Page 1 8055 ·T· Operating manual Ref. 1705 Soft: V02.2x...
Page 2 V2.9; linux-ftpd V0.17; ppp V2.4.0; utelnet V0.1.1. The librarygrx V2.4.4. The linux kernel V2.4.4. The linux boot ppcboot V1.1.3. If you would like to have a CD copy of this source code sent to you, send 10 Euros to Fagor Automation...
Page 3: Table Of Contents
About the product ......................... 7 Declaration of conformity and Warranty conditions ..............9 Version history ..........................11 Safety conditions ........................15 Returning conditions ........................19 Additional notes .......................... 21 Fagor documentation........................23 CHAPTER 1 OVERVIEW Part programs ........................ 26 1.1.1 Edit ..........................27 1.1.2...
Page 4 STATUS CNC ..........................158 9.1.1 Data backup copy. Backup - Restore ..............159 DNC ..........................162 9.2.1 Phone call (telediagnosis) ..................164 Sercos.......................... 165 CNC 8055 CAN ..........................166 CNC 8055i CHAPTER 10 10.1 Edit..........................168 10.2 Compile........................172 10.3 Monitoring ........................
Page 5 Telephone connection from a PC ................244 14.3 Normal phone call ......................245 14.4 Advanced phone call....................246 14.4.1 Configuration of an incoming connection at the PC..........248 14.5 Internet phone call ....................... 250 CNC 8055 CNC 8055i ·T· M ODEL : V02.2 ·5·...
Page 6 O p e r a t in g ma n u a l CNC 8055 CNC 8055i ·T· M ODEL : V02.2 ·6·...
Page 7: About The Product
- - - Remote CAN modules, for digital I/O expansion (RIO). Option Option - - - Sercos servo drive system for Fagor servo drive connection. - - - Option - - - CNC 8055 CAN servo drive system for Fagor servo drive connection.
Page 8 ----- ----- C axis (on Lathe) ----- ----- ----- ----- ----- Opt. Opt. Opt. Y axis (on Lathe) ----- ----- ----- ----- ----- Opt. Opt. Opt. Telediagnosis Opt. Opt. Opt. Opt. Stand. Opt. Opt. Opt. CNC 8055 CNC 8055i ·6·...
Page 9: Declaration Of Conformity And Warranty Conditions
DECLARATION OF CONFORMITY AND WARRANTY CONDITIONS DECLARATION OF CONFORMITY The declaration of conformity for the CNC is available in the downloads section of FAGOR’S corporate website at http://www.fagorautomation.com. (Type of file: Declaration of conformity). WARRANTY TERMS The warranty conditions for the CNC are available in the downloads section of FAGOR’s corporate website at http://www.fagorautomation.com.
Page 10 CNC 8055 CNC 8055i ·18·...
Page 11: Version History
Manual Gear ratio management on Sercos spindles INST Improved feedrate limit management (FLIMIT). INST CNC 8055 New type of penetration in lathe type threading cycles. Improved lathe type thread repair. Partial repair. CNC 8055i MC option: Rigid tapping with relief.
Page 12 Software V01.31 October 2011 List of features Manual CNC 8055 FL Engraving model INST / OPT/ PRG Software V01.40 January 2012 List of features Manual Execution of M3, M4 and M5 using PLC marks INST / PRG Values 12 and 43 of variable OPMODE in conversational work mode.
Page 13 March 2016 List of features Manual Axis filters for movements with the handwheel. General machine parameter HDIFFBAC (P129) INST and machine axis parameter HANFREQ (P104). Change of maximum value of axis and spindle parameter NPULSES. INST CNC 8055 CNC 8055i ·9·...
Page 14 CNC 8055 CNC 8055i ·10·...
Page 15: Safety Conditions
The unit can only be repaired by personnel authorized by Fagor Automation. Fagor Automation shall not be held responsible of any physical or material damage originated from not complying with these basic safety rules. PRECAUTIONS AGAINST PERSONAL HARM •...
Page 16 This unit is ready to be used in industrial environments complying with the directives and regulations effective in the European Community. Fagor Automation shall not be held responsible for any damage that could suffer or cause when installed under other conditions (residential or domestic environments).
Page 17 It has a 4 A 250V external fast fuse (F). OUT IN FUSIBLE FUSES +24V • Inputs-Outputs. All the digital inputs and outputs have galvanic isolation via optocouplers between the CNC circuitry and the outside. CNC 8055 CNC 8055i ·13·...
Page 18 PRECAUTIONS DURING REPAIRS Do not manipulate the inside of the unit. Only personnel authorized by Fagor Automation may access the interior of this unit. Do not handle the connectors with the unit connected to AC power. Before manipulating the connectors (inputs/outputs, feedback, etc.) make sure that the unit is not connected to AC power.
Page 19: Returning Conditions
Protect the unit wrapping it up with a roll of polyethylene or with similar material. When sending the central unit, protect especially the screen. Pad the unit inside the cardboard box with polyurethane foam on all sides. Seal the cardboard box with packaging tape or with industrial staples. CNC 8055 CNC 8055i ·15·...
Page 20 CNC 8055 CNC 8055i ·16·...
Page 21: Additional Notes
Before turning on the monitor of the 8055 CNC and verifying that the external AC line (B) fuse of each unit is the right one. See identification label of the unit itself. In case of a malfunction or failure, disconnect it and call the technical service. Do not get into the inside of the unit. CNC 8055 CNC 8055i ·19·...
Page 22 CNC 8055 CNC 8055i ·20·...
Page 23: Fagor Documentation
It is directed to people using the optional DNC communications software. It is supplied in a floppy disk with the application. WINDRAW55 Manual Directed to people who use the WINDRAW55 to create screens. CNC 8055 It is supplied in a floppy disk with the application. CNC 8055i ·21·...
Page 24 CNC 8055 CNC 8055i ·22·...
Page 25: Overview
• The Monitor or CRT screen, which is used to show the required system information. • The keyboard is used to communicate with the CNC; the operator may request information on commands or change the CNC status using new instructions. CNC 8055 CNC 8055i ·T· M ODEL : V02.2...
Page 26: Part Programs
& The following programs are identified with 6 digits: • The special programs like OEM programs that are created by Fagor (999997, 999998, etc). • Programs referred to in the general machine parameters (USERPDLY, USEREDIT, USERMAN, USERDIAG, CFGFILE, MSGFILE, STPFILE, ISOSIMUL).
Page 27: Edit
Option: Utilities\ Directory\ Serial L.\ Change directory. In the edit mode, it is possible to modify the part-programs located in the CNC's RAM memory, in a hard disk (KeyCF) or in a remote disk. CNC 8055 CNC 8055i ·T· M ODEL : V02.2...
Page 28: Execution
It indicates that the program that contains the EXEC is in a folder at a higher level. ../../ Writing ../ several times means that it is that number of levels up. In this case, it would be two levels up. CNC 8055 CNC 8055i ·T· M ODEL : V02.2...
Page 29 SUBCHASIS_05J1 is to be executed: (EXEC "./SUBCHASIS_05J1/Soporte#2",HD) • If the program that contains the EXEC is in the folder SUBCHASIS_05J1 and program Soporte#1 located in the folder CHASIS_05J1 is to be executed: (EXEC "../Soporte#1",HD) CNC 8055 CNC 8055i ·T· M ODEL : V02.2...
Page 30: Utilities
The information bar of the explorer located down to the left, will keep update the search string as it is typed in. Example: To search for the program "EXAMPLE" on the program list, type "F", "E", "X", "E", etc. CNC 8055 CNC 8055i ·T· M ODEL : V02.2...
Page 31: Ethernet
Open programs with the OPEN instruction, in DNC from ... Via Ethernet: See from a PC the program directory of ... See from a PC the subroutine directory of ... See from a PC, a directory in ... CNC 8055 CNC 8055i ·T· M ODEL : V02.2...
Page 32: Monitor Information Layout
The CNC will show the [] key to indicate that another more important error has also occurred and to press this key to view its message. Editing window. CNC 8055 In some operating modes the last four lines of the main window are used as editing area. CNC 8055i CNC reports window.
Page 33 Indicates if it is insert mode (INS) or substitution (REP) mode. It is selected by means of the [INS] key. MM/INCH Indicates the unit system (millimeters or inches) selected for display. Shows the different options which can be selected with soft-keys F1 thru F7. CNC 8055 CNC 8055i ·T· M ODEL : V02.2...
Page 34: Keyboard Layout
To display on the right hand side of the screen the position of the axes and the status of the program in progress. It may be used in any operating mode. Press the same keystroke sequence to restore the previous display. CNC 8055 CNC 8055i ·T· M ODEL : V02.2...
Page 35: The Edit, Simul And Exec Keys
NEXSIM=3 Always the last program executed. If the corresponding program is being executed or simulated, it issues a warning. If there is no previous program, it requests the name of a new program. CNC 8055 CNC 8055i ·T· M ODEL : V02.2...
