Page 1 9/13/15 DLP TV Chassis : L64C(N_VE Model)_Hurricane-2 Basic Model : HLR5067WX/XAA (HL-R5067W) Model : HLR4667W1X/XAA (HL-R4667W) HLR5067W1X/XAA (HL-R5067W) HLR5667W1X/XAA (HL-R5667W) HLR6167W1X/XAA (HL-R6167W) SERVICE Manual DLP TV FEATURES ■ ■ HD Built in TV ■ NTSC/ATSC Tuner Embedded ■ ■ AV network system (Anynet, D-Net) ■...
Page 2 9/13/15 ELECTRONICS © Samsung Electronics Co., Ltd. Jul. 2005 This Service Manual is a property of Samsung Electronics Co.,Ltd. Printed in Korea Any unauthorized use of Manual can be punished under applicable AA82-02823A International and/or domestic law. Published in Heiloo, Holland.
Page 3: Table Of Contents
www.freeservicemanuals.info 9/13/15 Table of Contents Chapter 1 Precaution ■ 1-1 Safety Precautions ............1-1 ■...
Page 4 www.freeservicemanuals.info 9/13/15 Chapter 7 Block Diagram ■ 7-1 Overall Block Diagram ............7-1 ■...
Page 5: Chapter 1 Precaution
Never change the part. space between the part and the printed circuit board. Check the AC power cord for possible damages. Keep the part or the lead away from any heat-emitting materials. Samsung Electronics Published in Heiloo, Holland.
Page 6 11. Pay additional attention to the current leakage as the voltage between the power board and the ballast is 220 to 440v, i.e. very high. And also beware of possible electric shock from the primary power source. Samsung Electronics Published in Heiloo, Holland.
Page 7: Servicing Precautions
10. The sharp edges of the metal material may cause and that of any conductive materials (i.e. the metal physical damage, so ensure wearing protective gloves panel, input terminal, earphone jack, etc). during the repair. Samsung Electronics Published in Heiloo, Holland.
Page 8: Static Electricity Precautions
These servicing instructions are for use by qualified service personnel only. To reduce the risk of electric shock do not perform any servicing other than that contained in the operating instructions unless you are qualified to do so. Samsung Electronics Published in Heiloo, Holland.
Page 9: Installation Precautions
4. Bend the external antenna cable when connecting it to the product. This is a measure to protect it from being exposed to moisture. Otherwise, it may cause a fire or electric shock. Samsung Electronics Published in Heiloo, Holland.
Page 10 9/13/15 MEMO Samsung Electronics Published in Heiloo, Holland.
Page 11: Chapter 2 Product Specification
(FDC) receiver and a BTSC/Dual-FM demodulator and decoder enabling a complete digital and analog TV solution with a minimum number of components. - uPD64083 : uPD64083 realizes a high precision Y/C separation and a noise reduction by the three-dimension signal processing for NTSC signal. Samsung Electronics Published in Heiloo, Holland.
Page 12: Key Features
9/13/15 Product Specification 2-2 Key Features Model HL-R4667W HL-R5067W HL-R5667W HL-R6167W Voltage AC 110~120V Frequency of Operation 60Hz Power Consumption 230 watts Dimensions 42.83 x 13.44 x 32.05 inches 46.54 x 14.00 x 34.25 inches 52.36 x 15.26 x 37.87 inches 56.93 x 18.37 x 41.59 inches...
Page 13 ▲ ▲ ▲ ▲ ▲ ▲ S-Video1 ▲ ▲ ▲ ▲ ▲ S-Video2 ▲ ▲ ▲ ▲ ▲ S-Video3 ▲ ▲ ▲ ▲ ▲ Component1 ▲ ▲ ▲ ▲ Component2 ▲ ▲ ▲ ▲ Samsung Electronics Published in Heiloo, Holland.
Page 14: Specifications Analysis
9/13/15 Product Specification 2-3 Specifications Analysis Model HL-R4667W HL-R5067W HL-R5667W HL-R6167W HL-R5087W HL-R5687W Design Display Device Built-in Tuner ATSC, NTSC ATSC, NTSC ATSC, NTSC ATSC, NTSC ATSC, NTSC ATSC, NTSC 1080i, 720p, 480p, 1080i, 720p, 480p, 1080i, 720p, 480p,...
Page 15: Accessories
Product Specification 2-4 Accessories Accessories Item Item code Remark Remocon BP59-00071B Alkaline Battery 4301-000103 Manual BP68-00469A Samsung Service center ANYNET cable BN39-00518B G-Link Cable MD96-00036A Video Cable / Audio Cable Antenna Cable Internal shopping mall Component Cable Optical Cable Samsung Electronics...
Page 16 9/13/15 MEMO Samsung Electronics Published in Heiloo, Holland.
Page 17: Chapter 3 Alignment & Adjustment
5. Vertical / Horizontal Position adjustment : See page 3-13. 6. CCA : See page 3-14. 7. Board LED check : Check all the LED are turned on. 8. Tilt/Focus adjustment : See page 3-17. Samsung Electronics Published in Heiloo, Holland.
Page 18: How To Access Service Mode
Item Selection by Moving the Cursor Direction keys ▲ / ▼ Data Increase/Decrease for the Selected Item Direction keys ◀ / ▶ Source Cycles through the active input source that are connected to the unit Samsung Electronics Published in Heiloo, Holland.
Page 19: Factory Data
Lamp Boost 0~63 Lamp Boost value selection Lamp Sync Delay 0~4095 Lamp Sync delay value selection Engine Select SAMSUNG SAMSUNG and ZEISS Selection Lamp Watt 120W 120W/132W Selection Lamp Select Philips Philips/Osram/Ushio This displays the built-in pattern of the DDP1011 chip.
