SM CONTACT SM CRIMP 2000 Operator's Manual

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NOTICE SM CRIMP 2000 (V7/5 July 2010)

SM CRIMP 2000

Operators

Manual

SM CONTACT

ZAC de la Bonne Rencontre - 20 à 22 Voie Gallo–Romaine

77860 QUINCY VOISINS

Tel : 00.33 (01).64.63.66.66 - Fax : 00.33 (01).64.63.67.22

E-mail:smcontact@smcontact.fr

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Page 1 NOTICE SM CRIMP 2000 (V7/5 July 2010) SM CRIMP 2000 Operators Manual SM CONTACT ZAC de la Bonne Rencontre - 20 à 22 Voie Gallo–Romaine 77860 QUINCY VOISINS Tel : 00.33 (01).64.63.66.66 - Fax : 00.33 (01).64.63.67.22 E-mail:smcontact@smcontact.fr...
Page 2 NOTICE SM CRIMP 2000-V8.0 / Mai 2012 TECHNICAL DATA Drive: ........Three-phase motor with worm gear Stroke: ........35 mm Crimping rate: ....... Up to 4,000 strokes/h Motor power: ......0.25kW Supply voltage ....... 110V or 230 V single phase Power consumption: .....
Page 3 NOTICE SM CRIMP 2000-V8.0 / Mai 2012 CONTENTS SAFETY FIRST ................................................4 Presentation ..............................................4 The general safety device ..........................................4 COMPLETENESS OF CONSIGNMENT ..........................................5 Ordering spare parts and requesting Customer Service.................................. 6 INITIAL START-UP ................................................ 6 Safety devices ..............................................6 Power connection ............................................
Page 4: Safety First
1.1 Presentation  These operating instructions relate to the SM CRIMP 2000 crimping press.  The SM CRIMP 2000 is state of the art in design and operationally reliable.  It is used exclusively for producing spliced crimped connections.  Any use over and above this application is deemed to be other than for its intended purpose.
Page 5: Completeness Of Consignment
Instructions. We reserve the right to make technical modifications for reasons of quality enhancement or extended application, or for production reasons. SM CONTACT is not obliged to supply spare parts hereby. 2 COMPLETENESS OF CONSIGNMENT Your delivery should contain the parts listed below: ...
Page 6: Ordering Spare Parts And Requesting Customer Service
NOTICE SM CRIMP 2000-V8.0 / Mai 2012 Please check that the consignment is complete and that there is no concealed or obvious transport damage. 2.1 Ordering spare parts and requesting Customer Service. Please note: When ordering spare parts or seeking customer service, please provide the following: ...
Page 7: Starting The Machine
NOTICE SM CRIMP 2000-V8.0 / Mai 2012 3.3 Starting the machine. Connect power cable (K). Connect foot pedal cable (P) Turn on the main switch (N) (if the switch is in the off position (lamp not lit), the machine is not live.
Page 8: Keypad / Functions / Indicated Messages
NOTICE SM CRIMP 2000-V8.0 / Mai 2012 3.4 Keypad / Functions / Indicated Messages The power switch, in the form of a toggle switch with a red knob (N) is located at the top on the rear of the machine.
Page 9 NOTICE SM CRIMP 2000-V8.0 / Mai 2012 Please be aware, that the soft version Version noted on this view is only indicative 1.24 information Use the keys + and – to activate or disengage the lamp light Lamplight Use the key + and – to select the...
Page 10: The Key 'Reset
NOTICE SM CRIMP 2000-V8.0 / Mai 2012 3.4.2 The key ‘RESET’ The ‘RESET’ key allows you to return automatically to the main display and deleting any error messages. 3.4.3 The keys + and - The keys + and – have two different functions: ...
Page 11 NOTICE SM CRIMP 2000-V8.0 / Mai 2012  While holding the banding at the entrance of the feeding system, press the key +. This button also works as the forward feed button.  Verify that the banding is not bent after it exits the feed rollers.
Page 12: Checking The Crimping Height And Clincher Centring (Assuming These Have Been Correctly Set, Otherwise See Section Accordingly)