Page 36 NEXEXE=3 Always the last program executed. If the corresponding program is being executed or simulated, it issues a warning. If there is no previous program, it requests the name of a new program. CNC 8055 CNC 8055i ·T· M ODEL : V02.2...
Page 37: Layout Of The Operator Panel
"MINSOVR" and "MAXOVR", with an incremental step established by means of the spindle machine parameter "SOVRSTEP". Keyboard for CYCLE START and CYCLE STOP of the block or program to be executed. CNC 8055 CNC 8055i ·T· M ODEL : V02.2...
Page 38 O p e r a t in g ma n u a l CNC 8055 CNC 8055i ·T· M ODEL : V02.2 ·38·...
Page 39: Operating Modes
OPERATING MODES After turning on the CNC, or after pressing the sequence of [SHIFT]+[RESET] keys, the FAGOR logo will appear in the main window of the monitor or the screen previously prepared as page 0 by means of the screen customizing (graphic editor) tools.
Page 40: Help Systems
The help menu can also be abandoned after pressing the [ESC] key, to return to the previous operating option, or the [MAIN MENU] key to return to the main menu. CNC 8055 CNC 8055i ·T· M ODEL : V02.2...
Page 41 The help menu can also be abandoned after pressing the [ESC] key, to return to the previous operating option, or the [MAIN MENU] key to return to the main menu. CNC 8055 CNC 8055i ·T· M ODEL : V02.2...
Page 42: Software Update
Finally, it verifies the checksum of the new version installed. This operation is identified with the message "wait...". If there is a CNC power outage during any of these processes, when powered back up, it goes on CNC 8055 loading the version from the interruption point. CNC 8055i If the interruption takes place while saving into the flash memory, it first checks the version file.
Page 43: Keycf (Keycompactflash)
• Remote hard disk. The CNC selects a directory of a PC shared in the network and it considers it like its own hard disk. From the user's point of view, the CNC has a remote hard disk. It will only store user programs. CNC 8055 CNC 8055i ·T· M ODEL : V02.2...
Page 44: Directory Structure
This directory of the hard disk stores the graphic files with extensions <*.pan>, <*.sim> and <*.wgd>. Directory /Vers The user can store the different software versions in this directory of the hard disk. CNC 8055 CNC 8055i ·T· M ODEL : V02.2...
Page 45 It is possible to access (read and write) tables, machine parameters, graphic files and programs from the network via FTP. All the disks will be available when accessing a CNC via FTP: • Hard disk (KeyCF). • USB disk. • Remote hard disk. CNC 8055 CNC 8055i ·T· M ODEL : V02.2...
Page 46 O p e r a t in g ma n u a l CNC 8055 CNC 8055i ·T· M ODEL : V02.2 ·46·...
Page 47: Operations Via Ethernet
To communicate with the CNC, the PC must be configured just like another node within the local area network or Internet and it must have the WinDNC (V4.0 or later) installed. The communication through Ethernet does not require the DNC option. CNC 8055 CNC 8055i ·T· M ODEL : V02.2...
Page 48: Remote Hard Disk
CNC through WinDNC or FTP, the remote hard disk behaves like a local hard disk. Protocol used The NFS protocol is used to communicate with the remote hard disk. This protocol must be available at the PC that is used as server. CNC 8055 CNC 8055i ·T· M ODEL : V02.2...
Page 49: Connection To A Pc Through Windnc
It is possible to connect several WinDNC (up to 10) simultaneously to the same CNC. The access protection is by operation. If several WinDNC initiate an operation, the commands are processed one by one while the rest of the WinDNC's wait. CNC 8055 CNC 8055i ·T· M ODEL : V02.2...
Page 50: Access The Cnc's Hard Disk From A Pc
95 or 98. Click the right mouse button on the file, select the option to "Copy to folder" and select the destination folder. ® • In Windows 2000 or XP. Drag the file from one folder to another or use the keyboard shortcuts CNC 8055 [CTRL]+[C] (copy) and [CTRL]+[V] (paste). CNC 8055i ·T· M ODEL : V02.2...
Page 51 Connection with a shared CNC without password First, select the network site, in this case an ftp folder. Write "ftp://" followed by the CNC's CNC 8055 IP address defined by machine parameter DIRIP (P24). CNC 8055i For example: ftp://10.0.17.62 Define how the session is initiated, anonymously or not When the CNC is shared without password, the session is initiated anonymously.
Page 52 Use the "save password" option with caution. Bear in mind that if you save the password, it will not be requested for the connection and, therefore, anybody is free to access the CNC from the PC. CNC 8055 CNC 8055i ·T·...
Page 53: Execute / Simulate
• If G95 is active, it switches to G94 mode. When releasing the rapid key, it goes back to G95 mode. • It only affects the main channel. It is ignored in the PLC channel. CNC 8055 CNC 8055i ·T· M ODEL : V02.2...
Page 54 It sends the M, S, T functions to the PLC. It does neither move the axes of the machine nor starts the spindle. The simulation takes into account the dwells programmed with G4. CNC 8055 CNC 8055i RAPID It takes into account tool radius compensation (functions G41, G42) thus showing the graphic representation of the path for the theoretical tool nose.
Page 55 This option carries out a graphic representation of the part during the execution or simulation of the selected part program. It also allows selecting the type of graphic, the area to be displayed, the viewpoint and graphic parameters. CNC 8055 SINGLE BLOCK CNC 8055i Allows the part program to be executed one block at a time or continuously.
Page 56: Block Search. Switching From Simulation To Execution
Block search is executed from the execution mode using a menu driven operational process. The program execution will resume once the block search is done. To access the block search, press the softkey <BLOCK SELECTION> of the softkey menu of the execution window. CNC 8055 CNC 8055i ·T· M ODEL : V02.2...
Page 57: Operating Modes
LINE NUMBER: After pressing this softkey, the CNC will request the number of the line to be found. Once that number has been defined, pressing [ENTER] positions the cursor over the requested line. CNC 8055 CNC 8055i ·T· M ODEL : V02.2...
Page 58 Ethernet or DNC, the bottom of the screen can display the line being simulated at that moment. This information gives an idea of how much is left to reach the block. CNC 8055 CNC 8055i ·T· M ODEL : V02.2...
Page 59: Automatic Block Search
This lets resume the program from a slightly previous position to the interruption point, thus ensuring proper continuity of the machining operation that was being carried out. CNC 8055 When interrupting, the CNC automatically identifies whether it is possible to perform a quick block CNC 8055i search or not in the interrupted program.
Page 60: Manual Block Search
When selecting this function, the CNC will request the number of times to be executed or simulated. If the selected block has a number of block repetitions, the program will stop after doing all the repetitions indicated. CNC 8055 CNC 8055i ·T· M ODEL : V02.2...
Page 61 • Pressing the <DIS PENDING MST> softkey displays the M, S and T functions that have been simulated and are pending to be executed. • Pressing the <MDI> softkey access that mode and lets the user execute the desired blocks. CNC 8055 CNC 8055i ·T· M ODEL : V02.2...
Page 62: Home Searching Restrictions
• In a program containing a home search (G74), the automatic or the manual search is restricted to later blocks. 4.1.5 Disabling the simulation and block search modes The simulation and block search modes are available depending on the setting of g.m.p. DISSIMUL (P184). CNC 8055 CNC 8055i ·T· M ODEL : V02.2 ·62·...
Page 63: Display
Every time a part-program execution starts, even when repetitive, this variable is reset to "0". TIMER Indicates the count of the timer enabled by PLC. It is given in "hours : minutes : seconds" format. CNC 8055 CNC 8055i ·T· M ODEL : V02.2...
Page 64: Standard Display Mode
COMMAND Indicates the programmed coordinate or position value which the axis must reach. ACTUAL Indicates the actual (current) position of the axis. TO GO Indicates the distance which is left to run to the programmed coordinate. CNC 8055 CNC 8055i ·T· M ODEL : V02.2...
Page 65: Position Display Mode
This field shows the real axis position with the respect to machine reference zero (home). 4.2.3 Part-program display Displays a page of program blocks among which the block being executed is highlighted. CNC 8055 CNC 8055i ·T· M ODEL : V02.2...
Page 66: Subroutine Display Mode
Indicates the number of times that remain to be executed. For example, if (RPT N10, N20) N4 is programmed and is the first time that CNC 8055 it is being executed, this parameter will show a value of 4. CNC 8055i If an asterisk is shown (*) this indicates that a Modal subroutine is active in this nesting level, and this is executed after each movement.
