Hypertherm HyPerformance Plasma HPR260 Manuals

Manuals and User Guides for Hypertherm HyPerformance Plasma HPR260. We have 3 Hypertherm HyPerformance Plasma HPR260 manuals available for free PDF download: Instruction Manual, Field Service Bulletin

Hypertherm HyPerformance Plasma HPR260 Instruction Manual (251 pages)

for cutting mild steel, stainless steel and aluminum

Brand: Hypertherm | Category: Cutter | Size: 29.54 MB

English

9
- Electromagnetic Compatibility (EMC
  
  5
- Warranty
  
  7
  - Table of Contents
    9
- Safety
  
  15
Français

23
- Section 1A
  
  23
- Sécurité
  
  23
Español

31
- Seguridad
  
  31
- Specifications
  
  39
  - Section 2 SPECIFICATIONS
    39
  - System Description
    41
    
    General
    41
    
    Power Supply
    41
    
    Ignition Console
    41
    
    Gas Console
    41
    
    Off-Valve Assembly
    41
    
    Torch
    41
    
    Off-Valve
    41
  - Specifications
    42
    
    System Gas Requirements
    42
    
    Power Supply
    43
    
    Ignition Console - 078172
    44
    
    Gas Console - 078170
    46
    
    Off-Valve - 129816
    47
    
    Torch - 128818
    48
- Installation
  
  49
  - Section 3 INSTALLATION
    49
  - Upon Receipt
    51
  - Claims
    51
  - Installation Requirements
    51
  - Noise Levels
    51
  - Placement of System Components
    51
    
    Torque Specifications
    51
  - Installation Requirements
    52
    
    System Components
    53
    
    Cables and Hoses
    53
    
    Supply Gas Hoses
    53
    
    Customer Supplied Power Cable
    53
  - Recommended Grounding and Shielding Practices
    54
  - Introduction
    54
    
    Types of Grounding
    54
    
    Steps to Take
    55
    
    Placement of the Power Supply
    59
    
    Install the Ignition Console
    60
    
    Placement of the Gas Console
    62
    
    Install the Off-Valve
    63
  - Power Supply to Ignition Console Leads
    64
    
    Pilot Arc Lead
    64
    
    Negative Lead
    64
    
    Ignition Console Power Cable
    66
    
    Ignition Console Coolant Hoses
    67
  - Power Supply to Gas Console Cables
    68
    
    Control Cable
    68
    
    Power Cable
    68
  - Gas Console to Off-Valve Connections
    70
    
    Cable and Gas Hose Assembly
    70
    
    Gas Console to Off-Valve Cable
    70
    
    Off-Valve Cable
    70
  - Power Supply to CNC Interface Cable
    72
    
    Optional Multi-System CNC Interface Cable
    72
    
    Notes to CNC Interface Cable Run List
    73
    
    Examples of Output Circuits
    74
    
    Examples of Input Circuits
    75
  - Remote On/Off Switch
    76
  - Torch Lead Assembly
    77
  - Work Lead
    78
  - Torch Connections
    79
    
    Connect the Torch to the Torch Lead Assembly
    79
    
    Connect the Torch to the Quick-Disconnect
    82
  - Torch Mounting and Alignment
    83
    
    Mounting the Torch
    83
    
    Torch Alignment
    83
  - Torch Lifter Requirement
    83
  - Power Requirements
    84
    
    General
    84
    
    Line Disconnect Switch
    84
    
    Power Cable
    84
  - Connect the Power
    85
  - Torch Coolant Requirements
    86
    
    Standard Installation
    86
    
    Coolant for Cold Operating Temperatures
    87
    
    Coolant for Hot Operating Temperatures
    88
  - Water Purity Requirements
    88
  - Fill the Power Supply with Coolant
    89
  - Gas Requirements
    90
    
    Setting the Supply Regulators
    90
  - Gas Regulators
    91
  - Supply Gas Plumbing
    92
    