Page 20 Gain adjustment of the brightness for the Blue signal Sub Contrast 0~150 Brightness adjustment for the high-light parts of the screen Sub Brightness Brightness adjustment for the low-light parts of the screen ALPMAU/L 0~255 Samsung Electronics Published in Heiloo, Holland.
Page 21 Luma Automatic Gain Timing 1144 Luma Manual Gain CAGC Chroma Automatic Gain Control CAGT Chroma Automatic Gain Timing 2458 Chroma Manual Gain ON,OFF Chroma Transient Improvement Alpha Blend CTI_AB_EN Enable CTI_AB Chroma Transient Improvement Alpha Blend Samsung Electronics Published in Heiloo, Holland.
Page 22 Alignment & Adjustment Item Range Default Remark CTI_C_TH 0~255 CTI Chroma Threshold NSFSEL Split Filter Selection NTSC CTAPSN Chroma Comb Taps NTSC CCMN Chroma Comb mode NTSC YCMN HSSLICE VSSLICE DLL_PH ST_NOISE OxFFFF ALIAS_FILTER_EN DNR_TH2 Samsung Electronics Published in Heiloo, Holland.
Page 23 1064 Luma Manual Gain CAGC 0~7(0~3) Chroma Automatic Gain Control CAGT Chroma Automatic Gain Timing 0~4096 2458 Chroma Manual Gain ON,OFF Chroma Transient Improvement Alpha Blend CTI_AB_EN Enable CTI_AB Chroma Transient Improvement Alpha Blend Samsung Electronics Published in Heiloo, Holland.
Page 24 9/13/15 Alignment & Adjustment Item Range Default Remark CTI_C_TH 0~255 CTI Chroma Threshold NSFSEL Split Filter Selection NTSC CTAPSN Chroma Comb Taps NTSC CCMN Chroma Comb mode NTSC YCMIN HSSLICE VSSLICE DLL_PH ST_NOISE OxFFFF Samsung Electronics Published in Heiloo, Holland.
Page 25 C signal output delay YPFT YPFT adjustment YPFG YPFG adjustment 7. MSP4440 Item Range Default Remark MDB Effect 0~127 Micronas Dynamic Bass SRS Dialog 0~127 SRS Dialog clarity adjustment Pilot low adjustment Pilot high adjustment Samsung Electronics Published in Heiloo, Holland.
Page 26 Target Magenta Y value for CCA DYellowX Target Yellow X value for CCA DYellowY Target Yellow Y value for CCA D_White_X Target White X value for CCA D_White_Y Target White Y value for CCA ATV/AV/SV 3-10 Samsung Electronics Published in Heiloo, Holland.
Page 27 Dynamic Sat Gain 0~255 Dynamic Saturation Gain Adjustment Sharp Picture Sharp Picture On/Off Sharp Filter HD Low HD High/HD Low/SD Image Sharp Picture Gain 0~255 Sharp Picture Gain Adjustment 12. CHECKSUM 0000 Excute Checksum calcuation Samsung Electronics 3-11 Published in Heiloo, Holland.
Page 28 Auto Color function execution CCA menu Lamp Clear Initialize Lamp usage time User Reset All setting is back to the default Engine Select SAMSUNG SAMSUNG and ZEISS Selection Lamp Watt 120W 120W/132W Selection Lamp Select Philips Philips/Osram/Ushio 3-12 Samsung Electronics...
Page 29: Service Adjustment
6. Press the ◀▶ (Left of Right) button to check the red color at the bottom of the screen at its minimum and maximum values of changing from red to magenta, then adjust to the mean value. Samsung Electronics 3-13...
Page 30 Measuring color coordinates data requires specific equipment not possessed by service per sonnel, that makes performing manual adjustment impossible. Adjusting CCA is applied to all the signal mode. Don't change Desired value because it will be hamful to the color of the SET. 3-14 Samsung Electronics Published in Heiloo, Holland.
Page 31 1) As shown in the picture above, change the actuator values to eliminate saw tooth shapes. - To fine tune, increase the data value ensuring that you get the center between the starting and ending points of the disappearing saw tooth shape. Samsung Electronics 3-15 Published in Heiloo, Holland.
Page 32: Software Upgrade
3) In case entry into SERVICE MODE is unsuccessful, repeat steps 1 and 2 directly above. T_HURRAUS0_0004 4) You can check the firmware version at the bottom of the Factory menu. 2005_XX_XX T-DTVUCOM5-00XX T-HURRAUS0_00XX 3-16 Samsung Electronics Published in Heiloo, Holland.
Page 33: Replacements & Calibration
First, tighten the two screws on the left of the DMD board and then slowly tighten the one screw on the bottom right. Be careful not to touch the board while tightening the screws. (When using an electric-powered screwdriver, be careful that the torque is not too high.) Samsung Electronics 3-17 Published in Heiloo, Holland.
Page 34 You put your hand in set below diagram. Move the focus alignment dial of Projection lens to the clockwise or counter clockwise until the picture is clear displayed. You are easy to work toghter another service man. 3-18 Samsung Electronics Published in Heiloo, Holland.
Page 35: Chapter 4 Exploded View & Part List
T0524 BP63-00404A COVER-GRILLE 46L6,HIPS,HB,GR503,SV012P S.N.A T0527 BP61-01045A BRACKET-COVER L6,SECC-1,T1.2,NTR,BOTTOM S.N.A T0852 BP96-00967B ASSY COVER P-MIDDLE 46L6,HIPS,HB,GR503,S T0890 BP96-00855A ASSY FAN P 1B1S,50*50*0.5,1.9,0.19,24,-1 T0903 BP61-00528A HOLDER-DUST 50L3,HIPS HB,GRAY S.N.A T0952 BP63-00294B COVER DUST-ASSY L6,HIPS,HB,GRAY S.N.A Samsung Electronics Published in Heiloo, Holland.