Page 67 COMMAND Indicates the programmed coordinate or position value which the axis must reach. ACTUAL Indicates the actual (current) position of the axis. TO GO Indicates the distance which is left to run to the programmed coordinate. CNC 8055 CNC 8055i ·T· M ODEL : V02.2...
Page 68: Following Error Display Mode
This option will execute the program that is selected by means of the general machine parameter "USERDPLY" in the user channel. To quit its execution and return to the previous menu, press [ESC]. CNC 8055 CNC 8055i ·T· M ODEL : V02.2...
Page 69: Execution Time Display Mode
COMMAND Indicates the programmed coordinate or position value which the axis must reach. ACTUAL Indicates the actual (current) position of the axis. TO GO Indicates the distance which is left to run to the programmed coordinate. CNC 8055 CNC 8055i ·T· M ODEL : V02.2...
Page 70 An MDI instruction is saved only if it is correct and if it is not the same as the previous one on the list. The instructions are kept saved even after turning the unit off. CNC 8055 CNC 8055i ·T· M ODEL : V02.2...
Page 71: Tool Inspection
Use the [] or [] key to select the desired instruction.  Press [START] to execute the selected instruction.  Press [ENTER] to modify the selected instruction. Once the instruction has been modified, CNC 8055 press [START] to execute it. CNC 8055i An MDI instruction is saved only if it is correct and if it is not the same as the previous one on the list.
Page 72 • When an axis reaches the last repositioning point, it is no longer available and cannot be jogged. To move that axis, switch to tool inspection mode. • The [END REPOSITIONING] softkey may be used to exit the repositioning mode and press CNC 8055 [CYCLE START] to resume program execution. CNC 8055i If after quitting the repositioning mode, the axes are not properly repositioned, the CNC will move the axes from where they are to the repositioning point.
Page 73 The maximum value that may be entered in each I - K field is limited by machine parameters MAXOFFI and MAXOFFK. When trying to enter a greater value, the relevant message will be displayed. CNC 8055 CNC 8055i ·T· M ODEL : V02.2...
Page 74 After selecting this function, the CNC will display the following softkey options: • Type of graphic. • Display area. • Zoom. • Graphic parameters. • Clear Screen. • Deactivate graphics. CNC 8055 CNC 8055i ·T· M ODEL : V02.2 ·74·...
Page 75: Type Of Graphic
"GRAPHICS". • A clamped part with a superimposed window. The part shows the size of the display area and the superimposed window represents the area actually selected for the graphic display. CNC 8055 CNC 8055i ·T· M ODEL : V02.2...
Page 76 The generated graphic will be lost in the following cases: • When deleting the screen ("CLEAR SCREEN" softkey) • When deactivating the graphics ("DEACTIVATE GRAPHICS" softkey). • When selecting another type of line graphics (XZ, XC, ZC). CNC 8055 CNC 8055i ·T· M ODEL : V02.2...
Page 77 Every time a new display area is defined, it redraws the machining executed up to that point. If the number of points to be redrawn exceeds the amount of memory reserved for it, only the last points will be redrawn and the older ones will be lost. CNC 8055 CNC 8055i ·T· M ODEL : V02.2...
Page 78 Every time a zoom is carried out, it redraws the machining executed up to that point. If the number of points to be redrawn exceeds the amount of memory reserved for it, only the last points will be redrawn and the older ones will be lost. CNC 8055 CNC 8055i ·T· M ODEL : V02.2...
Page 79: Graphic Parameters
Once the desired colors have been selected, press [ENTER] to validate the new choices or ESC to ignore the changes and leave this function with the original values intact. Press [ESC] to quit this function without making any changes to this field. CNC 8055 CNC 8055i ·T· M ODEL : V02.2...
Page 80 Once the desired colors have been selected, press [ENTER] to validate the new choices or ESC to ignore the changes and leave this function with the original values intact. Press [ESC] to quit this function without making any changes to this field. CNC 8055 CNC 8055i ·T· M ODEL : V02.2...
Page 81: Clear Screen
This function erases the screen or graphic representation shown. When the solid graphic type is selected, the graphic representation will be reset and it will return to its initial state without machining. CNC 8055 CNC 8055i ·T· M ODEL : V02.2...
Page 82: Deactivate Graphics
To activate this function again, press the "GRAPHICS" softkey again. To do so, the CNC must NOT be executing or simulating a part program; otherwise, it must be interrupted. Also, it will recover all the previous graphic conditions (type of graphics, zoom, graphic parameters and display area) used last. CNC 8055 CNC 8055i ·T· M ODEL : V02.2...
Page 83: Measurement
[SHIFT]+[], [SHIFT]+[], [SHIFT]+[], [SHIFT]+[]. To quit this command and return to the graphics menu, press [ESC]. Also, if [START] is pressed, the CNC exits this work mode and returns to the graphics menu. CNC 8055 CNC 8055i ·T· M ODEL : V02.2...
Page 84 [START] is pressed. The upper window of the screen will show the selected mode of operation. If continuous execution, no message will appear and if SINGLE BLOCK, it will display the message: CNC 8055 CNC 8055i ·T· M ODEL : V02.2...
Page 85 With this option it is possible to include or merge the contents of another program into the one currently selected. EDITOR PARAMETERS To select the editing parameters (automatic numbering and axes for Teach-in editing). CNC 8055 CNC 8055i ·T· M ODEL : V02.2...
Page 86: Edit
The CNC requests the first and last blocks of the profile. Once they are both defined, the CNC will show the corresponding graphics. USER When selecting this option, the CNC will execute, in the user channel, the customizing program selected by general machine parameter "USEREDIT". CNC 8055 CNC 8055i ·T· M ODEL : V02.2...
Page 87: Editing In Cnc Language
The cursor will position over the new edited block and the editing area (window) will be cleared so another block can be written. To quit the block editing mode, press [ESC] or [MAIN MENU]. CNC 8055 CNC 8055i ·T· M ODEL : V02.2...
Page 88: Teach-In Editing
[ENTER] to enter it in the program or [ESC] not to. An example of application may be to create a roughing program to machine a large part while roughing the part with MDI movements. CNC 8055 CNC 8055i ·T· M ODEL : V02.2...
Page 89: Interactive Editor
The main window will show again the graphic options corresponding to the main menu being possible to continue editing the program. CNC 8055 CNC 8055i ·T· M ODEL : V02.2...
Page 90: Profile Editor
Graphics window The coordinate axes are displayed with the name of each axis in their positive direction. It also resizes those axes. CNC 8055 CNC 8055i The profile graphics takes into account the value of general machine parameter GRAPHICS (P16) ·T·...
Page 91 The data may be defined with a number or any expression resulting in a number. For example: X 100 X 10 * COS 45 CNC 8055 X 20 + 30 * SIN 30 CNC 8055i X 2 * (20 + 30 * SIN 30) Type of coordinates: Cartesian or Polar / absolute or incremental.
Page 92 See "End the session with the profile editor." on page 97. "SAVE AND CONTINUE" softkey This softkey saves the profile without having to finish the session with the editor. CNC 8055 CNC 8055i ·T· M ODEL : V02.2...
Page 93 Polar coordinates, but always in absolute coordinates. The type of coordinates at the beginning of the editing operation will be in Cartesian and absolute. CNC 8055 For example, if when working in the ZX plane the new desired starting point is (Z50, X20):...
Page 94  = 60 If there are more than one possibility, all the possible options will be shown and the desired one (highlighted in red) must be selected using the [] and [] keys. CNC 8055 CNC 8055i  = 60 ·T·...
Page 95 Use the [] and [] keys to choose whether all the possible options are shown or only the one highlighted in red. Once the desired option is selected, press [ENTER] for the CNC to assume it. CNC 8055 If there isn't enough data to show the section, the CNC will draw as much of it as it knows.
Page 96 If it is the starting point of a "circular profile" or of a "rectangular profile", it modifies the profile what is necessary so it stays as such. "Modify element" softkey CNC 8055 Select the desired element. The CNC shows the values used to define it. CNC 8055i It is possible to change the type of section (straight or arc), redefine the existing data, define a new data or delete an existing one.
Page 97 Once the whole profile has been solved, the CNC will show the code of the part program currently being edited. The ISO-coded program for the edited profile is contained between these lines: ;************************** START ********************** CNC 8055 ;************************** END ********************** CNC 8055i Do not delete or modify the comment associated with the profile's ISO blocks.
