ABB COMMANDER 310 Installation Manual
ABB COMMANDER 310 Installation Manual

ABB COMMANDER 310 Installation Manual

Universal process controller
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Installation Guide
COMMANDER 310
Universal
Process Controller
A1 A2
L
R
ST
M
ABB Instrumentation

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Summary of Contents for ABB COMMANDER 310

  • Page 1 Installation Guide COMMANDER 310 Universal Process Controller A1 A2 ABB Instrumentation...
  • Page 2 St Neots, U.K. – Cert. No. Q5907 Stonehouse, U.K. – Cert. No. FM 21106 As a part of ABB, a world leader in process automation technology, we offer customers application expertise, service and support worldwide. EN 29001 (ISO 9001) We are committed to teamwork, high quality manufacturing, advanced technology and unrivalled service and support.
  • Page 3: Table Of Contents

    CONTENTS 1 INTRODUCTION ........2 2 PREPARATION ........3 Checking the Code Number ..3 3 MECHANICAL INSTALLATION ..4 Siting .......... 4 Mounting ........5 4 ELECTRICAL INSTALLATION .... 6 Access to Terminals ..... 6 Setting the Input Selector Links ... 6 Setting the Isolated Output Link ...
  • Page 4: Introduction

    1 INTRODUCTION The COMMANDER 310 Series documentation is shown in Fig. 1.1. The Standard Manuals including the specification sheet, are supplied with all instruments. The Modbus Supplement supplied with instruments configured for Modbus Serial Communication. This manual includes an which should be completed as a log of the electrical Installation Record installation.
  • Page 5: Preparation

    2.1 Checking the Code Number – Fig. 2.1 C310 / X X X X X X X X Code Number Label – see Table 2.1 Fig. 2.1 Location of Code Number Label COMMANDER 310 Universal Process Controller C310 / XXXX Option...
  • Page 6: Mechanical Installation

    3 MECHANICAL INSTALLATION EC Directive 89/336/EEC 55°C In order to meet the requirements of the Max. Directive 89/336/EEC regulations, this product must not be used 0°C Min. in a non-industrial environment. A – Within Temperature Limits 3.1 Siting – Figs. 3.1 and 3.2 0 to 90% RH Minimum Sensor...
  • Page 7: Mounting

    3 MECHANICAL INSTALLATION… 3.2 Mounting – Figs. 3.3 and 3.4 The instrument is designed for wall-/pipe-mounting – see Fig. 3.4. Overall dimensions are shown in Fig. 3.3. Dimensions in inches (mm) 1.65 2.68 (68) (42) 6.3 (160) 8.43 9.13 9.84 (214) (232) (250)
  • Page 8: Electrical Installation

    4 ELECTRICAL INSTALLATION 4.2 Setting Input Warning. Before making Selector Links – Fig. 4.2A connections, ensure that the power Plug-in links on the microprocessor p.c.b. are supply, any high voltage-operated control positioned according to the type of Process circuits and high common mode voltages Variable Input, Remote Set Point Input and are switched off.
  • Page 9 4 ELECTRICAL INSTALLATION… Identify Link PL7 Set links for output type required Logic Output Analog Output B – Isolated Output Types Process Remote Position Variable Set Point Feedback Input Input Input R, mV, THC & RTD 2-wire Transmitter Input A – Input Types Fig.
  • Page 10: Conduit Fixings

    …4 ELECTRICAL INSTALLATION 4.4 Cable Glands 4.4.2 Conduit Adaptors and Conduit Fixings (N. American – 0.5in) – Fig. 4.4 4.4.1 Cable Glands (IEC – 20mm) – Fig. 4.3 Warning. • Rigid conduit must NOT be fitted to the controller. • Controller adaptors must incorporate a face seal.
  • Page 11: Cable Glands

