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The information contained in this document may be changed without prior notification. Technogym does not issue guarantees of any kind regarding this material. Technogym will not be held responsible for any errors contained herein or for any accidental damage or damage consequent to the supply, services or use of this material.
EXCITE+ - New Bike: Technical service guide - rev. 4.1 Contents 1. GENERAL WARNINGS ............................1.1 1.1. I ..............................1.1 NTRODUCTION 1.2. U ..............................1.1 SEFUL ADVICE 1.3. G ..................1.3 ENERAL REGULATIONS REGARDING SERVICE WORK 2. TECHNICAL SPECIFICATIONS ......................... 2.1 2.1.
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EXCITE+ - New Bike: Technical service guide - rev. 4.1 3.10. C-S ) ..........................3.8 OARD BUILT 3.11. USB ) ........................... 3.8 SERVICE PORT BUILT 3.12. O ............................ 3.9 PTIONAL CCESSORIES 3.12.1. iPod docking station......................... 3.9 3.12.2. Client USB port ..........................3.9 3.12.3.
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EXCITE+ - New Bike: Technical service guide - rev. 4.1 6.1.1. Configuration activation for 500 models ..................6.2 6.1.2. Configuration activation for 700 models ..................6.2 6.1.3. Automatic Tests ..........................6.3 6.1.3.1. I2C Devices Test ................................6.3 6.1.3.2. LED Test ..................................6.4 6.1.3.3.
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EXCITE+ - New Bike: Technical service guide - rev. 4.1 7.4.2. VISIO/VISIOWEB Touch Screen ....................7.23 7.5. D ......................7.24 ISMANTLING THE ARDIO ECEIVER 7.5.1. HS/HR Receiver (Band/Hand Sensor) .................... 7.24 7.5.2. HR Receiver (HR Band) ........................7.26 7.6. D ........................
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EXCITE+ - New Bike: Technical service guide - rev. 4.1 9.1.16. Formatting the P&P key ........................9.7 9.1.17. SN ..............................9.7 9.2. U : 700 LED ............................9.8 SER MENU 9.2.1. Language ............................9.9 9.2.2. Units of measurement ........................9.9 9.2.3.
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EXCITE+ - New Bike: Technical service guide - rev. 4.1 13.1. T ....................13.1 ABLE OF PASSWORDS TO ACCESS THE MENUS 14. TOOLS ..................................14.1 Page vi...
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EXCITE+ - New Bike: Technical service guide - rev. 4.1 Blank page Page vii...
1. GENERAL WARNINGS 1.1. INTRODUCTION This document has been prepared specifically for Technogym After Sales Service with the aim of providing authorised personnel with the information for carrying out maintenance and repair operations in the correct manner. A thorough understanding of the technical data contained herein is absolutely fundamental for the operator to achieve the highest level in professional training.
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EXCITE+ - New Bike: Technical service guide - rev. 4.1 • Gain access to the part that needs to be repaired and limit yourself to the essential operations. On this point, it will be extremely helpful if you consult the dismantling sequences shown in this manual.
1. Always mark components or positions which might easily be confused with each other during re-assembly. 2. Use original Technogym spare parts and recommended brand lubricants. 3. Use special tools when specified to do so. 4. Consult the Technical Newsletters as they might contain more up-to-date details on regulation and servicing procedures compared to those in this manual.
EXCITE+ - New Bike: Technical service guide - rev. 4.1 2. TECHNICAL SPECIFICATIONS 2.1. EQUIPMENT CODING The equipment code numbering takes into account all the possible variants and available options for the products. The equipment code number, which does not contain the Serial Number, is made up of 16 alphanumeric characters as follows: Characters Description Values and meaning...
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EXCITE+ - New Bike: Technical service guide - rev. 4.1 Characters Description Values and meaning 00 = Multi-language BR = Portuguese CN = Chinese DA = Danish DE = German ES = Spanish FR = French Language, 14,15, IT = Italian JP = Japanese NL = Dutch RU = Russian...
EXCITE+ - New Bike: Technical service guide - rev. 4.1 2.2. SERIAL NUMBER STRUCTURE The Serial Number is made up of 14 alphanumeric characters as follows: Characters Description Values and meaning DAC = NEW BIKE Excite + 2 = 500 3 = 700 3 = Multi-tension Type of product,...
EXCITE+ - New Bike: Technical service guide - rev. 4.1 2.4.6. SER PERSONAL PROFILE UNITY VISIOWEB (700) (700) (700) (500) MY TRAINING PROGRAM MY WEATHER CHALLENGES FAVORITE TV CHANNELS FAVORITE WEB BOOKMARKS USERCONTENT SYNC 2.4.7. ONNECTIVITY UNITY VISIOWEB (700) (700) (700) (500) Wi-Fi IEEE...
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& unicast Definition & HD; protocols PROTOCOLS: UDP/RTP RTSP Radio Free WEB browsing Four-in-a-row, TG Math, Backgammon, Games (Technogym App Mah-Jong, TG pairs, store) TG cards Integrated WebCam MP3, AAC, WAV USB Media: Audio mp3, wav (uncompressed) Video codec: XVID,...
(700) (500) Communicator – Messagges Communicator – Club area Asset Management Technogym App store Prescribe Self Challenge (*) The total number of workouts could change. (**) Only iPod dock connector (up to iPhone 4S – 30 pins). WARNING: Some of the above options, tests or features could not be present but coming soon.
EXCITE+ - New Bike: Technical service guide - rev. 4.1 2.6. ENVIRONMENTAL CHARACTERISTICS In operation from 5° to 35° C Temperature In storage from -10° to 70° C In operation from 30% to 80% without condensation Dampness In storage from 5% to 85% without condensation 2.7.
EXCITE+ - New Bike: Technical service guide - rev. 4.1 2.9. CABLES The colour of the cables may change: in particular, refer to the Pin Out. 2.9.1. CBQ C ABLES CBQ-13: C-Safe Board Cable (Only LED) (ARM Board - C-Safe Board) ARM Board C-Safe Board Signal...
EXCITE+ - New Bike: Technical service guide - rev. 4.1 2.9.2. CU C ABLES CU132: TGS signal cable (Hanging Conn. – Dual TGS Reader) Dual TGS Reader Hanging Conn. Signal Colour Power supply +12Vdc Black Green Black Black CU195: Power supply cable for High Kit and Low Kit (Brake Board - CPU/ARM Board) Brake Board ARM Board: CN1...
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EXCITE+ - New Bike: Technical service guide - rev. 4.1 CU206: HS / HR Touch Sensor Cable (ARM/CPU Board– HR/HS Receiver– Touch Sensor) Right Touch Sensor (RED) ARM Board:CN6 Right Signal Colour CPU Board: CN23 Touch Sensor Power supply + 5Vdc DIG White OUT (level +) Brown...
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EXCITE+ - New Bike: Technical service guide - rev. 4.1 CU208: Cable for HR Cardio Receiver (only 500) (ARM Board - HR Receiver) HR Receiver: ARM Board: CN3 Signal Colour Power supply + 5Vdc White Impulse (beat to beat) Brown Green CU309: Cable for 100/220V internal power supply signal (Input module - Brake Board)
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EXCITE+ - New Bike: Technical service guide - rev. 4.1 CU328: “Fronteck” LCD Inverter Cable (only VISIO) (CPU Board – LCD Inverter) LCD Inverter CPU Board: Signal Colour Power supply input Black +12Vdc Black 2 (*) ON - OFF Black Black +12Vdc Black...
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EXCITE+ - New Bike: Technical service guide - rev. 4.1 CU504: Brake power supply cable (Brake Board - Brake - Speed sensor) Brake Board Speed Sensor Signal Colour Brake (magnetic PK) Brake power supply + Brown Faston Brake power supply - White Faston R.P.M.Sens.
EXCITE+ - New Bike: Technical service guide - rev. 4.1 3. OPERATING PRINCIPLE 3.1. BLOCK DIAGRAM LED AND VISIOWEB MODELS The block diagram for the equipment is represented in the following figure: Page 3.1...
EXCITE+ - New Bike: Technical service guide - rev. 4.1 3.2. LED DISPLAY BOARDS 3.2.1. ARM B : 500 500SP OARD MODELS The Display includes a single board which contains the CPU, an ARM microprocessor, the logic for its operation and the EPROM FLASH containing the equipment's work program, and also acts as a connection centre for all the display components and a connection point with the Brake Board.
