Rosemount 396R Instruction Manual
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Rosemount 396R Instruction Manual

Rosemount 396R Instruction Manual

Ph/orp sensors
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Instruction Manual
LIQ-MAN-396R-396RVP
Rev. K
March 2017
Rosemount
396R/396RVP
™
pH/ORP Sensors

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  • Page 1 Instruction Manual LIQ-MAN-396R-396RVP Rev. K March 2017 Rosemount 396R/396RVP ™ pH/ORP Sensors...
  • Page 2 hasgkas...
  • Page 3 MUST be adhered to and integrated into your safety program when installing, using, and maintaining Rosemount products. Failure to follow the proper instructions may cause any one of the following situations to occur: loss of life; personal injury; property damage; damage to this sensor;...
  • Page 4 500V r.m.s. a.c. test to earth. This must be taken into consideration at installation. About This Document This manual contains instructions for installation and operation of the Rosemount 396R and 396RVP pH/ORP Sensors. The following list provides concerning all revisions of this document.

  • Page 5: Table Of Contents

    Ordering Information...................5 Section 2: Installation First Time Installation ..................7 Unpacking and Inspection ...................8 Mechanical Installation ..................8 Section 3: Wiring Rosemount 396R Wiring for Rosemount 396R................17 Section 4: Wiring Rosemount 396RVP Wiring for Rosemount 396RVP................27 Section 5: Startup and Calibration Sartup .......................43 pH Calibration ....................43...
  • Page 6 Table of Contents Instruction Manual March 2017 LIQ-MAN-396R-396RVP Table of Contents...

  • Page 7: Section 1: Description And Specifications

    Section 1: Description and Specifications Features and Applications Rosemount 396R and 396RVP Sensors are specifically designed for improved life in harsh, dirty applications where a separate sample stream is difficult to provide and greater insertion depths are required. These sensors are designed for use with a 1-1/4 in. or 1-1/2 in. ball valve for hot tap installation.

  • Page 8: Specifications

    Range Hemi Bulb Flat Bulb 0-2 pH 2-12 pH 12-13 pH 13-14 pH Table 1-2: Rosemount 396R sensor specifications Measured Range pH range 0 to 14 pH ORP range -1500 mV to 1500 mV Maximum Pressure at Retraction or Insertion...

  • Page 9: Description And Specifications

    Instruction Manual Description and Specifications LIQ-MAN-396R-396RVP March 2017 Table 1-3: Rosemount 396RVP sensor specifications Measured Range pH range 0 to 14 pH ORP range -1500 mV to 1500 mV Maximum Pressure at Retraction or Insertion Code 21: 64 psig (542 kPa abs)

  • Page 10: Product Certifications

    Description and Specifications Instruction Manual March 2017 LIQ-MAN-396R-396RVP Product Certifications Please see online certificates for further details. IECEx Sensors without preamp (pH and ORP) – Ex ia IIC T4 Ga (-20°C ≤ Ta ≤ +60°C) Sensors with SMART preamp (pH only) – Ex ia IIC T4 Ga (-20°C ≤ Ta ≤ +60°C)

  • Page 11: Ordering Information

    For use with legacy transmitter model 1181. For use with Rosemount model 1056, 1057, 1066, 5081, and 56 transmitters. Must be selected with option 70. Also suitable for use with Rosemount model 1056, 1057, 1066, 5081, and 56 transmitters. Must be selected with option 55.
  • Page 12 Description and Specifications Instruction Manual March 2017 LIQ-MAN-396R-396RVP Description and Specifications...

  • Page 13: Section 2: Installation

    March 2017 Section 2: Installation First Time Installation For first time Rosemount 396R installations, using the following guide is recommended: Retractable Mounting Choose one (required for all first time installations): PN 23166-00, 1 in. x 1 in. NPT process connector, 316 SST PN 23166-01, 1 in.

