Error Code Troubleshooting - 1 Of 16 - Hypertherm HyPerformance HPR400XD Instruction Manual

MAINTENANCE
Error code troubleshooting – 1 of 16
Error code
Name
number
000 No error
Flow switch
009
test
Test in
012
progress
013 Test passed The test was successful.
Cut gas
014 channel 1
fail
Cut gas
015 channel 2
fail
Plasma
016 rampdown
fail
Shield
017 rampdown
fail
Pump over
pressure
018
HPR260
only
020 No pilot arc
5-10
Description
System is ready to run.
The flow switch is tested
when the pump restarts
after a pump timeout
(30 minutes without a start
signal). The test ensures
that the coolant flow is
correct before firing the
torch.
One of the gas test modes
is running.
The gas pressure in
channel 1 is decreasing,
which indicates a leak.
The gas pressure in
channel 2 is decreasing,
which indicates a leak.
Plasma pressure did not
decrease in the time
allowed
Shield pressure did not
decrease in the time
allowed
Pump output has
exceeded 15.5 bar
(225 psi).
No current detected from
chopper at ignition and
before 1-second timeout.
Corrective action
None needed.
Wait 10 seconds for the flow rate to stabilize.
Wait for the test to finish.
No action required.
Look for leaks and loose connections between the selection
console and the metering console.
Look for leaks and loose connections between the selection
console and the metering console.
Verify that there is no obstruction in the plasma vent hose.
Inspect the holes in the shield for obstructions. Replace the
shield if the holes are blocked.
1. Verify that coolant filters are in good condition.
2. Verify that there are no restrictions in the coolant system.
1. Verify that the consumable parts are in good condition.
2. Verify proper preflow and cut-flow settings.
3. Perform gas leak tests (see Maintenance section).
4. Verify spark across spark gap.
5. Inspect CON1 and pilot arc relay for excessive wear.
6. Perform gas flow test (see Maintenance section).
7. Perform torch lead test (see Maintenance section).
8. Perform start circuit test (see Maintenance section).
9. Perform chopper test (see Maintenance section).
HPR400XD Manual Gas Instruction Manual