EXCITE+ - New Bike: Technical service guide - rev. 4.1 3.2.2. ARM B : 700 700SP OARD MODELS The Display includes a Board which contains an ARM microprocessor, the logic for its operation and the FLASH memory containing the equipment's work program, which acts as a connection centre for all the Display components and a connection point with the Brake Board.
EXCITE+ - New Bike: Technical service guide - rev. 4.1 3.3. VISIO/VISIOWEB DISPLAY BOARDS 3.3.1. CPU B : 700VISIO/VISIOWEB OARD MODEL The Board contains: a microprocessor, the logic for its operation, the FLASH memory (Operating System), a FLASH memory divided into two sections (HD1 and HD2) used for the equipment's work program, saving videos and information/support materials and one for saving messages from the COMMUNICATOR and a third FLASH memory (HD3) used for the BACK-UP function.
EXCITE+ - New Bike: Technical service guide - rev. 4.1 3.4. LCD INVERTER It is the device which provides power to the LCD lamps. It receives the direct currents (12Vdc of power supply and the 3.3Vdc enabling signal) from the Display Board and generates the alternating current (380Vac) required to provide power to the LCD lamps.
• IPTV: NOT useable with WI-FI network; this kind of application needs a cabled network. Technogym uses 2 different models of wireless network boards: one produced by VIA and the other by Billionton. The two different boards are easily recognizable as is clear from the pictures below:...
EXCITE+ - New Bike: Technical service guide - rev. 4.1 3.8. CONNECTOR BOARD ENTRY EXTERNAL AUDIO/VIDEO DEVICES The board provides connectors in order to connect with external Audio/Video sources and then to display them on the LCD on the base band; it is positioned behind the display guard. 3.9.
EXCITE+ - New Bike: Technical service guide - rev. 4.1 3.12. OPTIONAL ACCESSORIES 3.12.1. OD DOCKING STATION This board allows you to connect the equipment with iPod models and control them directly from the VISIO/VISIOWEB interface. This device, which is developed for total compatibility with iPods, allows you to provide power supply to, re-charge and control an iPod through the equipment Touch Screen.
EXCITE+ - New Bike: Technical service guide - rev. 4.1 3.13. UNITY DISPLAY 3.13.1. M OARD IDDELBOAR Main board (Middleboard): this is the control board for the cardio receiver and the interface board for all the peripheral devices. In fact, all the electrical wiring and connections of the equipment are hooked up to this board.
EXCITE+ - New Bike: Technical service guide - rev. 4.1 3.13.5. B LUETOOTH ODULE Bluetooth v.4.0 module board, dual mode compliant (classic & low energy master mode) controls: • Bluetooth Heart Rate Band • Bluetooth wireless headphones • Connection to Apple devices (iPhone 5/ iPod) and Android devices. This module permits surfing of smartphone contents using the Touch Screen of UNITY.
EXCITE+ - New Bike: Technical service guide - rev. 4.1 3.14. UNITY DEVICE 3.14.1. H EADPHONE AND ICROPHONE JACK Earphones with microphone (For iPhone and/or Blackberry). 3.14.2. C-SAFE BOARD This board provides a connector for communication between the outside world and compatible C- Safe devices, for example: Cardio Theater players.
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EXCITE+ - New Bike: Technical service guide - rev. 4.1 3.14.9. D OCKING TATION AND BATTERY CHARGER The Board makes it possible to connect iPod devices and to control them directly from the UNITY interface. Connection with UNITY permits you to: power, recharge and fully control iPod devices. The table below lists all the compatible iPod (APPLE) models: All iPod &...
EXCITE+ - New Bike: Technical service guide - rev. 4.1 3.15. CARDIO RECEIVER BOARD 3.15.1. HR/HS (H EART ENSOR The area of reception has a radius of approximately 90cm. If there is any electromagnetic noise within this area produced by high voltage cables, radio transmitter stations, monitors, motors etc...the receiver will get flooded and will not pick up any signal.
EXCITE+ - New Bike: Technical service guide - rev. 4.1 3.15.2. HR (B This is the Board that manages the signal sent by the Telemetric Transmitter (Heart Rate Band), used by the user during training sessions. The Receiver Board receives a power supply of +5Vdc from the Display Board.
EXCITE+ - New Bike: Technical service guide - rev. 4.1 3.16. BRAKE BOARD Currently there are 2 models of Brake Boards to be used on the versions of the equipment that are Powered from the mains and Self-Powered (500SP/700SP). Every Brake Board is divided up into: Power supply section which generates the low voltages used by the equipment: +5Vdc (used only by high kits of the LED type) and +12Vdc (used by all types of high kits).
EXCITE+ - New Bike: Technical service guide - rev. 4.1 3.16.1. B RAKE OARD ODELS Two interchangeable models of Brake Board (LASER and NEW EFI) are used, each is characterized by a specific SW. They can be distinguished from each other by different features on the cover, while the SW is identifiable according to the version of the kernel.
EXCITE+ - New Bike: Technical service guide - rev. 4.1 3.17. ELECTROMAGNETIC BRAKE It is an eddy current Brake, consisting of a flywheel mass and a flat copper disk which turns in the air gap of a winding. When there is a variation in the current to the winding, the field produced by it also varies and there is a consequent variation in the eddy currents induced in the copper disk and the resistance supplied to the movement of the pedals on the equipment.
EXCITE+ - New Bike: Technical service guide - rev. 4.1 3.19. INPUT MODULE Only for models: POWERED. It is a module consisting of: • Input power supply socket; • Output power supply socket; • Fuse holder with two rapid 3.15 A fuses to protect the line and the neutral. It is located on the front platform.
EXCITE+ - New Bike: Technical service guide - rev. 4.1 3.21. BATTERY Only for models: SELF-POWERED. It is a 12 V - 4.5 AH battery, which, in the self-powered version, supplies power when the generator is not capable of generating the voltage required to make the equipment work and for at least 30 seconds, when the user has stopped pedalling in order to allow data to be saved.
EXCITE+ - New Bike: Technical service guide - rev. 4.1 3.23. BRAKE COMMAND 3.23.1. T ECHANICS The movement of the pedals sets the primary shaft into rotation. The primary shaft is attached to the secondary shaft and then to the brake, via a belt. The speed sensor, built into the frame, detects the heads of the screws that fix the disk to the flywheel and generates a signal representing the speed.
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"on" to flashing mode and sends an appropriate error message to the Display Board which visualizes the following message on the display: “THE EQUIPMENT IS BLOCKED. CONTACT THE TECHNOGYM TECHNICAL SERVICE (X)”, where “X” represents the Error Code for the error that has occurred.
EXCITE+ - New Bike: Technical service guide - rev. 4.1 3.23.3. T HE SIGNALS INVOLVED During control, the following signals may occur: • RS-485 Signal It is a digital signal between the Brake Board and Display Board. We have no possibility of monitoring its state.
EXCITE+ - New Bike: Technical service guide - rev. 4.1 4. ACCESSORIES 4.1. CONNECTION TO THE CARDIO THEATER Only for LED version The equipment is connected to the Cardio Theater via the RJ45 connector of the C-Safe Board. The Cardio Theater unit must have a power supply cable whose pin out is: Connector Signal RJ45...
EXCITE+ - New Bike: Technical service guide - rev. 4.1 4.2. CONNECTION TO THE PC FOR PROGRAMMING Only for LED version The equipment is connected to a PC for programming via the RJ45 connector of the C-Safe Board. WARNING: in order to identify the numbering of the pins on the RJ45 connector, you should refer to the following diagram: While programming the equipment, sometimes you need to use an RJ45 plug on the vacant RJ45 port on the back of the display, to avoid interference of any kind during the...
It is possible to upgrade equipment from VISIO to VISIOWEB by upgrading the SW with a specific USB device and appropriate configuration in order to use internet (provided that the infrastructures exist). The code to use for the upgrade is ATS600. WARNING: This operation must categorically be performed by a Qualified TECHNOGYM Technician. Page 4.3...
EXCITE+ - New Bike: Technical service guide - rev. 4.1 4.4.3. RADE FROM ISIO Upgrade kits are available to modify Excite + equipment from the traditional LED Display version to the VISIO/VISIOWEB Display version. The kit also includes all the necessary components to install the kit and the related assembly instructions.
