in order to prevent damage to the SBS- 6500 Battery Resistance Tester or any connecting system. To prevent any potential harm, operate the tester according to the instructions in the manual.
  • Page 7 Guaranteed accuracy temperature, relative humidity r ange  65to 85°F (23±5℃ ), max 80% rh (non-condensing) Please do not expose the SBS-6500 for long periods of time to the following  environments which could damage or cause malfunctions/inaccuracies.  Prolonged exposure to direct sunlight ...
  • Page 8 To prevent failure of breaking wires, do not pull or fold the test probe cables.  Tips of test probes are sharp, use care to prevent injury.  Do not use excessive force which could damage the test probes .  SBS-6500 User Manual Storage Battery Systems, LLC.

  • Page 9: Introduction

    1.1. Battery Condition Determination The SBS-6500 is designed to be your best tool for determining the state of health of your battery systems or cells and tracking that history over the entire life of the system s. As batteries age, internal resistance values change in proportion to the condition of the batteries performance capabilities.

  • Page 10: Description

    1.2. Description The SBS-6500 was designed for measuring the internal resistance, voltage and  temperature of batteries across all applications and types including lead acid cells, nickel-cadmium batteries, lithium–ion batteries and nickel-metal hydride batteries.

  • Page 11: Special Features

    On-Line NON-Destructive Test of Battery Conditions  Using the newest advances in technology, the SBS-6500 measures the data of battery cells and provides a conditional comparison which can be used to determine a batteries current state of health and records data for trend comparisons for the life of the battery string .
  • Page 12 PC Interface - Functional Control through PC Any of the data stored in the internal memory of the SBS -6500 can be reviewed on the hand held unit directly via the data menu or by connecting the unit to the PC with the supplied USB cable and using the SBS Battery Link Software .
  • Page 13 Description of each part and functions Test Equipment Depot - 800.517.8431 - 99 Washington Street Melrose, MA 02176 TestEquipmentDepot.com SBS-6500 User Manual Storage Battery Systems, LLC.
  • Page 14 DCA input jack ⑰ Indirectly connects with DCA current adaptor (for 40A/400A ). USB interface: PC interface connector. ⑱ AC adaptor input jack: Connects to the AC power adapter ⑲ SBS-6500 User Manual Storage Battery Systems, LLC.
  • Page 15 ⑦ Temperature value display ⑧ 4m Ω range key ⑨ String-Cell-Test display (REC No: ) ⑩ Measurement average and number of averaged data (Displayed in conjunction with auto hold) ⑪ Comparator (pass –warning-fail) indication. SBS-6500 User Manual Storage Battery Systems, LLC.

  • Page 16: Dimensions And Weight

    ⑮ DC voltage measurement 1.5. Dimensions and Weight Dimensions: 4.2” (W) x 8.3” (H) x 2.2” (D) / 107 ㎜(W) x 220㎜ (H) x 55㎜(D) Weight (main unit including battery ) : 2.2 lbs / 1.0㎏ SBS-6500 User Manual Storage Battery Systems, LLC.

  • Page 17: Initial Settings Before Use

    For safe and accurate measurement of resistance and voltage, only use the battery test  leads supplied with the SBS-6500. Replacement test lead sets are available. Insert the SCK type plug of test leads into (+) and (-) as shown in the picture below.

  • Page 18: Power On/Off

    After power on, initial display on screen shows manufacturer and firm w are version  information momentarily and then changes to measurement function in auto record mode of operation. [OFF] Hold the power key longer than two seconds. The SBS-6500 will power off with beep  sound. 2.3. Real Time Clock function Once the date and time are set, the unit features real time clock stamping.

  • Page 19: Back Light Display

    LCD back light on or off.  2.5. String and Reference Set-Up Follow the (SBS-6500 String and Reference Set-Up Guide) supplied on the disk  with the software for setting up all of your battery string locations , entering all of your battery types and setting alarm reference settings.

  • Page 20: Measurement

    “0” adjustment is required when the unit is first set-up, when switching from one set of test leads to another and periodically to ensure accuracy of readings. Test Equipment Depot - 800.517.8431 - 99 Washington Street Melrose, MA 02176 TestEquipmentDepot.com SBS-6500 User Manual Storage Battery Systems, LLC.

