Matrix C3X-02 Service Manual
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Matrix C3X-02 Service Manual

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C 3 x - 0 2 C l i m b m i l l
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  • Page 1 C 3 x - 0 2 C l i m b m i l l S E R V I C E M A N U A l...

  • Page 2: Table Of Contents

    TAblE of CoNTENTS CHAPTER 1: SERIAl NUMbER loCATIoN ............1 CHAPTER 2: IMPoRTANT SAfETy INSTRUCTIoNS Read and Save These Instructions ................3 Electrical Requirements ..................... 4 Locating the Unit ......................5 CHAPTER 3: PREVENTATIVE MAINTENANCE Recommended Cleaning Tips ..................6 Care and Maintenance Instructions ................
  • Page 3 TAblE of CoNTENTS CHAPTER 9: PARTS REPlACEMENT gUIdE Side Cover Replacement ................... 45 Console Replacement ....................47 Console Overlay / Keypad Replacement ..............48 Front Shroud Replacement ..................52 Lower Control Board (LCB) Replacement ..............54 Upper Handlebar Replacement .................. 55 Lower Handlebar Replacement ..................

  • Page 4: Chapter 1: Serial Number Location

    CHAPTER 1: SERIAl NUMbER loCATIoN 1.1 SERIAl NUMbER loCATIoN SERIAl NUMbER loCATIoN...
  • Page 5 CHAPTER 1: SERIAl NUMbER loCATIoN 1.1 SERIAl NUMbER loCATIoN - CoNTINUEd Console serial number loCation CoNSolE SERIAl NUMbER loCATIoN...

  • Page 6: Chapter 2: Important Safety Instructions

    This Climb Mill is intended for commercial use. To ensure your safety * If you feel faint, stop exercising immediately. and protect the equipment, read all instructions before operating the MATRIX Climb Mill. CAUTIoN! If you experience chest pains, nausea, dizziness, or When using an electrical product, basic precautions should always be shortness of breath, stop exercising immediately and consult followed including the following: your physician before continuing.

  • Page 7: Electrical Requirements

    The unit is equipped with a cord having an equipment-grounding conductor and a grounding plug. The plug must be plugged into an appropriate outlet that is properly installed and grounded in accordance with all local codes and ordinances. If the user does not follow these grounding instructions, the user could void the Matrix limited warranty. AddITIoNAl ElECTRICAl INfo In addition to the dedicated circuit requirement, the proper gauge wire must be used from the circuit breaker box, to each outlet that will have the maximum number of units running off of it.

  • Page 8: Locating The Unit

    CHAPTER 2: IMPoRTANT SAfETy INSTRUCTIoNS 2.3 loCATINg THE UNIT loCATIoN of THE UNIT Place the unit on a level surface and away from direct sun light. The intense UV light can cause discoloration of plastics. Locate in an area with cool temperatures and low humidity. Leave a clear zone behind the unit of at least 24". This zone must be clear of any obstruction and allow the user a clear exit path from the unit.

  • Page 9: Chapter 3: Preventative Maintenance

    CHAPTER 3: PREVENTATIVE MAINTENANCE 3.1 RECoMMENdEd ClEANINg TIPS In order to maximize life span, and minimize down time, all Matrix fitness Equipment requires regularly scheduled cleaning. yoU wIll NEEd: - Mild dish soap and water mixture in a spray bottle (10:1 water to soap ratio).

  • Page 10: Care And Maintenance Instructions

    3.2 CARE ANd MAINTENANCE INSTRUCTIoN In order to maximize life span, and minimize down time, all MATRIX equipment requires regular cleaning, and maintenance items performed on a scheduled basis. This section contains detailed instructions on how to perform these items, the frequency of which they should be done, and a check list to sign off each time service is completed for a specific machine.

  • Page 11: Chapter 4: Console Overlay And Workout Description

    A3x CoNSolE SHowN 3x CoNSolE dESCRIPTIoN The Matrix machine is inspected before it is packaged. It is shipped in two pieces: the base and the console. Carefully unpack the unit and dispose of the box material. Note: There is a thin protective sheet of clear plastic on the overlay of the console that should be removed before use.

  • Page 12: Workout Setup Steps - Manual

    CHAPTER 4: CoNSolE oVERlAy ANd woRkoUT dESCRIPTIoN 4.3 woRkoUT SETUP STEPS - lEVEl bASEd PRogRAMS - CoNTINUEd 4.2 woRkoUT SETUP STEPS - MANUAl interVal traininG - Press to immediately begin a workout. Workout, resistance - The Interval Training program is a level based program that automatically adjusts the resistance of the level, and time will automatically go to default settings.