Page 36: Hlr5067W1X/Xaa
BP63-00412A COVER-GRILLE 50L6,HIPS,HB,GR503,SV012P S.N.A T0071 T0527 BP61-01045A BRACKET-COVER L6,SECC-1,T1.2,NTR,BOTTOM S.N.A T0852 BP96-00936A ASSY COVER P-MIDDLE 50L6,HIPS,HB,GR503,S T0890 BP96-00855A ASSY FAN P 1B1S,50*50*0.5,1.9,0.19,24,-1 T0903 BP61-00528A HOLDER-DUST 50L3,HIPS HB,GRAY S.N.A T0952 BP63-00294B COVER DUST-ASSY L6,HIPS,HB,GRAY S.N.A Samsung Electronics Published in Heiloo, Holland.
Page 37: Hlr5667W1X/Xaa
BP63-00419A COVER-GRILLE 56L6,HIPS,HB,GRAY S.N.A T0527 BP61-01045A BRACKET-COVER L6,SECC-1,T1.2,NTR,BOTTOM S.N.A T0852 BP96-00968B ASSY COVER P-MIDDLE 56L6,HIPS,HB,GR503,S S.N.A T0890 BP96-00855A ASSY FAN P 1B1S,50*50*0.5,1.9,0.19,24,-1 T0903 BP61-00528A HOLDER-DUST 50L3,HIPS HB,GRAY S.N.A T0952 BP63-00294B COVER DUST-ASSY L6,HIPS,HB,GRAY S.N.A Samsung Electronics Published in Heiloo, Holland.
Page 38: Hlr6167W1X/Xaa
BP63-00426A COVER-GRILLE 61L6,HIPS,HB,GRAY S.N.A T0527 BP61-01045A BRACKET-COVER L6,SECC-1,T1.2,NTR,BOTTOM S.N.A T0852 BP96-00969B ASSY COVER P-MIDDLE 61L6,HIPS,HB,GR503,S S.N.A T0890 BP96-00855A ASSY FAN P 1B1S,50*50*0.5,1.9,0.19,24,-1 T0903 BP61-00528A HOLDER-DUST 50L3,HIPS HB,GRAY S.N.A T0952 BP63-00294B COVER DUST-ASSY L6,HIPS,HB,GRAY S.N.A Samsung Electronics Published in Heiloo, Holland.
Page 39: L620 Engine Ass'y
ASSY PCB S-DETECTOR B/D L620,HURRICANE S.N.A BP61-01014A BRACKET-ENGINE BASE SVP-50L6HR,SECC,T1.6 S.N.A BP63-00516A COVER-DUCT TOP SVP-50L6HR,PC G/F20,T3.0 S.N.A BP63-00517A COVER-DUCT BOT SVP-50L6HR,PC G/F20,T3.0 S.N.A BP63-00505A COVER-P/J LENS SVP-50LLHR,ABS,T2.5 S.N.A T0530 BP63-00537A COVER-LAMP HURRICANE 720P,PC S.N.A Samsung Electronics Published in Heiloo, Holland.
Page 40: Chapter 5 Electrical Part List
L3 OSRAM,SERVICE BALLST T0753 BP94-02149K ASSY PCB S-ACTUATOR DP,BP41-00121A,L62B, T0888 BP96-00823A ASSY LAMP P L3,LAMP SERVICE,OSRAM 120W,E T0889 BP96-00674A ASSY COLOR WHEEL P SVP-50L3HR T0890 BP96-00855A ASSY FAN P 1B1S,50*50*0.5,1.9,0.19,24,-1 T0952 BP59-00087A MODULE UMX-NT-038,2IN/2OUT OOB,54~806¡×?, Samsung Electronics Published in Heiloo, Holland.
Page 41: Hlr5067W1X/Xaa Service Item
ASSY DMD BOARD P L6 Philips,DMD BOARD,SE T0888 BP96-01073A ASSY LAMP P L6,L8 (L620,L680) ,~ 61 INCH T0889 BP96-01103A ASSY COLOR WHEEL P L6,SERVICE T0890 BP96-00855A ASSY FAN P 1B1S,50*50*0.5,1.9,0.19,24,-1 T0952 BP59-00087A MODULE UMX-NT-038,2IN/2OUT OOB,54~806¡×?, Samsung Electronics Published in Heiloo, Holland.
Page 42: Hlr5667W1X/Xaa Service Item
ASSY DMD BOARD P L6 Philips,DMD BOARD,SE T0888 BP96-01073A ASSY LAMP P L6,L8 (L620,L680) ,~ 61 INCH T0889 BP96-01103A ASSY COLOR WHEEL P L6,SERVICE T0890 BP96-00855A ASSY FAN P 1B1S,50*50*0.5,1.9,0.19,24,-1 T0952 BP59-00087A MODULE UMX-NT-038,2IN/2OUT OOB,54~806¡×?, Samsung Electronics Published in Heiloo, Holland.
Page 43: Hlr6167W1X/Xaa Service Item
ASSY DMD BOARD P L6 Philips,DMD BOARD,SE T0888 BP96-01073A ASSY LAMP P L6,L8 (L620,L680) ,~ 61 INCH T0889 BP96-01103A ASSY COLOR WHEEL P L6,SERVICE T0890 BP96-00855A ASSY FAN P 1B1S,50*50*0.5,1.9,0.19,24,-1 T0952 BP59-00087A MODULE UMX-NT-038,2IN/2OUT OOB,54~806¡×?, Samsung Electronics Published in Heiloo, Holland.
Page 44: Chapter 6 Troubleshooting
< Blinking Lamp and Temp LEDs > Is lamp cover installed? Install lamp cover Make sure lamp cover switch is activating CN101 Check boss Short CN101 on Sub-Detect Board on Lamp Cover Replace the Sub-Detect Board Replace the Digital Board Samsung Electronics Published in Heiloo, Holland.
Page 45 Re-install lamp assy' Check pin 1 on CN503 Check 5Vpp at CN503 on DMD Board for 5V DC pin 3 on DMD Board Replace lamp assy' or ballast Replace DMD Board Replace ballast or lamp assy' Samsung Electronics Published in Heiloo, Holland.
Page 46 Decreasing the illumination or changing the indoor lighting may work. 9. Screen Flip-over: Enter Factory mode in DDP1011 and perform H-Flip (flip horizontally) and V-Flip (flip vertically). The screen will flip over horizontally or vertically. Samsung Electronics Published in Heiloo, Holland.
Page 47 → Replace the DMD board ▶ Beehive mosaic patterns all over the screen: Error in the LVDS Receiver (IC 601) or the soldering The H sync signals are not transferred to DDP1011. → Replace the DMD board. Samsung Electronics Published in Heiloo, Holland.
Page 48 If "Pattern" does not appear, it may be from a DMD board or ATI error or there is an analog board malfunction. 4. Check if there is an error in the analog board. Check for a power signal from the analog to the digital boards. (See the circuit diagram below). CN105 Samsung Electronics Published in Heiloo, Holland.