  • Page 14: Unpacking And Inspection

    Mechanical Installation The Rosemount 396R Sensor may be installed through a weldalet or in a pipe tee or “Y”, as shown in Figure 2-1, when used with a ball valve. Insert the end of the sensor to a depth sufficient to ensure that the glass bulb is continuously wetted by the process fluid.
  • Page 15 2.3.2 Installation Without Ball Valve The Rosemount 396R Sensor may be installed through a weldalet or pipe tee or “Y” when used with a process connector (PN 23166-00 or 23166-01). The sensor should be installed within 80° of vertical, with the electrode facing down.
  • Page 16 Installation Instruction Manual March 2017 LIQ-MAN-396R-396RVP Figure 2-1: Typical Mounting Configurations for Rosemount 396R Figure 2-2: Typical Mounting Configurations for Rosemount 396RVP Calibration and Maintenance...
  • Page 17 Instruction Manual Installation LIQ-MAN-396R-396RVP March 2017 Figure 2-3: Dimensional Drawing — Rosemount 396R with Optional Ball Valve PN 23765-00 Note: Add five (5) inches to dimension A if mounting a sensor head junction box onto the sensor. Calibration and Maintenance...
  • Page 18 Installation Instruction Manual March 2017 LIQ-MAN-396R-396RVP Figure 2-4: Dimensional Drawing — Rosemount 396R with Optional Ball Valve PN 23240-00 Note: Add five (5) inches to dimension A if mounting a sensor head junction box onto the sensor. Installation...
  • Page 19 Instruction Manual Installation LIQ-MAN-396R-396RVP March 2017 Figure 2-5: Dimensional Warning Label for Rosemount 396R Hemi Bulb Sensors and Sensor Note: Pressure rating for flat glass sensors is 100-790 kPa (0-100 psig). Installation...
  • Page 20 Installation Instruction Manual March 2017 LIQ-MAN-396R-396RVP Figure 2-6: Dimensional Drawing — Rosemount 396RVP with Optional 1-1/2 inch Ball Valve PN 23240-00 Installation...
  • Page 21 Instruction Manual Installation LIQ-MAN-396R-396RVP March 2017 Figure 2-6: Dimensional Drawing — Rosemount 396RVP with Optional 1-1/4 inch Ball Valve PN 23765-00 Installation...
  • Page 22 Installation Instruction Manual March 2017 LIQ-MAN-396R-396RVP Installation...

  • Page 23: Section 3: Wiring Rosemount 396R

    Use Rosemount custom cable Part Number 9200273 for interconnect. The maximum distance from the sensor to the transmitter is 15 ft without an integral preamplifier.
  • Page 24 Wiring Rosemount 396R Instruction Manual March 2017 LIQ-MAN-396R-396RVP Figure 3-2: Wiring Rosemount 396R-54 to Models 54e, 81, 3081, 4081, and 5081 pH/ORP Figure 3-3: Wiring Rosemount 396R-54 with Remote J-Box and Preamp (PN 23555-00) Wiring Rosemount 396R...
  • Page 25 Instruction Manual Wiring Rosemount 396R LIQ-MAN-396R-396RVP March 2017 Figure 3-4: Wiring Rosemount 396R-50 for use with Remote Junction Box (PN 23309-03) Figure 3-5: Wiring Rosemount 396R-54 for use with Remote Junction Box (PN 23309-04) Wiring Rosemount 396R...
  • Page 26 Wiring Rosemount 396R Instruction Manual March 2017 LIQ-MAN-396R-396RVP Figure 3-6: Wiring Rosemount 396R-50/54 to Model 1181 pH/ORP Figure 3-7: Wiring Rosemount 396R-54 to Models 1054A/B pH/ORP, 2054 pH, and 2081 pH/ORP Wiring Rosemount 396R...
  • Page 27 Instruction Manual Wiring Rosemount 396R LIQ-MAN-396R-396RVP March 2017 Figure 3-8: Wiring Rosemount 396R-54 to Model SCL-(P/Q) Figure 3-9: Wiring Rosemount 396R-54-61 to Model Xmt-P-XX-10 Wiring Rosemount 396R...
  • Page 28 Figure 3-10: Wiring Rosemount 396R-50/54-60 for use with Sensor Head J-Boxes to Models 1181, 1054 Series, 2054, 2081 Figure 3-11: Wiring Rosemount 396R-54-61 for use with Sensor Head J-Box to Models 54e, 81, 3081, 4081, and 5081 Wiring Rosemount 396R...
  • Page 29 Instruction Manual Wiring Rosemount 396R LIQ-MAN-396R-396RVP March 2017 Figure 3-12: Wiring Rosemount 396R-50 for use with J-Box (PN 23707-00) to Models 1181, 1050, 1060, 1030, and 1023 pH Transmitters Wiring Rosemount 396R...
  • Page 30 Wiring Rosemount 396R Instruction Manual March 2017 LIQ-MAN-396R-396RVP Figure 3-13: Wiring Rosemount 396R-54 for use with J-Box (PN 23708-01) to Models 1054 Series, 2054, and 2081 pH Transmitters Wiring Rosemount 396R...
  • Page 31 Instruction Manual Wiring Rosemount 396R LIQ-MAN-396R-396RVP March 2017 Figure 3-14: Wiring Rosemount 396R-50/54-60 for use with Sensor Head J-Boxes to Models 1181, 1054 Series, 2054, 2081 Figure 3-15: Wiring Rosemount 396R-54-61 to Model 1055-10-22-32 Wiring Rosemount 396R...
  • Page 32 Wiring Rosemount 396R Instruction Manual March 2017 LIQ-MAN-396R-396RVP Wiring Rosemount 396R...

