weinor Opal Design II LED Instructions For Assembly
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weinor Opal Design II LED Instructions For Assembly

Folding arm awning with gear drive or electric drive
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www.samsondoors.co.uk
Opal Design II / Opal Design II LED
Opal Design II LED
Folding arm awning with gear drive
Please read these instructions and observe their contents and warnings before
commencing any assembly work. This information is critical to the installation and the
proper use of the material.
Follow the assembly steps precisely and observe the tips, notes and
recommendations.
Only trained personnel may put the units into operation.
Item number 116523-0000
Version 4
01.04.2014
www.samsondoors.co.uk
0800 328 6250
Opal Design II /
or electric drive
We reserve the right to make technical
changes
Page 1/49
0800 328 6250
www.samsondoors.co.uk
Instructions for Assembly
ENGLISH
www.samsondoors.co.uk

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  • Page 1 0800 328 6250 www.samsondoors.co.uk Opal Design II / Opal Design II LED Instructions for Assembly Opal Design II / Opal Design II LED Folding arm awning with gear drive or electric drive ENGLISH Please read these instructions and observe their contents and warnings before commencing any assembly work.

  • Page 2: Table Of Contents

    0800 328 6250 www.samsondoors.co.uk Opal Design II / Opal Design II LED Instructions for Assembly Contents   Notes on assembly instructions ................. 4   1.1  Validity of these instructions ....................4  1.2  CE mark ..........................4  1.3  Depiction ........................... 5 ...
  • Page 3 Conventional Opal Design II ................... 35  7.4  Conventional Opal Design II LED ................... 35  7.5  Conventional Opal Design II LED Volant Plus ..............36  7.6  Opal Design II/ LED/ Volant Plus with BiConnect ............37  7.7  LED lamp ........................37 ...

  • Page 4: Notes On Assembly Instructions

    The awnings have been approved for export and Germany. CE mark We, weinor GmbH & Co. KG, hereby expressly confirm that the awning complies with the fundamental requirements and other relevant stipulations of the EN standards. weinor GmbH & Co. KG Mathias-Brüggen-Straße...

  • Page 5: Depiction

    0800 328 6250 www.samsondoors.co.uk Opal Design II / Opal Design II LED Instructions for Assembly Depiction 1.3.1 Warnings The warnings differentiate between personal injury and damage to property. The signal word "Danger" is used for personal injury, and "Caution" for property damage.

  • Page 6: Safety Notes

    0800 328 6250 www.samsondoors.co.uk Opal Design II / Opal Design II LED Instructions for Assembly Safety notes DANGER Personal injury Risk of personal injury due to improperly installed awning.  Please read and observe the safety notes contained in this section.

  • Page 7: Transportation

    0800 328 6250 www.samsondoors.co.uk Opal Design II / Opal Design II LED Instructions for Assembly Transportation The maximum permissible axle loads and gross vehicle weight of the goods vehicles must not be exceeded. Loading a vehicle can alter its handling characteristics.

  • Page 8: Electrical Connection

    The awning is a sun protection unit and may only be used for sun protection. Failure to use the product as intended may result in severe danger. Alterations such as attaching items, or conversions not envisaged by weinor may only be carried out with weinor's written consent.

  • Page 9: Crushing And Cutting Zones

    0800 328 6250 www.samsondoors.co.uk Opal Design II / Opal Design II LED Instructions for Assembly 2.13 Crushing and cutting zones Beware of crushing and cutting zones between e.g. the drop profile and the housing, between the folding arms, and between profiles which come into contact with each other. Beware of clothing and/or limbs getting caught in the system and pulled in! If the awning is installed at a height of less than 2.5 metres above areas accessed by people, the...

  • Page 10: List Of Tools

    Good tools are the key to ensuring productivity and making certain that the quality of the assembly work is good. The following is a list of the minimum tools that we recommend you have available for installing your weinor awning under “standard” building conditions Tool...
  • Page 11 0800 328 6250 www.samsondoors.co.uk Opal Design II / Opal Design II LED Instructions for Assembly Measuring and testing tools Tape measure To measure the bracket position To measure the installation height and the width of the unit Spirit level, rope or mason's cord...