EXCITE+ - New Bike: Technical service guide - rev. 4.1 5. INSTALLATION INSTRUCTIONS 5.1. SPECIFICATIONS AND REQUIREMENTS In order to install the equipment correctly, you need to make sure that: 1. The equipment is installed on a flat surface, where there are no vibrations and adequate weight capacity also taking into consideration the weight of the user.
EXCITE+ - New Bike: Technical service guide - rev. 4.1 5.2. HANDLING THE EQUIPMENT In order to move the equipment from the packing pallet to the floor, you should lift it as indicated in the figure and then slide it to the ground. Considering its weight, we suggest that at least 2 people help with moving the equipment.
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EXCITE+ - New Bike: Technical service guide - rev. 4.1 5.3. SPECIFICATIONS MINIMUM AERIAL SIGNAL REQUIREMENTS All the information about the minimum requirements concerning the antenna signal are detailed in the proper manual: • For VISIOWEB: “ ELECTRICAL and ANTENNA Requirements” manual; •...
EXCITE+ - New Bike: Technical service guide - rev. 4.1 5.4. INSTALLATION In order to install the equipment correctly, you need to proceed as follows: 1. Check that there is compliance with the assembly specifications and requirements as described in paragraph: 5.1. “Specifications and requirements”. 2.
EXCITE+ - New Bike: Technical service guide - rev. 4.1 6. TROUBLESHOOTING The troubleshooting procedures are shown on flow charts. In order to make reading easier, the following standards have been adopted: This box is the point of departure, where you start your START troubleshooting procedure.
EXCITE+ - New Bike: Technical service guide - rev. 4.1 6.1. TROUBLESHOOTING MENU: LEDMODELS The configuration procedure for the equipment is activated when the equipment is in Stand-By and differs according to whether you are working on 500 or 700 equipment. 6.1.1.
EXCITE+ - New Bike: Technical service guide - rev. 4.1 TROUBLESHOOTING AUTOMATIC TEST MANUAL TEST MAN.KEYBOARD I2C Devices Test TEST LED Test TGS COM Test SERIAL PORTS Low Kit COM Test TEST CSafe COM Test Use the ENTER key to scroll from one parameter to another saving the data if modified, whereas with the + and –...
EXCITE+ - New Bike: Technical service guide - rev. 4.1 6.1.3.2. LED Test The LED test checks on the functioning of all the LEDs in the display by turning on all the matrices. The BUZZER is also tested by varying the frequency which causes a variation in the tone of the sound.
EXCITE+ - New Bike: Technical service guide - rev. 4.1 6.2. TROUBLESHOOTING MENU: VISIO/VISIOWEB MODELS The procedure is activated by pressing the top right-hand corner, the bottom left-hand corner and the bottom right- hand corner of the screen in that sequence when the equipment is in Stand-By, as shown in the figure below. A new display will appear from which you can gain access to the various configuration menus, by entering the password on the number keyboard: 2501...
EXCITE+ - New Bike: Technical service guide - rev. 4.1 6.3. THE DISPLAY REMAINS OFF 6.3.1. LED M ODELS WITH MAINS POWER SUPPLY THE DISPLAY DOES NOT ILLUMINATE Does the wall outlet supply the Plug the machine into a correct voltage? working electrical outlet Is the mains lead OK? Replace the mains lead...
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EXCITE+ - New Bike: Technical service guide - rev. 4.1 Is the voltage at the input Is the voltage at the Replace the power of the Brake Board output of the power entry entry module correct? module correct? Replace Chack the cable that Are the voltages at the CU309 cable connect the Low Kit...
EXCITE+ - New Bike: Technical service guide - rev. 4.1 6.3.2. LED M ODELS OWERED 6.3.2.1. The Display remains off THE DISPLAY DOES NOT ILLUMINATE Correct operation: after 30 seconds without Is the user pedaling? pedaling the machine switches off Are the LEDs on the Replace the Display Board lit on?
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EXCITE+ - New Bike: Technical service guide - rev. 4.1 Is the RPM signal and the Replace the DC voltage at the input to Replace the Stator Brake Board the Brake Board correct? Follow the chart step by step in order to make a correct diagnosis. In particular, pay attention to the checks highlighted in the numbered boxes and listed here below: In order to speed up the solution to the problem, it may be useful to refer to the status of the monitor LEDs of the power supplies to the Display Board and Brake Board.
EXCITE+ - New Bike: Technical service guide - rev. 4.1 6.3.2.2. The Display does not remain ON if you stop performing the exercise. THE DISPLAY DOESN'T REMAIN ON WHEN STOPPING THE EXECUTION OF THE EXERCISE Measure the battery . Carge and/or repalce There are the 12Volt? the battery Check if the f use on the...
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EXCITE+ - New Bike: Technical service guide - rev. 4.1 Follow the chart step by step in order to make a correct diagnosis. In particular, pay attention to the checks highlighted in the numbered boxes and listed here below: Check that the fuse on the ELT-01 cable is intact. If necessary, replace the F5A (A) fuse, as indicated in the following figure.
EXCITE+ - New Bike: Technical service guide - rev. 4.1 6.3.3. VISIO/VISIOWEB M ODELS WITH MAINS POWER SUPPLY THE DISPLAY DOES NOT ILLUMINATE Plug the machine into Does the wall outlet supply the a working correct voltage? electrical outlet Is the power supply cable Replace thecable Are the fuses OK? Replace the fuses...
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EXCITE+ - New Bike: Technical service guide - rev. 4.1 Replace the LCD Inverter. Defective LCD Inverter Does the problem persist? Replace the LCD. Replace the Does the problem Defective LCD CPU Board persists? Continues on the next page... Page 6.13...
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EXCITE+ - New Bike: Technical service guide - rev. 4.1 Is the voltage at the Is the voltage at the input Replace the power output of the power entry of the Brake Board entry module module correct? correct? Replace CU309 cable Check if there are the Replace the voltages at the output of...
EXCITE+ - New Bike: Technical service guide - rev. 4.1 Follow the chart step by step in order to make a correct diagnosis. In particular, pay attention to the checks highlighted in the numbered boxes and listed here below: Check that LED 1(green) is lit on the Display Board. Insert the tips of the tester onto pins 3 and1 of the CN4 connector on the Brake Board.
EXCITE+ - New Bike: Technical service guide - rev. 4.1 6.4. TOUCH SCREEN NEEDS CALIBRATING /DOES NOT WORK Only for VISIO/VISIOWEB and UNITY models. For the following menu, please refer to the VISIO/VISIOWEB and UNITY manuals. 6.5. YOU CANNOT HEAR THE AUDIO Only for VISIO/VISIOWEB and UNITY models.
EXCITE+ - New Bike: Technical service guide - rev. 4.1 6.8. THE IPOD DOES NOT WORK 6.8.1. WISIOWEB MANUAL THE iPOD DOES NOT WORK Check the audio connection system Enter the audio/video files Is the iPod detected by the lists. Can you see the list of all machine? the files uploaded on the iPod? Update the iPod SW version...
EXCITE+ - New Bike: Technical service guide - rev. 4.1 Is the v oltage at the output of Replace the CPU Board the CPU Board correct? Follow the chart step by step in order to make a correct diagnosis. In particular, pay attention to the checks highlighted in the numbered boxes and listed here below: Switch on the equipment, connect the iPod into the docking station and check that the device has been correctly detected.
EXCITE+ - New Bike: Technical service guide - rev. 4.1 6.9. THE DISPLAY SHOWS THE MESSAGE “THE EQUIPMENT IS BLOCKED (COM)” The (COM) error indicates that there is no communication between the two KITs. This may occur essesntially in the following cases: 1.
EXCITE+ - New Bike: Technical service guide - rev. 4.1 6.10. THE BRAKE BOARD HAS DETECTED AN ERROR When the Brake Board detects an error, it blocks by interrupting the power supply and memorizes a numeric code in its memory which identifies the detected error. In addition it sends a signal regarding the status of the error to the DISPLAY Board, via the serial line.
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EXCITE+ - New Bike: Technical service guide - rev. 4.1 Error Description Meaning Solution Cod. Upgrade the Firmware (FW) on the Brake Board. If the same errors Not used. occur after upgrading has been successfully completed, the problem is NOT the brake board. Overvoltage error.
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EXCITE+ - New Bike: Technical service guide - rev. 4.1 Error Description Meaning Solution Cod. CRC fault error on the braking table. This occurs when the installed braking table has an erroneous CRC fault on the CRC. It is saved in the error log. Re-load the braking table.
