Service Manual LBP6000/6018/3010/3100/3150 Series Sep 8 2010...
Page 3
Canon will release technical information as the need arises. In the event of major changes in the contents of this manual over a long or short period, Canon will issue a new edition of this manual.
Introduction Symbols Used This documentation uses the following symbols to indicate special information: Symbol Description Indicates an item of a non-specific nature, possibly classified as Note, Caution, or Warning. Indicates an item requiring care to avoid electric shocks. Indicates an item requiring care to avoid combustion (fire). Indicates an item prohibiting disassembly to avoid electric shocks or problems.
Page 5
Introduction The following rules apply throughout this Service Manual: 1. Each chapter contains sections explaining the purpose of specific functions and the relationship between electrical and mechanical systems with refer- ence to the timing of operation. In the diagrams, represents the path of mechanical drive; where a signal name accompanies the symbol , the arrow indicates the direction of the electric signal.
Page 9
Contents 2.8.2.1 Fixing Temperature Control ..............................2- 36 2.8.2.2 Protective Functions ................................2- 39 2.8.3 Other Functions ..............................2- 40 2.8.3.1 Throughput Down Control..............................2- 40 2.8.3.2 Throughput Down Control..............................2- 40 Chapter 3 DISASSEMBLY AND ASSEMBLY 3.1 EXTERNAL AND CONTROLS SYSTEM ....................3- 1 3.1.1 Rear Cover ................................
Page 10
Contents 3.1.12.1 Preparation for Removing the Memory Contact Unit ......................3- 18 3.1.12.2 Removing the Memory Contact Unit ............................ 3- 18 3.1.12.3 Before Removing the Memory Contact Unit......................... 3- 20 3.1.12.4 Removing the Memory Contact Unit ............................ 3- 20 3.1.13 Top sensor ................................3- 21 3.1.13.1 Preparation for Removing the Paper Leading Edge Sensor ....................
Chapter 1 1.1 Features 1.1.1 Features 0019-9171 LBP3010B / LBP3010 1. Small-size, high-speed monochrome printer This equipment has a compact body that realizes high-speed print of 16 prints/min (A4) or 14 prints/min (A4). (See MEMO.1.) 2. Reduction in standby time and energy consumption This equipment employs on-demand fixing where the heater activates only during printing, resulting in a reduction in standby time and energy consumption on this mode.
Chapter 1 1.1.2 Features 0025-1096 LBP6000 / LBP6000B 1. Small-size, high-speed monochrome printer This equipment has a compact body that realizes high-speed print of 18 ppm. (See MEMO.1.) 2. Reduction in standby time and energy consumption This equipment employs on-demand fixing where the heater activates only during printing, resulting in a reduction in standby time and energy consumption on this mode.
Chapter 1 Development method Toner projection development Transfer method by roller Separation method Curvature Pickup-tray pickup method by pad Drum cleaning method by blade Fixing method on-demand Delivery method face-down Toner supply type By toner cartridge Warm-up time in standby: 0 sec (at power-on: 10 sec or less) Print area top: 5 mm;...
Chapter 1 1.4 Using the Machine 1.4.1 Control Panel 0019-5284 LBP3100 / LBP3010B F-1-6 [1] Power lamp (green) Lighting: Indicates that the power of the host machine is turned on. Not lighting: Indicates that the power of the host machine is not turned on. [2] Paper lamp/paper key (red) <Lamp>...
Chapter 1 The machines laser scanning system is contained in a protective housing and external covers to prevent escape of laser light outside the machine. In other words, the user is free of laser-related hazards as long as the machine is being used for its intended purposes. The following warnings are given to comply with Safety Principles (EN60950).
Chapter 1 F-1-10 1.5.5 Points to Note at Disassembly/Assembly Work 0019-1869 LBP3100 / LBP3010B Be sure to ensure the following notes when performing disassembly/assembly work. 1. Be sure to disconnect the power plug for safety when performing disassembly/assembly work. 2. As for assembly procedure, perform the reverse procedure of disassembly unless otherwise instructed. 3.
Chapter 1 Toner on Clothing or Skin 1.Remove toner from clothing or skin, and wash with water. 2.Do not use warm or hot water, which will cause the toner to turn jelly-like and fuse permanently with the fibers of clothing. 3.Toner tends to react readily with vinyl.
Chapter 2 2.1 Functional Configuration 2.1.1 Outline 0019-4167 LBP3100 / LBP3010B The machine may be broadly divided into the following 6 functional blocks: engine control system, laser exposure system, image formation system, pickup/trans- port/delivery system, fixing system, and externals/auxiliary control system. Laser exposure system Image formation system Pickup/transport/delivery system...