  • Page 12: Product Description

    0800 328 6250 www.samsondoors.co.uk Opal Design II / Opal Design II LED Instructions for Assembly Product description Schematic diagram Figure 1: Schematic diagram of Opal Design II / Opal Design II LED Wall bracket Drop profile Longlife arm Box profile Fabric...
  • Page 13 Opal Design II / Opal Design II LED Instructions for Assembly Figure 2: Schematic diagram of Opal Design II Volant Plus / Opal Design II LED Volant Plus Longlife arm Volant Plus Volant Plus fabric Volant Plus drop profile...

  • Page 14: Assembly

    0800 328 6250 www.samsondoors.co.uk Opal Design II / Opal Design II LED Instructions for Assembly Assembly Safety notes DANGER Beware of missing or incorrect brackets as well as incorrect assessment of installation surface. Check before beginning the assembly work ...

  • Page 15: Wall Mounting

    0800 328 6250 www.samsondoors.co.uk Opal Design II / Opal Design II LED Instructions for Assembly Wall mounting 5.2.1 Wall mounting using a 150 mm wall bracket Fit the brackets 1. Measure the distance between the marking points on the back of the awning cassette.
  • Page 16 0800 328 6250 www.samsondoors.co.uk Opal Design II / Opal Design II LED Instructions for Assembly Check bracket alignment 1. Check that the brackets are fitted flush 2. Check that the brackets are aligned to the right height and depth; max.
  • Page 17 0800 328 6250 www.samsondoors.co.uk Opal Design II / Opal Design II LED Instructions for Assembly Make sure that the clamp profiles are in the correct position! The clamp profile must be flush to the outside edges of the wall bracket!
  • Page 18 0800 328 6250 www.samsondoors.co.uk Opal Design II / Opal Design II LED Instructions for Assembly Mount a top profile (optional) 1. Remove wall bracket cover caps and trim to size. 2. Re-attach wall bracket cover caps. 3. Cut a notch into the (1) bracket sealing lip.

  • Page 19: Ceiling Installation

    0800 328 6250 www.samsondoors.co.uk Opal Design II / Opal Design II LED Instructions for Assembly Ceiling installation A space of at least 30 mm from the back of the wall is needed to be able to fit the ceiling angle caps without difficulty at a later stage.
  • Page 20 0800 328 6250 www.samsondoors.co.uk Opal Design II / Opal Design II LED Instructions for Assembly 3. Mark where holes are to be drilled (X) (first the front 2, then the back 2), drill the holes and fit the ceiling angle to the ceiling.
  • Page 21 0800 328 6250 www.samsondoors.co.uk Opal Design II / Opal Design II LED Instructions for Assembly Fit awning Screw the clamping profile onto the retaining plate 1. Mount the clamping profile (1) using Allen screws (3) and washers (2). 2. Mount the cover caps (4).

  • Page 22: Rafter Bracket Installation

    0800 328 6250 www.samsondoors.co.uk Opal Design II / Opal Design II LED Instructions for Assembly Rafter bracket installation 5.4.1 Safety notes CAUTION Damage to the product Beware of non-supporting wooden installation surfaces  Before beginning the installation work, check that the wooden installation surface can support the structure.

  • Page 23: Fitting The Rafter Bracket Without A Mounting Plate

    0800 328 6250 www.samsondoors.co.uk Opal Design II / Opal Design II LED Instructions for Assembly 5.4.2 Fitting the rafter bracket without a mounting plate Fit the rafter bracket 1. Align the rafter bracket to the rafter and mark where the two holes should be drilled.
  • Page 24 0800 328 6250 www.samsondoors.co.uk Opal Design II / Opal Design II LED Instructions for Assembly Mount the wall bracket 1. Mount the wall bracket to the rafter bracket 2. Align the distance according to width of awning Attach the awning...