EXCITE+ - New Bike: Technical service guide - rev. 4.1 6.11. THERE IS NO RESISTANCE The equipment does not produce resistance if: 1. the Brake Board does not receive a speed signal: if the equipment is stationary, then this behaviour is correct. If, on the other hand, the equipment is in movement, then there might be a problem with the reading of the RPM by the speed sensor, if it is mains-powered equipment.
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EXCITE+ - New Bike: Technical service guide - rev. 4.1 THERE IS NO RESISTANCE Someone is training? proper operation Are the Watt and RPM v alues Carry out the "The speed shown on the display dif f erent signal RPM is incorrect" f rom zero? troubleshooting procedure Reinstall the latest v ersion of...
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EXCITE+ - New Bike: Technical service guide - rev. 4.1 Follow the chart step by step in order to make a correct diagnosis. In particular, pay attention to the checks highlighted in the numbered boxes and listed here below: Measure the voltage leaving the Brake Board on pins 1 and 2 of the CN2 connector by maintaining a constant 60Rpm and increasing the level of difficulty: the Vdc measurement must increase.
EXCITE+ - New Bike: Technical service guide - rev. 4.1 6.12. THE RESISTANCE IS NOT CORRECT The equipment produces an incorrect resistance if: 1. the mechanics are not perfect; 2. the speed as measured is not correct; 3. the Brake Board is faulty; 4.
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EXCITE+ - New Bike: Technical service guide - rev. 4.1 Follow the chart step by step in order to make a correct diagnosis. In particular, pay attention to the checks highlighted in the numbered boxes and listed here below: Carry out the Standard Settings, as described in the relevant paragraph of the Service Menu. Check that the mechanical system consisting of pedals, belt and Brake is fluid and does not provide resistance and friction above the norm.
EXCITE+ - New Bike: Technical service guide - rev. 4.1 6.13. THE SPEED SIGNAL IS NOT CORRECT The speed signal is not correct if: 1. The disk of the Electromagnetic Brake is incorrectly mounted on the flywheel; 2. The special speed measurement screws are missing or badly assembled (only for Crossover) 3.
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EXCITE+ - New Bike: Technical service guide - rev. 4.1 Follow the chart step by step in order to make a correct diagnosis. In particular, pay attention to the checks highlighted in the numbered boxes and listed here below: Carry out the Standard Settings, as described in the paragraph: “STANDARD SETTINGS”. Mains-powered equipment: Insert the tips of the tester on the ends of the speed sensor.
EXCITE+ - New Bike: Technical service guide - rev. 4.1 6.14. THE EQUIPMENT DOES NOT READ THE TGS KEY 6.14.1. WISIOWEB M ODELS The error is due to the fact that the TGS reader does not work or does not receive power from the CPU/ARM Board.
EXCITE+ - New Bike: Technical service guide - rev. 4.1 Follow the chart step by step in order to make a correct diagnosis. In particular, pay attention to the checks highlighted in the numbered boxes and listed here below: Insert the tips of the tester onto pins 1 and 3 of the CN1 of the TGS reader. They must register +12Vdc.
EXCITE+ - New Bike: Technical service guide - rev. 4.1 6.15. THERE IS NO HEART FREQUENCY SIGNAL 6.15.1. HR/HS RECEIVER AND SENSOR 700 Models. BODY CONTINUITY: It is statistically recognized that it is difficult (if not impossible) to measure the HR of certain people using a Hand Sensor. This may be caused by a number of reasons which may affect the effectiveness of the "electric"...
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EXCITE+ - New Bike: Technical service guide - rev. 4.1 THERE IS NO HR SIGNAL (Hand Sendor) Check if using a chest belt that you are sure it's ok, it works properly. The problem persists? Check if the SW and the Check if the +5Vdc are at the gruonding of Receiver Board.
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EXCITE+ - New Bike: Technical service guide - rev. 4.1 Check the SW and the grounding of the Receiver Board. The problem persists? Check the connecting cable between High Kit and Low Kit. Its OK? Receiver Board defective. Replace. Page 6.34...
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EXCITE+ - New Bike: Technical service guide - rev. 4.1 Follow the chart step by step in order to make a correct diagnosis. In particular, pay attention to the checks highlighted in the numbered boxes and listed here below: Insert the tips of the tester onto pins 1 and 2 on the HD4 connector on the receiver. They must register +5Vdc.
EXCITE+ - New Bike: Technical service guide - rev. 4.1 6.15.2. HR/HS R ECEIVER EART 700 Models CORRECT USE OF BAND: Place the heart-rate band on the chest in direct contact with the skin and make sure that it is moist in the contact area. THERE IS NO HR SIGNAL (Chest Belt)
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EXCITE+ - New Bike: Technical service guide - rev. 4.1 Check if it works properly using Chest Belt a chest belt you are sure it's ok. defective. The problem persists? Check the SW and the grounding of the Receiver Board. Problem persists? Check the properly functining of Receiver Board defective.
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EXCITE+ - New Bike: Technical service guide - rev. 4.1 Follow the chart step by step in order to make a correct diagnosis. In particular, pay attention to the checks highlighted in the numbered boxes and listed here below: Insert the tips of the tester onto pins 1 and 2 on the HD4 connector on the receiver. They must register +5Vdc.
EXCITE+ - New Bike: Technical service guide - rev. 4.1 6.15.3. HR R ECEIVER EART 500 Models THERE IS NO HR SIGNAL (Chest Belt) Check if it works properly using Chest Belt a chest belt you are sure it's ok. defective The problem solved? Check the SW and the groundin...
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EXCITE+ - New Bike: Technical service guide - rev. 4.1 Follow the chart step by step in order to make a correct diagnosis. In particular, pay attention to the checks highlighted in the numbered boxes and listed here below: Check on the correct SW version, according to the “EXCITE SW SMART TABLE” table found in the TG Direct.
EXCITE+ - New Bike: Technical service guide - rev. 4.1 6.16. TELEMETRIC SIGNAL OF HEART RATE IS NOT CORRECT 6.16.1. H EART CORRECT USE OF BAND: Place the heart-rate band on the chest in direct contact with the skin and make sure that it is moist in the contact area. THE TELEMETRIC HR SIGNAL IS INCORRECT (Chest belt)
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EXCITE+ - New Bike: Technical service guide - rev. 4.1 Are there sources of Receiver Board defective. electromagnetic noise near the Replace it. receiver? The problem does not depend on the equipment Follow the chart step by step in order to make a correct diagnosis. In particular, pay attention to the checks highlighted in the numbered boxes and listed here below: Check on the correct SW version, according to the “EXCITE SW SMART TABLE”...
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EXCITE+ - New Bike: Technical service guide - rev. 4.1 Comply with the distance and positioning of the pieces of equipment with each other, keeping to the following diagram: Figure 6-3 The lateral range (130cm) is greater than the frontal range (90cm) even though it covers a tighter area.
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EXCITE+ - New Bike: Technical service guide - rev. 4.1 Check on the correct positioning of the Receiver Board as indicated in paragraph: 7.5. “Dismantling the Cardio Receiver”. In order to check whether there is electromagnetic noise near the equipment, use the Text Box Excite as detailed below.
EXCITE+ - New Bike: Technical service guide - rev. 4.1 6.16.2. H ENSOR BODY CONTINUITY: It is statistically recognized that it is difficult (if not impossible) to measure the HR of certain people using a Hand Sensor. This may be caused by a number of reasons which may affect the effectiveness of the "electric"...
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EXCITE+ - New Bike: Technical service guide - rev. 4.1 Follow the chart step by step in order to make a correct diagnosis. In particular, pay attention to the checks highlighted in the numbered boxes and listed here below: Check on the correct SW version, according to the “EXCITE SW SMART TABLE” table found in the TG Direct.
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EXCITE+ - New Bike: Technical service guide - rev. 4.1 Page 6.47...
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EXCITE+ - New Bike: Technical service guide - rev. 4.1 c. Cables”; d. that there is NO continuity between the plates and the earth on the Cardio Receiver (so as to avoid discharging the signal to earth). Page 6.48...
EXCITE+ - New Bike: Technical service guide - rev. 4.1 7. DISMANTLING THE PARTS 7.1. IMPORTANT NOTE ON DISMANTLING Figure 7.1-1 Figure 7.1-2 WARNING: DO NOT under any circumstances unscrew the screws and nuts highlighted in the figure. During the initial assembling during production of the (X) and (Y) components, the highlighted screws and nuts are tightened, buckling the frame on the fusion component, making them integral with each other.