Chapter 2 T-2-1 Interval Purpose Remarks WAIT From power-ON until initial drive for To clear potential from the drum Detect whether the Toner cartridge is (Wait) main motor is completed. surface and to clean the transfer roller. installed or not. Also to bring the heater temperature up to the targeted temperature.
Chapter 2 5) Initial drive for main motor 6) Initial drive for fixing heater Controlling fixing temperature targeting for 120 deg C. 7) Initial drive of the scanner motor. 8) High-voltage control Detect cartridge presence after primary charging AC bias is applied. Cleaning transfer roller.
Chapter 2 8) When the Four-faced mirror rotates at a constant speed, the laser beam on the Photosensitive drum is scanned on the Photosensitive drum at a constant speed. 9) When the Photosensitive drum rotates at a constant speed and the laser beam is scanned on the Photosensitive drum at a constant speed, latent images are formed on the Photosensitive drum.
Chapter 2 In this control, the laser driver turns on/off the laser diode (LD) according to the laser control signal sent from the engine controller. The following is the circuit diagram of the laser control. Laser driver PCB +3.3V BD Sensor /BDI Engine controller CNT1...
Chapter 2 *: Unblanking period The period during which the laser diode is emitted in non-image area. 2.3.2.3 Laser ON/OFF Control 0025-1141 LBP6000 / LBP6000B In this control, the laser driver turns on/off the laser diode (LD) according to the laser control signal sent from the engine controller. The following is the circuit diagram of the laser control.
Chapter 2 The following is the details of control procedure. 1) The engine controller controls the laser control signal during unblanking (*) to emit the laser diode (LD) forcibly. 2) The BD PCB exists on the scanning route of the laser beam, which is sent to the BD PCB. 3) The BD PCB detects this laser beam, creates BD input signal (/BDI) and sends it to the engine controller.
Chapter 2 Engine controller Laser/scanner unit Motor driver PCB /BDI BD PCB ASIC Scanner motor +24VA +24VA Scanner driver Frequncy Integration Drive comparator circuit circuit Reference clock Oscillator F-2-7 The engine controller creates standard clock based on oscillation frequency of the oscillator (X300); the cycles of the standard clock is compared with that of BD input signal (/BDI) with a frequency comparator and the rotations of the scanner motor is monitored.
Chapter 2 2.3.4.3 Overview 0025-1148 LBP6000 / LBP6000B This is the control to rotate the scanner motor at a constant speed to emit the laser beam on the correct position on the photosensitive drum. The following is the control circuit of the scanner motor. Engine controller Laser/scanner unit Motor driver PCB...
Chapter 2 2.4 IMAGE FORMATION SYSTEM 2.4.1 Overview/Configuration 2.4.1.1 Overview 0019-5402 LBP3100 / LBP3010B The image formation system is the core of this equipment; it forms toner images on papers. The image formation system is comprised of the following components. The engine controller controls the laser scanner unit and high-voltage power supply circuit and forms images based on the video signals on papers.
Chapter 2 Laser beam Unexposed area Exposed area F-2-13 2.4.1.4 Development Block 0019-5407 LBP3100 / LBP3010B This block is comprised of one step; it puts toners to the static latent images on the surface of the photosensitive drum and visualizes the images using toner pro- jection development.
Chapter 2 Photosensitive drum Media Transfer roller DC bias F-2-15 Step 5: Separation In this step, DC negative bias is applied to the static eliminator according to the elasticity of papers to separate the papers from the photosensitive drum. The static eliminator is used to stabilize the paper feed system (prevention of toner stray that appears as polka-dots on print images in a low-temperature, low-humidity envi- ronment), and neutralizes the electric charge at the back of papers.
Chapter 2 Cleaning blade Photosencitive drum Cleaner container F-2-18 2.4.1.8 Overview 0025-1150 LBP6000 / LBP6000B The image formation system is the core of this equipment; it forms toner images on papers. The image formation system is comprised of the following components. The engine controller controls the laser scanner unit and high-voltage power supply circuit and forms images based on the video signals on papers.
Chapter 2 The following are the blocks of print process and the steps. 1. Static latent image formation block Step 1: Primary charging Step2: Laser beam exposure 2. Development block Step 3: Development 3. Transfer block Step 4: Transfer Step 5: Separation 4.
Chapter 2 Primary charging roller Photosensitive drum DC bias F-2-22 Step 2: Laser beam exposure In this step, static latent images are formed on the photosensitive drum with laser beam. When laser beams are scanned on the photosensitive drum negatively charged, bright areas lose their charges, eliminating negative potential on the surface of the photosensitive drum;...
Chapter 2 2.4.1.12 Transfer Block 0025-1157 LBP6000 / LBP6000B This block is comprised of two steps; it transfers toner images on the surface of the photosensitive drum to papers. Step 4: Transfer In this step, toner images on the photosensitive drum are transferred to papers. This equipment applies DC positive bias to the transfer roller facing the photosensitive drum and charges papers positively.