  • Page 21: Adj" 0 Adjustment Procedure (Resistance Measurements)

    Per the illustration found on the following page, select a pair of holes closest to the  distance between battery terminals to be measured and press probe tips into the holes. The adjustment board should be away from the SBS-6500 by half the length of the test  leads.
  • Page 22  ① Connect test probe pins (or clamps) to the 0 ADJ kit. ② Hold the key for more than 2 seconds. Test Probes must remain in contact with the 0 ADJ kit SBS-6500 User Manual Storage Battery Systems, LLC.
  • Page 23  If Pins do not contact 0 ADJ kit within ten seconds after key is pressed, 0 ADJ will not proceed.  When the 0 ADJ value is out of range, the SBS-6500 will display an error message and the adjustment procedure will stop. [0 ADJ progress display] [0 ADJ complete display] ③...

  • Page 24: Measurements

    1 ) Resistance Testing Pressing the resistance key, enters the resistance testing mode on the SBS-6500.  resistance, voltage and temperature all are measured simultaneously. The unit defaults to be in auto ranging ( 40mΩ- 4 Ω ) ...
  • Page 25 2 ) Voltage Testing Pressing the V/A key enters the voltage testing mode on the SBS-6500. voltage,  current and temperature are measured simultaneously. The default is AUTO ranging.  To change the range to manual ranging, press the key and change ranges. Each ...

  • Page 26: Auto Hold / Record

    Auto hold-auto record mode is the factory default mode. The tester is always in  auto hold-auto record mode when the SBS-6500 is first powered on. Press the key to enter the no record mode. To return to auto mode, press the key again.
  • Page 27 In voltage mode, voltage will be the AVG measurement. Other sub display  measurements cannot be averaged.  To stop or reset AVG measurement, press key. Then AVG value is cleared and ready to begin averaging again. SBS-6500 User Manual Storage Battery Systems, LLC.

  • Page 28: Judgment Of Battery Condition

    Impedance and voltage data trends can be used as a reference to judge battery  condition and plan replacements in advance prior to system failures. Test Equipment Depot - 800.517.8431 - 99 Washington Street Melrose, MA 02176 TestEquipmentDepot.com SBS-6500 User Manual Storage Battery Systems, LLC.

  • Page 29: Limit (Comparator)

    Limit set-up can be accomplished by one of two methods available.   Direct setting method by editing the limit values on the SBS-6500.  Recall an existing reference value set from the Reference DB. When there is no present measurement, the main display shows 「 --.-- 」 and the ...

  • Page 30: Limit Function Operation Procedure

    ④ After setting or selection is done, press the key to convert to measurement mode. ⑤ On measurement screen. Limit values are displayed in upper right of LCD screen. [limit display] SBS-6500 User Manual Storage Battery Systems, LLC.

  • Page 31: Judgment Of Limit

    If the measured value of resistance is higher than failure limit and if the voltage  measured simultaneously is higher or lower than minimum V limit, both cases the condition is a Failure with an audible alert. SBS-6500 User Manual Storage Battery Systems, LLC.

  • Page 32: Limit Function - Audible Tones

    4.4. Limit Function – Audible Tones When the condition of the battery is determined and the reading is recorded, the SBS -6500 will emit an audible alert to indicate the condition . Audible alerts are distinguished enough to note pass, warning or fail indication.

  • Page 33: Data

    2. Data Management and analysis of the stored data in the SBS-6500 Battery Resistance Tester. [Data display] DB (Data Base) Add, delete or recall reference data  Record Select and set address of string-cell-test number  Add or delete battery strings ...

  • Page 34: Data - Data Base (Ddbb)

    Press to set the current DB entry as reference data and limits are  Select automatically set-up. The SBS-6500 will automatically return to the impedance measuring mode ready to  take readings. SBS-6500 User Manual Storage Battery Systems, LLC.

  • Page 35: Data Base Entries

    . 6.3. Entry and Deletion of DB Entries Input, editing or deletion of DB entries can be done directly on the SBS-6500 or through the SBS Battery Link PC Program. [Input a New DB Entry] Press key to enter data display screen.
  • Page 36 New DB entry is displayed in the list of DB entries.  [Functions of the SBS-6500 Built in Keyboard] Left right arrow keys will select the cursor position. ...
  • Page 37 Connect the SBS-6500 (mini USB port) to the computer with USB cable.  Run the SBS Battery Link Software by clicking on its desktop icon. The SBS-6500 will  automatically connect to the software as soon as the unit is connected and powered on.