  • Page 13: Workout Setup Steps - Fitness Test

    CHAPTER 4: CoNSolE oVERlAy ANd woRkoUT dESCRIPTIoN 4.4 woRkoUT SETUP STEPS - fITNESS TEST FITNESS TEST (WFI) - The WFI (Wellness Fitness Initiative) protocol is a test used by firefighters in a series of intervals lasting a maximum of 16 minutes, where the speed is increased every minute until the Target Heart Rate is exceeded for 15 seconds. When the test is complete, the display provides a summary of VO2max, Highest SPM, Elapsed Time, and Target Heart Rate.

  • Page 14: Workout Setup Steps - Target Heart Rate

    3x consoles equipped with xID workout tracking allow users to tarGet Heart rate - The Matrix H5x-05 Bike comes with login and record their workouts by entering their xID and 4-digit standard digital contact heart rate sensors and are POLAR telemetry passcode.

  • Page 15: Chapter 5: Manager Mode

    CHAPTER 5: MANAgER ModE 5.1 MANAgER ModE oVERVIEw 1) To enter Manager Mode, press number key "ENTER, 1, 0, 0, 1, ENTER" on the number keypad. Manager Mode will appear on the display. 2) To scroll through the list of options in Manager Mode, use the UP and DOWN LEVEL keys. Each of the custom settings will show on the dis- play.
  • Page 16 5.1 MANAgER ModE oVERVIEw - CoNTINUEd Group Item1 Item2 Default Value Values/Range Unit Notes Logo Default Logo MATRIX Customize. Import Logo Import logo from USB to console. Erase EEPROM Erase all logo data in EEPROM. Machine Type This option selects the current model. Console...

  • Page 17: Chapter 6: Engineering Mode

    CHAPTER 6: ENgINEERINg ModE 6.1 ENgINEERINg ModE oVERVIEw 1) To enter Engineering Mode, press number key "ENTER, 2, 0, 0, 1, ENTER" on the number keypad. Engineer Mode will appear on the display. 2) To scroll through the list of options in Engineering Mode, use the UP and DOWN LEVEL keys. Each of the custom settings will show on the display.

  • Page 18: Chapter 7: Service Mode

    CHAPTER 7: SERVICE ModE / TEST ModE 7.1 SERVICE ModE oVERVIEw 1) To enter Service Mode, press number key "ENTER, 3, 0, 0, 1, ENTER" on the number keypad. Engineer Mode will appear on the display. 2) To scroll through the list of options in Service Mode, use the UP and DOWN LEVEL keys. Each of the custom settings will show on the display.

  • Page 19: Test Mode Overview

    CHAPTER 7: SERVICE ModE / TEST ModE 7.2 TEST ModE oVERVIEw The Test's Custom Mode allows the club owner to customize the bike for the club. 1) To enter Test Mode, press number key "ENTER, 5, 0, 0, 1, ENTER" on the number keypad. Engineer Mode will appear on the display. 2) To scroll through the list of options in Test Mode, use the UP and DOWN LEVEL keys.

  • Page 20: Chapter 8: Troubleshooting

    CHAPTER 8: TRoUblESHooTINg 8.1 ElECTRICAl dIAgRAMS...
  • Page 21 CHAPTER 8: TRoUblESHooTINg 8.1 ElECTRICAl dIAgRAMS - CoNTINUEd...
  • Page 22 CHAPTER 8: TRoUblESHooTINg 8.1 ElECTRICAl dIAgRAMS - CoNTINUEd P01 - dIgITAl CoMMUNICATIoN wIRE P13- SPEEd SENSoR ExTENSIoN wIRE (fRAME)
  • Page 23 CHAPTER 8: TRoUblESHooTINg 8.1 ElECTRICAl dIAgRAMS - CoNTINUEd P27 - HANd PUlSE wIRES (fRAME)
  • Page 24 CHAPTER 8: TRoUblESHooTINg 8.1 ElECTRICAl dIAgRAMS - CoNTINUEd P31 - PRoxIMITy SENSoR wIRE (fRAME) P04 - ECb loAd wIRE (fRAME) P18 - CoNTRol ZoNE SENSoR wIRE...
  • Page 25 CHAPTER 8: TRoUblESHooTINg 8.1 ElECTRICAl dIAgRAMS - CoNTINUEd P19 - PowER SENSoR wIRE (fRAME) P51 - IR SENSoR wIRE (fRAME)
  • Page 26 CHAPTER 8: TRoUblESHooTINg 8.1 ElECTRICAl dIAgRAMS - CoNTINUEd g18 - H/P CoNNECT wIRE (fRAME)
  • Page 27 CHAPTER 8: TRoUblESHooTINg 8.1 ElECTRICAl dIAgRAMS - CoNTINUEd PAUSE SENSoR wIRE (CoNSolE) USb wIRE (CoNSolE)
  • Page 28 CHAPTER 8: TRoUblESHooTINg 8.1 ElECTRICAl dIAgRAMS - CoNTINUEd dIgITAl CoMM wIRE (CoNSolE) QUICkly kEy wIRE (CoNSolE)