Chapter 2 Fixing heater Fixing film Toner Media Pressure roller F-2-27 2.4.1.14 Drum Cleaning Block 0025-1159 LBP6000 / LBP6000B The drum cleaning block removes the toner remained on the photosensitive drum. Step 7: Drum cleaning In this step, toner remained on the photosensitive drum is removed. The cleaning blade scrapes the leftover toner on the surface of the photosensitive drum;...
Chapter 2 Engine controller High-voltage power supply Primary charging high-voltage generation primary charging roller circuit developing cylinder Developing high-voltage generation circuit Transfer high-voltage Transfer roller generation circuit F-2-29 2.4.2.2 Generating Primary Charging Bias 0019-5444 LBP3100 / LBP3010B The primary charging bias (PRI) is a DC negative bias that is output to apply an even negative potential to the surface of the photosensitive drum. The primary charging high-voltage generating circuit in the high-voltage power supply circuit generates this bias.
Chapter 2 Engine controller High-voltage power supply Primary charging high-voltage generation primary charging roller circuit developing cylinder Developing high-voltage generation circuit Transfer high-voltage Transfer roller generation circuit F-2-30 2.4.2.6 Generating Primary Charging Bias 0025-1161 LBP6000 / LBP6000B The primary charging bias (PRI) is a DC negative bias that is output to apply an even negative potential to the surface of the photosensitive drum. The primary charging high-voltage generating circuit in the high-voltage power supply circuit generates this bias.
Page 53
Chapter 2 The engine controller detects the position of the Toner cartridge detection flag to judge the absence/presence of the Toner cartridge. At the time of turning on the power or closing the upper cover, the engine controller judges the position of the Toner cartridge flag based on the output result of the leading edge sensor (PS801).
Chapter 2 2.4.3.3 Toner Level Detection 0025-1166 LBP6000 / LBP6000B This equipment has no function of toner level detection. 2.4.3.4 Toner Cartridge Absence/Presence Detection 0025-1167 LBP6000 / LBP6000B The engine controller detects the position of the Toner cartridge detection flag to judge the absence/presence of the Toner cartridge. At the time of turning on the power or closing the upper cover, the engine controller judges the position of the Toner cartridge flag based on the output result of the leading edge sensor (PS801).
Chapter 2 2.5 PICKUP AND FEEDING SYSTEM 2.5.1 Overview/Configuration 2.5.1.1 Overview 0019-5973 LBP3100 / LBP3010B The pickup/feeding system executes pickup and feeding of papers and is composed of the main motor, solenoid, and rollers. In this equipment, pickup from the pickup tray and manual feed tray is available. There is only a face-down delivery. Papers set on the pickup tray and manual feed tray are fed by the same pickup roller.
Chapter 2 Main controller Engine controller Pressure roller Delivery roller PS702 PS701 Transfer Fixing film roller Photosensitive drum PS801 Pickup roller Pickup tray Separation pad F-2-34 PS701: Paper width sensor PS702: Fixing delivery sensor PS801: Paper leading edge sensor M1: Main motor SL1: Pickup solenoid 2.5.2 Detecting Jams 2.5.2.1 Jam Detection Outline...
Page 57
Chapter 2 PS702 PS701 PS801 F-2-35 Whether jam occurs or not is judged according to whether a paper is absent/present on the sensor at the check timing that has been stored in the CPU of the engine controller. When the engine controller judged that jam has occurred, print operation is stopped and jam occurrence is noticed to the main controller. 2.5.2.1.2 Overview 0025-1169 LBP6000 / LBP6000B...
Chapter 2 2.5.2.2 Delay Jams 2.5.2.2.1 Delivery Delay Jam 0019-7892 LBP3100 / LBP3010B - If there is no paper ahead on paper path: CPU detects delivery delay jam in the case that the sheet (to print) does not reach the fixing delivery sensor (PS702) within 1.5 sec (approximately) after it reaches the paper lead edge sensor (PS801).
Chapter 2 CPU detects residual jam when meeting the following conditions: - If either of the paper width sensor (PS701), the fixing delivery sensor (PS702) or the paper lead edge sensor (PS801) detects a sheet (to print) when the power is turned ON or the door is open.
Chapter 2 2. 200V series products carry FU101 fuse only. 2.6.1.2.2 Safety function 0019-7693 LBP3100 / LBP3010B The host machine equips the function of stopping 24V of fixing assembly and the high voltage power unit to avoid users and engineers from getting burned or electric shock.
Chapter 2 2.7.1.2 General description 0025-1185 LBP6000 / LBP6000B Main controller receives the print information from the external devices (computer etc.) through the interface cable. Print information is divided into 2 types such as CAPT command data to handle the printer status or specific data and the dot data to printout. After the main controller receives the dot data, it creates the video data and send it to the engine controller.
