Beck 11-15 Instruction Manual
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Beck 11-15 Instruction Manual

Electric actuators for industrial process control
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80-1100-00
Rev. 03.2
INSTRUCTION MANUAL
E L E C T R I C A C T U A T O R S F O R I N D U S T R I A L P R O C E S S C O N T R O L
MODELS
R
For actuators manufactured
after 10/01/17.
11-1__
11-2__
11-3__
11-4__

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  • Page 1 MODELS 11-1__ 80-1100-00 Rev. 03.2 11-2__ 11-3__ 11-4__ INSTRUCTION MANUAL For actuators manufactured after 10/01/17. E L E C T R I C A C T U A T O R S F O R I N D U S T R I A L P R O C E S S C O N T R O L...

  • Page 2: Introduction

    INTRODUCTION This manual contains the information needed The Group 11 actuator is a powerful control to install, operate, and maintain Beck Group 11 package designed to provide precise position actuators, manufactured by Harold Beck & Sons, control of dampers, valves, fluid couplings and other Inc.
  • Page 3 80-1100-00, Rev. 03.2 TABLE OF CONTENTS Introduction ........................2 General Specifications ....................4 Outline Dimension Drawings ..................6 Summary of Control Options ..................13 Precautionary Information ....................14 Component Location .....................15 Installation ........................16 Mechanical .........................16 Electrical ........................20 Wiring .........................21 Start-up ...........................27 Operation ........................28 Calibration ........................30 Switches........................31 Direction Change ......................33 Feedback Signal ......................35...

  • Page 4: General Specifications

    80-1100-00, Rev. 03.2 GENERAL SPECIFICATIONS Actuator 120 V ac, single-phase, 60 Hz (Standard), 50 Hz (Optional) Allowable Tolerance +10% Power 208, 240, 380, 415, 480 & 575 V ac, 50 or 60 Hz (Optional) -15% Maximum Current (Amps) by Model* Voltage (V ac) Maximum Model...
  • Page 5 100 degrees (Models 11-15_, 11-20_, 11-30_, 11-40_) Rotation 90 degrees (Models 11-16_, 11-26_, 11-36_, 11-46_) Mounting Orientation Any orientation—no limitations. Standards** CSA Labeled (US & Canada); CE Compliant **NOTE: May not be available with all options and models. For more information, please call Beck at 215-968-4600.

