TSI Incorporated PortaCount Plus 8020 Operator's Manual
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TSI Incorporated PortaCount Plus 8020 Operator's Manual

Protection assessment test instrument (pati)
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PORTACOUNT
PLUS
®
PROTECTION ASSESSMENT TEST
INSTRUMENT (PATI)
MODEL 8020M
OPERATOR'S MANUAL
P/N 1980132, REVISION N
JUNE 2015

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  • Page 1 PORTACOUNT PLUS ® PROTECTION ASSESSMENT TEST INSTRUMENT (PATI) MODEL 8020M OPERATOR’S MANUAL P/N 1980132, REVISION N JUNE 2015...
  • Page 3 TSI Incorporated / 1997–2015 / All rights reserved. Part Number 1980132 / Revision N / June 2015 Address TSI Incorporated / 500 Cardigan Road / Shoreview, MN 55126 / USA Fax No. (651) 490-3824 LIMITATION OF WARRANTY AND LIABILITY (effective February 2015) (For country-specific terms and conditions outside of the USA, please visit www.tsi.com.)
  • Page 4 If any malfunction is discovered, please contact your nearest sales office or representative, or call TSI's Customer Service department at (800) 874-2811 (USA) or (001 651) 490-2811 (International) or visit www.tsi.com. Trademarks TSI, TSI logo, and PortaCount are registered trademarks of TSI Incorporated.

  • Page 5: Safety

    Safety This section provides instructions to ensure safe and proper handling of the 8020M. W A R N I N G The instrument must be used in the manner described in this manual. Failure to follow all of the procedures described in this manual can result in serious injury to you or can cause irrevocable damage to the instrument.

  • Page 6: Battery Safety And Disposal

    Battery Safety and Disposal The PATI (Protection Assessment Test Instrument) can be powered using Military UltraLife P/N’s BA5347/U, 6135-01-090-5364, 6135-01-455-7946; 6-Volts 11100mAh (11.10Ah) Lithium Manganese Dioxide (Li-MNO2) batteries, or the optional TSI P/N 803100 8-D Cell Alkaline battery pack instead of the AC power supply. These batteries are not included. Follow the battery manufacturer’s instructions for disposal of batteries.

  • Page 7: Description Of Labels And Markings

    Description of Labels and Markings This section acquaints you with the advisory and identification labels on the instrument and used in this manual to reinforce the safety features built into the design of the instrument. It also identifies instrument markings. Caution C a u t i o n Caution means be careful.

  • Page 8: Table Of Contents

    CONTENTS Safety ............................... v Chemical Safety ..........................v Laser Safety ..........................v Battery Safety and Disposal ......................vi Description of Labels and Markings .................... vii CONTENTS ........................... viii INTRODUCTION ..........................1 Chapter 1 MODEL 8020M COMPONENT LIST AND PHYSICAL DESCRIPTION ...... 3 Model 8020M Basic Issue ......................

  • Page 9: Introduction

    INTRODUCTION ® PortaCount Plus Model 8020M Respirator Fit Tester is the manufacturer's name for the equipment discussed in this publication. The term Model 8020M refers to the whole system or kit. When referring to the instrument itself, the nomenclature used is Protection Assessment Test Instrument (PATI) The measurement provided by this instrument is an assessment of mask fit during a fit test only.
  • Page 10 (This page intentionally left blank)

  • Page 11: Chapter 1 Model 8020M Component List And Physical Description

    Chapter 1 MODEL 8020M COMPONENT LIST AND PHYSICAL DESCRIPTION Use the component list below to be sure no items are missing. Next, identify the various parts in the marked photographs. Then follow the setup instructions in Chapter 2 to prepare the instrument for operation.