NOTICE SM CRIMP 2000-V8.0 / Mai 2012 3.6 Checking the crimping height and clincher centring (assuming these have been correctly set, otherwise see section accordingly). In order to eliminate any risk of damaging the tool, we would recommend checking the two following parameters, prior to starting the first cycle: ...
Page 13: Controlling The Crimping Height
NOTICE SM CRIMP 2000-V8.0 / Mai 2012 3.6.2 Controlling the crimping height When delivering a machine with the tooling, our technical department will indicate the crimping height listed on the technical datasheet. Before putting the machine into production, it is advised to verify if the dimensions of the connections are compatible with our recommendations.
Page 14: Exchanging The Tooling Cassette
NOTICE SM CRIMP 2000-V8.0 / Mai 2012 4 EXCHANGING THE TOOLING CASSETTE This operation must be done only with the index pin.  Press the key ‘-‘, and remove the banding from the tooling.  Next, press the ‘Emergency Stop ‘switch button ...
Page 15 NOTICE SM CRIMP 2000-V8.0 / Mai 2012  SETTING-UP Push both tool sliders in the Ensure that contact tooling upwards using the surfaces are perfectly end of a screw-driver. clean, have conductors or insulation residues adhering them. Lay new tooling on the machine. Tap lightly with the first to introduce both centring pins.
Page 16: Dismantling The Tooling And Replacing Spare Parts
NOTICE SM CRIMP 2000-V8.0 / Mai 2012 5 DISMANTLING THE TOOLING AND REPLACING SPARE PARTS The names of the spare parts that constitute the tooling: 5.1 Opening the tooling  Place the tooling onto a clean surface.  When handling the tooling, be careful not to damage the finger guard.
Page 17: Replacing The Punch And/Or The Guide
NOTICE SM CRIMP 2000-V8.0 / Mai 2012  Remove the front screw on the cover of the tooling.  Remove the screw located on the rear of the tooling.  Slowly open the cover of the tooling.  Place all of the components on a clean surface.
Page 18 NOTICE SM CRIMP 2000-V8.0 / Mai 2012  It’s now possible to separate the punch from the punch-guide.  Ensure that you don’t lose the punch pin  To replace the punch-guide pin, unscrew the bolts.  The new punch-guide can now be installed.
Page 19: Replacing The Anvil
NOTICE SM CRIMP 2000-V8.0 / Mai 2012  Lightly grease components on all sides.  You can now fit the new punch. 5.3 Replacing the anvil To dismantle the cassette, refer to chapter 5.1  Holding tooling in your left hand, you must now check that the sliders can easily slide up and down inside it.
Page 20: Replacing The Cutting Block
NOTICE SM CRIMP 2000-V8.0 / Mai 2012 5.4 Replacing the cutting block To dismantle the tooling, refer to chapter 5.1  Holding tooling in your left hand, you must now check that the sliders can easily slide up and down inside it.
Page 21 NOTICE SM CRIMP 2000-V8.0 / Mai 2012 5.5 Closing the cassette  If you need to make a splice stop adjustment, it is recommended to place the punch-guide and punch sliders as indicated on the picture.  Please check that there are no residues left.
Page 22: Setting Up The Cutting-Block
NOTICE SM CRIMP 2000-V8.0 / Mai 2012 5.6 Setting up the cutting-block  The punch and guide sliders need to be placed in the lower part.  Press firmly the cutting-block against the guide.  Tighten pressure screw until full compression of the spring.
Page 23: Replacing And Centring The Clincher
NOTICE SM CRIMP 2000-V8.0 / Mai 2012  The right position of the stop splice is important for realising a good splice. 5.8 Replacing and centring the clincher  Undo the clincher screw of the clincher holder.  Slide the clincher toward yourself in order to remove it from the holder.
Page 24 NOTICE SM CRIMP 2000-V8.0 / Mai 2012  If the clincher corresponds to the current tooling, it’s advised to cycle up the punch 1 or 2 turns before any adjustments are made.  If it’s the same clincher, cycle the punch up in order to avoid any collision between the clincher and the punch.
Page 25: The Tooling Storage Device
NOTICE SM CRIMP 2000-V8.0 / Mai 2012  Tighten the clincher screw.  Turn the wheel to place the press at top dead centre.  Tighten the screw of the crimp height adjustment dial. 6 THE TOOLING STORAGE DEVICE The integrated memory allows storing information given in the technical datasheet of the tooling.