Page 98 CHAMFER. Select corner 2-3 and press [ENTER]. Radius = 10 ROUNDING Select corner 5-6 and press [ENTER]. Radius = 5 CNC 8055 ROUNDING Select corner 6-7 and press [ENTER]. Radius = 5 CNC 8055i TANGENTIAL EXIT Select corner 7-8 and press [ENTER].
Page 99: Modify
To quit the block modifying mode, press [CL] or [ESC] to clear the editing window and then press [ESC] again. This way, the selected block will not be modified. Once the block contents have been modified, press [ENTER]. The new block will replace the previous one. CNC 8055 CNC 8055i ·T· M ODEL : V02.2...
Page 100: Find
After pressing this softkey, the CNC will request the number of the line to be found. After keying in the desired number and pressing [ENTER], the cursor will position over that block which will then be selected quitting the search mode. CNC 8055 CNC 8055i ·T· M ODEL : V02.2...
Page 101: Replace
This "find and replace" will start at the highlighted text and will go on to the end of the program. ABORT This option will not replace the highlighted text and it will quit the "find and replace" mode. CNC 8055 CNC 8055i ·T· M ODEL : V02.2...
Page 102: Delete Block
If the last block to be deleted is also the last one of the program, it can also be selected by pressing the "TO THE END" softkey. Once the first and last blocks are selected, the CNC will highlight the selected blocks requesting confirmation to delete them. CNC 8055 CNC 8055i ·T· M ODEL : V02.2...
Page 103: Move Block
Once the first and last blocks are selected, the CNC will highlight the selected blocks requesting confirmation to move them. Then, indicate the block after which this group of blocks must be placed. Press the "START OPERATION" softkey to carry out this command. CNC 8055 CNC 8055i ·T· M ODEL : V02.2...
Page 104: Copy Block
Once the first and last blocks are selected, the CNC will highlight the selected blocks requesting confirmation to copy them. Then, indicate the block after which this group of blocks must be placed. Press the "START OPERATION" softkey to carry out this command. CNC 8055 CNC 8055i ·T· M ODEL : V02.2...
Page 105: Copy To Program
• Write over the existing program. All the blocks of the destination program will be erased and will be replaced by the copied blocks. • Append (add) the copied blocks behind the ones existing at the destination program. • Abort or cancel the command without copying the blocks. CNC 8055 CNC 8055i ·T· M ODEL : V02.2...
Page 106: Include Program
Once this option is selected, the CNC will request the number of the source program to be merged. After entering the program number press [ENTER]. Next, indicate with the cursor the block after which the source program will be included. Press the "START OPERATION" softkey to carry out this command. CNC 8055 CNC 8055i ·T· M ODEL : V02.2...
Page 107: Editor Parameters
To do this, select the "STARTING" softkey. After defining the step and the beginning, if so requested, press [ENTER] for this value to be assumed by the CNC. The default value for this parameter (STEP) is "10". CNC 8055 CNC 8055i ·T· M ODEL : V02.2...
Page 108: Selection Of The Axes For Teach-In Editing
To end this operation, press [ENTER]. The CNC will assume from now on and whenever editing in TEACH-IN, the selected axes. To change those values, access this option again and select the new axes. CNC 8055 CNC 8055i ·T· M ODEL : V02.2...
Page 109: Manual
When searching home using the "ALL" softkey, the CNC will maintain the part zero or zero offset active at the time. However, if the axes have been selected one by one, the CNC will assume the "home" position as the new part zero. CNC 8055 CNC 8055i ·T· M ODEL : V02.2...
Page 110: Manual
Position the tool in front of the probe. Press the softkey that indicates the direction of the tool calibration. [PROBE X+], [PROBE X-], [PROBE Z+], [PROBE Z-]. CNC 8055 The CNC will move the tool at the feedrate indicated by the machine parameter for that axis CNC 8055i "PRBFEED"...
Page 111: Manual
Once a block has been edited and after pressing the [START] key, the CNC will execute this block without leaving this operating mode. When searching home "G74", the CNC will maintain the part zero or zero offset active at the time. CNC 8055 History of executed blocks. CNC 8055i From the MDI mode, pressing the [] or [] key will open a window that shows the last 10 instructions...
Page 112: Manual
When the C axis is active, the position of the X-C axes correspond to the transformed coordinates. Following error Difference between the real and the theoretical position of each axis and the spindle. CNC 8055 CNC 8055i ·T· M ODEL : V02.2...
Page 113: Manual
This softkey toggles the display units for the linear axes from millimeters to inches and vice versa. The lower right-hand window will indicate which units are selected (MM/INCH). Note that this switching obviously does not affect the rotary axes which are shown in degrees. CNC 8055 CNC 8055i ·T· M ODEL : V02.2...
Page 114: Continuous Jog
This feedrate will be applied while this key is pressed and it will restore the jogging feedrate percentage (0% to 120%) indicated in axis machine parameter "JOGFEED" when this key is released. CNC 8055 CNC 8055i ·T· M ODEL : V02.2...
Page 115: Incremental Jog
This feedrate will be applied while this key is pressed and it will restore the jogging feedrate percentage (0% to 120%) indicated in axis machine parameter "JOGFEED" when this key is released. CNC 8055 CNC 8055i ·T· M ODEL : V02.2...
Page 116: Path-Jog Mode
The movements in path-jog may be aborted by pressing the [STOP] key or setting the jog switch to one of the handwheel positions. Considerations about the jog movements CNC 8055 This mode assumes as axis feedrate the one selected in jog mode and it will also be affected by CNC 8055i the feedrate override switch.
Page 117: Movement With An Electronic Handwheel
When jogging with handwheels, it may happen that depending on the turning speed and the selector switch position, the CNC be demanded a faster feedrate than the maximum allowed. The CNC will move the axis the indicated distance but at the maximum feedrate allowed. CNC 8055 CNC 8055i ·T· M ODEL : V02.2...
Page 118: General Or Individual Handwheel Mode
Press one of the JOG keys of the axis to be jogged. The selected axis will be highlighted. When using a FAGOR handwheel with an axis selector button, the axis may be selected by pressing the push-button on the back of the handwheel. The CNC select the first axis and it highlights it.
Page 119: Path Handwheel
The movements in path-handwheel may be aborted by pressing the [STOP] key or setting the jog switch to one of the continuous or incremental positions. Considerations about the jog movements Path-handwheel movements respect the travel limits and the work zones. CNC 8055 CNC 8055i ·T· M ODEL : V02.2...
Page 120: Feed Handwheel Mode
HANPS provides the number of pulses of the 2nd handwheel. HANPT provides the number of pulses of the 3rd handwheel. HANPFO provides the number of pulses of the 4th handwheel. CNC 8055 CNC 8055i ·T· M ODEL : V02.2 ·120·...
Page 121: Additive Handwheel" Mode
When testing the software limits during block preparation, it checks the theoretical coordinate ignoring the additional movement of the additive handwheel. The mirror image by PLC is not applied to the additive handwheel movement. CNC 8055 CNC 8055i ·T· M ODEL : V02.2...
Page 122 Parameter DIPLCOF determines whether the CNC takes into consideration or not the additive zero offset when displaying the coordinates of the axes on the screen and when accessing the POS(X- C) and TPOS(X-C) variables. CNC 8055 CNC 8055i ·T· M ODEL : V02.2...
Page 123: Spindle Movement
"MINSOVR" and "MAXSOVR with incremental steps set in spindle machine parameter "SOVRSTEP". It is recommended to define the spindle speed before selecting the turning direction in order to avoid an abrupt start because the turning direction had been selected before. CNC 8055 CNC 8055i ·T· M ODEL : V02.2...
Page 124 O p e r a t in g ma n u a l CNC 8055 CNC 8055i ·T· M ODEL : V02.2 ·124·...
Page 125: Tables
(width, angle and cutting angle). The geometry will be associated with the tool or with the tool The CNC takes the CNC 8055 geometry defined in the tool offset, according to the manufacturer's criteria. geometry table CNC 8055i We recommend to save the tables into the hard disk (KeyCF), a peripheral device or a PC.
Page 126: Tables
• If it is not in the hard disk (KeyCF), it asks whether a to initialize with the default values or not. When copying one of the following tables from the hard disk (KeyCF), it resets the CNC automatically. Zero offsets, M functions, tools, tool magazine, tool offsets, geometry, leadscrew error compensation, cross compensation. CNC 8055 CNC 8055i ·T· M ODEL : V02.2...