  • Page 25: Fit The Rafter Bracket With Mounting Plate

    0800 328 6250 www.samsondoors.co.uk Opal Design II / Opal Design II LED Instructions for Assembly 5.4.3 Fit the rafter bracket with mounting plate We recommend using the mounting plate to fit the rafter brackets as it provides for a better shear force transfer.
  • Page 26 0800 328 6250 www.samsondoors.co.uk Opal Design II / Opal Design II LED Instructions for Assembly A rafter assembly with mounting plate is recommended. The bracket position is dependent on the cross sections and dimensions of the awning. Cassette width...

  • Page 27: Opal Design Ii Coupling

    0800 328 6250 www.samsondoors.co.uk Opal Design II / Opal Design II LED Instructions for Assembly Opal Design II coupling 5.5.1 Exploded Drawing - Opal Design II coupling Figure 8: Exploded drawing - Opal Design II coupling Adapter for coupling...

  • Page 28: Installation Of Multi-Field Systems

    0800 328 6250 www.samsondoors.co.uk Opal Design II / Opal Design II LED Instructions for Assembly 5.5.2 Installation of multi-field systems Fit wall brackets Attach the awning 1. Mount the system with motor onto the wall brackets and align. 2. Screw the clamping profiles tightly together.
  • Page 29 0800 328 6250 www.samsondoors.co.uk Opal Design II / Opal Design II LED Instructions for Assembly Mount the jockey cover 1. Extend the drop profile until it is approx. 1 metre open. 2. Attach the bracket plate (2) to the pre-assembled jockey cover holder (1) from the inside.
  • Page 30 0800 328 6250 www.samsondoors.co.uk Opal Design II / Opal Design II LED Instructions for Assembly 5. Slide the jockey cover holder into position. Now affix the right-hand side to the bottom profile. 6. Clamp the barrel arbour with jockey cover between the jockey cover holder so that it is centred.

  • Page 31: Set The Angle Of Inclination

    0800 328 6250 www.samsondoors.co.uk Opal Design II / Opal Design II LED Instructions for Assembly Set the angle of inclination The permissible adjustment range is 5° to 40°; for the Volant Plus option, it is 10° to 20°. To adjust the angle of inclination, open the awning and slightly lift the arm in question to reduce the strain here.

  • Page 32: Setting The Projection In An Awning With Gear Drive

    0800 328 6250 www.samsondoors.co.uk Opal Design II / Opal Design II LED Instructions for Assembly Setting the projection in an awning with gear drive Changing the projection setting 1. Extend the awning until the sliding clutch engages (clearly audible "click").

  • Page 33: Volant Plus Option

    0800 328 6250 www.samsondoors.co.uk Opal Design II / Opal Design II LED Instructions for Assembly Volant Plus option Safety notes CAUTION Damage to the awning Improper connection and wiring can damage the awning.  Always retract the Volant Plus fabric completely before you retract the entire awning.

  • Page 34: Circuit Diagram Opal Design Ii

    0800 328 6250 www.samsondoors.co.uk Opal Design II / Opal Design II LED Instructions for Assembly Circuit diagram Opal Design II Safety notes on LED lamps CAUTION Damage to LED lamps Incorrect installation and wiring can result in the LED lamps being damaged.

  • Page 35: Conventional Opal Design Ii

    Instructions for Assembly Conventional Opal Design II Figure 10: Circuit diagram - Conventional Opal Design II Conventional Opal Design II LED Figure 11: Circuit diagram - Conventional Opal Design II LED We reserve the right to make technical Item number 116523-0000 changes Version 4 01.04.2014...

  • Page 36: Conventional Opal Design Ii Led Volant Plus

    The use of any controls that do not ensure that the Volant Plus is retracted before the entire awning is retracted is not permissible. Figure 12: Circuit diagram - Conventional Opal Design II LED Volant Plus We reserve the right to make technical...