  • Page 6: Outline Dimension Drawings

    80-1100-00, Rev. 03.2 OUTLINE DIMENSION DRAWINGS MODEL 11-15_ SPECIFICATIONS COVER, ELECTRONIC SIGNAL RECEIVER (ALLOW 4" (102 mm) FOR REMOVAL) COVER, 1" N.P.T. TERMINAL BLOCK 6 7/8" CONDUIT, EXTERNAL WIRING (175 mm) POWER 4 1/4" 1" N.P.T. CONNECTION (108 mm) CONDUIT, 2 3/16"...
  • Page 7 80-1100-00, Rev. 03.2 MODEL 11-16_ SPECIFICATIONS COVER, ELECTRONIC SIGNAL RECEIVER TYPICAL VALVE MOUNTING (ALLOW 4" (102 mm) FOR REMOVAL COVER, TERMINAL BLOCK 7 1/2" 6 7/8" EXTERNAL WIRING (191 mm) (175 mm) 1" N.P.T. GEAR MODULE / CONDUIT, MOTOR ASSEMBLY SIGNAL CONNECTION HANDSWITCH...
  • Page 8 80-1100-00, Rev. 03.2 OUTLINE DIMENSION DRAWINGS MODEL 11-20_ & 11-30_ SPECIFICATIONS COVER, TERMINAL BLOCK EXTERNAL WIRING 1" N.P.T. 6 7/32" 4 25/32" 1" N.P.T. CODUIT, (158 mm) (121 mm) CONDUIT, POWER COVER, SIGNAL ELECTRONIC CONNECTION CONNECTION HANDSWITCH SIGNAL RECEIVER NAMEPLATE COVER, POSITION GEAR MODULE...
  • Page 9 80-1100-00, Rev. 03.2 MODEL 11-26_ SPECIFICATIONS 1” N.P.T. CONDUIT, COVER, 9 21/32" SIGNAL TERMINAL BLOCK (245 mm) CONNECTION EXTERNAL WIRING NAMEPLATE COVER, ELECTRONIC SIGNAL RECEIVER AUX. SWITCH RATING: 10A 240 Vac 4 25/32" (121 mm) COVER, HANDSWITCH POSITION 2 21/32" SENSING (67 mm) DEVICES...
  • Page 10 80-1100-00, Rev. 03.2 OUTLINE DIMENSION DRAWINGS MODEL 11-36_ SPECIFICATIONS COVER, 1" N.P.T. TERMINAL BLOCK CONDUIT, 9 21/32" EXTERNAL WIRING SIGNAL (245 mm) CONNECTION COVER, NAMEPLATE ELECTRONIC SIGNAL RECEIVER AUX. SWITCH RATING: 10A 240 Vac 4 25/32" COVER, HANDSWITCH (121 mm) POSITION SENSING DEVICES...
  • Page 11 80-1100-00, Rev. 03.2 MODEL 11-40_ SPECIFICATIONS 7 27/32" 4 3/4" 1" N.P.T. 1" N.P.T. COVER, (199 mm) (121 mm) CONDUIT, CODUIT, TERMINAL BLOCK SIGNAL POWER EXTERNAL WIRING CONNECTION CONNECTION NAMEPLATE COVER, ELECTRONIC MOTOR SIGNAL HANDSWITCH RECEIVER AUX. SWITCH RATING: 10A 240 Vac 21 1/4"...
  • Page 12 80-1100-00, Rev. 03.2 OUTLINE DIMENSION DRAWINGS MODEL 11-46_ SPECIFICATIONS COVER, TERMINAL BLOCK 12 9/16" EXTERNAL WIRING (319 mm) NAMEPLATE COVER, 1" N.P.T. ELECTRONIC CONDUIT, SIGNAL SIGNAL RECEIVER CONNECTION HANDSWITCH COVER, 4 3/4" POSITION (121 mm) SENSING DEVICES 21 1/4" (540 mm) 2 19/32 (66 mm) 1"...

  • Page 13: Summary Of Control Options

    80-1100-00, Rev. 03.2 SUMMARY OF CONTROL OPTIONS EXTERNAL AUXILIARY MODEL CONTROL INPUT FEEDBACK ESR-5 PART NO.* OUTPUT CPS-5 PART NO.* SWITCH TYPE SIGNAL DEVICE SIGNAL OPTIONS 4–20 mA 20-4400-12 0–5 or 1–5 V dc 20-4400-13 13-2246-02 1–5 mA 16 V dc or CPS-5 None, 20-4400-13...

  • Page 14: Precautionary Information

    Take appropriate precautions when STORAGE INFORMATION mounting to installed valves. Beck actuators should be stored in a clean, dry area where the temperature is between -40° INSTALLATION—ELECTRICAL and 85°C (-40° to 185°F). Damage due to moisture while in storage is See the instructions beginning on page 19 for not covered by warranty.

  • Page 15: Component Location

    80-1100-00, Rev. 03.2 COMPONENT LOCATION Electronic Signal Wiring Terminal Block Receiver (ESR-5) Crank Arm & Linkage Over-travel Limit and Auxiliary Switches Position Sensing Gear Train / Device (CPS-5) Motor Electronic Signal Handwheel Receiver (ESR-5) Motor Over-travel Limit and Auxiliary Switches Position Sensing Device (CPS-5) Wiring Terminal...