    Connect the Supply Gases
    92
  - Supply Gas Hoses
    93
- Operation
  
  94
  - Section 4 OPERATION
    94
  - Daily Start-Up
    95
    
    Check Torch
    95
  - Controls and Indicators
    96
    
    General
    96
    
    Main Power Switch
    96
    
    Power Indicators
    96
  - Manual Gas Console Operation
    97
  - Consumable Selection
    98
    
    Mild Steel
    98
    
    Stainless Steel
    99
    
    Aluminum
    99
  - Install Consumables
    100
  - Cut Charts
    101
    
    Bevel Cutting
    101
    
    Marking
    101
    
    Consumables for Mirror-Image Cutting
    101
    
    Estimated Kerf Width Compensation
    102
  - Changing Consumable Parts
    126
    
    Remove Consumables
    126
    
    Inspect Consumables
    127
    
    Inspect Torch
    128
    
    Inspect Electrode Pit Depth
    129
  - Replace Torch Water Tube
    130
  - Common Cutting Faults
    131
  - How to Optimize Cut Quality
    132
    
    Tips for Table and Torch
    132
    
    Plasma Set-Up Tips
    132
    
    Maximize the Life of Consumable Parts
    132
    
    Additional Factors of Cut Quality
    133
    
    Additional Improvements
    134
- Maintenance
  
  135
  - Section 5 MAINTENANCE
    135
  - Introduction
    137
  - Routine Maintenance
    137
  - System Description
    138
    
    Control and Signal Cables
    138
  - Sequence of Operation
    139
  - Gas System Valve Usage
    140
  - Gas System Purge Cycle
    140
  - Error Codes
    144
    
    Error Code Troubleshooting - 10 of 10
    145
    
    Error Code Troubleshooting - 1 of 10
    146
    
    Error Code Troubleshooting - 2 of 10
    147
    
    Error Code Troubleshooting - 3 of 10
    148
    
    Error Code Troubleshooting - 4 of 10
    149
    
    Error Code Troubleshooting - 5 of 10
    150
    
    Error Code Troubleshooting - 6 of 10
    151
    
    Error Code Troubleshooting - 7 of 10
    152
    
    Error Code Troubleshooting - 8 of 10
    153
    
    Error Code Troubleshooting - 9 of 10
    154
    
    Error Code Troubleshooting
    154
  - Power Supply States
    155
  - Plasma System Operation with Pump Timeout
    156
  - CNC Operation with Pump Timeout
    157
  - Initial Checks
    158
  - Power Measurement
    159
  - Power Supply Coolant System Servicing
    160
    
    Draining the Coolant System
    160
  - Coolant System Filter
    161
    
    Filter Replacement
    161
  - Coolant Flow Troubleshooting Chart
    162
  - Coolant Flow Tests
    163
    
    Before Testing
    163
    
    Using the Hypertherm Flow Meter
    163
    
    Manual Pump Operation
    164
    
    Test 1 - Return Line
    165
    
    Test 2 - Supply Line at Ignition Console
    165
    
    Test 3 - Change the Torch
    166
    
    Test 4 - Supply Line to the Torch Receptacle
    166
    
    Test 5 - Return Line from the Torch Receptacle
    166
    
    Test 6 - Bucket Test at the Pump
    167
    
    Test 7 - Bypass the Check Valve
    167
    
    Pump and Motor Troubleshooting
    168
    
    Testing the Flow Switch
    169
  - Gas Leak Tests
    170
  - Power Supply Control Board PCB3
    171
  - Power Supply Power Distribution Board PCB2
    172
  - Start Circuit PCB1
    173
    
    Operation
    173
    
    Start Circuit Functional Schematic
    173
    
    Start Circuit Troubleshooting
    173
    
    Pilot Arc Current Levels
    175
  - Gas Console Control Board PCB2
    176
  - Gas Console Power Distribution Board PCB1
    177
  - Gas Console AC Valve-Driver Board PCB3
    178
  - Chopper Tests
    179
  - Phase-Loss Detection Test
    181
  - Torch Lead Test
    182
  - Preventive Maintenance
    183
  - Cooling System
    184
  - Power Supply
    187
  - Section 6 PARTS LIST
    190
  - Power Supply
    191
  - Ignition Console
    196
  - Gas Console - 1 of 2
    197
  - Gas Console - 2 of 2
    198
  - Off-Valve
    198
  - Hyperformance Torch
    199
    