Page 127: Zero Offset Table
These values are set from the PLC and from the part-program, by means of high level variables "PLCOF(X-C)". The CNC always adds these values to the zero offset currently active. CNC 8055 CNC 8055i G54 through G57. Absolute zero offsets.
Page 128 G159N20) and click on the [CLEAR] key. All the axes of that zero offset are reset to zero. If instead of placing the focus on a zero offset, it is placed on one of the axes, only that axis will be affected. CNC 8055 CNC 8055i ·T· M ODEL : V02.2...
Page 129: Tool Magazine Table
S = Special (family 200-255). The tool status is defined as follows: A = Available E = Expired ("real life" greater than "nominal life"). R = Rejected by the PLC. CNC 8055 CNC 8055i ·T· M ODEL : V02.2 ·129·...
Page 130: Tool Table
"TREJECT"), the CNC will display the message "rejected" in the "STATUS" field and it will replace it with the next tool of the same family that appear in the tool table. This change will take CNC 8055 place the next time that tool is selected.
Page 131 R = Rejected by the PLC. GEOMETRY This softkey is available when the machine manufacturer has associated the tool geometry with the tool. When selecting this option, the CNC lets access the tool geometry table. CNC 8055 CNC 8055i ·T· M ODEL : V02.2...
Page 132: Tool Offset Table
Tool length wear (I) along the X axis. It is given in diameters. The CNC will add this value to the nominal length along the X axis in order to calculate its real length (X+I). CNC 8055 Tool length wear (K) along the Z axis. CNC 8055i The CNC will add this value to the nominal length along the Z axis in order to calculate its real length (Z+K).
Page 133 Codes F0 and F9 must only be used when calibrating the tool tip center and not the sides of the cutter. When using an end-mill or a drill bit, this location code must be F10. CNC 8055 CNC 8055i ·T· M ODEL : V02.2...
Page 134 O p e r a t in g ma n u a l CNC 8055 CNC 8055i ·T· M ODEL : V02.2 ·134·...
Page 135 O p e r a t i n g m a n u a l CNC 8055 CNC 8055i ·T· M ODEL : V02.2 ·135·...
Page 136: Tool Geometry Table
CNC will show a tool with a vertical handle and when "X" is shorter than "Z", with a horizontal handle. Cutter angle (NOSEA). Indicates the angle formed by the sides of the cutter and it is given in degrees. CNC 8055 CNC 8055i ·T· M ODEL : V02.2...
Page 137 When using a drill bit or end-mill, Tool type (location code) F10 must be used being necessary to define the values of of NOSEW (cutter width) and NOSEA (cutter tip angle). CNC 8055 CNC 8055i ·T· M ODEL : V02.2...
Page 138 O p e r a t in g ma n u a l CNC 8055 CNC 8055i ·T· M ODEL : V02.2 ·138·...
Page 139: How To Edit The Tool Geometry Table
Every time this softkey is pressed, the CNC will change the display units for the coordinates corresponding to the tool geometry (X, Z, R). The lower right-hand side window shows the units selected (MM/INCH). CNC 8055 CNC 8055i ·T· M ODEL : V02.2...
Page 140: Global And Local Parameters Tables
That is why the local parameter tables show the parameter number next to their associated letter (between parenthesis). In the tables, the parameter can only referred to as P0-P25, letters are not allowed. CNC 8055 CNC 8055i ·T· M ODEL : V02.2...
Page 141: How To Edit Tables
When pressing one of these softkeys, the CNC requests the field number to be found. Once the field has been defined, press [ENTER]. The CNC searches for the requested field and places the cursor over it (when found). CNC 8055 "DELETE" softkey CNC 8055i When deleting a line, the CNC sets all the fields to "0".
Page 142 To interrupt the transmission, press the "ABORT" softkey. "MM/INCHES" softkey It toggles the display units for the data. The lower right-hand side window shows the units selected (MM/INCH). CNC 8055 CNC 8055i ·T· M ODEL : V02.2...
Page 143: Utilities
• Via the <utilities> softkey. • From the softkeys <execute>, <simulate> or <edit>. Accessing the explorer this way does not allow certain operations. Advanced access G.m.p. EXPLORER (P180) sets how to access the explorer. CNC 8055 CNC 8055i ·T· M ODEL : V02.2...
Page 144: Accessing The Programs Without Using The Explorer
Comment Any program may have a comment associated with it for its identification. The comments may be defined when editing the program or in this operating mode using the CNC 8055 Rename option as described later on. CNC 8055i Size It indicates, in bytes, the size of the program text.
Page 145 Also, next to the subroutines, it displays the number of the program where it has been defined. If the program containing the subroutine has the "hidden" attribute assigned to it, that program number will appear as P??????. CNC 8055 CNC 8055i ·T· M ODEL : V02.2...
Page 146 CNC. This operation does not change the work directory that was selected to operate with from the PC. In other words, when operating via DNC, it is possible to select a work directory at the PC and a different PC directory at the CNC. CNC 8055 CNC 8055i ·T· M ODEL : V02.2...
Page 147: Copy
(HARD DISK) ENTER • Copy from program 102100 to the end, from the CNC's RAM memory out to the hard disk (KeyCF). COPY (MEMORY) P102100 (TO THE END) (HARD DISK) ENTER CNC 8055 CNC 8055i ·T· M ODEL : V02.2 ·147·...
Page 148: Delete
• Delete program 200103 from the hard disk (KeyCF): DELETE (HARD DISK) P200103 ENTER • Delete from program 123123 to program 123456, from the CNC's RAM memory. DELETE (MEMORY) P123123 (UNTIL) P123456 ENTER CNC 8055 CNC 8055i ·T· M ODEL : V02.2 ·148·...
Page 149: Rename
• To change the name of program 200103 of the hard disk (KeyCF). RENAME (HARD DISK) P200103 NEW NUMBER ENTER • To change the comment of program 100453 from the CNC RENAME (MEMORY) P100453 NEW PROFILE "HELLO" ENTER CNC 8055 CNC 8055i ·T· M ODEL : V02.2 ·149·...
Page 150: Protections
(X) attribute executable program Press the [ENTER] key. Restore backup CNC 8055 Lets define each of the passwords that the operator must key in before accessing the various CNC CNC 8055i commands. • General password (MASTERPSW) It is requested when trying to access this password option.
Page 151 To delete a password, indicate its number and press [ENTER]. Clear all. Lets delete all the passwords. The CNC will request confirmation of the command and it will delete them after pressing [ENTER]. CNC 8055 CNC 8055i ·T· M ODEL : V02.2...
Page 152: Change Date
[ENTER] to validate it. If it is not to be changed, press [ESC]. It will then show the time in the CNC's hour/minutes/seconds format (08/30/00). After changing it, press [ENTER] to validate it. If it is not to be changed, press [ESC]. CNC 8055 CNC 8055i ·T· M ODEL : V02.2...
Page 153: Accessing The Programs Using The Explorer
CNC programs (*.pim or *.pit) stored in the selected folder will be displayed. Any other type of file that this folder may contain will not be shown. The fields to the right of each program indicate the program number, its size, date/time it was created CNC 8055 and attribute. CNC 8055i ·T·...
Page 154 To rename the selected program as long as it is a modifiable program. After modified, its date/time will change. CNC 8055 To rename a program, select it first in the right panel and after pressing the <Modify> softkey, CNC 8055i <number>...
Page 155 These operations are carried out using the horizontal softkeys shown at the bottom of the screen and can only be carried out on the programs being displayed on the screen. CNC 8055 CNC 8055i ·T· M ODEL : V02.2...
Page 156 Some options of the softkeys have a hot key. A hot key carries out the same function as the option itself. When displaying the menu of each softkey, it shows the hot key (between square brackets) equivalent to the option. Not all the options of the softkeys have an associated hot key. CNC 8055 CNC 8055i ·T· M ODEL : V02.2...
Page 157: Status
Information and statistics of the DNC communication lines. Establish the connection with a remote PC to carry out telediagnosis tasks. Sercos Information and statistics of the Sercos communication. Information and statistics of the CAN communication. CNC 8055 CNC 8055i ·T· M ODEL : V02.2...
Page 158 The SAVE softkey may be used to save the register into a file. By pressing this softkey, the CNC requests the number of the program to store that information. CNC 8055 CNC 8055i ·T· M ODEL : V02.2...
Page 159: Data Backup Copy. Backup - Restore
User programs Visible and hidden user programs. CNC 8055 The same screen shows the softkeys to start the Backup and the Restore: <BEGIN BACKUP> and <BEGIN RESTORE>. It also shows other softkeys such as OEM data, options or modify.
Page 160 When doing a Backup, the data is copied in the following devices: • Screens: from the hard disk (KeyCF). • Drive parameters: from CAN / SERCOS drives. • Rest of the CNC files: from RAM memory. CNC 8055 CNC 8055i ·T· M ODEL : V02.2...