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EXCITE+ - New Bike: Technical service guide - rev. 4.1 constitute a single frame for the equipment. Page 7.2...
EXCITE+ - New Bike: Technical service guide - rev. 4.1 7.2. DISMANTLING THE CONTROL PANEL 7.2.1. 500SP VERSIONS Switch off the equipment and remove the power supply plug from the wall socket. 1. Unscrew the 4 screws (a) using a medium- sized Phillips screwdriver.
EXCITE+ - New Bike: Technical service guide - rev. 4.1 7.2.2. 700SP VERSIONS Switch off the equipment and remove the power supply plug from the wall socket. 1. Unscrew the 4 screws (a) using a medium- sized Phillips screwdriver. Figure 7.2-4 2.
EXCITE+ - New Bike: Technical service guide - rev. 4.1 7.2.3. 700VISIO/VISIOWEB VERSION Switch off the equipment and remove the power supply plug from the wall socket. 1. Unscrew the 4 screws (a) using a medium- sized Phillips screwdriver. 2. Lower the guard (b). Figure 7.2-7 3.
EXCITE+ - New Bike: Technical service guide - rev. 4.1 7.3. DISMANTLING THE COMPONENT BOARDS 7.3.1. LED D (ARM B ISPLAY OARD Figure 7.3-1 Carry out the operations in the paragraph: 7.2. “Dismantling the control panel”. Place the control panel on a workbench: Now it is possible to remove the boards it contains: •...
EXCITE+ - New Bike: Technical service guide - rev. 4.1 7.3.1.1. ARM Board (A) 1. Disconnect the connectors highlighted in the figure. 2. Unscrew the 5 screws (c) using a medium- sized Phillips screwdriver. 1. Remove the Display Board (A). In order to re-fit the Display Board, carry out the above operations in reverse.
EXCITE+ - New Bike: Technical service guide - rev. 4.1 7.3.1.2. C-Safe Board (B) 1. Disconnect the connector highlighted in the figure, from the Display Board. 2. Remove the hot-melt glue which fixes the board to the plastic and remove the C-Safe Board (B), sliding it upwards.
EXCITE+ - New Bike: Technical service guide - rev. 4.1 7.3.2. VISIO/VISIOWEB D 15” (CPU B ISPLAY OARD Figure 7.3-4 Carry out the operations in the paragraph: 7.2. "Dismantling the control panel”. Place the control panel on a workbench: Now it is possible to remove the following components: •...
EXCITE+ - New Bike: Technical service guide - rev. 4.1 7.3.2.1. Wireless Board (A) 1. Disconnect the 2 aerial connectors on the wireless board highlighted in the figure. WARNING: Be extremely careful with the wireless aerial cables and their connectors as they are particularly delicate.
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EXCITE+ - New Bike: Technical service guide - rev. 4.1 In order to re-fit the aerial cables (X) and (Y), follow the course indicated below. The Heat Dissipator (Z) only exists on the ATSC and ISDB-T versions. Figure 7.3-8 Page 7.11...
EXCITE+ - New Bike: Technical service guide - rev. 4.1 7.3.2.3. ATSC (B1) and ISDB-T (B2) Tuner Board Figure 7.3-11 Carry out the operations in the paragraph: 7.3.2.2“DVB-T Tuner Board (B)” as far as point (4). 1. Remove the ATSC (B1), or ISDB-T (B2) version Tuner Board. 2.
EXCITE+ - New Bike: Technical service guide - rev. 4.1 7.3.2.4. LCD Inverter (C) 1. Disconnect the connector highlighted in the figure. 2. Unscrew the 4 screws (a) using a medium- sized Phillips screwdriver. 3. Remove the LCD inverter cover (b). Figure 7.3-13 4.
EXCITE+ - New Bike: Technical service guide - rev. 4.1 7.3.2.5. CPU Board (D) Figure 7.3-15 Carry out the operations in the paragraph: 7.3.2.1 “Wireless Board (A)” and 7.3.2.2 “DVB-T Tuner Board (B)”. 1. Disconnect the connectors highlighted in the figure. 2.
EXCITE+ - New Bike: Technical service guide - rev. 4.1 7.3.2.6. LCD (E) + Touch Screen Carry out the operations in the paragraph: 7.3.2.5 “CPU Board (D)”. 1. Unscrew the 6 screws (b) using a medium- sized Phillips screwdriver. 2. Remove the LCD Inverter as described in the paragraph: 7.3.2.4 “LCD Inverter (C)”.
EXCITE+ - New Bike: Technical service guide - rev. 4.1 7.3.2.7. Headphones Jack (F) 1. Disconnect the connector highlighted in the figure. 2. Unscrew the 2 screws (a) using a small Phillips screwdriver. 3. Remove the Headphones Jack (F). In order to re-fit the Headphones Jack, carry out the above operations in reverse.
EXCITE+ - New Bike: Technical service guide - rev. 4.1 7.3.2.8. Dual TGS Reader + USB port (G) 1. Disconnect the cables highlighted in the figure. 2. Unscrew the 3 screws (a) using a medium- sized Phillips screwdriver. 3. Remove the TGS unit and the USB port (G), as shown in the figure at the side.
EXCITE+ - New Bike: Technical service guide - rev. 4.1 7.3.2.9. iPod Docking Station (H) 1. Lift the cover of the Docking Station and unscrew the screw (a) using a medium-sized Phillips screwdriver. Figure 7.3-20 2. Disconnect the cable highlighted in the figure and remove the iPod Docking Station (H).
EXCITE+ - New Bike: Technical service guide - rev. 4.1 7.3.2.10. TGS frontal plugs + USB and cover 1. Unscrew the 4 screws (a) using a medium- sized Phillips screwdriver. 2. Remove the frontal plugs from the front side. To re-fit the frontal plugs and USB cover, follow the above operations in reverse.
EXCITE+ - New Bike: Technical service guide - rev. 4.1 7.4. DISMANTLING THE KEYBOARD / TOUCH SCREEN 7.4.1. LED K EYBOARD Carry out the operations in the paragraph: 7.2. "Dismantling the control panel” as far as point (3). Take the Display to the workbench: 1.
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EXCITE+ - New Bike: Technical service guide - rev. 4.1 Once a keyboard has been removed it cannot be used again, as the tracks and keys get damaged. When re-fitting the keyboard, make sure that the keys do not crease and do not remain pressed down.
EXCITE+ - New Bike: Technical service guide - rev. 4.1 7.4.2. VISIO/VISIOWEB T OUCH CREEN In order to dismantle the Touch Screen, refer to the dismantling procedure described in the paragraph: 7.3.2.6 “LCD (E) + Touch Screen”. Page 7.23...
EXCITE+ - New Bike: Technical service guide - rev. 4.1 7.5. DISMANTLING THE CARDIO RECEIVER 7.5.1. HS/HR R ECEIVER ENSOR 1. Unscrew the 3 screws (a) using a medium- sized Phillips screwdriver. 2. Remove the bottom guard (b). Figure 7.5-1 3.
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EXCITE+ - New Bike: Technical service guide - rev. 4.1 3. Re-wrap the receiver in the sponge protection (h) and re-apply a strap to bind it. Figure 7.5-4 4. Put the receiver back inside its frame (i). WARNING: Position the receiver so that the coil is turned upwards and towards the user, as in the picture in the figure at the side (l).
EXCITE+ - New Bike: Technical service guide - rev. 4.1 7.5.2. HR R (HR B ECEIVER Carry out the steps described in the paragraph: 7.5.1. “HS/HR Receiver (Band/Hand Sensor)” as far as point (3). 1. Disconnect the cable from the connector (a) on the receiver.
EXCITE+ - New Bike: Technical service guide - rev. 4.1 7.6. DISMANTLING THE HANDLEBARS 1. Unscrew the 3 screws (a) using a medium- sized Phillips screwdriver. 2. Remove the bottom guard (b). Figure 7.6-1 3. Unscrew the 4 screws (c) using a 5mm Allen wrench.
EXCITE+ - New Bike: Technical service guide - rev. 4.1 7.7. DISMANTLING THE HAND SENSOR Only for the 700, 700SP and 700VISIO/VISIOWEB versions. Switch off the equipment and remove the power supply plug from the wall socket. The following operations are valid for each of the 4 sensors (a).