  • Page 29: Lcb Error Indicators

    CHAPTER 8: TRoUblESHooTINg 8.2 lCb ERRoR INdICAToRS...
  • Page 30 CHAPTER 8: TRoUblESHooTINg 8.2 lCb ERRoR INdICAToRS - CoNTINUEd Status lEd Firmware definition --------------------------------------------------------------------------------- ---------------------------------------------------------------------------------- lEd STATUS dESCRIPTIoN LED1 LCB status (blinking: OK). LED2 Start or Stop( bright: start ) LED3 Safety stop ( bright: action ) LED4 Safety Key action status ( bright: trigger ) LED5 LCB Error status LED6...

  • Page 31: Error Code Troubleshooting - 0149 (01Ac)

    CHAPTER 8: TRoUblESHooTINg 8.3 ERRoR CodE TRoUblESHooTINg - 0149 (01AC) ERRoR CodE 0149 (01AC) 1) SyMPToM: a. 0149 (01AC) - Electro magnet (ECB) over current. 2) SolUTIoN: a. On standby mode, measure the resistance on ECB1 and ECB2. Check the ECB extension cable connection at the LCB (pins 1 & 3 for ECB1, pins 2 &...

  • Page 32: Error Code Troubleshooting - 01Af

    CHAPTER 8: TRoUblESHooTINg 8.4 ERRoR CodE TRoUblESHooTINg - 01Af ERRoR CodE 01Af 1) SyMPToM: a. 01AF - Electro magnet (ECB) disconnected. 2) SolUTIoN: a. Check the connection of the ECB extension cable from the LCB to the ECB (Figure A). b.

  • Page 33: Error Code Troubleshooting - 02A0

    CHAPTER 8: TRoUblESHooTINg 8.5 ERRoR CodE TRoUblESHooTINg - 02A0 ERRoR CodE 02A0 1) SyMPToM: a. 02A0 - Encoder error. b. The unit is in PAUSE Mode at all times. 2) SolUTIoN: a. Check the connection of the speed sensor cable from the LCB to the speed sensor. b.

  • Page 34: Error Code Troubleshooting - 02Be / 02Bf

    CHAPTER 8: TRoUblESHooTINg 8.6 ERRoR CodE TRoUblESHooTINg - 02bE / 02bf ERRoR CodE 02bE / 02bf 1) SyMPToM: a. 02BE - DC brake error (If movement is detected when the brake is in stop mode). b. 02BF - DC brake over current (The brakes current is over 1A for a continuous 3 sec.). 2) SolUTIoN: a.

  • Page 35: Error Code Troubleshooting - 02C0

    CHAPTER 8: TRoUblESHooTINg 8.7 ERRoR CodE TRoUblESHooTINg - 02Co ERRoR CodE 02C0 1) SyMPToM: a. 02C0 - DC brake in manual mode. 2) SolUTIoN: a. Check if the DC brake is in the “ Right “ lock position (Figure A). Release the brake (move to the left) if in lock position. b.

  • Page 36: Error Code Troubleshooting - 02C1

    CHAPTER 8: TRoUblESHooTINg 8.8 ERRoR CodE TRoUblESHooTINg - 02C1 ERRoR CodE 02C1 1) SyMPToM: a. 02C1 -Speed tracking error (the speed tracking is off by at least 10 rpms for a continuous 20 sec). 2) SolUTIoN: a. Adjust the speed sensor position and clean the speed sensor of any debris (Figure A). b.