  • Page 38: Data - Recording Function

    EXPORT – Creates an Excel report of all the reference values current programmed in the DB. REPORT – Creates a report for printing of all the reference values currently in t he DB. 7. Data – Recording Function SBS-6500 User Manual Storage Battery Systems, LLC.

  • Page 39: Record Function

    Saved data can be recalled and reviewed on the SBS-6500. Saved data can be viewed with the SBS Battery Link Software on the computer or used to create reports, export data to Excel, create charts of cell or string history.

  • Page 40: Record Display

    Record Display Press encoder switch to call the string index list. Use up/down/ direction keys on the SBS-6500 to select the record address. Test number on the display is equal the number of tests performed on that specific string of cells for selected string.

  • Page 41: String Set-Up

    F1 “Start” key to enter the resistance measuring mode. 7.4. String Set-Up String list is the identification of a battery system that records are going to be saved in. [String Addition on the SBS-6500] ① Press key to enter data display screen. ② Press key to select “Record”...
  • Page 42 ⑩ The newly created string name is added to the list of strings . *** Addition of strings and reference value assignment can also be set-up by connecting the SBS-6500 to the SBS Battery Link Software on the PC. [How to Input Using Keyboard] Use the arrow keys to move cursor position.

  • Page 43: Recording Address Selection

    If readings are taken without selecting an address, the data readings are recorded in  the temporary address (000) which operates in auto record. These readings can be copied to a permanent location at a later date and time. SBS-6500 User Manual Storage Battery Systems, LLC.

  • Page 44: A-Rec (Auto Recording)

    # 101 data and # 102 data are saved in the memory. SBS-6500 User Manual Storage Battery Systems, LLC.

  • Page 45: Review Of Recorded Data

    Upper center of screen shows Replay.  Record number of replay data shows at upper left of s creen.  Test Equipment Depot - 800.517.8431 - 99 Washington Street Melrose, MA 02176 TestEquipmentDepot.com SBS-6500 User Manual Storage Battery Systems, LLC.

  • Page 46: Erase Of Recorded Data

    A pop-up widow will open and ask for confirmation before the whole string is erased from memory. ⑧ Press to exit from the erase function. ⑨ A single erased block can be restored by hitting the UNDO key. SBS-6500 User Manual Storage Battery Systems, LLC.

  • Page 47: How To Input Reference (Initial) Data

    ① Install the SBS Battery Link Software on the PC and connect the SBS-6500 to the PC with the supplied USB cable. ② Launch the software by clicking on its desktop icon . Turn on the SBS-6500 and it will sync with the software.
  • Page 48 ⑥ Each change made to the Reference DB or the string list will automatically be updated on the SBS-6500 as the changes are made. 2) String Information Entry Procedure from the SBS Battery Link PC Program Enter the name(s) of battery system(s) and assign pre -programmed reference values from the reference DB.

  • Page 49: Copy And Paste Of Recorded Data

    [Record Data Copy] [Data Paste] Test Equipment Depot - 800.517.8431 - 99 Washington Street Melrose, MA 02176 TestEquipmentDepot.com SBS-6500 User Manual Storage Battery Systems, LLC.

  • Page 50: Data-Table

    ⑥ In table, press data table and the saved data is displayed in a table format. In curve, press trace, and a trend curve of battery condition is displayed. [ Analysis Selection : Cell ] SBS-6500 User Manual Storage Battery Systems, LLC.

  • Page 51: Table

    This view allows you to compare all of the readings of the cells within a single string and measurement period for comparison to each other . It also allows you to identify cells within the string that are significantly different from others of the same type, age and operational history. SBS-6500 User Manual Storage Battery Systems, LLC.
  • Page 52 The cells can be sorted in order from highest impedance cell to lowest impedance cell, from lowest voltage cell to highest voltage cell or from date and time stamp of the cell data. [Condition Order Table: Cell number] SBS-6500 User Manual Storage Battery Systems, LLC.