  • Page 12: Replacement Parts And Supplies

    Replacement Parts and Supplies Unit of Issue Item Mfg. Part No. NATO Stock No. Pkg. of 1 Alcohol, reagent grade, (Quantity of 8016M 6810-01-382-2904 16, 30 ml bottles) Pkg. of 1 Pre-Soaked Isopropyl Alcohol Wicks, 803105 Box 50 each Pkg. of 1 Model 8020M Operator's Manual (this 1980132 manual)

  • Page 13: Equipment Data

    Equipment Data Size Instrument ........9.3 in. x 6.4 in. x 5.6 in. (24 cm x 16 cm x 14 cm) Carrying case ........ 16.3 in. x 14.4 in. x 8.3 in. (41 cm x 37 cm x 20 cm) Weight Instrument ........

  • Page 14: Pati Physical Description

    PATI Physical Description The following figures identify the main parts of the PATI. Become familiar with them before proceeding with the setup. 1. ON/OFF button Switches on the instrument and begins the 60 second warm-up cycle. Switches off instrument. 2. SYSTEM CHECK button Puts the PATI into System Check mode.
  • Page 15 8. Sample Port The Sample port is the inlet used when sampling air from a respirator during a fit test. The sample port fitting is colored silver. 9. Ambient Port The ambient port is the inlet used when sampling ambient air during a fit test.
  • Page 16 12. Power Connector The power connector is a round metal connector marked with the voltage requirement and polarity just above it. 13. USB Connector The USB connector allows communication with the PATI. It is used to transmit data to a computer.
  • Page 17 17. Cartridge Cavity The cartridge cavity is where the alcohol cartridge is inserted during use. It is very important to make certain that dirt and lint do not enter the cartridge cavity. 18. Storage Cap The storage cap is used to cover the cartridge cavity of the PATI when not in use or to cover the alcohol fill capsule when it is not holding the alcohol cartridge.
  • Page 18 22. Drink Tube Sampling Adapter The drink tube sampling adapters provided with the Model 8020M allow the instrument to sample air from inside a mask using the drink tube. It is used with masks equipped with drink tubes such as the M40. 23.
  • Page 19 26. Model 8020M Operator's Manual for Protection Assessment Test System (this manual) The Model 8020M Operator's Manual provides detailed instructions on operating, maintaining and troubleshooting the unit. 27. Model 8020M Software CD The Model 8020M Software CD includes the FitPro+™ Fit Test Software and files necessary to load and run the software on a personal computer.
  • Page 20 29. Lithium Battery Adapter Cable The Lithium Battery Adapter Cable lets you connect an optional military lithium battery pack to use as a power source for the PATI. The battery pack is not included with the Model 8020M. 30. Carrying Case The Carrying Case is a rugged case that provides protection and...

  • Page 21: Chapter 2 Pati Set Up

    Chapter 2 PATI SET UP Modes of Operation There are two modes of operation for the PATI: stand-alone mode and external control mode. Stand-alone Mode The PATI is operating in stand-alone mode when it is first powered on. It automatically begins a warm-up period and when that is over it displays an idle System Check screen.

  • Page 22: Installing Data Port And Usb Connector Plugs

    3) After Item No. Items to be inspected Procedure Corrective Action Storage Cap Make sure that the storage cap is Refer to the storage installed on the PATI and the alcohol procedures. cartridge is stored in the alcohol fill capsule. Installing Data Port and USB Connector Plugs Insert the data port plug into the data port and the USB connector plug into...

  • Page 23: Connecting The Ac Power Supply

    Connecting the AC Power Supply The PATI may be operated with either the supplied AC adapter or with a military lithium battery. If the AC adapter is to be used, follow the instructions below. If a battery is to be used, refer to the next section in this chapter.

  • Page 24: Connecting The Optional Battery

    Connecting the Optional Battery The PATI may be operated with a military lithium battery. If a battery is to be used instead of the AC adapter, follow the instructions below. Use military battery NSN 6135-01-090-5364 or 6135-01-455-7946 or BA-5347/U Li-MnO (Lithium Manganese Dioxide).