Page 161 • CNC tables and parameters. • Screens. • Servo drive parameters. After selecting the desired OEM data, it is possible to back them up or restore them using the <BACKUP> or <RESTORE> softkeys. CNC 8055 CNC 8055i ·T· M ODEL : V02.2...
Page 162 • The type of operation in progress. Sending program / Receiving program / Sending directory / Receiving directory / etc. The lower area (B) indicates the last operation and the type of error occurred if any. CNC 8055 CNC 8055i ·T· M ODEL : V02.2...
Page 163 • The bottom of the screen shows the data of the active services. For the remote hard disk, it shows the IP address and the shared directory. If there is no remote hard disk or there is an error, it shows the corresponding error message. CNC 8055 CNC 8055i ·T· M ODEL : V02.2...
Page 164: Phone Call (Telediagnosis)
Internet for the connection, the telediagnosis may sometimes be slower than making a direct telephone call. Dialing with pulses or tones The softkey menu permits selecting whether to dial using pulses or tones. CNC 8055 CNC 8055i ·T· M ODEL : V02.2...
Page 165: Sercos
Pressing the "LOG FILE" softkey shows a history of the errors occurred till then, time, error number and its description. The SAVE softkey may be used to save that error history into a file. CNC 8055 CNC 8055i ·T· M ODEL : V02.2...
Page 166 • The CAN software version installed at the CNC: SW version and Checksum. There are softkeys to update or copy the CNC's CAN software in each of the Fagor modules. This operation may be carried out module by module or in all of them at the same time.
Page 167 Later on, when accessing the jog mode, execution mode, generates the executable etc. the CNC will issue the corresponding error message. CNC 8055 Once the program has been compiled, it is not necessary to keep the source program (PLC_PRG) CNC 8055i in memory because the PLC always executes the executable program.
Page 168: Edit
[ESC] again. This way, the selected block will not be modified. Once the block contents have been modified, press [ENTER]. The new block will replace the previous one. CNC 8055 CNC 8055i "FIND" softkey This option is used to find a specific text within the selected program. When selecting this option, ·T·...
Page 169 "replacing" or "not replacing" options. CNC 8055 This search will be carried out from the text that was replaced up to the end of the program. If no CNC 8055i more occurrences of the text to be replaced are found, the CNC will quit this mode.
Page 170 Once the first and last blocks are selected, the CNC will highlight the selected blocks requesting confirmation to move them. Then, indicate the block after which this group of blocks must be placed. Press the "START OPERATION" softkey to carry out this command. CNC 8055 CNC 8055i ·T· M ODEL : V02.2...
Page 171 Once this option is selected, the CNC will request the number of the source program to be merged. After entering the program number press [ENTER]. Next, indicate with the cursor the block after which the source program will be included. Press the "START OPERATION" softkey to carry out this command. CNC 8055 CNC 8055i ·T· M ODEL : V02.2...
Page 172: Compile
If the errors do not affect the proper program execution (such as non-referenced labels, etc.), the CNC will display the corresponding warning messages but it will generate the object program. After a successful compilation, the CNC will "ask" whether the PLC program must be started or not. CNC 8055 CNC 8055i ·T· M ODEL : V02.2...
Page 173: Monitoring
M 1/5957.1/5957 = 0/1 Alters the status (0/1) of the indicated group of marks. For example: M400.403=1 sets marks M400 thru M403 to 1. CNC 8055 TEN 1/256 = 0/1 CNC 8055i Alters the status (0/1) of the enable input of the indicated timer.
Page 174 Every time a new window is created, the CNC will assign 2 data lines to it in order to display the status of the desired resources. CNC 8055 CNC 8055i There are two types of windows which can be selected with softkeys.
Page 175 Shows the status of the selected output or group of outputs. M 1/5957 or M 1/5957.1/5957Shows the status of the selected mark or group of marks. CNC 8055 B 0/31 R 1/559 Shows the status of the selected bit of the indicated register.
Page 176 The search will begin from the block the cursor is position on beginning at that block. CNC 8055 CNC 8055i The text found will be highlighted being possible to continue with the search or to quit it.
Page 177 The CNC does not execute this option when the PLC program is running. STOP PLC This softkey interrupts the execution of the PLC program. Continue CNC 8055 CNC 8055i This softkey resumes the execution of the PLC program. Contacts ·T· M ODEL : V02.2...
Page 178: Monitoring With The Plc In Operation And With The Plc Stopped
M5000 - M5465 R500 - R505 Real outputs Physical outputs Real values Image values I1 - I256 I1 - I256 CNC 8055 O1 - O256 O1 - O256 CNC 8055i M1 - M2047 M1 - M2047 ·T· M ODEL : V02.2...
Page 179 • The physical outputs will be updated every 10 milliseconds with the real values of the corresponding "O" resources. • The PLC will attend to all requests and modifications of its internal variables. CNC 8055 CNC 8055i ·T· M ODEL : V02.2...
Page 180: Plc Monitoring In Ladder Diagram Language
[] [] keys while the actions resulting from each block are always displayed on the right side of the screen. "Find" softkey CNC 8055 This softkey may be used to run different kinds of searches in the PLC program in ladder diagram: CNC 8055i BEGINNING: Shows the first blocks of the PLC program in ladder diagram.
Page 181 If M100 = 1, the contact is inactive and the flow does not pass. Relay coil: The relay coil is always displayed in the actions area. It activates or deactivates depending on CNC 8055 whether it receives the flow or not. CNC 8055i ·T·...
Page 182 Timing, comparing, counting, etc. operations: This type of operations may appear in the actions area and in the consultations area. This type of operations execute the instruction shown inside the frame in PLC programming language 33333 CNC 8055 CNC 8055i ·T· M ODEL : V02.2...
Page 183: Active Messages
Press this softkey to save the PLC_PRG program into the hard disk (KeyCF). The PLC program must be compiled. If it is not, the CNC will show a warning. If the PLC program is running, the CNC requests it to be stopped. CNC 8055 CNC 8055i ·T· M ODEL : V02.2...
Page 184: Restore Program
When selecting this option, the CNC will offer the softkeys to select the table of resources used in the PLC program. The following resource tables are available: INPUTS (I) OUTPUTS (O) MARKS (M) REGISTERS (R) TIMERS (T) COUNTERS (C) CNC 8055 CNC 8055i ·T· M ODEL : V02.2 ·184·...
Page 185: Statistics
Provides information on the PLC program status indicating whether it is compiled or not and whether it is stopped or in execution. On the "PLC time (PLC/total)" line, the numerator indicates the amount of time used by the PLC CNC 8055 and the denominator the total time set. CNC 8055i Example: CPUTIME=1, LOOPTIME=4.
Page 186 • When the statistics are not exact because the first PLC cycle has high time values. • To know the duration of the PLC cycle from a particular moment, e.g. after having changed a parameter. CNC 8055 CNC 8055i ·T· M ODEL : V02.2...
Page 187: Logic Analyzer
The vertical green line for the cursor may be moved along the trace and helps measure the time between two points of the trace. CNC 8055 The status area is divided into several vertical stripes. Each stripe represents the amount of time defined by the "time base"...
Page 188 Editing window. It is the CNC's standard editing window. It is used for all the processes that require data entry. Message window. This CNC uses this window to show a warning or error message. CNC 8055 CNC 8055i ·T· M ODEL : V02.2...
Page 189: Selection Of Variables And Trigger Conditions
Before pressing this softkey, select with the cursor the variable to be deleted. Repeat these steps for each variable to delete more variables. "CLEAR ALL" softkey CNC 8055 This option deletes all the variables from the status window. CNC 8055i Selection of trigger condition ·T·...
Page 190 The operator may use this parameter to assign the timeframe to each vertical division. The size of these divisions, therefore the resolution of these signals will be determined by this time base. Consequently, the smaller the time base, the greater the signal resolution. CNC 8055 CNC 8055i ·T· M ODEL : V02.2...
Page 191 At first, a time base may be defined that will match the frequency of the signals to be treated. Then, when analyzing the trace, that base time may be modified to obtain a higher resolution of the signals. CNC 8055 CNC 8055i ·T·...
Page 192: Run Trace