  • Page 53: Data - Curve

    EXIT key to go back to the main data menu. [Note] The Number of plotting dots (displayed in a line) is a maximum 100 data points per cell. Test Equipment Depot - 800.517.8431 - 99 Washington Street Melrose, MA 02176 TestEquipmentDepot.com SBS-6500 User Manual Storage Battery Systems, LLC.
  • Page 54 [TRACE Zoom : X Axis 4 year] [TRACE Zoom : X Axis 8 year] X-axis indicates time. Y-axis is the curve of the value changes according to impedance and voltage measurement data stored in the memory for that cell. SBS-6500 User Manual Storage Battery Systems, LLC.

  • Page 55: Sbs-2003 Digital Hydrometer Sg Upload

    10. SBS-2003 Digital Hydrometer SG Upload The SBS-6500 has been designed to merge specific gravity readings from the battery cells taken with the SBS-2003 Digital Hydrometer into the data blocks along with resistance, voltage and temperature data. This allows for a single report to be generated with all maintenance data in place.
  • Page 56 Then press the NEXT key. ⑪ The SBS-6500 will paste the specific gravity readings into the data blocks in order beginning with the block selected in the step above. ⑫ Press the EXIT key.
  • Page 57 [Data Tranfer: Select string] [Data Tranfer: Preview merge] SBS-6500 User Manual Storage Battery Systems, LLC.

  • Page 58: Auxiliary Functions

    The function is disabled any time the SBS -6500 is powered through AC power adapter. During periods of inactivity, the auto power off feature will turn power off to the SBS -6500 to save capacity of the battery. Turning the unit back on will return it to the mode the unit powered off in.

  • Page 59: Low Battery Warning

    The remaining battery capacity of the NiMH rechargeable battery pack installed inside of SBS-6500 is displayed in a BARGRAPH in the upper right corner of the LCD display. This feature allows the user an estimation of t he amount of battery time remaining before connection to the AC recharger is needed .
  • Page 60 Initial set-up (default) is set at eight steps  [Key Buzzer] Keyboard sound  Initial set-up (default) is on  Options are on, key sound off and mute  [Language] HELP language set-up  Initial set-up is English  SBS-6500 User Manual Storage Battery Systems, LLC.

  • Page 61: Date Format

    Temperature Unit can be selected ℉/℃  Initial (default) set-up is ℉  [Device Information] Unit serial number  F/W version number  System format  [Factory Reset] - Restores all menu items back to factory default values SBS-6500 User Manual Storage Battery Systems, LLC.

  • Page 62: Help

    Use 2 x (3.6 V) battery Packs in the tester. When battery power is not available, AC Adapter (12 Vdc /1 amp) will also function as a power supply. When the AC adapter is connected to the SBS-6500 it supplies the power supply, while ...

  • Page 63: Sbs Battery Link Software

     Drivers for USB communication are automatically installed as part of the software  installation program. Only the USB cable supplied with the unit should be used for connection to the SBS -  6500. SBS-6500 User Manual Storage Battery Systems, LLC.

  • Page 64: Sbs Battery Link - Software Installation Procedure

    12.4. SBS Battery Link - Software Installation Procedure Insert the software (CD) into PC. Run the set-up program:  User Authorization click YES.  Click NEXT.  SBS-6500 User Manual Storage Battery Systems, LLC.
  • Page 65 Click INSTALL.  The software will begin extracting files and installing them on the PC. The start driver  install/update message should appear automatically. Click OK to proceed with driver installation.  SBS-6500 User Manual Storage Battery Systems, LLC.

  • Page 66: Un-Installation Of The Sbs Battery Link Software

    A Setup Wizard Completed message will appear at the completion of driver installation .  Click the FINISH key and the SBS Battery Link Software will run automatically. SBS Battery Link Icon will be added to the desktop . ...