  • Page 37: Error Code Troubleshooting - 02C3

    CHAPTER 8: TRoUblESHooTINg 8.9 ERRoR CodE TRoUblESHooTINg - 02C3 ERRoR CodE 02C3 (frame IR transmitter Error) 1) SyMPToM: a. During power on, the frame IR receiver connector is disconnected. b. During power on, the frame IR transmitter is no power or connector is disconnected. c.

  • Page 38: Error Code Troubleshooting - 02C5

    CHAPTER 8: TRoUblESHooTINg 8.10 ERRoR CodE TRoUblESHooTINg - 02C5 ERRoR CodE 02C5 (frame IR frequency error) 1) SyMPToM: The signal is abnormal over ten seconds.. 2) SolUTIoN: Replace LCB set (part no.1000336916). 8.11 ERRoR CodE TRoUblESHooTINg - 02C7 ERRoR CodE 02C7 (frame IR receiver disconnection) 1) SyMPToM: Receiver connector is disconnected over 3 seconds.

  • Page 39: Error Code Troubleshooting - 04A0

    CHAPTER 8: TRoUblESHooTINg 8.12 ERRoR CodE TRoUblESHooTINg - 04A0 ERRoR CodE 04A0 1) SyMPToM: a. 04A0 - Console has no communication or is disconnected. 2) SolUTIoN: a. Check the console cable connections at the LCB (Figure A) and UCB (Figure B). b.

  • Page 40: Error Code Troubleshooting - 04B0

    CHAPTER 8: TRoUblESHooTINg 8.13 ERRoR CodE TRoUblESHooTINg - 04b0 ERRoR CodES 04b0 1) SyMPToM: a. 04B0 - LCB no communication response for over 3 seconds. . 2) SolUTIoN: a. Check the console cable connections at the LCB (Figure A) and UCB (Figure B). b.

  • Page 41: Troubleshooting - No Power To The Console

    CHAPTER 8: TRoUblESHooTINg 8.14 TRoUblESHooTINg - No PowER To THE CoNSolE No PowER To THE CoNSolE 1) SyMPToM: a. The unit is not getting power from the outlet. b. The LCB is not getting power from the power receptacle. c & d. The LCB LEDs are lit, but there is no power to the console. 2) SolUTIoN: a.

  • Page 42: Troubleshooting - Heart Rate Issues

    CHAPTER 8: TRoUblESHooTINg 8.15 TRoUblESHooTINg - HEART RATE ISSUES HEART RATE ISSUES 1) SyMPToM: a. No heart rate. b. Erratic or consistently high heart rate. 2) SolUTIoN: a. With a multi-meter set for DC Voltage, place one prong of the multi-meter on each of the heart rate plates on the handlebar (Figure A). A correctly connected HR grip will have a DC Voltage reading of between .5 and 2.0VAC.
  • Page 43 CHAPTER 8: TRoUblESHooTINg 8.15 TRoUblESHooTINg - HEART RATE ISSUES - CoNTINUEd - Remove the 2 screws going into the handlebar connection frame from the bottom (Figure E). - Remove the 3 screws going into the handlebar connection frame from the top (Figure F). fIgURE E fIgURE f - Pull the handlebars out of the handlebar connection frame, and disconnect the HR wiring on each side (Figure G).
  • Page 44 If your problem is not with the HR grips, a continuity check should be performed on the unit to verify that the console is properly grounded (see Service Bulletin – Continuity Test on Matrix Climb Mills). - Once the console grounding has been verified, the heart rate board ground wire should be verified.

  • Page 45: Troubleshooting - Toggle Issues

    CHAPTER 8: TRoUblESHooTINg 8.16 TRoUblESHooTINg - TogglE ISSUES TogglE ISSUES 1) SyMPToM: a. No response on the grip toggles b. The console beeps when the toggles are pressed, but no change on console. 2) SolUTIoN: a. Remove the screws holding the 2 halves of the HR grip together (Figure A). - Check the connection of the toggle wiring to the toggle keypad (Figure B).
  • Page 46 CHAPTER 8: TRoUblESHooTINg 8.16 TRoUblESHooTINg - TogglE ISSUES - CoNTINUEd - Remove the 2 screws going into the handlebar connection frame from the bottom (Figure E). - Remove the 3 screws going into the handlebar connection frame from the top (Figure F). fIgURE E fIgURE f - Pull the handlebars out of the handlebar connection frame, and disconnect the grip wiring on each side (Figure G).
  • Page 47 CHAPTER 8: TRoUblESHooTINg 8.16 TRoUblESHooTINg - TogglE ISSUES - CoNTINUEd - Remove the console and perform a continuity test on the wiring going from the handlebar connection frame to the console. With a multi-meter set for ohms, place one prong on the grip wiring coming out of the console mast (Figure K) and one prong on the wiring that connects to the handlebar wiring (Figure L - match blue with blue, green with green, and yellow with yellow).