• Every time the periodic module is executed (every 5 milliseconds). • 3 times within the PRG module. • Once within the PE module. CNC 8055 This way, by using the "TRACE" instruction it is possible to capture data more often by inserting this instruction at critical points.
Page 193 If the cursor is positioned at the left end, the trace will be shifted to the right while the cursor stays in the same position. CNC 8055 CNC 8055i Right arrow Shifts the cursor a pixel to the right.
Page 194 This feature may be very useful to calculate precisely flank times of a signal, time between the trigger CNC 8055 of two signals, time between the trigger of a signal and the beginning of the cycle, etc. CNC 8055i ·T·...
Page 195 The "time base" is inversely proportional to the resolution of the signals; thus, the lower the "time base" the greater the signal resolution and vice versa. Pressing this softkey, the CNC will request the new value to be assigned to the time base. This value is given in milliseconds. CNC 8055 CNC 8055i ·T· M ODEL : V02.2...
Page 196 O p e r a t in g ma n u a l CNC 8055 CNC 8055i ·T· M ODEL : V02.2 ·196·...
Page 197: Graphic Editor
The user screens stored in the hard disk (KeyCF) may be: • Used in the screen customizing programs as described next. • Displayed on power-up (page 0) instead of the FAGOR logo. • Activated from the PLC. The PLC has 256 marks, with their corresponding mnemonics, to select the user screens. These...
Page 198 GRAPHIC ELEMENTS To insert graphic elements in the selected symbol or screen. TEXTS To insert texts in the selected symbol or screen. MODIFICATIONS To modify the selected symbol or screen. CNC 8055 CNC 8055i ·T· M ODEL : V02.2 ·198·...
Page 199: Utilities
If there is another one with the same number, the CNC will display a warning message and it will offer the chance to modify the command. Examples: • To change the page number from 20 to 55. CNC 8055 CNC 8055i RENAME PAGE...
Page 200 • When exiting the SCREEN EDITOR mode. • When selecting another screen (page) or symbol. "SAVE" softkey To save the page or symbol being edited into the hard disk (KeyCF). CNC 8055 CNC 8055i ·T· M ODEL : V02.2...
Page 201: Editing User Screens (Pages) And Symbols
This way, it is possible to edit shapes of different lines and color as well as insert texts of different CNC 8055 sizes. Press [INS] to access this menu. CNC 8055i Once in this mode, the CNC will show the softkeys corresponding to the various options to modify these parameters.
Page 202 When editing a new page or symbol, the CNC assumes the normal size by default. "BACKGROUND COLOR" softkey CNC 8055 CNC 8055i With this option it is possible to select the background color of the graphic screen. It is not possible to change the background color when editing a symbol since it is an attribute of the page and not of the symbol ·T·...
Page 203 Since this value coincides with the distance between grid points, the cursor will move from point to point on grid However, the cursor advance may be modified afterwards by selecting it with the CURSOR ADVANCE softkey. CNC 8055 CNC 8055i ·T· M ODEL : V02.2...
Page 204: Graphic Elements
Press [ENTER] to validate the line or [ESC] to cancel it. Repeat the preceding steps to draw more lines. If no more lines are desired, press [ESC] to return to the previous menu. CNC 8055 CNC 8055i ·T· M ODEL : V02.2...
Page 205 Place the cursor at one of the ends of the polyline and press [ENTER] to validate it. CNC 8055 Move the cursor to the end of the first line (which will be the beginning of the next one). The CNC CNC 8055i will continuously show the line being drawn.
Page 206 Repeat these steps to draw more polygons and if no more polygons are desired, press [ESC] to return to the previous menu. CNC 8055 CNC 8055i "FILLED POLYGON" softkey To draw a filled polygon, follow the steps indicated in the "POLYGON" option.
Page 207 "FILLED RECTANGLE" softkey To draw a filled polygon, follow the steps indicated in the "RECTANGLE" option. Once the rectangle has been defined, the CNC will fill it with the color used to define it. CNC 8055 CNC 8055i ·T· M ODEL : V02.2...
Page 208: Texts
A rectangle will be displayed which will enlarge as the text is "typed" in the editing window thus indicating the screen space that this text will occupy. CNC 8055 Press [ESC] to cancel this option and the previous menu will be displayed.
Page 209 Usually, when the texts are to be shown in one single language, it is more practical to simply write them up instead of searching them in a list of more than 1500 predetermined messages. However, should anyone desire the printout of these predetermined texts, feel free to request it from Fagor Automation. CNC 8055 CNC 8055i ·T· M ODEL : V02.2...
Page 210: Modifications
If it is a symbol, place the cursor on the cross that indicates the reference point of that symbol. If the element to be deleted is a filled circle or a filled polygon, the cursor must be positioned CNC 8055 on a point on the circumference or outside polygon.
Page 211 Press [ESC] to cancel this option and the previous menu will be displayed. Repeat the previous operations to move the screen somewhere else. If not, press [ESC] and the CNC will display the previous menu. CNC 8055 CNC 8055i ·T· M ODEL : V02.2...
Page 212 O p e r a t in g ma n u a l CNC 8055 CNC 8055i ·T· M ODEL : V02.2 ·212·...
Page 213: Machine Parameters
Once the general machine parameters are defined, press [SHIFT]+[RESET] for the CNC to enable the required tables. We recommend to save the tables into the hard disk (KeyCF), a peripheral device or a PC. CNC 8055 CNC 8055i ·T· M ODEL : V02.2...
Page 214: Machine Parameter Table
The general, axis, spindle, serial ports and PLC parameter tables have the following structure: Each table shows the parameter number is indicated, the value assigned to it and the name or mnemonic associated with this parameter. CNC 8055 CNC 8055i ·T· M ODEL : V02.2...
Page 215: Miscellaneous Function Tables "M
When bit 2 is set to "1", it indicates whether block preparation is to be interrupted until the "M" function starts executing (=0) or until its execution is finished (=1). The rest of the bits are not being used at this time. CNC 8055 CNC 8055i ·T· M ODEL : V02.2...
Page 216: Leadscrew Error Compensation Tables
• The amount of error of the axis in that point. Also, the current position of the selected axis is displayed and updated as the machine axis moves. This position is updated as the axis moves. CNC 8055 CNC 8055i ·T· M ODEL : V02.2...
Page 217: Cross Compensation Tables
• The error suffered by the axis at that point. Also, the current position of the selected axis is displayed and updated as the machine axis moves. This position is updated as the axis moves. CNC 8055 CNC 8055i ·T· M ODEL : V02.2...
Page 218: Operation With Parameter Tables
To quit the block modifying mode, press [CL] or [ESC] to clear the editing window and then press [ESC] again. The selected parameter will not be modified. Once this modification has concluded, press the [ENTER] key to validate it. The new parameter will replace the previous one. CNC 8055 CNC 8055i ·T· M ODEL : V02.2...
Page 219 To interrupt the transmission, press the "ABORT" softkey. "MM/INCHES" softkey CNC 8055 Every time this softkey is pressed, the CNC will change the display format of those parameters affected by these units from millimeters to inches and vice versa. The lower right-hand window will CNC 8055i indicate which units are selected (MM/INCH).
Page 220 O p e r a t in g ma n u a l CNC 8055 CNC 8055i ·T· M ODEL : V02.2 ·220·...
Page 221: Diagnosis
In this operating mode it is possible to know the configuration of the CNC as well as testing the system. The CNC offers the following softkey options: • System configuration. • Hardware test. • Tests. • Adjustments. • User. • Hard disk. CNC 8055 CNC 8055i ·T· M ODEL : V02.2 ·221·...
Page 222: Configuration
When updating the software version with this softkey, it is not necessary to turn the CNC off and back on or actuate the external switch to update the software version. The "CODE VALIDATION" softkey must be used after consulting with the Service Department when wishing to implement more software features. CNC 8055 CNC 8055i ·T· M ODEL : V02.2...
Page 223: Hardware Test
It indicates which boards must be supplied with 24 Vdc and whether each one of them is properly supplied. Inside temperature It shows the value range (maximum and minimum values), the inside temperature of the Central Unit and whether that value is OK or not. CNC 8055 CNC 8055i ·T· M ODEL : V02.2...
Page 224: Tests
This information is only displayed for the local hard disk. When having a remote hard disk, this information is not available. • Logic information. CNC 8055 Size in bytes of each of the blocks the disk is divided into. Total number of blocks in the disk, CNC 8055i free and occupied.