  • Page 67: Software Instructions

    12.6. Software Instructions The SBS-6500 must be connected to the PC for the SBS-Battery Link Software to operate. This allows managers with multiple units to review histories and print reports without having to combine data from multiple SBS-6500's into a single data base.
  • Page 68  Control panel - all keys function by clicking of them with the mouse with the exception of the power key. The LCD screen of the SBS-6500 is displayed simultaneously in real time. Right hand block of window is the data view block. String list, Reference DB, live ...
  • Page 69 2) Management of Recorded Data The Battery Link Software allows for management of the internal memory of the SBS -6500. All measurement values are recorded and retained on the unit. The software is a smart interface for organizing, reviewing, reporting and export of the d ata.
  • Page 70 [Reference DB Management Tab] 4) Live Monitoring of SBS-6500 When the SBS-6500 is connected to the computer, the measurement data from the unit is transmitted to the software in real time. This could be a useful feature in specific instances of testing the instantaneous voltage rise on charge or drop on application of load.
  • Page 71 Drawn graphs can be saved to a file on the PC.  [ PC Monitor ] 5) Reporting Report The SBS Battery Link software program includes a report generation feature . There are two types of reports generated by the report key. Reference DB Entry Report  Press the...
  • Page 72 Select the string name of the report you want to generate. Select the test number of the measurement data you want to merge into the report. Enter technician’s name, system location information and any notes or recommendations. SBS-6500 User Manual Storage Battery Systems, LLC.
  • Page 73 The front page of the report will contain all of the string and l ocation information as well as bar graphs for readings for voltage, internal resisteance and specific gravi ty if taken with the SBS-2003 and imported into the SBS-6500. Additional pages of the report will show all of the individual measurements for every cell/battery in the system.
  • Page 74 The charts allow mouse over to bring up data details by pointing to a specific bar on  the chart. Condition results (pass, warning and fail ) are displayed in different colors.  [3D Chart] Test Equipment Depot - 800.517.8431 - 99 Washington Street Melrose, MA 02176 TestEquipmentDepot.com SBS-6500 User Manual Storage Battery Systems, LLC.
  • Page 75 [Cell History Chart] [String Comparison Chart] SBS-6500 User Manual Storage Battery Systems, LLC.

  • Page 76: Exiting Software

    The SBS Battery Link Software includes a memory backup/restore feature which makes a complete back up of everything held in the memory on the SBS -6500 and saves that data into a file on the PC for restoration at a later date and time.

  • Page 77: Specifications

    Current (DC current) measurement (* with optional current clamp)  Temperature measurement of the negative post  Specific gravity integration (*With optional SBS -2003 digital hydrometer)  4–terminal measurement:  SD card storage capacity enables to manage up max 7,530,000 historical records.
  • Page 78 Dimensions: 4.2” x 8.3 “ x 2.2 “/ 107㎜ × 220㎜ × 55㎜  Weight (main unit only ): 2.2 lbs / 1.0㎏  Test Equipment Depot - 800.517.8431 - 99 Washington Street Melrose, MA 02176 TestEquipmentDepot.com SBS-6500 User Manual Storage Battery Systems, LLC.

  • Page 79: Electrical Specifications

    150Vdc a warning will sound. If battery is over 150V, the protection circuit cuts off and Impedance measurement function shuts off. DC Voltage (Auto/Manual)  Range Max Display Resolution Accuracy ±4 1㎷ ±40 10mV ±0.5%rdg±5dgts 300V ±300 100㎷ SBS-6500 User Manual Storage Battery Systems, LLC.

  • Page 80: Accessories

    Present reading value  dgt. (resolution): Least measurement unit  13.3. Accessories Pin type battery test probe (impedance, voltage measurement ): 1 set  USB Cable : 1  PC Software (CD): 1  SBS-6500 User Manual Storage Battery Systems, LLC.

  • Page 81: Maintenance

    120 VAC to 12VDC/1A Power adapter with internal charger  Fuse (500㎃, 5 x 20 mm): 1  13.4 Optional Accessories  SBS-2003 DIGITAL HYDROMETER SBS-2003 Bluetooth compatible Digital Hydrometer for importing specific gravity readings to the SBS-6500 Clamp style probe set 6500-CLAMP-PROBE ...

  • Page 82: Fuse Replacement

    Fuse. Fuse should be replaced only with a proper rated fuse. [Replacement Procedure] ① Power OFF the SBS-6500. ② Disconnect test probes from battery terminals. ③ Remove holster case. ④ Open tilt stand and remove the two battery compartment cover screws .

  • Page 83: Troubleshooting

    Test Probe Pin Replacement When tip of the test probe is broke, damaged or abraded, replacement tips are available. Power off and separate test probes from the SBS-6500. ① Twist the head area where tip is threaded onto probe handle.

  • Page 84: Cleaning

    14.7. Disposal [Warning] When disposing of the SBS-6500, separate the batteries which should be disposal of in accordance of regulations. To avoid electrical shock, power off and separate batteries after the test probes are disconnected.

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