  • Page 48: Chapter 9: Parts Replacement Guide

    2) Pull up on the end cap carefully (Figures A & B). fIgURE A fIgURE b 3) Remove the 3 screws and remove the small Matrix logoed cover at the top of the stairs (Figures C & D). fIgURE C fIgURE d...
  • Page 49 CHAPTER 9: PARTS REPlACEMENT gUIdE 9.1 SIdE CoVER REPlACEMENT - CoNTINUEd 4) Rotate the 2 plastic clips counter-clockwise to remove the Matrix logo cover (Figures E & F). fIgURE E fIgURE f 5) Remove the 4 screws holding the side cover to the frame and pull up on the side cover to remove it (Figures G & H).

  • Page 50: Console Replacement

    CHAPTER 9: PARTS REPlACEMENT gUIdE 9.2 CoNSolE REPlACEMENT 1) Turn off power and disconnect the cord from the machine. 2) Remove the 5 screws that hold the console to the console mast (Figure A). 3) Disconnect the console cable and other wiring from the console, then remove the console (Figure B). fIgURE A fIgURE b 4) Connect the wiring to the new console.

  • Page 51: Console Overlay / Keypad Replacement

    CHAPTER 9: PART REPlACEMENT gUIdE 9.3 CoNSolE oVERlAyS & kEyPAdS REPlACEMENT 1) Remove the console as outlined in Section 9.1. 2) Remove the 6 screws holding on the back cover of the console and remove it (Figure A). 3) Remove the 2 screws holding the front of the console to the back and split the 2 halves (Figure B). fIgURE b fIgURE A 3) Unplug the faulty keypad from the UCB - 2 ribbon cables for program (Figure C) and 1 ribbon cable for entertainment (Figure D).
  • Page 52 CHAPTER 9: PART REPlACEMENT gUIdE 9.3 CoNSolE kEyPAd / oVERlAy REPlACEMENT - CoNTINUEd 5) Clean the console area with alcohol to remove any left over adhesive (Figure G & H). fIgURE H fIgURE g 6) Peel the backing off of the new keypad Figures I & J). fIgURE J fIgURE I 7) Slide the ribbon cables through the slots in the console faceplate (Figure K &...
  • Page 53 CHAPTER 9: PARTS REPlACEMENT gUIdE 9.3 CoNSolE kEyPAd / oVERlAy REPlACEMENT - CoNTINUEd 8) Plug the ribbon cables into the UCB (Figures M & N). fIgURE M fIgURE N 9) Carefully line up the new keypad to the outline in the console faceplate (Figure O & P). fIgURE o fIgURE P 10) Peel the backing off of the new overlay (Figure Q &...
  • Page 54 CHAPTER 9: PARTS REPlACEMENT gUIdE 9.3 CoNSolE kEyPAd / oVERlAy REPlACEMENT - CoNTINUEd 10) Carefully line up the new overlay to the outline in the console faceplate. Once it is in place, press down on the overlay so that the adhesive on the overlay bonds to the keypad (Figure S &...

  • Page 55: Front Shroud Replacement

    CHAPTER 9: PARTS REPlACEMENT gUIdE 9.4 fRoNT SHRoUd REPlACEMENT 1) Turn off power and disconnect the cord from the machine. 2) Remove all of the cables from the front cover (Figure A). 3) Remove the 2 screws from the front cover and remove it (Figure B). fIgURE A fIgURE b 4) Remove both side covers as outlined in Section 9.1.
  • Page 56 CHAPTER 9: PARTS REPlACEMENT gUIdE 9.4 fRoNT SHRoUd REPlACEMENT - CoNTINUEd 8) Disconnect the hand pulse and quick key cables on the inside of the console mast (Figure E). 9) Remove the 8 screws holding the lower handlebar set to the console mast (Figure F). fIgURE E fIgURE f 10) Remove the 4 screws that attach the console mast to the frame (Figure G).