EXCITE+ - New Bike: Technical service guide - rev. 4.1 7.8. DISMANTLING THE PEDAL AND THE PEDAL LEVER WITH GUARD 1. Unscrew the threaded pin (a) using a 15mm wrench and remove the pedal. WARNING: During re-assembly, tighten the screws (a) using a torque wrench set at 32Nm.
EXCITE+ - New Bike: Technical service guide - rev. 4.1 7.9. DISMANTLING THE GUARD 1. Unscrew the screw (a) using a 4mm Allen wrench. 2. Remove the top guard (b) and fix it with a strap, as shown in the figure at the side. Figure 7.9-1 3.
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EXCITE+ - New Bike: Technical service guide - rev. 4.1 On the right-hand side: 5. Unscrew the 6 screws (d) using a 4mm Allen wrench. 6. Line up the pedal in line with the saddle support, as indicated by the yellow arrow. 7.
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EXCITE+ - New Bike: Technical service guide - rev. 4.1 Figure 7.9-8 Figure 7.9-7 9. With care, lift the guard slightly (Figure 7.9-7) in order to pass it through the pedal (Figure 7.9-8). 10. Unscrew the 2 top screws (e) using a 4mm Allen wrench and loosen the 2 side screws.
EXCITE+ - New Bike: Technical service guide - rev. 4.1 7.10. DISMANTLING THE PULLEY UNIT WITH PEDAL CRANK Carry out the operations in the paragraph: 7.1. “IMPORTANT NOTE ON DISMANTLING” and 7.9. “Dismantling the guard”. 1. Unscrew the cap (a) using snap ring pincers or scissors.
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EXCITE+ - New Bike: Technical service guide - rev. 4.1 4. Unscrew the 4 nuts (d) using a 13mm wrench, while blocking the screws on the opposite side, using a wrench of the same size. WARNING: During re-assembly, position the screws at the top inside of the flange before refitting the shaft onto the frame.
EXCITE+ - New Bike: Technical service guide - rev. 4.1 7.11. DISMANTLING THE SEAT 1. Unscrew the 2 screws (a) using a 4mm Allen wrench and slide off the bush. Figure 7.11-1 Figure 7.11-2 2. Give a gentle knock to the bush of the end-of-run (b), raising the seat above its maximum height, so as to facilitate its removal from the frame.
EXCITE+ - New Bike: Technical service guide - rev. 4.1 7.12. DISMANTLING THE RETAINER BUSHING 7.12.1. VERS. 2, MACCHINE VALIDE DA MATRICOLA • DAC23L12000624 • 500SP DAC24L12000932 • DAC33L12000403 • 700SP DAC34L12000487 • 700 VISIO DAC33W12001927 Figure 7.12-1 1. You can remove the bushing (c) and replace it if needed, through the slot in the frame highlighted in the picture above.
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EXCITE+ - New Bike: Technical service guide - rev. 4.1 7.12.2. VERS. 2, VALID ON EQUIPMENT FROM SERIAL NUMBERS • DAC23L12000625 • 500SP DAC24L12000933 • DAC33L12000404 • 700SP DAC34L12000488 • 700 VISIO DAC33W12001928 Figure 7.12-3 1. Lightly force the bushing (c) lever downward and rotate it in the direction of the yellow arrow, to remove it.
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EXCITE+ - New Bike: Technical service guide - rev. 4.1 2. When you insert the seat group, keep the adjusting handle (under the seat) pressed. 3. Insert the seat group and place it just on the selecting plate, as indicated by the yellow arrow.
EXCITE+ - New Bike: Technical service guide - rev. 4.1 7.13. DISMANTLING THE SADLE 7.13.1. VERS. 2, MACCHINE VALIDE DA MATRICOLA • DAC23L12000624 • 500SP DAC24L12000932 • DAC33L12000403 • 700SP DAC34L12000487 • 700 VISIO DAC33W12001927 7.13.1.1. Dismantling the saddle padding In order to replace the seat padding: 1.
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EXCITE+ - New Bike: Technical service guide - rev. 4.1 3. Remove the handle (c) and unscrew the 4 screws (d) using a medium-sized Phillips screwdriver. 4. Remove the padding. WARNING: During re-assembly, tighten the screws using a torque wrench set at 5Nm. To re-fit the seat padding, follow the above Figure 7.13-3 operations in reverse.
EXCITE+ - New Bike: Technical service guide - rev. 4.1 7.13.1.2. Dismantling the saddle selection system Carry out the operations in the paragraph:7.11. “Dismantling the seat”, as far as point (4). With the seat unit on the workbench: 1. Remove the 2 plugs (a) in opposite directions to each other and slide off the spring hooking pin.
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EXCITE+ - New Bike: Technical service guide - rev. 4.1 WARNING: Re-insert the spring in such a way as to prevent it coming off easily, as shown in the figure. To re-fit the seat unit, follow the above operations in reverse. Figure 7.13-7 Page 7.42...
EXCITE+ - New Bike: Technical service guide - rev. 4.1 7.13.2.2. Dismantling the saddle handle pin Figure 7.13-9 1. On both the sides, unscrew the screw (a) using a 3mm Allen wrench. 2. Remove the spacers (b) and (c) and the pin (d). To reassemble the components , carry out the above steps in reverse order.
EXCITE+ - New Bike: Technical service guide - rev. 4.1 7.13.2.3. Dismantling the spring pin and the handle Figure 7.13-10 Carry out the procedure at paragraph: 7.13. “Dismantling the sadle”. 1. Use a small size flat screwdriver to remove the external snap ring (a), indicated by the orange arrow in the direction of the yellow arrow.
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EXCITE+ - New Bike: Technical service guide - rev. 4.1 Figure 7.13-11 2. Remove the pin (b) in the direction of the yellow arrows. 3. Remove the pin (c) as indicated at paragraph: 7.13.2.2“Dismantling the saddle handle pin”. Continues on the next page... Page 7.46...
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EXCITE+ - New Bike: Technical service guide - rev. 4.1 To remove the handle: Figure 7.13-12 4. Remove the handle (d) in the direction of the yellow arrow. Bring the seat group on a workbench: 1. Reverse the seat group. 2.
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EXCITE+ - New Bike: Technical service guide - rev. 4.1 3. Remove the selecting system group (f) in the direction of the yellow. 4. Remove the spring (g). Figure 7.13-14 WARNING: insert the spring again as indicated in the figure at side. To reassemble the components , carry out the above steps in reverse order.
EXCITE+ - New Bike: Technical service guide - rev. 4.1 7.13.2.4. Dismantling the handle support plate Figure 7.13-16 Carry out the procedure at paragraph: 7.13.2.3“Dismantling the spring pin and the handle”. 1. Unscrew the 4 screws (a) using a 7mm socket wrench. 2.
EXCITE+ - New Bike: Technical service guide - rev. 4.1 7.13.2.5. Dismantling the handle pin Carry procedure paragraph:7.13.2.3“Dismantling the spring pin and the handle”. 1. Rotate the lever (a) 180° in the direction of the yellow arrow. 2. Push the lever on the plate in the direction of the orange arrow and free it from the the first hook.
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EXCITE+ - New Bike: Technical service guide - rev. 4.1 5. Rotate the lever counter–clock wise and free the lever from the plate. 6. Remove the lever (a). To reassemble the components , carry out the above steps in reverse order. Figure 7.13-20 Page 7.51...
EXCITE+ - New Bike: Technical service guide - rev. 4.1 7.14. DISMANTLING THE RACING SADDLE ACCESSORY 7.14.1. D ISMANTLING THE RACING SADDLE 5. Unscrew the screw (a) using a 17mm wrench, while blocking the nut (b) on the opposite side using a 17mm wrench. 6.
EXCITE+ - New Bike: Technical service guide - rev. 4.1 7.14.2. D ISMANTLING THE RACING SADDLE SUPPORT UNIT Carry out the operations in the paragraph: 7.11. Dismantling the seat”. To remove the handle: Remove the pins that fix the handle in its respective positions (X) and (Y) as indicated below.
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EXCITE+ - New Bike: Technical service guide - rev. 4.1 Figure 7.14-4 To remove the racing saddle support: 4. Remove the racing saddle (e) as indicated in the paragraph: 7.14.1. “Dismantling the racing saddle”. 5. Using a 3mm Allen wrench, unscrew the 4 screws (f) and with a 6mm Allen wrench, the screw (g). 6.
EXCITE+ - New Bike: Technical service guide - rev. 4.1 7.15. DISMANTLING THE BELT AND BELT-TENSIONER Carry out the operations in the paragraph: 7.1. “IMPORTANT NOTE ON DISMANTLING” and 7.9. “Dismantling the guard”. 1. Make a mark on the initial position. 2.