  • Page 16: Installation

    Mechanical FOOT MOUNTED ACTUATOR INSTALLATION—MECHANICAL INSTALLATIONS Beck Group 11 actuators may be installed in any convenient orientation, because the gearing Actuators may be mounted in any orientation. does not require an oil bath. Refer to the outline If mounting near obstructions such as pipes or...
  • Page 17 For best results, the linkage should be designed in advance. In most applications, the best control will result when the linkage is adjusted so that the full 100° travel of the Beck actuator OPEN shaft is used, even though the actuatorn lever may travel less than 100°.
  • Page 18 14.5-18.5" (368-470 mm) 14-8300-04 [15.88] from the table on the left. For lengths beyond 18-22" (457-559 mm) 14-8300-06 those listed in the table, contact your Beck sales 22-26" (559-660 mm) 14-8300-16 engineer. 13.5-18" (343-457 mm) 14-8860-24 Pipe linkage kits are available for longer linkage 17.5-22"...
  • Page 19 1. Position the actuatorn shaft  to the fully closed position. 2. Set the actuatorn shaft lever to its required starting angle  (predetermined with Link- Assist™). 3. Remove the rod end  from the Beck crank arm. Attach to the connecting link. 4. Adjust connecting link ...

  • Page 20: Electrical

    Refer to the wiring diagram furnished with your Beck actuator for proper AC power and signal Shielded, twisted pair cables can be used for connections. The customer must supply 120 V ac to signal connections to avoid being affected by power the actuator (standard configuration).

  • Page 21: Wiring

    80-1100-00, Rev. 03.2 INSTALLATION Wiring The terminal block is located in a separate, gasketed compartment at the top of the actuator. Line voltage connections are made on terminal designations A through V and are oriented at a right angle from the low voltage signaling terminals designated AA through EE.
  • Page 22 80-1100-00, Rev. 03.2 INSTALLATION Wiring Option 6, Modulating Direct AC Control with Contactless Position Sensing Customer must supply three wires to directly control the actuator motor direction: One 120 V ac line to run CW (terminal M), one 120 V ac line to run CCW (terminal N), and one neutral (terminal B).
  • Page 23 CPS-5 POSITION FEEDBACK POWER CONNECTIONS FOR ALTERNATE POWER OPTIONS SIGNAL CONNECTIONS Beck actuators equipped with the Contactless Optional Transformer for 380, 415, 480, & 575 Volts Position Sensor (CPS-5) are shipped ready for installation to match the proper mA or V dc LINE 2 feedback range in your system.
  • Page 24 80-1100-00, Rev. 03.2 INSTALLATION Wiring CPS-5 Model 20-4400-03, -13 Current Feedback Terminal Connections Where R = Resistor (Ohms) Connected from The universal model has current sensing DD to EE terminals, which allow for various current signal I = Output Current Span (Amp) ranges.
  • Page 25 AA The instructions below apply to applications and BB on one of the Beck actuators. The resistor which require a signal change or to situations value* should be as follows: calling for operation of multiple actuators from a 2 actuators = 261Ω...
  • Page 26 A resistor must be added across input terminals AA and BB on one of the Beck actuators to produce a span between 2 and 6 volts across each board for its active portion of the range; for this example, use a 487Ω...

  • Page 27: Start-Up

    80-1100-00, Rev. 03.2 START-UP START-UP INSTRUCTIONS NOTE: All Beck actuators are shipped from the factory ready for installation. Each actuator After the actuator is mounted and its wiring is set-up and calibrated to the customer’s connections are made, it is ready to be tested for specifications that were written into the proper operation.

  • Page 28: Operation

    A local electric Handswitch is provided on GEAR TRAIN Beck actuators to permit operation at the valve or damper, indepen dent of the controller. As a The gear train is a four-stage reduction, spur safety feature, the Handswitch is designed so that...
  • Page 29 Preset end-of-travel limit switches details on these control options. provide open / close operation upon closure of an If the Demand signal to the Beck actuator is automatic controller or manually operated switch. changed, the ESR-5 allows for easy modification to Travel limits are adjustable over the full range of accept a different signal current.

  • Page 30: Calibration

    ANNUNCIATION the auxiliary switches can be adjusted at any time without affecting performance or calibration. The Beck Stall Protection Module (SPM) is an optional feature for Group 11 actuators. The SPM monitors the motor current at terminals N and M.