Page 64
Chapter 2 Engine controller Motor Fixing unit Fixing control Solenoid Low-voltage AC input power supply Sensor Transfer roller High-voltage power supply Toner Cartridge Switch Laser/scanner Main controller unit F-2-41 2-32...
Page 65
Chapter 2 2.7.2.2 General description 0025-1186 LBP6000 / LBP6000B Engine controller is the circuit to control the operation sequence of the host machine and it is controlled by the CPU inside the engine controller. When the power is turned ON and DC power is supplied through the low voltage power inside engine controller, CPU starts the printer operation control. Then, CPU drives the loads such as laser diode, motors and solenoids etc.
Chapter 2 2.8 FIXING UNIT/DELIVERY SYSTEM 2.8.1 Overview/Configuration 2.8.1.1 Overview 0019-7077 LBP3100 / LBP3010B Fixing/delivery system consists of the fixing film unit, pressure roller and delivery roller etc. These rollers are driven by the main motor (M1). Toner is transferred on the paper and fused by the heat of the fixing heater on the fixing assembly and by the pressure from the pressure roller, then the paper is delivered from the fixing assembly.
Chapter 2 Name [5] Fixing film unit [6] Fixing assembly - Fixing heater: This fixing assembly is equipped with 1 heater. Fixing heater (H1): For heating the fixing film (ceramic heater) - Thermistor: This fixing assembly is equipped with 1 thermistor. Main thermistor (TH1): For controlling the fixing heater temperature (contact type thermistor) - Temperature fuse: This fixing assembly is equipped with 1 temperature fuse.
Chapter 2 F-2-46 T-2-8 Name [1] Pressure roller [2] Temperature fuse [3] Thermistor [4] Fixing heater [5] Fixing film unit [6] Fixing assembly - Fixing heater: This fixing assembly is equipped with 1 heater. Fixing heater (H1): For heating the fixing film (ceramic heater) - Thermistor: This fixing assembly is equipped with 1 thermistor.
Page 69
Chapter 2 Engine controller Fixing control Low-voltage +24V power supply Relay drive FU101 circuit Frequency FREQSNS RL101 detection circuit (220-240V model only) Fixing heater safety circuit Fixing heater FSRD drive circuit 24VOFF FSRTH Fixing heater (H1) Thermistor (TH1) Pressure roller Fixing film Thermal fuse (TP1) F-2-47...
Chapter 2 2.8.2.1.2 Fixing Temperature Control 0025-1177 LBP6000 / LBP6000B This control is to keep the heater in the fixing film unit to the specified temperature. The engine controller monitors the fixing heater temperature detection signal (FSRTH) and outputs the fixing heater drive signal (FSRD) according to the detected temperature.
Chapter 2 Resolution Settings This machine has 2 types of resolution settings (600 x 600 dpi, 600 x 400dpi). This setting can be changed by whether or not ticking the item on finish settings (Finishing > Process Option > Use output adjustment mode). 600 x 400dpi is specified as factory settings.
Chapter 2 CPU of engine controller determines the fixing assembly error and shuts the fixing heater drive signal (FSRD) and also turns OFF relays to shut the power supply to the fixing heater in the following cases. Also, it notifies the error status to the main controller simultaneously. 1) Startup error detection - When thermistor temperature does not reach 35 deg C within 1.5 sec from heater ON.
Page 73
Chapter 2 This machine performs the throughput down control that extends the paper interval and lower the printing speed to prevent the edge of the fixing heater from over- heating at continuous printing of small paper (the paper with narrow width) and to prevent the fixing heater unit from overheating at high-volume continuous print- ing.
Page 77
Contents Contents 3.1 EXTERNAL AND CONTROLS SYSTEM ........................3-1 3.1.1 Rear Cover ....................................3-1 3.1.1.1 Preparation for Removing the Rear Cover..............................3-1 3.1.1.2 Removing the Rear Cover ....................................3-1 3.1.1.3 Before Remove the Rear Cover ..................................3-1 3.1.1.4 Removing the Rear Cover ....................................3-1 3.1.2 Right Cover ....................................3-1 3.1.2.1 Preparation for Removing the Right Cover ..............................3-1 3.1.2.2 Removing the Right Cover....................................3-2 3.1.2.3 Before Remove the Right Cover ..................................3-2...
Page 78
Contents 3.1.12.3 Before Removing the Memory Contact Unit.............................. 3-20 3.1.12.4 Removing the Memory Contact Unit................................3-20 3.1.13 Top sensor....................................3-21 3.1.13.1 Preparation for Removing the Paper Leading Edge Sensor ........................3-21 3.1.13.2 Removing the Paper Leading Edge Sensor..............................3-22 3.1.13.3 Before Removing the Paper Leading Edge Sensor............................. 3-23 3.1.13.4 Removing the Paper Leading Edge Sensor..............................
