Rosemount 396 Instruction Manual
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Rosemount 396 Instruction Manual

Rosemount 396 Instruction Manual

Ph/orp sensors
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Models 396/396VP/397/398/398VP
pH/ORP Sensors
Instruction Manual
PN 5100396
February 2001
MODEL 396 and
MODEL 398
MODEL 397
MODEL 396VP and
MODEL 398VP

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  • Page 1 Instruction Manual PN 5100396 Models 396/396VP/397/398/398VP February 2001 pH/ORP Sensors MODEL 396 and MODEL 398 MODEL 397 MODEL 396VP and MODEL 398VP...
  • Page 2 To secure and maintain an intrinsically safe must be adhered to and integrated into your safety pro- installation, an appropriate transmitter/ safety gram when installing, using, and maintaining Rosemount barrier/sensor combination must be used. Analytical products. Failure to follow the proper instruc-...

  • Page 3: Table Of Contents

    MODEL 396/396VP/397/398/398VP TABLE OF CONTENTS TUpH MODELS 396/396VP/397/398/398VP pH/ORP SENSORS TABLE OF CONTENTS Section Title Page DESCRIPTION AND SPECIFICATIONS............TUpH™ Features and Applications ..............Performance and Physical Specifications ............Ordering Information..................INSTALLATION....................Unpacking and Inspection................Mounting ......................Electrical Installation ..................
  • Page 4 2-13 Wiring Models 396-54, 397-54, & 398-54 to Models 2081pH-05 & 1054pH-54. 2-14 Wiring Models 396-54, 397-54, & 398-54 to Models 54, 81, 3081, & 4081 ..2-15 Wiring Models 396-54, 397-54, & 398-54 to SoluComp Model SCL-P-014 ..2-16 Wiring Models 396-54, 397-54, &...

  • Page 5: Description And Specifications

    TUpH Sensors. The low maintenance, disposable resistant polypropylene body Models 396, 396VP, 397, 398, and 398VP TUpH and completely sealed with EP Sensors offer long life and high performance in the to eliminate process intrusion.

  • Page 6: Performance And Physical Specifications

    MODEL 396/396VP/397/398/398VP SECTION 1.0 DESCRIPTION AND SPECIFICATIONS 1.2 PERFORMANCE & PHYSICAL SPECIFICATIONS SPECIFICATIONS MODELS 396 &396VP MODELS 398 & 398VP MODEL 397 QUIK-LOC KIT Measurements pH: 0-14 pH: 0-14 pH: 0-14 — and Ranges ORP: -1500 to 1500 mv Available pH...

  • Page 7: Ordering Information

    DESCRIPTION AND SPECIFICATIONS 1.3 ORDERING INFORMATION. The Model 396 pH Sensor features your selection of glass electrode type, either the standard hemi bulb or the optional flat glass electrode combined with the coating resistant, polypropylene reference with gel filled electrolyte. The sensor is housed in a stainless steel body and is used with a 1 in.
  • Page 8 MODEL 396/396VP/397/398/398VP SECTION 1.0 DESCRIPTION AND SPECIFICATIONS The Model 398 Sensor, housed in a titanium tube and made with a patented Tefzel ref- erence junction, can be used with a 1 inch MNPT process connector (purchased sepa- rately). The sensor is available with a hemi bulb glass pH electrode or a platinum and glass ORP electrode and with Pt100 or 3K temperature compensation.
  • Page 9 MODEL 396/396VP/397/398/398VP SECTION 1.0 DESCRIPTION AND SPECIFICATIONS The TUpH Model 397 pH Sensor is housed in a polypropylene body and is designed to be used with the Quik-Loc Kit. The sensor includes a large general purpose (GPHT) glass pH electrode and a large area polypropylene reference junction with gel filled reference elec- trolyte.
  • Page 10 MODEL 396/396VP/397/398/398VP SECTION 1.0 DESCRIPTION AND SPECIFICATIONS FOR FIRST TIME 396, 396VP, 398, AND 398VP INSTALLATIONS, ROSEMOUNT ANALYTICAL RECOMMENDS USING THE FOLLOWING GUIDE: 1. Process Connector Accessories (required for all first time installations with 1-inch process connection threads) Choose one: PN 23166-00, 316 SST, 1 in. x 1 in. NPT process connector, with EPDM o-ring PN 23166-01, Titanium, 1 in.
  • Page 11 9160447 1 in. EP Gasket for coupler 2002011 1-1/2 in. CPVC Tee with 1 in. FNPT Connection ADDITIONAL ACCESSORIES USED FOR MODELS 396, 396VP, 397, 398, AND 398VP TUpH SENSORS PART NUMBER DESCRIPTION 22698-00 Preamplifier plug-in for J-box, 1003 compatible...