Page 49 3) DMD Fan Check Cables connected to Check Cables connected to BALLAST. If necessary, Power Board. If necessary, replace BALLAST. replace Power Board. Check Cables connected to DMD Board. If necessary, replace DMD Board. Samsung Electronics Published in Heiloo, Holland.
Page 50: Troubleshooting Procedures By Error Modes
＊ It takes about 30 seconds for the TV to warm up, so normal brightness may not appear immediately. ＊ The TV has a fan to keep the inside lamp from overheating. You'll occasionally hear it working. Samsung Electronics Published in Heiloo, Holland.
Page 51 The following is required: Factory Mode → Checksum → right button → checksum calculation → checksum output (ex: 0xab2b) ■ Examples T_ROBOAKR1_1010 : Checksum = 0xab2b T_ROBOAKR1_1014 : Checksum = 0x4faa Samsung Electronics Published in Heiloo, Holland.
Page 52: Troubleshooting Procedures By Ass'y
Check to see if a blue flame starts igniting in the arc gap inside the ballast momentarily during start-up. There is no problem with the ballast if there is a flame. When the ballast has no error, replace the lamp. A blue flame occurs momentarily during start- Samsung Electronics Published in Heiloo, Holland.
Page 53 Check if the color wheel is running. + Check the DMD board and the ballast for the signals. Check the second CN503 pin for input signals. When 3.5V, 180Hz is output, the color wheel is operating normally. 3.5V, 180Hz From Color Wheel ※ DMD Board Check Diagram LAMP ENABLE 6-10 Samsung Electronics Published in Heiloo, Holland.
Page 54 Is the picture displayed? 3. Check if SYNCVALID is High 4. Check if DMD is properly connected 5. Check if VSYNCZ, HSYNCZ, ACTDATA and CLKIN are ready to be input Is a good image displayed? Samsung Electronics 6-11 Published in Heiloo, Holland.
Page 55 1) OLCAT is flexible or always close to High 1) Check if DMD is properly connected 2) Check DMD Unclear or reverse image 3) Check DDP1011 4) Check the DMD drive voltage (VBIAS, VCC2, VRESET) Contact a DLP™ service person. 6-12 Samsung Electronics Published in Heiloo, Holland.
Page 56: Chapter 7 Block Diagram
9/13/15 Block Diagram 7. Block Diagram 7-1 Overall Block Diagram Signal Power Light Signal c i t r r i CableCard USB Service Jack a l l c i t Samsung Electronics Published in Heiloo, Holland.
Page 57: Partial Block Diagram
Sil9011 I2S_X226O Audio Audio I2S_NT MONITOR L/R OUT Switch Switch Monitor PCM1802 LR out I2S_1394 SIF_Main/Sub CVBS_LR I2S OUT Audio AMP PC_ L/R A Decoder Audio SW Speaker STA323W COMP1/2_LR EXT_ L/R MSP4440G TEA6422 Samsung Electronics Published in Heiloo, Holland.
Page 58 9/13/15 Block Diagram 7-2-3 Analog Board Block Diagram Samsung Electronics Published in Heiloo, Holland.
Page 59 9/13/15 Block Diagram 7-2-4 DMD Board Block Diagram & L620-EP1C20F324C7 . f f Signal Power Control Signal Samsung Electronics Published in Heiloo, Holland.
Page 60: Chapter 8 Wiring Diagram
9/13/15 Wiring Diagram 8. Wiring Diagram 8-1 Overall Wiring Samsung Electronics Published in Heiloo, Holland.
Page 61: Connection Between Analog And Digital Board
9/13/15 Wiring Diagram 8-2 Connection between Analog and Digital Board Samsung Electronics Published in Heiloo, Holland.
Page 62: Chapter 9 Pcb Diagram
* GT801 : Anti-lightning wire connected to the digital board. The anti-lightning wire should be installed for safety purposes. * PD802S : Inlet type of terminal that is connected to the AC power cable. Samsung Electronics Published in Heiloo, Holland.
Page 63 Connecting Power to Analog Board Pin No. Pin Name Pin Name PIN No. Pin Name STD 5V STD 5V S-MUTE S14.5V STD 5V S14.5V 12VA POWER-SW 5.5VB 5.5VB 12VA 12VB 12VB 33VA POD-SW 12VB 12VB 80VB Samsung Electronics Published in Heiloo, Holland.
Page 64: Digital Board
Reset Switch DVI to Board Digital Optical Sound Anynet Gemstar D-Net HDMI CableCard Slot ■ Microprocessor (Generates turn-on signal to power board) ■ All Digital Video Processing ■ OSD / Menu ■ Reset Switch Samsung Electronics Published in Heiloo, Holland.
Page 65 MD3.3V MD3.3V D3.3V I2SSD_OUTA RxDM D3.3V I2SCLK_OUTA SDA_M5 SDA_PANNEL SCL_M5 STB_6.5V SCL_PANNEL NT_I2S_SCLK STB_9V D5.7V NT_I2S_LRCLK NT_I2S_DATA USB_SW_UP_P D5.7V STB_30V nMICOM_INIT USB_SW_UP_N nRESET S_nRESET STB_5V D12V ANALOG-nRST DDP_READY MD-nRESET PWRGOOD LAMP-ERROR DTV_Lt DLP-SYNCVAL DTV_Rt Samsung Electronics Published in Heiloo, Holland.
Page 66 9/13/15 PCB Diagram CN21 Connecting the Aduio/Video signal from the rear input terminal Pin Name PIN No. Pin Name MAIN_Y MAIN_C SUB_Y SUB_C DTV_CVBS COMP1_Y COMP1_Pb COMP1_Pr COMP2_Y COMP2_Pb COMP2_Pr M-CVBS M-SIF S-CVBS S-SIF Samsung Electronics Published in Heiloo, Holland.
Page 67: Analog Board
* CN104 : This is a control signal terminal that connects between the analog and digital boards. * CN103 : This is an AV signal terminal that connects between the analog and digital boards. Samsung Electronics Published in Heiloo, Holland.