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EXCITE+ - New Bike: Technical service guide - rev. 4.1 Figure 7.15-4 As regards the passage of the belt, refer to the figure at the side. WARNING: At the end of the operation, adjust the tension of the belt as described in the paragraph: 8.1.
EXCITE+ - New Bike: Technical service guide - rev. 4.1 7.16. DISMANTLING THE BRAKE AND THE FLYWHEEL UNIT Carry out the operations in the paragraph: 7.1. “IMPORTANT NOTE ON DISMANTLING” and 7.9. “Dismantling the guard”. 1. Disconnect the two fastons on the brake winding, as highlighted in the figure at the side.
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EXCITE+ - New Bike: Technical service guide - rev. 4.1 POWERED Version: SELF-POWERED Version: Figure 7.16-3 Figure 7.16-4 In order to remove the copper disk: 1. Unscrew the 6 screws (d) using a 4mm Allen wrench. 2. Remove the copper disk (e). WARNING: During re-assembly, tighten the screws (d) using a torque wrench set at 6Nm.
EXCITE+ - New Bike: Technical service guide - rev. 4.1 7.17. DISMANTLING THE STATOR Only for 500SP and 700SP versions. Carry out the operations in the paragraph: 7.1. “IMPORTANT NOTE ON DISMANTLING”, 7.9. “Dismantling the guard” and 7.16. "Dismantling the brake and the Flywheel Unit" as far as point (3).
EXCITE+ - New Bike: Technical service guide - rev. 4.1 7.18. DISMANTLING THE SPEED SENSOR Carry out the operations in the paragraph: 7.1. “IMPORTANT NOTE ON DISMANTLING” and 7.9. “Dismantling the guard”. 1. Unscrew the 2 screws (a) using a medium- sized Phillips screwdriver.
EXCITE+ - New Bike: Technical service guide - rev. 4.1 7.19. DISMANTLING THE BRAKE BOARD Carry out the operations in the paragraph: 7.1. “IMPORTANT NOTE ON DISMANTLING” and 7.9. “Dismantling the guard”. 1. Remove Brake Board from equipment, gripping it with your hands as indicated by the orange arrows and pull in the direction of the yellow arrows.
EXCITE+ - New Bike: Technical service guide - rev. 4.1 7.20. DISMANTLING THE BATTERY Only for 500SP and 700SP versions. Carry out the operations in the paragraph: 7.1. “IMPORTANT NOTE ON DISMANTLING” and 7.9. “Dismantling the guard”. 1. Disconnect the fastons highlighted in the figure.
EXCITE+ - New Bike: Technical service guide - rev. 4.1 7.21. DISMANTLING THE PLATFORMS Front Platform: 1. Unscrew the 4 screws (a) using a medium- sized Phillips screwdriver. 2. Remove the front platform (b). Figure 7.21-1 Rear Platform: 3. Unscrew the 6 screws (c) using a medium- sized Phillips screwdriver.
EXCITE+ - New Bike: Technical service guide - rev. 4.1 7.22. DISMANTLING THE INPUT MODULE For 500, 700 and 700VISIO/VISIOWEB versions 1. To gain access to the connectors, turn the equipment on its side. 2. Unscrew the 2 screws (a) using a medium- sized Phillips screwdriver and remove the input module on the front platform.
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EXCITE+ - New Bike: Technical service guide - rev. 4.1 Blank page Page 7.65...
EXCITE+ - New Bike: Technical service guide - rev. 4.1 8. ADJUSTMENTS 8.1. BELT TENSION Figure 8.1-1 1. To adjust the belt tension, all you need to do is to choose between the various available positions for the spring (a). WARNING: The right tension must be between 50 - 60Hz.
EXCITE+ - New Bike: Technical service guide - rev. 4.1 8.2. ALIGNING THE BELT Figure 8.2-1 To align the belt: 1. Position it correctly in the races of the small pulley of the flywheel (a) and in the races of the pulley of the pedal cranks (b).
EXCITE+ - New Bike: Technical service guide - rev. 4.1 8.3. ADJUSTMENT OF THE PLAY ON THE SEAT COLUMN 1. Raise the seat on the equipment so as to gain access to the adjustment bush. 2. Turn the 2 screws (a) on the bush and adjust the play of the seat column, using a 3mm Allen wrench.
EXCITE+ - New Bike: Technical service guide - rev. 4.1 8.4. ADJUSTING THE POSITION OF THE SPEED SENSOR 1. Loosen the 2 screws (a) using a 3mm Allen wrench. 2. Move the speed sensor support sideways in the direction of the yellow arrows, moving it closer to or further away from the copper disk up to a distance from the screws of 0.7mm.
EXCITE+ - New Bike: Technical service guide - rev. 4.1 8.5. ADJUSTING THE POSITION OF THE BRAKE UNIT 1. Disconnect the 2 fastons highlighted in the figure. Figure 8.5-1 2. Loosen the 2 screws (a) using a 4mm Allen wrench. 3.
EXCITE+ - New Bike: Technical service guide - rev. 4.1 8.6. THE EQUIPMENT IS NOT LEVEL This problem may be due to the positioning of the equipment on an unflat surface. In order to resolve the problem, you need to regulate the adjustment foot. Figure 8.6-1 In order to make the equipment level, adjust the two front and rear feet.
EXCITE+ - New Bike: Technical service guide - rev. 4.1 9. EQUIPMENT CONFIGURATION 9.1. USER MENU: 500 LED The configuration procedure of the equipment is activated when the equipment is in Stand-By, by pressing the ENTER, ↑ and CANCEL buttons at the same time. The following will appear on the display: ENTER PASSWORD: In order to access the procedure you need to enter the password 2406 and press the ENTER key in order...
EXCITE+ - New Bike: Technical service guide - rev. 4.1 Use the ENTER key to scroll from one parameter to another saving the data if modified, whereas with the + and – speed keys, you can scroll from one parameter to another without saving data;...
EXCITE+ - New Bike: Technical service guide - rev. 4.1 9.1.4. AUSE TIME It is possible to set the maximum time of the pause of every exercise in seconds, with values ranging from 10 to 999. In order to change the setting, when the display shows the current maximum time: PAUSE TIME: xxx To change the parameter you need to press ENTER: the current value of the parameter will be displayed in flashing mode and may be increased or reduced by using the ↑and ↓...
EXCITE+ - New Bike: Technical service guide - rev. 4.1 9.1.7. EFAULT WEIGHT It is possible to set the default weight for a generic user, with values ranging from 10 to 99. In order to change the setting, when the display shows the current setting: DEFAULT WEIGHT: KG xx To change the parameter you need to press the ENTER key: the current value of the parameter will be displayed in flashing mode and may be increased or reduced by using the ↑and ↓...
EXCITE+ - New Bike: Technical service guide - rev. 4.1 9.1.10. D EFAULT DISTANCE It is possible to set the default distance for a training session, with values ranging from 1 to 999. In order to change the setting, when the display shows the current setting: DEFAULT DISTANCE: KM xxx To change the parameter you need to press the ENTER key: the current value of the parameter will be displayed in flashing mode and may be increased or reduced by using the ↑and ↓...
EXCITE+ - New Bike: Technical service guide - rev. 4.1 9.1.13. M ODIFIABILITY OF TARGET HEART RATE It is possible to allow the target heart rate to be modified or otherwise during the running of a constant heart-rate exercise. In order to change the setting, when the display shows the current setting: HR : xxx press the +/- GOAL keys to choose the desired setting from among the options shown in the...
EXCITE+ - New Bike: Technical service guide - rev. 4.1 9.1.16. F P&P ORMATTING THE This function allows the formatting of a TGS key for the Plug-&-Play mode. In order to select the function, when the display shows: FORMATTING P&P confirm with ENTER or cancel by pressing CANCEL for a few seconds.
EXCITE+ - New Bike: Technical service guide - rev. 4.1 9.2. USER MENU: 700 LED The configuration procedure of the equipment is activated when the equipment is in Stand-By, by pressing the buttons at the same time. ENTER PASSWORD: 2406 In order to access the procedure you need to enter the password and press the ENTER key in order to confirm.
EXCITE+ - New Bike: Technical service guide - rev. 4.1 9.2.1. ANGUAGE When a language has been chosen from the list of available languages, all the messages on the equipment's display are shown in the selected language. In order to change the setting, when the display shows the current setting: LANGUAGE: xxx Press the +/- GOAL keys to choose the desired language from among the available options.