  • Page 57: Lower Control Board (Lcb) Replacement

    CHAPTER 9: PARTS REPlACEMENT gUIdE 9.5 lowER CoNTRol boARd (lCb) REPlACEMENT 1) Turn off power and disconnect the cord from the machine. 2) Remove all wiring from the front cover and remove it from the machine as outlined in Section 9.4. 3) Disconnect all wiring from the LCB (Figure A).

  • Page 58: Upper Handlebar Replacement

    CHAPTER 9: PARTS REPlACEMENT gUIdE 9.6 UPPER HANdlEbAR REPlACEMENT 1) Turn off power and disconnect the cord from the machine. 2) Remove the 5 screws holding the upper handlebar set to the console mast (Figure A). 3) Pull out the right handlebar and hand grip cable (Figure B). fIgURE A fIgURE b 4) Disconnect the wiring that connects the left hand grip cable to the hand pulse extension wire (Figure C).
  • Page 59 CHAPTER 9: PARTS REPlACEMENT gUIdE 9.6 UPPER HANdlEbAR REPlACEMENT SET - CoNTINUEd 6) Disconnect the wire that connects the left hand grip cable to the hand pulse extension wire (Figure E). 7) Remove the 2 screws on each side holding the front of the upper handlebar set to the lower handlebar set (Figure F). fIgURE E fIgURE f 8) Remove the 2 screws on each side holding the rear of the upper handlebar set to the lower handlebar set (Figure G).

  • Page 60: Lower Handlebar Replacement

    CHAPTER 9: PARTS REPlACEMENT gUIdE 9.7 lowER HANdlEbAR SET REPlACEMENT 1) Turn off the power and disconnect the cord from the machine. 2) Remove the upper handlebar set as outlined in Section 9.6. 3) Remove the 8 screws holding the lower handlebar set to the console mast (Figure A). 4) Remove the 2 screws holding the lower handlebar set to the frame handlebar set, then remove the lower handlebar (Figure B).

  • Page 61: Handlebar Service

    CHAPTER 9: PARTS REPlACEMENT gUIdE 9.8 HANdlEbAR SERVICE 1) Turn off the power and disconnect the cord from the machine. 2) All items on the handlebar are removed using a Phillips screwdriver from the underside of the bar. 3) Once the screws are removed, lift the part carefully then disconnect any wire connections to fully remove the part. This includes any resistance, pause / stop buttons, and the heart rate grip plates (Figures A &...

  • Page 62: Stair Replacement

    CHAPTER 9: PARTS REPlACEMENT gUIdE 9.9 STAIR REPlACEMENT 1) Turn off power and disconnect the cord from the machine. 2) Remove the side covers as outlined in Section 9.1. 3) Remove the front shroud as outlined in Section 9.4. 4) Turn the brake bar to the right to lock the stairs in place (Figure A). 5) Remove the X shaped clip from the long axle on the upper side of the stair needing to be replaced (Figure B).
  • Page 63 CHAPTER 9: PARTS REPlACEMENT gUIdE 9.9 STAIR REPlACEMENT - CoNTINUEd 7) Remove the axle from the lower side of the stairs needing to be replaced following the same procedure as Steps 4-6. 8) Remove the stair set when you have removed both axles (Figure E). 9) Remove the E-shaped clip from the short axle between the 2 portions of the stair set (Figure F).

  • Page 64: Drive Set Replacement

    1) Turn off power and disconnect the cord from the machine. 2) Turn the 2 plastic screws counter-clockwise and remove the Matrix logo covers on both sides of the machine. 3) Turn the brake lever to the right to lock the stairs (Figure A) to prevent movement that could cause injury.
  • Page 65 CHAPTER 9: PARTS REPlACEMENT gUIdE 9.10 dRIVE SET REPlACEMENT - CoNTINUEd 9) While a tech is pushing the drive set towards the front of the unit (the drive set will still be supported by the guide screw - Figure G), the other tech should remove the chain from the sprocket simultaneously (Figure H).