Page 26 NOTICE SM CRIMP 2000-V8.0 / Mai 2012 Under only a specific request to our customer service department, we can send you the updated version of the technical datasheet. This allows us to follow the evolution of the tooling. The folder that you receive is named ‘SMCRIMP.xls’.
Page 27: Updating The Data Of The Technical Sheet Into The Memory
NOTICE SM CRIMP 2000-V8.0 / Mai 2012 In the area ‘Folder type’, select CSV (use the semi-colon; to separate data). To be transferred into the tooling memory, the name must be SMCRIMP.xls PS: Our customer Service saves all customer information related to your tooling. In case of...
Page 28: Dismantling And Reassembling
NOTICE SM CRIMP 2000-V8.0 / Mai 2012  The parameters are uploading.  Do not remove the key.  Parameters are uploaded  You can remove the key 7 DISMANTLING AND REASSEMBLING 7.1 The frontal compartment If more space is required for crimping larger components, the front compartment can be removed.
Page 29: The Left-Hand Safety Cover
NOTICE SM CRIMP 2000-V8.0 / Mai 2012  Remove the 4 screws. 7.3 The left-hand safety cover  Remove the 4 screws. 7.4 The front panel  Remove the lower screw.  Undo the screw on the top left side.
Page 30 NOTICE SM CRIMP 2000-V8.0 / Mai 2012 FOOT PEDALE POTENTIOMETER POWER FORK SENSOR USB CONNECTOR RIBBON ADVANCE MOTOR DRIVER EMERGENCY STOP...
Page 31: The Belt
NOTICE SM CRIMP 2000-V8.0 / Mai 2012 7.5 The belt Brace pulley Belt Tool yoke Roller pulley Tool yoke Motor tensioner Pulley  Unplug the power cable.  Remove the right-hand safety cover.  Unscrew the two support screws of the belt bracket tension pulley.
Page 32 NOTICE SM CRIMP 2000-V8.0 / Mai 2012  Place the tension pulley bracket without tightening the tension washers.  Orientate the belt as shown in the picture and without turning the belt over, verify the following view.  The mark position should be as indicated in the picture.
Page 33: The Gear Motor
NOTICE SM CRIMP 2000-V8.0 / Mai 2012  Slowly tighten the screw of the tensioner pulley bracket until tension washers touch each other.  Replace the hand wheel and cycle the press back to top dead center.  To tighten the belt, slowly tighten the first screw of the tool yoke while turning with the hand wheel.
Page 34: The Convertor Parameters
NOTICE SM CRIMP 2000-V8.0 / Mai 2012  Manually cycle the press several times to verify that the belt has been correctly tightened.  Tip over the engine on the table 7.7 The convertor parameters The parameters are handed with the technical sheet on the USB key.
Page 35: Transportation
NOTICE SM CRIMP 2000-V8.0 / Mai 2012 8 TRANSPORTATION 8.1 Lifting/transporting the machine manually The machine (with tooling cassette) weighs 70 kg. It can be carried by hand. It’s recommended to lift it by two persons. Grip the front panel Grip de back panel 8.2 Transportation in a vehicle...
Page 36 NOTICE SM CRIMP 2000-V8.0 / Mai 2012 The machine stops too The convertor speed too slow. Increase the speed (chap. 9.4) early and shows a press The tooling cassette is blocked Verify the sliding (chapter 5.4) error Verify the tool yoke tension (chapter Mechanical block of the machine.
Page 37: Punch Guide Centring Problem
NOTICE SM CRIMP 2000-V8.0 / Mai 2012 9.1 Punch guide centring problem Check that:  The upper cassette, lower-clincher holder, contact surfaces both on machine side and on tool side have not been deformed by shock during a disassembly, and have no burrs on any angle.
Page 38: Splice Shape Imperfect
NOTICE SM CRIMP 2000-V8.0 / Mai 2012 Guide leveL spring GUIDE LEVER HEIGHT ADJUSTMENT  Secure again the adjustment with the bolt. 9.3 Splice shape imperfect Possible causes:  Clincher not centred  Clincher worn  Punch worn or broken.
Page 39: Display Is Showing Error "Index The Pin
NOTICE SM CRIMP 2000-V8.0 / Mai 2012  Splice’s cut is not correct : o Pull the splice out of the cassette and feel the end: no cutting burr should be present. o To test this, take the end of the splice between the thumb and forefinger. If a burr is present, check cutting block position (See section 5.6)