  • Page 31: Switches

    80-1100-00, Rev. 03.2 CALIBRATION Switches SETTING LIMIT SWITCHES NOTE: Your Beck actuator was shipped from the factory ready for installation; no CW AND CCW electrical adjustments are required before This procedure should be used if the factory placing it in operation. Each actuator is set limit switch settings must be changed in the field.
  • Page 32 80-1100-00, Rev. 03.2 CALIBRATION Switches SETTING AUXILIARY SWITCHES Standard switch settings for actuators with 2 or 4 auxiliary switches are shown on the following diagram “Standard Limit and Auxiliary Switch Settings”. The heavy line indicates a closed circuit. Follow these instructions to change the operating point of auxiliary switches: NOTE: In the following procedure, it is assumed that switch settings are to be...

  • Page 33: Direction Change

    80-1100-00, Rev. 03.2 CALIBRATION Direction Change DIRECTION OF OUTPUT SHAFT 1. Remove the terminal cover, control end cover and extensions, if applicable (5/16” bolt ROTATION heads). The direction of output shaft rotation is 2. Interchange the wire jumpers connected to determined by observing the end of the actuator terminals M and N.
  • Page 34 80-1100-00, Rev. 03.2 CALIBRATION Direction Change STANDARD FILM POTENTIOMETER CONNECTIONS FOR ESR Output Shaft Wire Connections Rotation Model Increasing To Potentiometer Terminals* Signal 207, 307, 407 *ORG wire is ESR pin 3 YEL wire (wiper connection) is ESR pin 4 GRN wire is ESR pin 5 STANDARD FILM POTENTIOMETER CONNECTIONS FOR EXTERNAL FEEDBACK Output Shaft...

  • Page 35: Feedback Signal

    80-1100-00, Rev. 03.2 CALIBRATION Feedback Signal Feedback signal calibration is necessary to NOTE: Be sure that the wiper spans the ensure that the signal correctly corresponds to resistive and collector elements equally, and the actuator’s output shaft position. All actuators does not touch the areas of low resistance at are shipped with the feedback calibrated for full either end of the film element.
  • Page 36 80-1100-00, Rev. 03.2 CALIBRATION Feedback Signal Checking Feedback Signal To adjust the span, turn the span potentiometer on the CPS-5 position sensor board (see figure Calibration on page 37). The span potentiometer adjusts the The following procedure should be followed CPS-5 so that an actuator output shaft rotation to check CPS-5 calibration: from 80°...
  • Page 37 80-1100-00, Rev. 03.2 7. With the actuator at the 100% position, 9. Tighten the CPS-5 rotor clamp to 5 Ib-in turn the span potentiometer to adjust the torque. Maintain a 0.031" (.8 mm) clearance CPS-5 feedback signal by 1/2 of the span between the rotor clamp and stator.
  • Page 38 The ESR-5 board controls the position of the position so that output reads 0 V dc. This Beck actuator according to the demand signal it changes the range to 0–16 V dc. receives. A position signal is delivered to the board...

  • Page 39: Demand Signal

    80-1100-00, Rev. 03.2 CALIBRATION Demand Signal Checking Calibration Tools required: 3/32" Screwdriver Using the demand signal, drive the output 1/2" Combination Wrench shaft through its complete range. Check the 1/4" Screwdriver position feedback signal to confirm that a 10% mA / V dc Multimeter Demand signal delivers a 10% position, a 50% 200 Ohm Resistor signal delivers a 50% position, and a 90% signal...
  • Page 40 80-1100-00, Rev. 03.2 CALIBRATION Demand Signal Calibration Procedures actuators equipped with external feedback, the feedback signal reads 100% (e.g., 20 mA (Continued) for a 4–20 mA signal). 12. Apply the desired 0% demand signal and 11. Remove the clip lead from R35. Apply the confirm that the output shaft is at the 0% desired 100% demand signal (e.g., 20 mA for position (the feedback signal reads 0%).
  • Page 41 80-1100-00, Rev. 03.2 Deadband Adjustment L.O.S. Trip Point The deadband values of 0.6% for CPS-5 or If the Demand signal drops below a film potentiometer operation are chosen to satisfy predetermined value, the L.O.S. feature is activated. the requirements of most control systems. If For example, if the Demand signal is 4–20 mA, excessive process and / or signal noise is present, the L.O.S.
  • Page 42 80-1100-00, Rev. 03.2 CALIBRATION Demand Signal RELAY BOARD OPERATION Low-voltage 24 V dc Relay Board Calibration Procedure (Relay Board 13-2246-51): AND CALIBRATION CONTROLLER DRIVE CONTROLLER DRIVE The Relay board is a solid-state interface to permit switching large control motor currents with low-current ac or low-voltage dc inputs.