Page 68 Pin No. Pin Name 12VB SDA-M1 12VB SCL-M1 12VB 70VB CN105 Connecting Power to the Digital Board Pin Name PIN No. Pin Name 3.3V-ATI 3.3V-ATI 3.3VB-D 3.3V-ATI 3.3VB-D 6.5VA-D 5.7VB 5.7VB 30VA 12VB 33VB Samsung Electronics Published in Heiloo, Holland.
Page 69 -L-OUT FAN-ERROR +L-OUT -R-OUT 8VA-FNA +R-OUT CN106 CN120 Connecting Side Buttons Transmitting Video Signal from Side Terminal Pin No. Pin Name Pin No. Pin Name SIDE-Y KEY1 SIDE-C KEY2 SIDE-V SIDE-L SIDE-R SIDE-SDET SIDE-VDET Samsung Electronics Published in Heiloo, Holland.
Page 70 DLP_SYNCVAL STNR_SIF CN105 CN108 Connecting Power Connecting Power Pin Name PIN No. Pin Name Pin No. Pin Name POWER-MUTE S16VB 33VB S16VB POWER-SW 12VA 5.7VB 5.7VB 12VA 12VB 12VB 30VA 12VB 12VB POD-SW 70VB Samsung Electronics Published in Heiloo, Holland.
Page 71: Dmd Board
* CN601 : The DVD cable terminal. This receives the image data from the digital board. * DMD PANEL : This is protected with a heat sink and fixtures. * DDP1011 : This processes the DMD drive and the signals. 9-10 Samsung Electronics Published in Heiloo, Holland.
Page 72: Analog Board
9/13/15 Schematic Diagram 10. Schematic Diagram 10-1 Analog Board 10-1-1 PowerSignal This Document can not be used without Samsung’s authorization. Samsung Electronics 10-1 Published in Heiloo, Holland.
Page 73 9/13/15 Schematic Diagram 10-1-2 DCDC This Document can not be used without Samsung’s authorization. & 10-2 Samsung Electronics Published in Heiloo, Holland.
Page 74 9/13/15 Schematic Diagram 10-1-3 AV_Input This Document can not be used without Samsung’s authorization..P " " P " " Samsung Electronics 10-3 Published in Heiloo, Holland.
Page 75 9/13/15 Schematic Diagram 10-1-4 A/V Switching This Document can not be used without Samsung’s authorization. c t i c t i c t i 10-4 Samsung Electronics Published in Heiloo, Holland.
Page 76 9/13/15 Schematic Diagram 10-1-5 AV_Comp_Buffer This Document can not be used without Samsung’s authorization. Samsung Electronics 10-5 Published in Heiloo, Holland.
Page 77 9/13/15 Schematic Diagram 10-1-6 3D-Comb This Document can not be used without Samsung’s authorization. 10-6 Samsung Electronics Published in Heiloo, Holland.
Page 78 9/13/15 Schematic Diagram 10-1-7 Sound Processor/Amp This Document can not be used without Samsung’s authorization. s ’ Samsung Electronics 10-7 Published in Heiloo, Holland.
Page 79 9/13/15 Schematic Diagram 10-1-8 S3F84BB_Micom This Document can not be used without Samsung’s authorization. 10-8 Samsung Electronics Published in Heiloo, Holland.
Page 80 9/13/15 Schematic Diagram 10-1-9 Signal Connection This Document can not be used without Samsung’s authorization. n i l > - o l l . . . Samsung Electronics 10-9 Published in Heiloo, Holland.
Page 81: Digital Board
9/13/15 Schematic Diagram 10-2 Digital Board 10-2-1 DTV Module-1 This Document can not be used without Samsung’s authorization. 10-10 Samsung Electronics Published in Heiloo, Holland.
Page 82 9/13/15 Schematic Diagram 10-2-2 DTV Module-2 This Document can not be used without Samsung’s authorization. o i t t e l c t i t i b c t i t i b Samsung Electronics 10-11 Published in Heiloo, Holland.
Page 83 9/13/15 Schematic Diagram 10-2-3 DTV Module-3 This Document can not be used without Samsung’s authorization. Sound Video t e l c i t / 1 1 8 t e l / 1 9 7 t e l o i t...
Page 84 9/13/15 Schematic Diagram 10-2-4 DTV Module-4 This Document can not be used without Samsung’s authorization. t l u Samsung Electronics 10-13 Published in Heiloo, Holland.
Page 85 9/13/15 Schematic Diagram 10-2-5 DTV Module-5 This Document can not be used without Samsung’s authorization. Sound Video t l u 10-14 Samsung Electronics Published in Heiloo, Holland.
Page 86 9/13/15 Schematic Diagram 10-2-6 DTV Module-6 This Document can not be used without Samsung’s authorization. i t p i t p t l u Samsung Electronics 10-15 Published in Heiloo, Holland.
Page 87 9/13/15 Schematic Diagram 10-2-7 DTV Module-7 This Document can not be used without Samsung’s authorization. Sound Video & 10-16 Samsung Electronics Published in Heiloo, Holland.
Page 88 9/13/15 Schematic Diagram 10-2-8 DTV Module-8 This Document can not be used without Samsung’s authorization. t l u t l u e r i i t c Samsung Electronics 10-17 Published in Heiloo, Holland.
Page 89 9/13/15 Schematic Diagram 10-2-9 DTV Module-9 This Document can not be used without Samsung’s authorization. 10-18 Samsung Electronics Published in Heiloo, Holland.
Page 90 9/13/15 Schematic Diagram 10-2-10 DTV Module-10 This Document can not be used without Samsung’s authorization. Sound Video t i t t t i l Samsung Electronics 10-19 Published in Heiloo, Holland.