  • Page 25: Adding Alcohol

    Adding Alcohol Maintaining an adequate alcohol supply inside the PATI is critical to its operation and requires strict adherence to the directions that follow. The PATI will consume alcohol at the approximate rate of one ml per hour when the ambient temperature is near 75°F (24 .
  • Page 26 Ensure that the PATI is turned off. Never install or remove the alcohol cartridge when the PATI is in operation. Open the alcohol fill capsule by twisting the storage cap (or alcohol cartridge) 1/8 turn. Set the storage cap and alcohol cartridge down on a clean surface or with the ends standing up as shown.
  • Page 27 Make certain that the alcohol cartridge is clean (Chapter 6, "Cleaning the Storage Cap and Alcohol Cartridge"). Insert the alcohol cartridge into the alcohol fill capsule by aligning the groove with the pin and turning 1/8 turn until it locks into place.

  • Page 28: Short-Term Storage And Shipment

    Short-Term Storage and Shipment It is important to remove all alcohol from the Model 8020M during transportation and storage. Anytime you put the PATI back into the carrying case you should: 1. Remove the alcohol cartridge from the PATI and store it in the alcohol fill capsule.

  • Page 29: Chapter 3 Performing A Mask Fit Test

    Chapter 3 PERFORMING A MASK FIT TEST Before any fit testing can be accomplished, the procedures in Chapter 2 must be completed. Performing a System Check Every time the PATI is turned on, the system check should be performed. 1. Turn the PATI on by pressing the ON/OFF button on the keypad.

  • Page 30: Prepare Mask And Subject For Fit Test

    7. Press the START/STOP TEST button to perform a Zero Check and watch the display. The display should read near 0.00 /cm within 30 seconds and display "Pass" when the Zero Check and Maximum Fit Factor Tests are complete. If this step fails refer to Chapter 5, "Troubleshooting"...
  • Page 31 1. Visually inspect both the inside and outside of the mask for dirt, mud, sand, powder, and greasy or oily substances. The inside of the face piece should be cleaned with a damp sponge and dried with a lint-free cloth. The outlet valve disk should also be carefully inspected to ensure it is clean and seated properly.

  • Page 32: Conducting A Mask Fit Test

    4. Instruct the test subject to blow as hard as possible several times into the internal drink tube mouthpiece to remove any trapped fluids or foreign matter. This is a critical step. The drink tube must be cleared so that foreign matter will not be drawn into the PATI and so that the PATI will be able to draw air from inside the mask.
  • Page 33 Note Before continuing to the next step, brief the test subject on how to perform the exercises outlined below. The test subject should be instructed to breathe normally during all exercises except the deep breathing exercise. Each time the exercise on the PATI display changes, a "beep"...
  • Page 34 5. If the test is a PASS, have the test subject remove mask and continue with the next step. If the test is a FAIL, follow the directions outlined in step 8. 6. Remove the drink tube sampling adapter from the test subject’s mask and attach the HEPA filter to the tube marked “SAMPLE”...

  • Page 35: Performing A Real Time Test

    9. If enough moisture builds up in the tubing until it might drip into the PATI, remove the twin tube assembly and replace it with the spare dry twin tube assembly. Dry the twin tube assembly in accordance with the maintenance procedure in Chapter Note ...
  • Page 36 (This page intentionally left blank)

  • Page 37: Chapter 4 Settings Menu

    Chapter 4 SETTINGS MENU The PATI includes a menu that lets you set various parameters and obtain information for diagnostics and other operations. The photo below shows the six buttons along the bottom edge of the display that provide the functionality for navigating the menu. The menu can be activated by first placing the PATI at an idle screen and then pressing the button marked 1.
  • Page 38 MENU Select Protocol CBRN Pass/Fail Settings 10000 Number of Exercises Test Length 409 Sec Enter Count Mode General Settings Diagnostics The following table lists the options and sub-options available in the Menu. Menu Item Options Description Select Protocol Select the protocol to use for the Fit Tests. Pass/Fail Settings For information only.