  • Page 43: Maintenance

    However, if your actuator has a linkage to the gearing, recoat the teeth and shaft bores with rod ends supplied by Beck, the rod ends of all gears with a heavy layer of Fiske Lubriplate should be included in your scheduled lubrication GR-132 or equivalent (GR-132 is an extreme program.

  • Page 44: Component Replacement

    To ensure a Bearings watertight seal between the plate and gasket, The Beck electric actuator contains ball coat the gasket with a thin film of grease before bearings on the output shaft, control end shaft, replacing the terminal plate.
  • Page 45 80-1100-00, Rev. 03.2 SELF LOCKING MECHANISM WARNING (SLM) Electrical shock hazard. Disconnect power before proceeding. The Self Locking Mechanism (SLM) is assembled to the front of the motor and couples Support the load before removing the motor to the gear train. The primary function the motor/SLM from the actuator.
  • Page 46 80-1100-00, Rev. 03.2 MAINTENANCE Component Replacement SLM Replacement (Continued) the stop collar (or shaft clamp collar), thrust washer/bearing, spacer (models 11-4__ only), pinion, spring, and steel balls. On 11-4__ models, remove the (4) 1/4-20 screws and the front motor end (see the 11-4__ SLM Components figure at right).
  • Page 47 80-1100-00, Rev. 03.2 for your model number on the next page. Models 11-4__ Models 11-1__, 11-2__ & 11-3__ 4. Install the spring on top of the locking disc. Compress the spring by pushing down with 4. Install the pinion, thrust bearing/washer, and the pinion.
  • Page 48 80-1100-00, Rev. 03.2 MAINTENANCE Component Replacement OVER-TRAVEL LIMIT AND AUXILIARY SWITCHES Complete switch assemblies may be replaced. It is not possible to replace individual switches. To replace switch assemblies, follow the instructions below. WARNING Electrical shock hazard. Disconnect power before proceeding. Remove the control end cover by loosening the four captive, socket head cap screws (1/2”...
  • Page 49 80-1100-00, Rev. 03.2 FUSE (F1) REPLACEMENT ESR-5 BOARD (FOR ACTUATORS EQUIPPED Field repair of the ESR-5 board is not WITH OPTIONAL 208V OR recommended. HIGHER POWER SUPPLY) WARNING If it is necessary to replace the power fuse Electrical shock hazard. Disconnect (F1), use the following procedure: power before proceeding.
  • Page 50 80-1100-00, Rev. 03.2 MAINTENANCE Component Replacement CPS-5 3. Record the wire colors on the terminal block of the CPS-5 (see illustration at left), then Field repair of the CPS-5 is not recom mended. disconnect the wires. The terminals are spring-loaded. To remove a wire, press the WARNING tip of a small screwdriver into the slot at the Electrical shock hazard.
  • Page 51 80-1100-00, Rev. 03.2 HANDSWITCH 9. Splice the wires from the new Handswitch assembly to the wires from the actuator, color to color. Ensure the wiring is not exposed after WARNING splicing. Electrical shock hazard. Disconnect power before proceeding. 10. Replace the terminal cover, tightening the captive screws to 10 Ib-ft (14 N•m).