Page 91 9/13/15 Schematic Diagram 10-2-11 DTV Module-11 This Document can not be used without Samsung’s authorization. t e l t e l 10-20 Samsung Electronics Published in Heiloo, Holland.
Page 92 9/13/15 Schematic Diagram 10-2-12 DTV Module-12 This Document can not be used without Samsung’s authorization. Sound Video n i t h t i Samsung Electronics 10-21 Published in Heiloo, Holland.
Page 93 9/13/15 Schematic Diagram 10-2-13 DTV Module-13 This Document can not be used without Samsung’s authorization. Sound Video t e l i t p t e l 10-22 Samsung Electronics Published in Heiloo, Holland.
Page 94 9/13/15 Schematic Diagram 10-2-14 DTV Module-14 This Document can not be used without Samsung’s authorization. Sound Video : t l & : t l : t l Samsung Electronics 10-23 Published in Heiloo, Holland.
Page 95 9/13/15 Schematic Diagram 10-2-15 DTV Module-15 This Document can not be used without Samsung’s authorization. Sound Video t e l 10-24 Samsung Electronics Published in Heiloo, Holland.
Page 96 9/13/15 Schematic Diagram 10-2-16 DTV Module-16 This Document can not be used without Samsung’s authorization. Samsung Electronics 10-25 Published in Heiloo, Holland.
Page 97 9/13/15 Schematic Diagram 10-2-17 DTV Module-17 This Document can not be used without Samsung’s authorization. 10-26 Samsung Electronics Published in Heiloo, Holland.
Page 98 9/13/15 Schematic Diagram 10-2-18 DTV Module-18 This Document can not be used without Samsung’s authorization. Sound Video Samsung Electronics 10-27 Published in Heiloo, Holland.
Page 99: Dmd Board
9/13/15 Schematic Diagram 10-3 DMD Board 10-3-1 DMD Board-1 This Document can not be used without Samsung’s authorization. 10-28 Samsung Electronics Published in Heiloo, Holland.
Page 100 9/13/15 Schematic Diagram 10-3-2 DMD Board-2 This Document can not be used without Samsung’s authorization. Samsung Electronics 10-29 Published in Heiloo, Holland.
Page 101 9/13/15 Schematic Diagram 10-3-3 DMD Board-3 This Document can not be used without Samsung’s authorization. 10-30 Samsung Electronics Published in Heiloo, Holland.
Page 102 9/13/15 Schematic Diagram 10-3-4 DMD Board-4 This Document can not be used without Samsung’s authorization. Samsung Electronics 10-31 Published in Heiloo, Holland.
Page 103 9/13/15 Schematic Diagram 10-3-5 DMD Board-5 This Document can not be used without Samsung’s authorization. Samsung Electronics 10-32 Published in Heiloo, Holland.
Page 104 9/13/15 Schematic Diagram 10-3-6 DMD Board-6 This Document can not be used without Samsung’s authorization. Samsung Electronics 10-33 Published in Heiloo, Holland.
Page 105 9/13/15 Schematic Diagram 10-3-7 DMD Board-7 This Document can not be used without Samsung’s authorization. 10-34 Samsung Electronics Published in Heiloo, Holland.
Page 106: Actuator Board
9/13/15 Schematic Diagram 10-4 Actuator Board This Document can not be used without Samsung’s authorization. R106 100ohm R165 330ohm R141 1/2W R139 1/10W 1/2W 10Kohm 56Kohm R145 R146 R140 100Kohm 100Kohm 1/10W 1/10W 1/10W R144 10Kohm 100Kohm R138 R147...
Page 107: Ballast
9/13/15 Schematic Diagram 10-5 Ballast This Document can not be used without Samsung’s authorization. 10-36 Samsung Electronics Published in Heiloo, Holland.
Page 108: Power Board
9/13/15 Schematic Diagram 10-6 Power Board This Document can not be used without Samsung’s authorization. Samsung Electronics 10-37 Published in Heiloo, Holland.
Page 109: Combined Bridge And Control Module
9/13/15 Schematic Diagram 10-7 Combined Bridge and Control Module This Document can not be used without Samsung’s authorization. 10-38 Samsung Electronics Published in Heiloo, Holland.
Page 110: Detect
9/13/15 Schematic Diagram 10-8 Detect This Document can not be used without Samsung’s authorization. Samsung Electronics 10-39 Published in Heiloo, Holland.
Page 111: Side-Av
9/13/15 Schematic Diagram 10-9 Side-AV 10-11 RMC-LED This Document can not be used without Samsung’s authorization. This Document can not be used without Samsung’s authorization. 10-10 Key Control This Document can not be used without Samsung’s authorization. Sub-Front Circuit V0.4 : Connection Change...
Page 112: Chapter 11 Operation Instruction & Installation
Connect the video signal from a camcorder or video game. Connect the audio signal from a camcorder or video game. Connect an S-Video signal from a camcorder or video game. (S-Video 3 jack and Audio L/R input 3 are used in conjunction.) Samsung Electronics 11-1 Published in Heiloo, Holland.
Page 113 • It takes about 30 seconds for the TV to warm up, so normal brightness may not appear immediately. • The TV has a fan to keep the inside lamp from overheating. You'll occasionally hear it working. 11-2 Samsung Electronics Published in Heiloo, Holland.