  • Page 33: Section 4: Wiring Rosemount 396Rvp

    The Rosemount 396RVP uses a mating VP cable. See attached wiring sheet for wire functions of the cables and wiring diagrams to various transmitters.
  • Page 34 Wiring Rosemount 396RVP Instruction Manual March 2017 LIQ-MAN-396R-396RVP Figure 4-1: Model 81 Wiring Figure 4-2: Model 1181 Wiring Wiring Rosemount 396RVP...
  • Page 35 Instruction Manual Wiring Rosemount 396RVP LIQ-MAN-396R-396RVP March 2017 Figure 4-3: Model 81 Wiring through Remote Junction Box Wiring Rosemount 396RVP...
  • Page 36 Wiring Rosemount 396RVP Instruction Manual March 2017 LIQ-MAN-396R-396RVP Figure 4-4: Model 1181, 1050/1060, & 1003/1023 Wiring through Remote Junction Box Wiring Rosemount 396RVP...
  • Page 37 Instruction Manual Wiring Rosemount 396RVP LIQ-MAN-396R-396RVP March 2017 Figure 4-5: Model 2081 Wiring Figure 4-6: Model 3081, 4081, and 5081 Wiring Wiring Rosemount 396RVP...
  • Page 38 Wiring Rosemount 396RVP Instruction Manual March 2017 LIQ-MAN-396R-396RVP Figure 4-7: Model 2081 Wiring through Remote Junction Box Wiring Rosemount 396RVP...
  • Page 39 Instruction Manual Wiring Rosemount 396RVP LIQ-MAN-396R-396RVP March 2017 Figure 4-8: Model 3081, 4081, and 5081 Wiring through Remote Junction Box Wiring Rosemount 396RVP...
  • Page 40 Wiring Rosemount 396RVP Instruction Manual March 2017 LIQ-MAN-396R-396RVP Figure 4-9: Model 1054 Wiring Figure 4-10: Model 1054A/B & 2054 Wiring Wiring Rosemount 396RVP...
  • Page 41 Instruction Manual Wiring Rosemount 396RVP LIQ-MAN-396R-396RVP March 2017 Figure 4-11: Model 1054 Wiring through a Remote Junction Box Wiring Rosemount 396RVP...
  • Page 42 Wiring Rosemount 396RVP Instruction Manual March 2017 LIQ-MAN-396R-396RVP Figure 4-12: Model 1054A/B & 2054 Wiring through a Remote Junction Box Wiring Rosemount 396RVP...
  • Page 43 Instruction Manual Wiring Rosemount 396RVP LIQ-MAN-396R-396RVP March 2017 Figure 4-13: Model 54/54e Wiring Figure 4-14: Model 54 Wiring through Remote Junction Box Wiring Rosemount 396RVP...
  • Page 44 Wiring Rosemount 396RVP Instruction Manual March 2017 LIQ-MAN-396R-396RVP Figure 4-15: Model 2700 Wiring Wiring Rosemount 396RVP...
  • Page 45 Instruction Manual Wiring Rosemount 396RVP LIQ-MAN-396R-396RVP March 2017 Figure 4-16: Model SCL-(P/Q) Wiring Figure 4-17: Model Xmt-P-XX-10 Wiring Wiring Rosemount 396RVP...
  • Page 46 Wiring Rosemount 396RVP Instruction Manual March 2017 LIQ-MAN-396R-396RVP Figure 4-18: Model 1055pH/pH Wiring Figure 4-19: Model 1055pH/pH Wiring through Remote Junction Boxes Wiring Rosemount 396RVP...
  • Page 47 Instruction Manual Wiring Rosemount 396RVP LIQ-MAN-396R-396RVP March 2017 Figure 4-20: Model 1055-10-22-32 Wiring Wiring Rosemount 396RVP...
  • Page 48 Wiring Rosemount 396RVP Instruction Manual March 2017 LIQ-MAN-396R-396RVP Wiring Rosemount 396RVP...

  • Page 49: Section 5: Startup And Calibration

    Instruction Manual Wiring Rosemount 396RVP LIQ-MAN-396R-396RVP March 2017 Section 5: Startup and Calibration Sartup To obtain best accuracy, the sensor must be calibrated as a loop with the transmitter. Please refer to the respective transmitter instruction manual for proper calibration procedures.