    Torch Assembly
    199
    
    Torch Leads
    199
  - Consumable Parts Kit - 228027
    200
  - Consumables for Mirror-Image Cutting
    201
  - Recommended Spare Parts
    202
- Wiring Diagrams
  
  203
  - Introduction
    203
- Appendix A BEN ZOTRIAZOLE / PROPYLENE G LYCOL SAFETY DATA
  
  225
  - Section 1 Chemical Product and Company Identification
    225
  - Section 2 Composition / Information on Ingredients
    225
  - Section 3 Hazards Identification
    225
  - Chemical Product and Company Identification
    225
  - Information on Ingredients
    225
  - Hazards Identification
    225
  - Section 4 First Aid Measures
    226
  - Section 5 Fire Fighting Measures
    226
  - Section 6 Accidental Release Measures
    226
  - Section 7 Handling and Storage
    226
  - First Aid Measures
    226
  - Fire Fighting Measures
    226
  - Accidental Release Measures
    226
  - Handling and Storage
    226
  - Section 8 Exposure Controls / Personal Protection
    227
  - Section 9 Physical and Chemical Properties
    227
  - Section 10 Stability and Reactivity
    227
  - Section 11 Toxicological Information
    227
  - Exposure Controls / Personal Protection
    227
  - Physical and Chemical Properties
    227
  - Stability and Reactivity
    227
  - Toxicological Information
    227
  - Section 12 Ecological Information
    228
  - Section 13 Disposal Considerations
    228
  - Section 14 Transport Information
    228
  - Section 15 Regulatory Information
    228
  - Section 16 Other Information
    228
  - Ecological Information
    228
  - Disposal Considerations
    228
  - Transport Information
    228
  - Regulatory Information
    228
  - Other Information
    228
  - Freezing Point of Propylene Glycol Solution
    229
- Functional Description of Software
  
  230
- Appendix B FUNCTIONAL de SCRI PTION of SOFTWARE
  
  235
- Appendix Cbevel CUTTING
  
  235
  - Bevel Torch Dimensions
    235
  - Bevel Cutting Definitions
    236
  - Cut Charts
    237
  - Torch Connections
    243
    
    Connect the Torch Lead Assembly to the Quick-Disconnect Assembly
    243
  - Parts List
    245
    
    Consumables
    245
    
    Part Selection
    246

Hypertherm HyPerformance Plasma HPR260 Field Service Bulletin (10 pages)

Replacement Transformer Wiring

Brand: Hypertherm | Category: Transformer | Size: 0.82 MB

Hypertherm HyPerformance Plasma HPR260 Field Service Bulletin (6 pages)

Control Board Replacement

Brand: Hypertherm | Category: Power Supply | Size: 0.19 MB

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More Hypertherm Manuals

Hypertherm HyPerformance Plasma HPR260 Manuals

Hypertherm HyPerformance Plasma HPR260 Instruction Manual (251 pages)

Table of Contents

English

Electromagnetic Compatibility (EMC

Warranty

Safety

Français

Section 1A

Sécurité

Español

Seguridad

Specifications

Installation

Operation

Maintenance

Wiring Diagrams

Appendix A BEN ZOTRIAZOLE / PROPYLENE G LYCOL SAFETY DATA

Functional Description of Software

Appendix B FUNCTIONAL de SCRI PTION of SOFTWARE

Appendix Cbevel CUTTING

Hypertherm HyPerformance Plasma HPR260 Field Service Bulletin (10 pages)

Hypertherm HyPerformance Plasma HPR260 Field Service Bulletin (6 pages)

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