    4 ELECTRICAL INSTALLATION… 4.4.3 Cable Glands (N. American – 0.5in) – Fig. 4.5 Warning. • Controller glands must be fitted with a face seal. • Torque settings (hubs only) – 20ft. lbs Alternative minimum, 25ft. lbs. maximum. Face Seal • Outer nuts –...
  • Page 12: Connections Summary

    …4 ELECTRICAL INSTALLATION 4.5 Connections Summary – Fig. 4.6 Information. Input impedances: Low voltage(mV) >10MΩ Voltage >10MΩ Current 10Ω. Process Variable Input Relay 1 Relay 3 Remote Set Point Input Relay 2 Power Supply 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17...
  • Page 13 4 ELECTRICAL INSTALLATION… Terminal Number AC Supply 24V, 115V or 230V a.c. – see Fig. 4.22 Relay 1 Output Motorized Valve Control Relay (open) – see Fig. 4.17 – see Fig. 4.19A Relay 2 Output Motorized Valve Control Relay (close) –...
  • Page 14: Input Connections

    …4 ELECTRICAL INSTALLATION 4.6 Input Connections Make connections to each input, as shown in Figs 4.4 to 4.14, first removing any factory-fitted wire links not required. 4.6.1 Thermocouple (THC) Inputs – Fig. 4.7 Note. Automatic Cold Junction Compensation (ACJC) is active when an input is programmed for use with thermocouples.
  • Page 15 4 ELECTRICAL INSTALLATION… & Remote Set Point & Remote Set Point Process Variable Process Variable £ £ Sleeved Link Sleeved – Link – Fig. 4.12 Current Input Connections Fig. 4.7 Thermocouple Input Connections £ & Remote Set Point Process Variable £...
  • Page 16: Output Connections

    …4 ELECTRICAL INSTALLATION 4.7 Output Connections Make connections as shown in Figs 4.15 and 4.16. 4.8 Relay Connections – Fig. 4.17 For relay functions refer to the following table. Motorized 100% Valve Drive Valve Positioner — — Power Supply — —...
  • Page 17: Logic Input Connections

    4 ELECTRICAL INSTALLATION… 4.10 Logic Input Connections – Figs. 4.20 and 4.21 Each logic input can be programmed to perform one of a number of functions – see Section 3.10 of the Programming Guide . Auto/ Local/Remote Dual Set Point Alarm Manual Set Point...
  • Page 18: Power Supply Selection And Ac Connections

    …4 ELECTRICAL INSTALLATION 4.11 Power Supply Selection and AC Connections – Fig. 4.22 115V Digit 7 Code Label C31 x x x x x x x x x Selector not Fitted (24V AC) 230V A – Selecting the Supply Voltage Information.
  • Page 19: Installation Record

    5 INSTALLATION RECORD Connection/Terminal Number Power Supply (Tick Box) Power Supply 230V AC 24V AC 115V AC Output Type: Relay 1 Output Output Function: Output Type: Relay 2 Output Output Function: Output Type: Relay 3 Output Output Function: Link Positions (Tick Box) Process Variable Input...
  • Page 20 …5 INSTALLATION RECORD Connection/Termina Number Link Positions (Tick Box) Control Output – Analog Output Logic Output Link Positions (Tick Box) Position Feedback Input – Logic Input 1 Logic Input 2 Common...
  • Page 21 NOTES...
  • Page 22 …NOTES...
  • Page 23 PRODUCTS & CUSTOMER SUPPORT A Comprehensive Product Range Customer Support ABB Instrumentation provides a comprehensive after Analytical Instrumentation sales service via a Worldwide Service Organization. • Transmitters Contact one of the following offices for details on your On-line pH, conductivity, and dissolved oxygen nearest Service and Repair Centre.
  • Page 24 The Company's policy is one of continuous product improvement and the right is reserved to modify the information contained herein without notice. © ABB 2000 Printed in UK (01.00) ABB Instrumentation Ltd ABB Automation Inc. ABB Instrumentation SpA St. Neots...

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C310

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