  • Page 50: Orp Calibration

    Startup and Calibration Instruction Manual March 2017 LIQ-MAN-396R-396RVP 5.2.2 Recommended pH Sensor Standardization For maximum accuracy, the sensor can be standardized on-line or with a process grab sample after a buffer calibration has been performed and the sensor has been conditioned to the process.

  • Page 51: Section 6: Maintenance

    Section 6: Maintenance Maintenance Rosemount 396R and 396RVP sensors are disposable type sensors and require minimum maintenance. These sensors should be removed from the process periodically and checked in buffer solutions. If the sensor will not calibrate, refer to your transmitter instruction manual for proper test procedures.

  • Page 52: Ph Electrode Cleaning

    Maintenance Instruction Manual March 2017 LIQ-MAN-396R-396RVP WARNING Before removing the sensor from the ball valve, be absolutely certain that the ball valve is fully closed. Leakage from the male connector threads may indicate that the male connector is still under pressure.

  • Page 53: Automatic Temperature Compensator

    Instruction Manual Maintenance LIQ-MAN-396R-396RVP March 2017 Automatic Temperature Compensator The temperature compensator element is temperature sensitive and can be checked with an ohmmeter. Resistance increases with temperature. The 3K element will read 3000 ohms ±1% at 25°C (77°F) and a Pt-100 will read 110 ohms. Resistance...

  • Page 54: Sensor Tube Replacement When Used With A Sensor Head Junction Box

    Maintenance Instruction Manual March 2017 LIQ-MAN-396R-396RVP Sensor Tube Replacement When Used With A Sensor Head Junction Box Replace ment of the retraction versions sensor tube assembly involves the removal and installation of two sets of male connectors: One at the process end of the sensor, and the other at the junction box end (See Figures 6-1, 6-2).
  • Page 55 Instruction Manual Maintenance LIQ-MAN-396R-396RVP March 2017 Connect the sensor wires to the terminals on the printed circuit board in the junction box in the manner recommended on the junction box cover,and reattach the BNC connector to the preamp. Screw on the cover of the junction box aside. Discard sensor tube.
  • Page 56 Maintenance Instruction Manual March 2017 LIQ-MAN-396R-396RVP Figure 6-1: Example of Sensor Tube Replacement Figure 6-2: Male Connector Tightening Diagram Maintenance...

  • Page 57: Section 7: Diagnostics And Troubleshooting

    Instruction Manual Diagnostics and Troubleshooting LIQ-MAN-396R-396RVP March 2017 Section 7: Diagnostics and Troubleshooting Diagnostics and Troubleshooting with Model 54/81/3081 pH/ORP The Model 54 and 54e transmitters and Models 81 and 3081 pH Transmitters automatically search for fault conditions that would cause an error in the measured pH value, as does the Model 1054A/B pH/ORP transmitter to a lesser degree.

  • Page 58: Diagnostics And Troubleshooting

    Diagnostics and Troubleshooting Instruction Manual March 2017 LIQ-MAN-396R-396RVP Table 7-2: Troubleshooting without Diagnostics Trouble Probable Cause Remedy Meter reads off scale. (Display Defective preamplifier. Replace preamplifier (for code 02 sensors). For reads overrange.) code 01, replace sensor. T.C. element shorted.

  • Page 59: Section 8: Accessories

    Instruction Manual Accessories LIQ-MAN-396R-396RVP March 2017 Section 8: Accessories Accessories Table 8-1: Accessories for Rosemount 396R Part Number Description 23550-00 Remote Junction box with extension board 9210012 Buffer solution, 4.01 pH, 16 oz 9210013 Buffer solution, 6.86 pH, 16 oz 9210014 Buffer solution, 9.18 pH, 16 oz...
  • Page 60 Diagnostics and Troubleshooting Instruction Manual March 2017 LIQ-MAN-396R-396RVP Accessories...

  • Page 61: Ec Declaration Of Conformity

    Instruction Manual EC Declaration of Conformity LIQ-MAN-396R-396RVP March 2017 EC Declaration of Conformity Note: Please see website for most recent Declaration. EC Declaration of Conformity...
  • Page 62 Diagnostics and Troubleshooting Instruction Manual March 2017 LIQ-MAN-396R-396RVP EC Declaration of Conformity...

  • Page 63: Intrisicallly Safe Sensor Installation Drawing - Fm

    Instruction Manual FM Installation LIQ-MAN-396R-396RVP March 2017 Intrisicallly Safe Sensor Installation Drawing - FM FM Installation...
  • Page 64 ©2017 Emerson. All rights reserved. Emerson The Emerson logo is a trademark and service mark of Emerson Electric Co. Rosemount is a mark of 8200 Market Blvd. one of the Emerson family of companies. All other marks are the property of their respective Chanhassen, MN 55317, owners.

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