Page 114 ⑮ CableCARD™ ⑧ COMPONENT1, 2 jacks (Y, PB, PR, L, R) Insert the CableCARD into the slot. Use these jacks to connect the component video/audio signals from a DVD player or a Set-Top Box. Samsung Electronics 11-3 Published in Heiloo, Holland.
Page 115: Remote Control
You can use the remote control up to about 23 feet from the TV. When using the remote control, always point it directly at the TV. You can also use your remote control to operate your VCR, Cable box, DVD player or Samsung Set-Top Box.
Page 116: New Features
• 1394 upto 400Mbps • 1394.b upto 3.2 Gbps - Hot Plug & Play - AVC, CMP, EIA775, CEA931, 5C, … - Variety of Compatible devices :DTV, STB, DVHS, AVHDD, MPEG Camcorder, … - Copy protection Samsung Electronics 11-5 Published in Heiloo, Holland.
Page 117 A small PCMCIA device, not working by itself, designed to run specialized tasks in association with a DCR TV, such as a conditional access sub system or to provide resources required by an application but not provided directly by the host. 11-6 Samsung Electronics Published in Heiloo, Holland.
Page 118: Chapter 12 Disassembly & Reassembly
① Separate the DVI cable. Chassis : The DVI screw is made of soft plastic and may easily break when applying excessive force through a screw driver. Ensure that extreme caution is taken when loosening the screw. Samsung Electronics 12-1 Published in Heiloo, Holland.
Page 119 9/13/15 Disassembly & Reassembly Part Name Description Description Photo Holder ① Seperate the Gt-wires. Chassis ② Seperate the cables. 12-2 Samsung Electronics Published in Heiloo, Holland.
Page 120 : PWH,B,M3,L10,ZPC(YEL),SWRCH18A ① Remove both the connector and the screws before removing the fan. Then remove the fan from the holder chassis. : PWH,B,M3,L10,ZPC(YEL),SWRCH18A Analog ① Analog, Digital Board and Fan. Board/ Digital Board/ Samsung Electronics 12-3 Published in Heiloo, Holland.
Page 121 ① After Removing the Top Shield Case. : Use the two lock holes on either side of the shield case when removing it. 12-4 Samsung Electronics Published in Heiloo, Holland.
Page 122 9/13/15 Disassembly & Reassembly Part Name Description Description Photo Digital ① Remove the 5 screws before removing the shield case at the Board bottom. : PWH,B,M3,L10,ZPC(YEL),SWRCH18A ① Digital Board. Samsung Electronics 12-5 Published in Heiloo, Holland.
Page 123 ① Remove the screw and Remove the engine by pulling it out of the cabinet. : TH,B,M4.L15,BLK,SWRCH18A : Be careful when removing the Light Engine as it may get caught up by the upper cable of the case. 12-6 Samsung Electronics Published in Heiloo, Holland.
Page 124 : Wear gloves when handling the power board as there may be some remaining electrical charge in the capacitors. Specifically, avoid touching any part of the capacitors. ① After removing the 3 screws, separate the bottom power braket. : PWH,B,M3,L10,ZPC(YEL),SWRCH18A Samsung Electronics 12-7 Published in Heiloo, Holland.
Page 125: Lamp Replacement
① Unplug the TV, then use a screwdriver to remove the 4 screws. : WSP,PH,+,M4,L12,ZPC(YEL),SM10C ① Remove the Lamp cover. ① Remove the screw securing the Lamp by using a screwdriver. : WSP,PH,+,M4,L12,ZPC(YEL),SM10C 12-8 Samsung Electronics Published in Heiloo, Holland.
Page 126 Disassembly & Reassembly Part Name Description Description Photo Lamp ① Separate the Lamp from the engine by holding the handle and pulling it out. ② To reinstall the Lamp, follow these steps in reverse order. Samsung Electronics 12-9 Published in Heiloo, Holland.
Page 127 ① Remove the Ballast SCI cable. ① Remove the two screws at the Holder Ballast. : PWH,+,B,M3,L10,ZPC(YEL),SWRCH18A,- ① Pull out the Ballast assembly. ② Replace it with a new one and re-assemble it in the reverse order. 12-10 Samsung Electronics Published in Heiloo, Holland.
Page 128 ① Remove 2 screws to remove the color wheel cover. Wheel (L620 doesn't have the cover color wheel.) : WSP,PH,+,M3,L8,ZPC(YEL),SW ① Remove two cables at the DMD Board. ① Remove 2 screws. : PWH,+,B,M3,L10,ZPC(YEL),SWRCH18A,- ① Disassemble the color wheel assembly. Samsung Electronics 12-11 Published in Heiloo, Holland.
Page 129 9/13/15 Disassembly & Reassembly Part Name Description Description Photo Color ① Replace it with a new color wheel and rubber assembly. Wheel : Never touch the color wheel. Touch only the cover assembly. 12-12 Samsung Electronics Published in Heiloo, Holland.
Page 130 12-1-8 Actuator(Smooth Picture) Replacement Part Name Description Description Photo Actuator ① Remove the cable at the Actuator. ① Push the steel spring wire to bottom of the Actuator Assy. ① Replace it with a new actuator. Samsung Electronics 12-13 Published in Heiloo, Holland.
Page 131 9/13/15 MEMO 12-14 Samsung Electronics Published in Heiloo, Holland.
Page 132: Chapter 13 Circuit Description