  • Page 39: Chapter 5 Troubleshooting

    Chapter 5 TROUBLESHOOTING This chapter lists a series of symptoms, their possible causes and recommended solutions for problems with the PATI. If your symptom is not listed, or if none of the solutions solves your problem, please contact TSI. Additional help is available from the TSI Web site www.tsi.com or by sending e-mail to PortaCount@tsi.com.
  • Page 40 Symptom Possible Causes Solution Ambient PATI is flooded with alcohol. Remove Alcohol Cartridge and install Concentration Low Storage Cap. Run 2 or more hours to message (cont.) dry optics. Unit needs recalibration and Return the instrument for service. cleaning. Low Alcohol Message Low on alcohol.
  • Page 41 Symptom Possible Causes Solution Maximum Fit Factor Alcohol in nozzle "Clearing The Nozzle" in Check fails (step of Chapter the System Check) Instrument slightly flooded with Remove Alcohol Cartridge and install alcohol. Storage Cap. Run overnight to dry optics. Alcohol level is low. Replenish alcohol.
  • Page 42 Symptom Possible Causes Solution High Concentration A near-by particle generator is Turn off or turn down any particle message elevating ambient concentration generators operating in the vicinity levels. such as humidifiers or the Model 8026 Particle Generator. Keep all forms of particle generation at least 6 ft (1.8 m) from the PATI during fit testing.

  • Page 43: Chapter 6 Pati Maintenance

    Chapter 6 PATI MAINTENANCE The PATI should be cleaned and recalibrated periodically. If the recommended service interval has expired a “Service is recommended” message will be displayed each time the unit is powered on and the warm-up sequence completes. PATI allows this message to be dismissed and the fit testing to continue.

  • Page 44: Changing The Alcohol Wick

    Changing the Alcohol Wick Follow the instructions below to change the PATI alcohol wick. Spare wicks are included with the Model 8020M and are packaged in plastic sleeves. Each sleeve contains one wick and one screen. There is a wick removal tool (wood dowel) attached to each sleeve. C a u t i o n Always install a screen each time you install a new wick.
  • Page 45 Inspect the inside surfaces of the alcohol cartridge and the wick tainer. ean alcohol cartridge and wick retainer. See cleaning procedures. Remove a new wick and screen from the plastic sleeve. Blow air onto all surfaces of the new wick to make certain that any loose particles that may have shed from the wick are removed.

  • Page 46: Cleaning The Storage Cap And Alcohol Cartridge

    Cleaning the Storage Cap and Alcohol Cartridge C a u t i o n It is important that the storage cap and alcohol cartridge be kept clean at all times. Dirt, dust, and many other contaminants can have damaging effects on the operation of the PATI.

  • Page 47: Drying The Twin Tube Assembly

    Drying the Twin Tube Assembly C a u t i o n  During repeated use of the PATI, moisture from the test subject's breath may result in condensation inside the twin tube assembly which could be pulled into the PATI causing damage. ...

  • Page 48: Trimming The Ends Of The Twin Tube Assembly

    Trimming the Ends of the Twin Tube Assembly Note The twin tube assembly must never be shorter than 48 inches. If the twin tube assembly ends become cracked, stretched or deformed, they can be trimmed. Separate the twin tube assembly sample tube from the ambient tube by pulling them apart as far as required.

  • Page 49: Appendix A Storage, Care And Disposal Of Alcohol And Wicks

    Appendix A STORAGE, CARE AND DISPOSAL OF ALCOHOL AND WICKS Unused portions of alcohol can be left in their original plastic bottles, recapped, and stored for later use. Full or partly filled alcohol bottles which are no longer needed must be properly disposed of using local procedures for disposal of liquid flammable wastes.
  • Page 60 TSI Incorporated – Visit our website www.tsi.com for more information. Tel: +1 800 874 2811 India Tel: +91 80 67877200 Tel: +44 149 4 459200 China Tel: +86 10 8219 7688 France Tel: +33 1 41 19 21 99 Singapore...

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