Chapter 3 3.1 EXTERNAL AND CONTROLS SYSTEM 3.1.1 Rear Cover 3.1.1.1 Preparation for Removing the Rear Cover 0019-2062 LBP3100 / LBP3010B 1) Removing the Upper Cover (page 3-3)Reference[Removing the Upper Cover] 2) Removing the Left Cover (page 3-2)Reference[Removing the Left Cov- 3) Removing the Right Cover (page 3-2)Reference[Removing the Right Cover] 3.1.1.2 Removing the Rear Cover...
Chapter 3 3.1.2.2 Removing the Right Cover 0019-2077 LBP3100 / LBP3010B 1) Remove the 1 screw [1] and release the 3 claws [2]. 2) While releasing the 3 claws [3], remove the right cover [4] in the direction of the arrow. 1) Remove the screw [1] and release the 3 claws [2].
Chapter 3 2) While releasing the 3 claws [3], remove the left cover [4] in the direction of the arrow. 1) Remove the screw [1] and release the 3 claws [2]. 2) While releasing the 3 hooks [3], remove the Left Cover [4] in the direction of the arrow.
Page 82
Chapter 3 F-3-7 2) Remove the cartridge arm [1]. 3) Release the 3 claws [3] on the upper cover [2] in the arrow [A] direction. 4) While releasing the 3 claws [4], remove the upper cover in the arrow [B] direction.
Page 83
Chapter 3 F-3-9 2) Remove the Cartridge Arm [1]. 3) Release the 2 claws [2] of the Upper Cover. 3.1.4.2 Removing the Upper Cover F-3-10 0025-1211 LBP6000 / LBP6000B 4) Remove the Upper Cover [1]. - 6 Claws [2] - 3 Hooks [3] MEMO: The following shows the 2 claws [1] at rear side of the Upper Cover Unit, 6 claws [2] at the sides, and 3 hooks [3].
Chapter 3 Points to Note at Installation - Be sure to fit the 2 Fixing Pressure Arms (Right and Left) [2] into the 2 holes (right and left) [1] of the Delivery Tray. - Be sure to set the Cartridge Lock Arm [4] to the arm unit [3] on the Delivery Tray.
Chapter 3 3.1.7 Pickup Tray 3.1.7.1 Preparation for Removing the Pickup Tray Unit 0019-3090 LBP3100 / LBP3010B 1) Removing the Upper Cover (page 3-3)Reference[Removing the Upper Cover] 2) Removing the Left Cover (page 3-2)Reference[Removing the Left Cov- 3) Removing the Right Cover (page 3-2)Reference[Removing the Right Cover] 4) Removing the Front Cover (page 3-6)Reference[Removing the Front Cover]...
Chapter 3 4) Remove the Front Cover. (page 3-6)Reference[Removing the Front Cover] 5) Remove the Separation Pad. (page 3-34)Reference[Removing the Sep- aration Pad] 3.1.7.4 Removing the Pickup Tray Unit 0025-1217 LBP6000 / LBP6000B CAUTION: When disassembling and assembling, be careful not to loose the 2 springs [1] of the Pickup Tray Unit.
Chapter 3 4) Removing the Front Cover (page 3-6)Reference[Removing the Front Cover] 3.1.8.2 Removing the Drive Belt 0019-2623 LBP3100 / LBP3010B 1) Remove the tension unit [1]. - 1 screw [2] F-3-20 2) Remove the drive cover [1]. - 4 screws [2] Points to note at disassembly When removing the 4 screws [1], hold the driver cover [2] by hand.
Chapter 3 F-3-22 4) Remove the drive belt [1]. 3.1.8.3 Before Removing the Drive Belt 0025-1218 LBP6000 / LBP6000B 1) Remove the Upper Cover. (page 3-5)Reference[Removing the Upper Cover] 2) Remove the Left Cover. (page 3-3)Reference[Removing the Left Cov- 3) Remove the Right Cover. (page 3-2)Reference[Removing the Right Cover] 4) Remove the Front Cover.
Page 89
Chapter 3 [1] Primary Deceleration Pully [2] Timing Belt [3] Fixing Ratchet Gear [4] Fixing Transmission Gear [5] Cartridge Transmission Gear [6] Coupling Gear [7] Feed Deceleration Gear [8] Compression Spring [9] Compression Spring - When installing the Drive Cover, be sure to align the 7 Shaft Holes [1] with the Drive Cover [2].