And based on the DMD panel used, a 1-panel TV requires a color wheel while a 3-panel TV does not. The HD4 panel needs an actuator while the HD2 does not. However, the drive mechanism and the overall block structure of the two panels are the same. Samsung Electronics 13-1 Published in Heiloo, Holland.
Page 133: Partial Block Description
IC801S to induce it. c. The secondary induced voltage is 66KHz square wave power, which goes through the smoothing cap (CS822) to be generated in the standby 5V. d. Multi power also operates the same way. 13-2 Samsung Electronics Published in Heiloo, Holland.
Page 134 ＊ A6.5V / 1A - For driving the tuner ＊ S14.5V / 4A -For driving sound processor ＊ T30V / 5mA - For driving the tuner ＊ A65V / 30mA - For driving the actuator Samsung Electronics 13-3 Published in Heiloo, Holland.
Page 135 Audio signals are transferred to the MSP chip of the analog board using I2S and are emitted through the speaker. It also has an Anynet port, a 5.1 channel optical port and a USB port for a S/W update. 13-4 Samsung Electronics Published in Heiloo, Holland.
Page 136 Sound signals are selected by the switching IC, of which only one input is transferred to the speaker. ■ Detection Signal Flow When each port is connected to a signal cable, the detection signal is "low" and can be checked by Micom scanning. Samsung Electronics 13-5 Published in Heiloo, Holland.
Page 137 13-2-4 DMD Board Block Description & L620-EP1C20F324C7 . f f Signal Power Control Signal ■ Controls the lamp (ON/OFF) ■ Drives the color wheel motor ■ Drives the panel ■ Controls the sensors 13-6 Samsung Electronics Published in Heiloo, Holland.
Page 138: New Circuit Description
L701 Wave Loc. Characteristics Output terminal Wave form for R534 LAMP EN High from DDP1010 RA701,702,703,704 R531 LAMP LITZ High (5V) before the lamp turns on. Low (0V) when the lamp turns on. Samsung Electronics 13-7 Published in Heiloo, Holland.
Page 139 B-CHANNEL SERIAL DATA OUT DURING SPAM READ TEST OPERATION TP(2:0) MANUFACTORING TEST POINT(NO CONNECTED DURING NORMAL CPERATION) RSV_A(4:0)/RSV_B(4:0) RESERVED PINS(NORMAL:GND) EVCC REFERENCE VOLTAGE DURING SPAM READ TEST OPERATION(NORMAL GND) VCC2 MIRROR ELECTRODE VOLTAGE(7.3V) LOGIC SUPPLY LOGIC GROUND 13-8 Samsung Electronics Published in Heiloo, Holland.
Page 140 * When about 4 seconds have passed If the voltage R204 is 3V, it is 1) Method for checking whether the DDP1011 IC RESET is normal. after changing to pulse waveform, the normal. screens are displayed on the set. Samsung Electronics 13-9 Published in Heiloo, Holland.
Page 141 COMPONENT S/W, H/V Sync S/W Video Enhance SDP32 SAMSUNG RGB Processor Program ROM AT49BV x 2 32M(1M x 16) x 2, Nor-Type Flash Memory Frame Buffer 192MB DDR, 64M ,Samsung Frame Memory THC63LVDM83R, THINE LVDS Transmitter DTC34LM85A, DOESTEK DTC34LM85A, DOESTEK IEEE1394 JEDI(TSB43DA42A)
Page 142: Chapter 14 Reference Information
The mirror returns to a blank state so that no stains or after-images are left. The SAMSUNG SKY500N model has both an ANYNET port and a SERVICE jack port. Because the shape of the ANYNET port on the DLP TV is the same as that of the SERVICE jack port of the SKY500N, it fails to turn the TV off after a connection has been reported.
Page 143 Ex: For LCD 15:9 devices, "Wide" is displayed on the OSD instead of "16:9". 4. The picture size can be changed even in the blue screen. However, the picture size should be controlled by the product specifications if the change is impossible due to hardware restrictions. 14-2 Samsung Electronics Published in Heiloo, Holland.
Page 144: Technical Terms
Anynet An AV networking system of Samsung's various AV devices, English Captions (Subtitle) which enables the user to conveniently control AV devices A feature to provide English captions or character information using the TV.
Page 145 This is, called "Super-video", divided into video and color sig- nals for sharper image display. VHF/UHF VHF refers to the 2 - 13 channel system; UHF indicates the 14 - 69 channel system. 14-4 Samsung Electronics Published in Heiloo, Holland.

This manual is also suitable for:

Hl-r5667w Hl-r5067w Hl-r6167w

Samsung HL-R4667W Service Manual

Chapter 1 Precaution

Chapter 2 Product Specification

Chapter 3 Alignment & Adjustment

Chapter 4 Exploded View & Part List

Chapter 5 Electrical Part List

Chapter 6 Troubleshooting

Chapter 7 Block Diagram

Chapter 8 Wiring Diagram

Chapter 9 PCB Diagram

Chapter 10 Schematic Diagram

Chapter 11 Operation Instruction & Installation

Chapter 12 Disassembly & Reassembly

Chapter 13 Circuit Description

Chapter 14 Reference Information

Quick Links

Troubleshooting

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Summary of Contents for Samsung HL-R4667W

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Table of Contents