  • Page 52: Component Detail

    Bracket (model 11-16_ only) (Note: check valve mounting see note ESR compartment cover** 13-2341-01 specification for part number) *Note: To ensure exact replacement parts, contact Beck with the model /serial number found on your actuator nameplate. ** Not shown in this view.
  • Page 53 (model 11-26_ / 11-36_ only) see note Gasket, barrier plate** 20-0660-22 (Note: check valve mounting specification for part number) *Note: To ensure exact replacement parts, contact Beck with the model /serial number found on your actuator nameplate. ** Not shown in this view.
  • Page 54 Bracket (model 11-46_ only) (Note: check valve mounting see note Gasket, barrier plate** 20-0660-22 specification for part number) *Note: To ensure exact replacement parts, contact Beck with the model /serial number found on your actuator nameplate. ** Not shown in this view.
  • Page 55 80-1100-00, Rev. 03.2 RECOMMENDED SPARE PARTS The Beck website (www.haroldbeck.com) provides an actuator serial number lookup tool. The table to the right indicates the common The tool will display the actuator torque and timing recommended spare parts that may be utilized which can be cross-referenced to a motor part across many Group 11 actuator models.
  • Page 56 80-1100-00, Rev. 03.2 MAINTENANCE Component Detail TORQUE & TIMING LISTED BY MOTOR AND GEAR MODULE ASSEMBLY Timing @ 60 hz Actuator Motor Motor Current Gear Models 11-15_, Models 11-16_, Torque Model Part (Amps at Module -2__, -3__, -4__ -26_, -36_, -46_ (lb-ft) 120 Vac, 60 Hz Assy.

  • Page 57: Troubleshooting

    ESR-5. c. Fuse F1 open. c. Check for possible shorts, then replace fuse. Use only Beck part no. 13-2230-03 for proper protection of triacs. d. External auto/man switch in wrong d. Return switch to AUTO position. position (Position-All).
  • Page 58 80-1100-00, Rev. 03.2 TROUBLESHOOTING CONDITIONS POSSIBLE CAUSES CORRECTIONS 7. Actuator motor oscillates in a. Feedback potentiometer dirty. a. Clean or replace potentiometer. AUTO mode. b. Excessive noise on Demand b. Check setting of input filter. May require signal. increased deadband setting if oscillation remains with maximum filter setting.
  • Page 59 80-1100-00, Rev. 03.2 CONDITIONS POSSIBLE CAUSES CORRECTIONS 16. Actuator travel very non-linear: a. e.g., 4–19 mA change on input a. Wiper and high end of feedback a. Check feedback potentiometer for causes actuator to drive from potentiometer reversed. proper connections. 0% to 30%;...

  • Page 60: Cps-5 Functional Block Diagrams

    80-1100-00, Rev. 03.2 APPENDIX CPS-5 Functional Block Diagrams BASIC UNIVERSAL CONTACTLESS POSITION SENSOR 4-20 mA 16 V dc OR 20-4400-02, -12 50 mA MAX 20-4400-03, -13 SPAN OUTPUT OUTPUT FEEDBACK NETWORK ZERO POWER 120 V AC SUPPLY PAT CONTROL BAILEY CONTROL 0-15 V dc -10 to +10 V dc SPAN...

  • Page 61: Cps-5 Data

    General Use Voltage Signals Industry Std (ISA) 1 to 5 V DC 20-4400-03 & -13† 250Ω (Min.) Beck Position-All (27-301,-401,-501) 0 to 5 V DC 20-4400-03 & -13† 250Ω (Min.) Leeds and Northrup 0 to 10 V DC 20-4400-03 & -13†...

  • Page 62: Appendices

    80-1100-00, Rev. 03.2 INDEX Appendices ..........60–61 Maintenance ..........43–56 CPS-5 Functional Block Diagrams ....60 Component Detail ........52–56 CPS-5 Data ..........61 Component Replacement ...... 44–51 Applications Reviews ........63 CPS-5 ............50 Auxiliary Limit Switches ......32, 48 Over-travel Limit &...

  • Page 63: Services

    1) the repair or replacement, without charge, at Beck’s factory, of any defective equipment covered by this warranty, or 2) at Beck’s option, a full refund of the purchase price. In no event will Beck’s liability exceed the contract price for the goods claimed to be defective.
  • Page 64 HAROLD BECK & SONS, INC. Made in USA 11 TERRY DRIVE NEWTOWN, PENNSYLVANIA 18940 USA PHONE: 215-968-4600 FAX: 215-860-6383 E-MAIL: sales@haroldbeck.com 11/17 www.haroldbeck.com...

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