Chapter 3 3.1.9 Main Drive Unit 3.1.9.1 Preparation for Removing the Main Motor 0019-2415 LBP3100 / LBP3010B 1) Removing the Upper Cover (page 3-3)Reference[Removing the Upper Cover] 2) Removing the Left Cover (page 3-2)Referense[Removing the Left Cov- 3) Removing the Right Cover (page 3-2)Referense[Removing the Right Cover] 4) Removing the Front Cover (page 3-6)Referense[Removing the Front Cover]...
Chapter 3 F-3-34 Points to note at installation When attaching the laser scanner cover [1], put the shutter lever [2] through the hole [3] on the scanner cover. F-3-32 6) Free the motor harness [2] from the harness guide [1]. 7) Remove the motor guide [3].
Page 92
Chapter 3 F-3-36 3) Remove the Tension Unit [1]. - 1 Screw [2] F-3-39 6) Free the Motor Harness [2] from the Harness Guide [1]. 7) Remove the Motor Guide [3]. - 1 Screw [4] F-3-37 4) Disconnect the connector [1]. F-3-38 5) Remove the Motor Driver PCB [1].
Chapter 3 F-3-42 2) Remove the terminal [1] and free the harness [3] from the harness guide [2]. F-3-41 Points to Note at Installation When installing the Laser Scanner Cover [1], be sure to put the Shutter Open/Close Lever [2] through the hole [3] on the Scanner Cover. 3.1.10 Engine controller board F-3-43 3) Remove the boss [1] and remove the protective cover [2].
Chapter 3 F-3-46 F-3-45 2) Remove the terminal [1], and free the harness [3] from the Harness Guide [2]. Points to note at installation When attaching the terminal [1], make sure that the contact spring [2] contacts as shown. F-3-47 3.1.10.3 Before Remove the Engine Controller PCB 3) Remove the boss [1], and remove the Protection Cover [2].
Chapter 3 F-3-55 3) Disconnect the connecter [1] and put the connecter [1] through the hole F-3-53 [2] on the side plate [2]. 3.1.12 Relay Board 3.1.12.1 Preparation for Removing the Memory Contact Unit 0019-4853 LBP3100 / LBP3010B 1) Removing the Upper Cover (page 3-3)Reference[Removing the Upper Cover] 2) Removing the Left Cover (page 3-2)Reference[Removing the Left Cov- 3) Removing the Right Cover (page 3-2)Reference[Removing the Right...
Page 97
Chapter 3 F-3-58 6) Free the harness [2] from the harness guide [1]. F-3-59 F-3-61 7) Turn the host machine [1] in the direction of the arrow. 9) Lift the memory contact unit [1] in the direction of the arrow and release the lower claw [2].
Chapter 3 Points to note at installation When attaching the laser scanner cover [1], put the shutter lever [2] through the hole [3] on the scanner cover. F-3-65 3) Disconnect the connector [1] and take it out from the hole [2] on the Side Plate.
Chapter 3 6) Free the harness [2] from the Harness Guide [1]. F-3-72 F-3-69 10) Remove the Memory Contact Unit [1]. 7) Turn the machine [1] in the direction of the arrow. - 2 Hooks [2] - 1 Spring [3] F-3-70 8) Free the harness [2] from the Harness Guide [1].
Chapter 3 3.1.13.2 Removing the Paper Leading Edge Sensor 0019-4446 LBP3100 / LBP3010B 1) Remove the inner rear cover [1]. - 1 screw [2] F-3-74 2) Remove the terminal [1] and free the harness [3] from the harness guide [2]. F-3-76 F-3-75 3) Disconnect the 4 connecters [1] and free the harness [3] from the harness...
Chapter 3 Points to note at installation When attaching the terminal [1], make sure that the contact spring [2] contacts as shown. 3.1.13.3 Before Removing the Paper Leading Edge Sensor 0025-1232 LBP6000 / LBP6000B F-3-78 1) Remove the Upper Cover. (page 3-5)Reference[Removing the Upper Cover] 2) Remove the Left Cover.
Page 102
Chapter 3 1) Remove the inner rear cover [1]. - 1 screw [2] F-3-79 2) Remove the terminal [1] and free the harness [3] from the harness guide [2]. F-3-81 F-3-80 3) Remove the 4 connecters [1] and free the harness [3] from the harness guide [2].
Chapter 3 Points to note at installation When attaching the terminal [1], make sure that the contact spring [2] contacts as shown. 3.1.14.3 Before Removing the Sensor PCB 0025-1234 LBP6000 / LBP6000B 1) Remove the Upper Cover. (page 3-5)Reference[Removing the Upper Cover] F-3-83 2) Remove the Left Cover.
Chapter 3 3.2.1.2 Removing the Laser Scanner Unit 0019-2197 LBP3100 / LBP3010B 1) Remove the scanner sub cover [1]. - 1 screw [2] F-3-84 2) Remove the scanner cover [1]. - 3 screws [2] F-3-86 Points to note at installation When attaching the laser scanner cover [1], put the shutter lever [2] through the hole [3] on the scanner cover.