  • Page 66: Chain Replacement

    CHAPTER 9: PARTS REPlACEMENT gUIdE 9.11 CHAIN REPlACEMENT 1) Turn off the power and disconnect the cord from the machine. 2) Remove the side covers as outlined in Section 9.1. 3) Remove at least 3 sets of stairs as outlined in Section 9.9 to expose a significant portion of the chain. 4) Before removing the chain, measure the distance of the chain run from the middle of the front bearing seat to the middle of the rear bearing seat (Figure A).
  • Page 67 CHAPTER 9: PARTS REPlACEMENT gUIdE 9.11 CHAIN REPlACEMENT - CoNTINUEd 8) Remove the 2 seal rings from where the join link was just removed (Figure E). 9) The chain can now be removed. fIgURE E 10) Reverse Steps 1-9 to install a new chain. When installing a new chain, it is important to pay attention to the join plates. The join plates are wider than the chain itself.

  • Page 68: Brake Replacement

    1) Turn off the power and disconnect the cord from the machine. 2) Remove the Matrix logo covers from each side of the machine. 3) Turn the brake lever to the right to lock the stairs and prevent movement that could cause injury.

  • Page 69: Fan Replacement

    1) Turn off the power and disconnect the cord from the machine. 2) Remove the Matrix logo covers from each side of the machine. 3) Turn the brake lever to the right to lock the stairs and prevent movement that could cause injury.

  • Page 70: Ecb Belt Replacement

    CHAPTER 9: PARTS REPlACEMENT gUIdE 9.14 ECb bElT REPlACEMENT 1) Turn off power and disconnect the cord from the machine. 2) Rotate the 2 plastic clips counter-clockwise to remove the Matrix logo cover (Figures A & B). fIgURE A fIgURE b 3) Turn the brake to the right to lock the stairs.

  • Page 71: Drive Belt Replacement

    CHAPTER 9: PARTS REPlACEMENT gUIdE 9.15 dRIVE bElT REPlACEMENT 1) Turn off power and disconnect the cord from the machine. 2) Remove the drive set as outlined in Section 9.10. 3) Loosen the belt tension nut (Figure A) and screw (Figure B) until there is enough slack in the drive belt to remove it (Figure C). 4) Use a straight edge to make sure that the pulley and encoder pulley are in a straight line (Figure D).

  • Page 72: Ecb Replacement

    CHAPTER 9: PARTS REPlACEMENT gUIdE 9.16 ECb REPlACEMENT 1) Turn off power and disconnect the cord from the machine. 2) Follow the steps outlined in Section 8.4 to test the new ECB before installing it. 3) Remove the drive set as outlined in Section 9.10. 4) Disconnect the ECB, brake and both fan wire connections (Figure A).
  • Page 73 CHAPTER 9: PARTS REPlACEMENT gUIdE 9.16 ECb REPlACEMENT - CoNTINUEd 8) Loosen the remaining 2 screws to remove the 2 regular nuts (Figure E). Then remove the ECB. 9) There should be 4 screws & ferrules remaining to mount the new ECB (Figure F). fIgURE E fIgURE f 10) Install a new ECB onto the 4 screws / ferrules.

  • Page 74: Speed Sensor Replacement

    1) Turn off power and disconnect the cord from the machine. 2) Rotate the 2 plastic clips counter-clockwise to remove the left side Matrix logo cover. 3) Disconnect the speed sensor wire (Figure A). note: Use 2 hands to disconnect the speed sensor wire. Do not pull the socket downwards to disconnect as it will damage the connector.

  • Page 75: Proximity Sensor Replacement

    1) Turn off power and disconnect the cord from the machine. 2) Rotate the 2 plastic clips counter-clockwise to remove the left side Matrix logo cover. 3) Remove the proximity sensor cable from the LCB, and cut any wire ties holding the cable to the frame (Figure A).

  • Page 76: Ir Sensor Replacement

    9.19 IR SENSoR REPlACEMENT 1) Turn off the power and disconnect the cord from the machine. 2) Remove the Matrix logo covers from each side of the machine. 3) Remove the front cover (Figure A). 4) Remove the IR sensor cable from the LCB, and cut any wire ties holding the cable to the frame (Figure B).
  • Page 77 CHAPTER 9: PARTS REPlACEMENT gUIdE 9.19 IR SENSoR REPlACEMENT - CoNTINUEd 7) Remove the IR sensor with plate from frame (Figure E). 8) Remove the 2 screws holding the IR sensor to the plate (Figure F) and remover the IR sensor. fIgURE E fIgURE f 9) Reverse Steps 1-8 to install a new IR sensor.