  • Page 12: Installation

    2.2.1 Flow Through and Insertion Mounting for Models 2.1 UNPACKING AND INSPECTION. Inspect the out- 396, 396VP, 398, and 398VP. The Models 396, 396VP, side of the carton for any damage. If damage is detect- 398, and 398VP Sensors can be used with a 1 inch ed, contact the carrier immediately.
  • Page 13 Model 397 sensor in Section 1.2.2. DWG. NO. REV. 40039609 FIGURE 2-1. Recommended Flow Through and Insertion Installation For Models 396, 396VP, 398 and 398VP 1-1/2 inch Pipe Tee (PN 2002011) with 1 inch threaded connections.
  • Page 14 MODEL 396/396VP/397/398/398VP SECTION 2.0 INSTALLATION MILLIMETER INCH NOTE: PRESSURE RAT- ING SHOWN IS FOR MODEL 396 FLAT BULB. SEE PAGE 2 FOR MODEL 396 AND 398 PRESSURE RATINGS. DWG. NO. REV. 40039601 FIGURE 2-2. Dimensional Drawing For Models 396 and 398...
  • Page 15 MODEL 396/396VP/397/398/398VP SECTION 2.0 INSTALLATION INCH MILLIMETER The metal process connector gives the sensor var- Metal Process Connector PN 23166-xx ious insertions depths, depending on where the (xx = 00 for 316 SST and xx = 01 for tita- user locates the compression fitting. Also the...
  • Page 16 MODEL 396/396VP/397/398/398VP SECTION 2.0 INSTALLATION MILLIMETER INCH DWG. NO. REV. 40039603 DWG. NO. REV. 40039604 DWG. NO. REV. 40039602 FIGURE 2-4. Submersion Installations For Models 396, 396VP, 398, and 398VP...
  • Page 17 MODEL 396/396VP/397/398/398VP SECTION 2.0 INSTALLATION MILLIMETER INCH DWG. NO. REV. 40039702 NOTE: The EP gasket (see drawing #40039702) provided with the coupler should be periodically inspected. If gasket shows signs of corrosion, replacement will be necessary to ensure a proper DWG.

  • Page 18: Electrical Installation

    FIGURE 2-6. Recommended Flow Through and Insertion Installation For Model 397 2.3 ELECTRICAL INSTALLATION. Please refer to Figures 2-19 thru 2-36 for wiring Models The Models 396, 396VP, 397, 398, and 398VP are for use with a remote preamplifier. Each sensor comes with either a 396VP and 398VP.
  • Page 19 SECTION 2.0 MODEL 396/397 TABLE OF CONTENTS INSTALLATION DWG. NO. REV. 40039706 DWG. NO. REV. 40039610 FIGURE 2-9. Wiring Details For Model 396-54 (50), 397-54 (50), and 398-54 (50). For Use With Junction Box (PN 23309-04 (03)) and Remote Preamplifier...
  • Page 20 MODEL 396/396VP/397/398/398VP SECTION 2.0 INSTALLATION MILLIMETER INCH MODELS 54, 3081, 81, 4081 pH/ORP SENSOR DWG. NO. REV. 40038920 FIGURE 2-10. Wiring Details for Model 396-54, 397-54, and 398-54 (Pt-100 RTD). For Use With Junction Box (PN 23555-00) and Remote Preamplifier.
  • Page 21 MODEL 396/396VP/397/398/398VP SECTION 2.0 INSTALLATION SENSOR DWG. NO. REV. 40039607 FIGURE 2-11. Wiring Details For Models 396, 397, and 398. For Use With Model 1181 pH.
  • Page 22 MODEL 396/396VP/397/398/398VP SECTION 2.0 INSTALLATION MILLIMETER INCH DWG. NO. REV. SENSOR 40039606 FIGURE 2-12. Wiring Details For Models 396-54, 397-54, and 398-54. For Use With Models 1054ApH-54, 1054BpH-54, and 2054pH-54...
  • Page 23 MODEL 396/396VP/397/398/398VP SECTION 2.0 INSTALLATION MILLIMETER INCH SENSOR DWG. NO. REV. 40039608 FIGURE 2-13. Wiring Details For Models 396-54, 397-54, and 398-54. For Use With Models 2081 pH-05 and 1054 pH-54...
  • Page 24 MODEL 396/396VP/397/398/398VP SECTION 2.0 INSTALLATION MILLIMETER INCH SENSOR DWG. NO. REV. 40039605 FIGURE 2-14. Wiring Details For Models 396-54 , 397-54, and 398-54. For Use With Models 54, 81, 3081, and 4081.
  • Page 25 MODEL 396/396VP/397/398/398VP SECTION 2.0 INSTALLATION MILLIMETER INCH SENSOR DWG. NO. REV. 40039611 FIGURE 2-15. Wiring Details For Models 396-54 , 397-54, and 398-54. For Use With SoluComp Model SCL-P-014.
  • Page 26 MODEL 396/397 TABLE OF CONTENTS INSTALLATION FIGURE 2-16. Wiring Models 396-54, 397-54, and 398-54 to Model 2700 Preamplifier (PN 23054-03). FIGURE 2-17. Wiring Models 396-( )-54-62-(71), 397-02-10-54-62, and 398-( )-54-62 to Model 1055-01-10-22-32 FIGURE 2-18. Wiring Models 396-54-62, 397-02-54-62, and 398-54-62 to Model 1055-22-32...
  • Page 27 MODEL 396/396VP/397/398/398VP SECTION 2.0 INSTALLATION See below for wire functions for Models 396VP and 398VP. The Variopol connector cable part numbers are PN 23645-06 (with BNC) and PN 23645-07. FIGURE 2-19. Wire Functions and Pin Connections for Variopol FIGURE 2-20. Wiring Model 396VP...
  • Page 28 MODEL 396/396VP/397/398/398VP SECTION 2.0 INSTALLATION FIGURE 2-25. Wiring Model FIGURE 2-24. Wiring Model 396VP and 398VP to Model 3081 396VP and 398VP to Model 2081 and 4081 FIGURE 2-23. Wiring Model 396VP and 398VP to Model 1181, 1050/1060, and 1003/1023 through a Remote Junction Box FIGURE 2-26.
  • Page 29 MODEL 396/396VP/397/398/398VP SECTION 2.0 INSTALLATION FIGURE 2-29. Wiring Model 396VP and 398VP to FIGURE 2-28. Wiring Model 396VP and 398VP to Models 1054A, 1054B, and 2054 Model 1054 FIGURE 2-31. Wiring Model 396VP and 398VP FIGURE 2-30. Wiring Model 396VP and 398VP to...
  • Page 30 MODEL 396/396VP/397/398/398VP SECTION 2.0 INSTALLATION FIGURE 2-32. Wiring Model 396VP and 398VP to Models 54 and 54e through a Remote Junction Box FIGURE 2-34. Wiring Model 396VP and FIGURE 2-33. Wiring Model 396VP/398VP to Models 54/54e 398VP to Model SCL-(P/Q) FIGURE 2-35.
  • Page 31 MODEL 396/396VP/397/398/398VP SECTION 2.0 INSTALLATION FIGURE 2-36. Wiring Model 396VP-54 to Model 1055-22-32...