EXCITE+ - New Bike: Technical service guide - rev. 4.1 9.2.5. OOLDOWN TIME It is possible to set the Time of the Cooldown at the end of every exercise in seconds, with values ranging from 5 to 180. In order to change the setting, when the display shows: COOLDOWN TIME: xxx To change the parameter you need to press the ENTER key: the current value of the parameter will be displayed in flashing mode and it is necessary to press CANCEL to cancel the current value and...
EXCITE+ - New Bike: Technical service guide - rev. 4.1 9.2.8. ODIFIABILITY OF TARGET HEART RATE It is possible to allow the target heart rate to be modified or otherwise during the running of a constant heart-rate exercise. In order to change the setting, when the display shows the current setting: HR : xxx press the numerical +/- GOAL keys to choose the required setting from among the options in the...
EXCITE+ - New Bike: Technical service guide - rev. 4.1 9.2.12. E NABLING THE MULTI LANGUAGE MODE It is possible to set the equipment so as to be able to select the language at each training session. In order to change the setting, when the display shows the current setting: LANGUAGE: xxx press the +/- GOAL keys to choose the desired setting from among the options shown in the following table:...
EXCITE+ - New Bike: Technical service guide - rev. 4.1 9.3. CONFIGURATION OF THE ASSISTANCE MENU: LED MODELS The configuration procedure for the equipment is activated when the equipment is in Stand-By and differs according to whether you are working on 500 or 700 equipment. 9.3.1.
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EXCITE+ - New Bike: Technical service guide - rev. 4.1 TECHNICAL LOW KIT PARAM. CONFIGURATION OPERATING DATA ERRORS LOG STANDARD SETTINGS LOW KIT MENU HIGH KIT VERSION BOOT VERSION KEY READER VERS. To scroll the list of parameters you need to press the + or - keys of the difficulty level so as to display the subsequent or previous parameter.
EXCITE+ - New Bike: Technical service guide - rev. 4.1 9.3.3. OW KIT PARAMETER This function allows you to access the parameters with which it is possible to change certain settings on the low kit. In order to access this menu, when the display shows: LOW KIT PARAM.
EXCITE+ - New Bike: Technical service guide - rev. 4.1 9.3.3.3. Default Setting To load the default values of the parameters, move using the +/- keys of the difficulty level until the display shows: DEFAULT SETTING ? press ENTER. The following will appear on the display: CONFIRM? press ENTER to recall the low kit default parameters.
EXCITE+ - New Bike: Technical service guide - rev. 4.1 9.3.4. PERATING DATA This function allows you to access the operating data of the equipment memorized on the low kit. In order to access this menu, when the display shows: OPERATING DATA press ENTER.
EXCITE+ - New Bike: Technical service guide - rev. 4.1 9.3.4.2. Write to low kit To memorize on the low kit the values of the parameters currently on display, move using the +/- keys of the difficulty level until the display shows: WRITE TO LOW KIT ? press ENTER to transfer the new data to the low kit.
EXCITE+ - New Bike: Technical service guide - rev. 4.1 9.3.5. RRORS This function allows you to access the log of errors generated by the equipment. In order to access this menu, when the display shows: ERRORS LOG press ENTER. This function is structured in the following way: READ FROM ERRORS LOG LOW KIT ?
EXCITE+ - New Bike: Technical service guide - rev. 4.1 9.3.5.3. COM.Fault This is a counter which displays the number of serial communication errors between the high kit and the low kit. It increases every time a communication error is detected. Move using the +/- keys of the difficulty level until the display shows: COM.FAULT X To reset the counter, press ENTER and the display will show:...
EXCITE+ - New Bike: Technical service guide - rev. 4.1 9.3.6. TANDARD SETTINGS This function allows you to reset the equipment operating data and at the same time to set the default values of the Brake Board parameters. In order to access this menu, when the display shows: STANDARD SETTINGS ? if you press ENTER, the following message will be displayed: CONFIRM ?
EXCITE+ - New Bike: Technical service guide - rev. 4.1 9.3.7.2. Low Kit fault code This function allows you to display any fault code which is blocking the low kit. In order to access this menu, when the display shows: LOW KIT FAULT CODE if you press ENTER, the following message will be displayed: FAULT=XX...
EXCITE+ - New Bike: Technical service guide - rev. 4.1 9.4. USER MENU: VISIO/VISIOWEB The procedure is activated by pressing the top right-hand corner, the bottom left-hand corner and the bottom right-hand corner of the screen in that sequence, in Stand-By, as shown in the figure below: A new display will appear from which you can gain access to the various configuration menus, by entering the password on the number keyboard: 2406...
EXCITE+ - New Bike: Technical service guide - rev. 4.1 9.5. ASSISTANCE MENU: VISIO/VISIOWEB The procedure is activated by pressing the top right-hand corner, the bottom left-hand corner and the bottom right-hand corner of the screen in that sequence, in Stand-By, as shown in the figure below: A new display will appear from which you can gain access to the various configuration menus, by entering the password on the number keyboard: 2501...
EXCITE+ - New Bike: Technical service guide - rev. 4.1 9.5.1.1. Table of configuration parameters To display the parameter values correctly, it is necessary to read them from the Low Kit, using the function “Read from low kit”. After making any changes to the parameters, it is necessary to write them (save them) on the Low Kit, using the function “Write to low kit”.
EXCITE+ - New Bike: Technical service guide - rev. 4.1 9.6. UNITY CONFIGURATION For the following menu, please refer to the UNITY Manual (User Interfaces). Page 9.26...
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EXCITE+ - New Bike: Technical service guide - rev. 4.1 10. UPDATING THE SW 10.1. VISIO/VISIOWEB For the following menu, please refer to the VISIO/WISIOWEB Manual. The procedure is activated by pressing the top right-hand corner, the bottom left-hand corner and the bottom right-hand corner of the screen in that sequence when the equipment is in Stand-By, as shown in the figure below.
EXCITE+ - New Bike: Technical service guide - rev. 4.1 10.2. UNITY For the following menu, please refer to the UNITY Manual (User Interfaces). Page 10.2...
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Electrical safety tests on every device at the end of production, in accordance with the above- mentioned provisions; Training of the technical staff who perform maintenance and repair work; Use of original Technogym® spare parts, which have been checked and tested, for all servicing tasks; EC Declaration of Conformity.
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EXCITE+ - New Bike: Technical service guide - rev. 4.1 Firstly check that the resistance on the tester tips is close to 0Ω. Page 11.2...
EXCITE+ - New Bike: Technical service guide - rev. 4.1 11.2. MECHANICAL SAFETY TESTS 11.2.1. T EST ON THE ASSEMBLY OF THE MOVEMENT TRANSMISSION SYSTEM AND PLATFORM LEVERAGE Check that the levers, platforms and brake units are correctly mounted, making sure that: ...
EXCITE+ - New Bike: Technical service guide - rev. 4.1 11.4. LIST OF CRITICAL SPARE PARTS The Technogym® medical devices are identified by SN labels which allow them to be traceable throughout the life of the device. Just as with the products, there is also a list of CRITICAL components, whose traceability is guaranteed with a SN.
Qualified Technician not require any particular technical expertise; specially trained by Technogym; authorised to they are simple operations regarding external carry out fine tuning and start-up of the...
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EXCITE+ - New Bike: Technical service guide - rev. 4.1 Blank page Page 12.2...
EXCITE+ - New Bike: Technical service guide - rev. 4.1 13. APPENDIX 13.1. TABLE OF PASSWORDS TO ACCESS THE MENUS The following configuration menus are available together with their respective access passwords: PASSWORD LIST INTERFACCIA Technical configuration; VISIO UNITY VISIO Upload/ Network page;...
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EXCITE+ - New Bike: Technical service guide - rev. 4.1 14. TOOLS To make each disassembly operation, adjustment and maintenance on the machines need the tools shown in the TG SERVICE TOOLS BOX LIST, available in TG DIRECT. Page 14.1...
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TECHNOGYM S.p.A. Via G. Perticari, 20 - 47035 Gambettola (FC) - Sede legale Via Calcinaro, 2861 - 47522 Cesena (FC) - Sede operativa ITALIA Tel.: +39-0547-650638 Fax: +39-0547-650150 e-mail: service@technogym.com 0SM00729AA-UK...
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