  • Page 37: Opal Design Ii/ Led/ Volant Plus With Biconnect

    0800 328 6250 www.samsondoors.co.uk Opal Design II / Opal Design II LED Instructions for Assembly Opal Design II/ LED/ Volant Plus with BiConnect Please note! An all-pole disconnection (Hirschmann plug) is required in order to perform any maintenance work on the awning.

  • Page 38: Transformer Box

    0800 328 6250 www.samsondoors.co.uk Opal Design II / Opal Design II LED Instructions for Assembly Transformer box 7.8.1 Exploded drawing Fig. 15: Transformer box Transformer box cover Ring terminal M8 Sheet metal holder for transformer Washer DIN 9021-4.3-A2125B-21-A2 Blind rivet DIN 7337-A4 x 12...

  • Page 39: Adjusting The Arm Position

    0800 328 6250 www.samsondoors.co.uk Opal Design II / Opal Design II LED Instructions for Assembly Adjusting the arm position The arm position needs to be adjusted if:  The drop profile needs to be set to a symmetrical position, ...

  • Page 40: Electrical Connection

    0800 328 6250 www.samsondoors.co.uk Opal Design II / Opal Design II LED Instructions for Assembly Electrical connection Safety notes DANGER Electrical hazards Electrical hazards occur when the electrical connections are not performed properly.  The awning may only be connected to an electricity supply if the specifications provided on the tag attached to the awning and/or the specifications provided in the supplied assembly instructions tally with the power source.

  • Page 41: Exploded Drawing - Opal Design Ii

    0800 328 6250 www.samsondoors.co.uk Opal Design II / Opal Design II LED Instructions for Assembly 10 Exploded Drawing - Opal Design II Figure 16: Exploded Drawing - Opal Design II We reserve the right to make technical Item number 116523-0000...
  • Page 42 0800 328 6250 www.samsondoors.co.uk Opal Design II / Opal Design II LED Instructions for Assembly Item Designation Item Designation Drop profile cover cap, left Tilting part slider, right Drop profile cover cap, right Clamp profile member Cover cap, SW 13...

  • Page 43: Test That The Unit Is Working Correctly

    0800 328 6250 www.samsondoors.co.uk Opal Design II / Opal Design II LED Instructions for Assembly 11 Test that the unit is working correctly 11.1 Safety notes DANGER Physical injury Performing function tests is not without its risks. The following steps must be taken: ...

  • Page 44: Troubleshooting

    0800 328 6250 www.samsondoors.co.uk Opal Design II / Opal Design II LED Instructions for Assembly 12 Troubleshooting Error Cause Remedy Drive not running   No power Authorised person only   Drive incorrectly connected Re-connect drive (authorised personnel only) ...

  • Page 45: Disassembly And Disposal

    0800 328 6250 www.samsondoors.co.uk Opal Design II / Opal Design II LED Instructions for Assembly 14 Disassembly and disposal DANGER Physical injury may result from pre-tensioned parts When dismantling and disposing of the awning, fully slacken or secure the tensioned parts (e.g.

  • Page 46: Handover Certificate

    0800 328 6250 www.samsondoors.co.uk Opal Design II / Opal Design II LED Instructions for Assembly 15 Handover certificate Offer/Order No.: Company Customer's address: Tel.: Mobile phone: Email: Handover certificate Date The awning has been reviewed together with Ms/Mr __________________________________ and accepted with no apparent defects: ...

  • Page 47: Declaration Of Performance

    0800 328 6250 www.samsondoors.co.uk Opal Design II / Opal Design II LED Instructions for Assembly 16 Declaration of performance Products: Opal Design II Types: Folding arm awning weinor GmbH & Co. KG Designed for use in acc. with DIN EN 13561 "External blinds - Performance requirements including safety;...

  • Page 48: Ec Declaration Of Conformity

    0800 328 6250 www.samsondoors.co.uk Opal Design II / Opal Design II LED Instructions for Assembly 17 EC Declaration of Conformity Products: Opal Design II Types: Folding arm awning weinor GmbH & Co. KG Purpose: outdoor sun protection Motor-driven models are in conformity with the provisions of Machine Directive 2006/42/EC...

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