Page 225 Local hard disk: In case of error, it indicates the error number and the mounting stage where it came up. Remote hard disk: In case of error, it only shows a message indicating the type of error. CNC 8055 CNC 8055i ·T· M ODEL : V02.2...
Page 226: Adjustments
• Error margin or % of circle radius occupied by the error margin (divisions area). Knowing the password, the values shown at the bottom right may be modified. The CNC assigns the new values to the relevant machine parameters; therefore, it is recommended to jot the initial CNC 8055 values down. CNC 8055i ·T·...
Page 227 They appear in dashed lines when the error exceeds the value assigned to the display area in its quadrant and it goes on to the opposite quadrant. While capturing points for the geometry test, the execution graphics stops drawing. CNC 8055 CNC 8055i ·T· M ODEL : V02.2...
Page 228: Oscilloscope
4 previously selected variables and manipulate CNC machine parameters and variables. When using Fagor drives with Sercos or CAN, the drive parameters may also be adjusted. When requesting information (variable or parameter) of a drive that is not connected via Sercos or CAN or has an old software version, the message "Variable does not exist"...
Page 229 When defining a variable that cannot be captured, an error message will be issued. If no variable is to be captured in a channel, just leave the name field blank. If all 4 channels are deactivated (without associated variable) no capture is possible. CNC 8055 CNC 8055i ·T· M ODEL : V02.2...
Page 230 SDRPOS Position indicated by the Sercos drive of the second spindle. Fagor Sercos or CAN drive variables that may be assigned to a channel Indicate the desired axis or spindle and variable, separated by a period. The auxiliary spindle is identified with the prefix "AS".
Page 231 • Mode It indicates the type of data capture, single or continuous. With "single" capture, the process ends when the specified number of samples has been taken CNC 8055 or when interrupted by the user. CNC 8055i In continuous capture mode, when the trace fills up the screen, the capture goes on except if the trigger has triggered;...
Page 232 Machine parameters of an axis: Indicate the axis and the parameter number separated by a period. Example: X.P18 Z.P23 Parameter Number Update BACKLASH Immediate ACCTIME Beginning of the next block INPOSW Immediate CNC 8055 MAXFLWE1 Immediate CNC 8055i MAXFLWE2 Immediate PROGAIN Immediate DERGAIN Immediate FFGAIN Immediate ·T· M ODEL : V02.2...
Page 233 OPLACETI Immediate ACCTIME2 Beginning of the next block PROGAIN2 Immediate DERGAIN2 Immediate CNC 8055 FFGAIN2 Immediate CNC 8055i SLIMIT Immediate A modification in the MAXGEAR(1··4) parameters sets the square corner mode even if a round corner has been programmed. ·T· M ODEL : V02.2...
Page 234 • Register Bit: PLC.B0R560 • Timers: PLC.T1 • Counters: PLC.C1 Access is also possible using the associated symbol. Example: PLC.ENABLEX An error will be issued when accessing a non-existent PLC resource. CNC 8055 CNC 8055i ·T· M ODEL : V02.2 ·234·...
Page 235 Then use the [] [] keys or [page up] [page down] to move the signal or press one of these keys: To show the beginning of the trace (First) To show the trigger zone. To show the final portion of the trace (second) For the CNC to scale it automatically. CNC 8055 CNC 8055i ·T· M ODEL : V02.2...
Page 236 It restores the data of a trace that was saved earlier in the file "oscillo_trace". It restores the configuration and the data for each channel and variable. The file "oscillo_trace" may be sent or received via WinDNC like a regular part-program. CNC 8055 CNC 8055i ·T· M ODEL : V02.2...
Page 237 Once data capture has ended, or has been interrupted, it is possible to analyze the signals and modify the parameters that have been previously selected, in order to improve the machining conditions. CNC 8055 Repeat the capture, the analysis and the modification of parameters until obtaining the best machining conditions.
Page 238: User
It compresses the hard disk by defragmenting it. It also includes a hard disk surface check. The duration of this test depends on the number of files it contains and on how defragmented the hard disk is. CNC 8055 CNC 8055i ·T· M ODEL : V02.2...
Page 239: Interesting Notes
Battery out Always Flash memory From Diagnosis RAM memory From Diagnosis External emergency EXEC/SIMUL Board voltage EXEC/SIMUL PLC in execution EXEC/SIMUL PLC User errors EXEC/SIMUL PLC watchdog PLC in execution CNC 8055 CNC 8055i ·T· M ODEL : V02.2 ·239·...
Page 240 O p e r a t in g ma n u a l CNC 8055 CNC 8055i ·T· M ODEL : V02.2 ·240·...
Page 241: Cnc - Pc Communication. Telediagnosis
The PC will display the same information (screens) as the CNC. From the PC, it is possible to access the different CNC modes, modify tables and parameters (when knowing the password), simulate CNC 8055 programs, etc. For safety reasons, it is not allowed to move the machine axes or execute part programs.
Page 242 There are two ways to end the communication between the PC and the CNC; either from the PC or from the CNC. • From the PC select the EXIT option at the WinDNC. • At the CNC, in the window for phone calls, press HANG UP. CNC 8055 CNC 8055i ·T· M ODEL : V02.2...
Page 243: Direct Connection Through The Serial Line Or Ethernet
For the RS232 connection, the remote PC must have the WinDNC software (version V2.00 or later) installed in it. For the Ethernet connection, the remote PC must have the WinDNC software (version V4.00 or later) installed in it. CNC 8055 CNC 8055i ·T· M ODEL : V02.2...
Page 244: Telephone Connection From A Pc
At the WinDNC, within the options for the serial line, select the "CALL" option. The WinDNC shows the following window to select the modem being used and the telephone number to dial (that of the CNC). CNC 8055 CNC 8055i ·T· M ODEL : V02.2...
Page 245: Normal Phone Call
"hang up" softkey. The bottom of the screen shows the warning and error messages that come up. To establish connection, the WinDNC of the PC must be in the call waiting mode. CNC 8055 CNC 8055i ·T· M ODEL : V02.2...
Page 246: Advanced Phone Call
WinDNC of the PC must be in the call waiting mode. The advanced telephone connection is unidirectional (one way). The WinDNC can receive and send files, enter into telediagnosis or carry out any operation. Nothing can be done with the DNC at the CNC. CNC 8055 CNC 8055i ·T· M ODEL : V02.2...
Page 247 CNC from the Ethernet network. The CNC will connect to the network again when the call ends. When the CNC disconnects from the Ethernet network, the Ethernet status screen will show the message "Ethernet not running". CNC 8055 CNC 8055i ·T· M ODEL : V02.2...
Page 248: Configuration Of An Incoming Connection At The Pc
As basic properties of the modem (the values are examples). Cancel the call if not connected in ... (sec) 60 sec Port speed 115200 Data protocol Standard EC Compression Enabled Flow control Hardware CNC 8055 CNC 8055i ·T· M ODEL : V02.2 ·248·...
Page 249 For safety, deselect the option that lets the caller access the local network. For example, if the network the PC is in uses 10.0.xx.xx type addresses, the "From" field may use the CNC 8055 address 10.0.68.70 and the "For" the next one, i.e. 10.0.68.71, if they are not being used.
Page 250: Internet Phone Call
PC. The Internet connection is unidirectional (one way). The WinDNC can receive and send files, enter into telediagnosis or carry out any operation. Nothing can be done with the DNC at the CNC. CNC 8055 CNC 8055i ·T· M ODEL : V02.2...
Page 251 The PC can be connected to the Internet in several ways, i.e., via a modem, LAN, ADSL, etc. If it is connected through a firewall (safety filters for the connection), it will probably have to be configured so that it lets the Fagor telediagnosis data through. These communications are established through the TCP/IP 3873 port.
Page 252 O p e r a t in g ma n u a l CNC 8055 CNC 8055i ·T· M ODEL : V02.2 ·252·...
Page 253 O p e r a t i n g m a n u a l CNC 8055 CNC 8055i ·T· M ODEL : V02.2 ·253·...
Page 254 O p e r a t in g ma n u a l CNC 8055 CNC 8055i ·T· M ODEL : V02.2 ·254·...
Page 256 FAGOR AUTOMATION Fagor Automation S. Coop. Bº San Andrés, 19 - Apdo. 144 E-20500 Arrasate-Mondragón, Spain Tel: +34 943 719 200 +34 943 039 800 Fax: +34 943 791 712 E-mail: info@fagorautomation.es www.fagorautomation.com...

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Fagor CNC 8055 Operating Manual

Chapter 1 Overview

Edit

Chapter 2 Operating Modes

Chapter 3 Operations Via Ethernet

Chapter 4 Execute / Simulate

Operating Modes

Chapter 10 Plc

CHAPTER 5 Edit

Chapter 6 Manual

Manual

Chapter 7 Tables

Tables

Chapter 8 Utilities

Chapter 9 Status

Graphic Editor

Machine Parameters

Diagnosis

Cnc - Pc Communication. Telediagnosis

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Summary of Contents for Fagor CNC 8055