  • Page 32: Start Up And Calibration

    MODEL 396/396VP/397/398/398VP SECTION 3.0 START UP AND CALIBRATION SECTION 3.0 START UP AND CALIBRATION 3.2 CALIBRATION USING BUFFER 3.1 SENSOR PREPARATION. SOLUTIONS OR GRAB SAMPLES. Shake down the sensor to remove any air bubbles The pH sensor-analyzer/ transmitter loop may be that may be present at the tip of the pH glass bulb.

  • Page 33: Maintenance

    SECTION 4.0 MAINTENANCE 4. Wash the glass bulb in a dilute 5% hydrochloric acid 4.0 MAINTENANCE. The Model 396, 396VP, 397, 398, and 398VP Sensors are disposable type sensors and solution and rinse with clean water. Soaking the sen- sor overnight in the acid solution can improve clean- therefore require minimum maintenance.

  • Page 34: Troubleshooting

    MODEL 396/396VP/397/398/398VP SECTION 5.0 TROUBLESHOOTING SECTION 5.0 TROUBLESHOOTING TABLE 5-1. Troubleshooting Trouble Probable Cause Remedy Meter reads off scale. (Display T.C. element shorted. Check T.C. element as instructed reads overrange.) in Section 4.2 and replace sensor if defective. Sensor not in process or sample Make sure sensor is in process with stream is low.

  • Page 35: Return Of Material

    The “Return of Materials Request” Call Rosemount Analytical for authorization. form is provided for you (in this manual) to copy and use in case the situation arises. The accuracy and...
  • Page 37 The Rosemount customer sales and service organization comprises a network of fully equipped support centers strategical- ly located throughout the world. From many of these locations, the Rosemount Group provides support, distribution of fin- ished products, repair facilities, and training for our customers.
  • Page 38 SAMPLE OR MATERIAL THAT HAVE BEEN EXPOSED TO OR USED IN AN ENVIRONMENT OR PROCESS THAT CONTAINS A HAZARDOUS MATERIAL ANY OF THE ABOVE THAT IS SUBMITTED TO ROSEMOUNT ANALYTICAL WITHOUT THE MSDS WILL BE RETURNED TO SENDER C.O.D. FOR THE SAFETY AND HEALTH OF OUR EMPLOYEES. WE THANK YOU IN ADVANCE FOR COMPLIANCE TO THIS SUBJECT.
  • Page 39 AND IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE. RETURN OF MATERIAL Material returned for repair, whether in or out of warranty, should be shipped prepaid to: Rosemount Analytical Inc. Uniloc Division 2400 Barranca Parkway Irvine, CA 92606...
  • Page 40 CUSTOMER SUPPORT CENTER 1-800-854-8257 ON-LINE ORDERING NOW AVAILABLE ON OUR WEB SITE http://www.RAuniloc.com Credit Cards for U.S. Purchases Only. Rosemount Analytical Inc. Uniloc Division 2400 Barranca Parkway Irvine, CA 92606 USA Tel: (949) 863-1181 http://www.RAuniloc.com © Rosemount Analytical Inc. 2000...

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