Chapter 3 Points to Note at Installation When installing the Laser Scanner Cover [1], be sure to put the Shutter Open/Close Lever [2] through the hole [3] on the Scanner Cover. F-3-87 2) Remove the Scanner Cover [1]. - 3 Screws [2] 3.3 IMAGE FORMATION SYSTEM 3.3.1 Transfer Charging Roller 3.3.1.1 Removing the Transfer Roller...
Chapter 3 3.4 PICKUP AND FEEDING SYSTEM 3.4.1 Pickup Unit 3.4.1.1 Preparation for Removing the Pickup Unit 0019-4143 LBP3100 / LBP3010B 1) Removing the Upper Cover (page 3-3)Reference[Removing the Upper Cover] 2) Removing the Left Cover (page 3-2)Reference[Removing the Left Cov- 3) Removing the Right Cover (page 3-2)Reference[Removing the Right Cover] 4) Removing the Rear Cover (page 3-1)Reference[Removing the Rear...
Chapter 3 Points to note at installation When installing the pickup unit [1], make sure that the contact spring [2] contacts with [A] part. Also, make sure that the grounding contact point [3] contacts with [B] part. F-3-94 Points to note at installation When attaching the terminal [1], make sure that the spring contact point [2] 4) Disconnect the 4 connecters [1].
Page 108
Chapter 3 F-3-99 F-3-97 5) Remove the Pickup Unit [1]. 2) Remove the terminal [1], and free the harness [3] from the Harness Guide - 6 Screws [2] [2]. F-3-100 Points to Note at Installation When installing the Pickup Unit [1], be sure to make the Contact Spring [2] comes in contact with [A] part.
Chapter 3 3.4.2 Cassette Pickup Roller 3.4.2.1 Removing the Pickup Roller 0019-4420 LBP3100 / LBP3010B 1) Open the delivery auxiliary tray [1] and the delivery tray [2]. 2) Open the right and left claws [3] and remove the pickup roller [4]. Avoid contact with the transfer roller when removing the pickup roller.
Chapter 3 1) Removing the Upper Cover (page 3-3)Reference[Removing the Upper Cover] 2) Removing the Left Cover (page 3-2)Reference[Removing the Left Cov- 3) Removing the Right Cover (page 3-2)Reference[Removing the Right Cover] 4) Removing the Rear Cover (page 3-1)Reference[Removing the Rear Cover] 5) Removing the Main Controller PCB (page 3-17)Reference[Removing the Main Controller PCB]...
Chapter 3 3.4.3.4 Removing the Pickup Solenoid 0025-1244 LBP6000 / LBP6000B 1) Remove the terminal [1], and free the harness [3] from the Harness Guide [2]. F-3-106 2) Disconnect the 4 connectors [1]. 3) Free the harness [3] from the Harness Guide [2]. 4) Remove the screw [5] to remove the Pickup Solenoid [4].
Chapter 3 3.5 FIXING SYSTEM 3.5.1 Fixing Unit 3.5.1.1 Preparation for Removing the Fixing Unit 0019-4275 LBP3100 / LBP3010B 1) Removing the Upper Cover (page 3-3)Reference[Removing the Upper Cover] 2) Removing the Left Cover (page 3-2)Reference[Removing the Left Cov- 3) Removing the Right Cover (page 3-2)Reference[Removing the Right Cover] 4) Removing the Rear Cover (page 3-1)Reference[Removing the Rear Cover]...
Page 113
Chapter 3 F-3-112 6) Remove the harness holder [1]. - 1 screw [2] F-3-113 7) Remove the fixing unit [1]. - 3 screws [2] F-3-114 3-35...
Chapter 3 1) Remove the Upper Cover. (page 3-5)Reference[Removing the Upper Cover] 2) Remove the Left Cover. (page 3-3)Reference[Removing the Left Cov- Points to note at installation When attaching the fixing harness, wind the fixing harness [2] around the protrusion [1] of the harness holder and secure it with the harness guide [3]. 3) Remove the Right Cover.
Chapter 3 F-3-117 6) Remove the Fixing Assembly [1]. - 3 Screws [2] Points to Note at Installation When installing the terminal [1], be sure that the Contact Spring [2] is in F-3-118 contact with it as shown below. Points to Note at Installation When attaching the Fixing Harness in place, be sure to wind the Fixing Harness [2] around the protrusion [1] of the Harness Holder and secure it with the Harness Guide [3].
Chapter 3 3) Removing the Right Cover (page 3-2)Reference[Removing the Right Cover] 4) Removing the Rear Cover (page 3-1)Reference[Removing the Rear Cover] 5) Removing the Main Controller PCB (page 3-17)Reference[Removing the Main Controller PCB] 6) Removing the Fixing Assembly (page 3-34)Reference[Removing the Fixing Assembly] 3.5.2.2 Removing the Fixing Film Unit 0019-4356...
Chapter 3 - Be sure not to touch the surface [1] of the Fixing Film Unit. - Do not disassemble the Fixing Film Unit to prevent occurrence of functionality failure. 1) Disconnect the connector [1], and free the harness [3] from the Harness Guide [2].
Chapter 3 F-3-129 3.5.3.3 Before Removing the Fixing Pressure Roller 0025-1251 LBP6000 / LBP6000B 1) Remove the Upper Cover. (page 3-5)Reference[Removing the Upper Cover] 2) Remove the Left Cover. (page 3-3)Reference[Removing the Left Cov- 3) Remove the Right Cover. (page 3-2)Reference[Removing the Right Cover] 4) Remove the Rear Cover.
Chapter 4 4.1 Periodically Replaced Parts 4.1.1 Periodically Replaced Parts 0019-6363 LBP3100 / LBP3010B There is no periodically replaced part with this machine. 4.1.2 Periodically Replaced Parts 0025-1246 LBP6000 / LBP6000B There is no periodically replaced part with this machine. 4.2 Consumables 4.2.1 Consumables 0019-6365...
Chapter 4 F-4-1 T-4-1 Fixing inlet guide Static eliminator Transfer roller Pickup roller Separation pad Feeding roller Follow the procedure below for cleaning during servicing. 1) Fixing inlet guide Clean it with a dry lint-free paper. 2) Static eliminator Clean it with a dry lint-free paper. 3) Transfer roller Basically, do not touch it with your hands or clean it.
Page 125
Chapter 4 F-4-2 T-4-2 Fixing inlet guide Static eliminator Transfer roller Pickup roller Separation pad Feeding roller Follow the procedure below for cleaning during servicing. 1) Fixing inlet guide Clean it with a dry lint-free paper. 2) Static eliminator Clean it with a dry lint-free paper. 3) Transfer roller Basically, do not touch it with your hands or clean it.
Page 129
Contents Contents 5.1 Countermeasures................................5-1 5.1.1 Image Faults....................................5-1 5.1.1.1 Smudged/Streaked......................................5-1 5.1.1.1.1 Bleeding (smear) occurs immediately after the power is turned on for the first time for the day ............5-1 5.2 MEASUREMENT AND ADJUSTMENT ........................5-2 5.2.1 Test Print ...................................... 5-2 5.2.1.1 Test Print Function ......................................5-2 5.2.2 Mechanical Adjustment ................................
Chapter 5 5.1 Countermeasures 5.1.1 Image Faults 5.1.1.1 Smudged/Streaked 5.1.1.1.1 Bleeding (smear) occurs immediately after the power is turned on for the first time for the day 0019-7901 LBP3100 / LBP3010B Description There is sometimes a case where the difference of temperature between air and inside of the machine causes moisture to occur on the toner immediately after the power is turned on for the first time for the day.
Chapter 5 5.2 MEASUREMENT AND ADJUSTMENT 5.2.1 Test Print 5.2.1.1 Test Print Function 0019-5267 LBP3100 / LBP3010B / LBP6000 / LBP6000B This equipment has a test print function to check if the printer engine nor- mally operates. Test patterns (horizontal lines) are output when executing this test print. The following is the operation procedure;...
Chapter 5 5.3 SERVICE TOOLS 5.3.1 Standard tools 0019-6360 LBP3100 / LBP3010B / LBP6000 / LBP6000B The followings are the required tools to perform the service operation. T-5-2 Tool name Tool number Usage/remarks Tool case TKN-0001 Jumper wire TKN-0069 With clip Gap gauge CK-0057 0.02 to 0.03mm...
Messages are displayed on the message area [1] and message area (auxiliary) [2]. There are two types of messages; user message and service message. The user message prompts users to take some actions, and the service message prompts service engineers to do so. Canon LBP3100/LBP3108/LBP3150 F-5-4 The following are the details of the service message.
Chapter 5 Error Details Measures Code E004 Error in fixing heater drive circuitry (For 200V machines only) An abnormal frequency is detected on the fixing drive circuit within - Check connectors on the fixing film unit. approx. 3.3 sec of the power being turned on. - Replace the fixing film unit.
Chapter 5 T-5-5 Error Details Measures Code E000 Error in startup - The detected temperature of the thermistor does not reach 35 deg C - Check connectors on the fixing film unit. within approx. 1.5 sec of the heater being turned on. - Replace the fixing film unit.
Need help?
Do you have a question about the LBP6000 Series and is the answer not in the manual?
Questions and answers