  • Page 78: Testing The Climb Mill

    CHAPTER 9: PARTS REPlACEMENT gUIdE 9.20 TESTINg THE ClIMb MIll oNCE THE UNIT oR REPlACEMENT PART IS fUlly INSTAllEd ANd ASSEMblEd ANd PRoPERly PlACEd oN THE flooR, USE THE followINg INSTRUCTIoNS To TEST THE MACHINE: 1) To enter Manager Mode, press number key "ENTER, 1, 0, 0, 1, ENTER" on the number keypad. Input the serial number of the console. Also set the Machine Type and verify that the Date and Time are correct.

  • Page 79: Chapter 10: Climb Mill Specifications And Assembly Guide

    CHAPTER 10: ClIMb MIll SPECIfICATIoNS ANd ASSEMbly gUIdE 10.1 ClIMb MIll SPECIfICATIoNS fEATURES Step Height 10" Contact and Telemetric Heart Rate Sensors Ultra Non-Slip Grips Handlebar Design Ergonomically designed handrails and horn. Thumb Switch Controls RESISTANCE SySTEM Technology ECB with flywheel Power Requirements 100V - 240V - 50 / 60 HZ AC Minimum Watts...

  • Page 80: Assembly Hardware

    CHAPTER 10: ClIMb MIll SPECIfICATIoNS ANd ASSEMbly gUIdE 10.2 ASSEMbly HARdwARE QUANTITy SkETCH dESCRIPTIoN PACkAgE ColoR SOCKET HEAD SCREW BLACK (M8 X 25L) SOCKET HEAD SCREW BLUE (M8 X 20L) SOCKET HEAD SCREW GREEN (M8 X 35L) SOCKET HEAD SCREW GREEN (M8 X 16L) SOCKET HEAD SCREW...

  • Page 81: Climb Mill Assembly Steps

    CHAPTER 10: ClIMb MIll SPECIfICATIoNS ANd ASSEMbly gUIdE 10.3 ClIMb MIll ASSEMbly STEPS STEP 1 - blACk HARdwARE bAg 1) Open the Black hardware bag. 2) Carefully route the wires up the console mast. 3) Attach the console mast to the frame using the provided bolts. Secure tightly being careful not to pinch any wires.
  • Page 82 CHAPTER 10: ClIMb MIll SPECIfICATIoNS ANd ASSEMbly gUIdE 10.3 ClIMb MIll ASSEMbly STEPS - CoNTINUEd STEP 2 - blUE & gREEN HARdwARE bAgS 1) Open the Blue and Green hardware bags. 2) Attach the Lower Handlebar using the provided bolts. Tighten securely at the base and mast. 3) Attach the Upper Handlebar using the provided bolts.
  • Page 83 CHAPTER 10: ClIMb MIll SPECIfICATIoNS ANd ASSEMbly gUIdE 10.3 ClIMb MIll ASSEMbly STEPS - CoNTINUEd STEP 3 - CoNSolE 1) Remove the five pre-attached console screws from the back of the console. 2) Carefully connect all wires coming from the mast to the inside of the console. note: Depending on the console, not all cables coming from the mast need to be connected.
  • Page 84 CHAPTER 10: ClIMb MIll SPECIfICATIoNS ANd ASSEMbly gUIdE 10.3 ClIMb MIll ASSEMbly STEPS - CoNTINUEd STEP 4 - bASE STEP 1) Install the end caps by sliding (1) over (2) and (3) into (4). END CAPS LEVELERS...

  • Page 85: Stabilizing The Climb Mill

    Climb mill The Matrix Climb Mill should be level for optimum use. Locate a level, stable surface to position the equipment. The equipment has leveling transport wheels located under the rear side covers (Figure A). To access, grab the left and right side covers and lift off. Adjust the leveling feet (Figure B) until the equipment is stable and lock the wheels into place.

  • Page 86: Chapter 11: Software Upgrade Procedure

    11.1 SofTwARE UPgRAdE PRoCEdURE foR UCb 1. Create a file on the USB flash drive which will be used. The folders should be MATRIX\FW\UCB (create a folder called MATRIX, then a folder in MATRIX called FW, then a folder in FW called UCB - Figure A).

  • Page 87: Software Upgrade Procedure For Lcb

    11.2 SofTwARE UPgRAdE PRoCEdURE foR lCb 1. Create a file on the USB flash drive which will be used. The folders should be MATRIX\FW\LCB (create a folder called MATRIX, then a folder in MATRIX called FW, then a folder in FW called LCB - Figure A).
  • Page 88 NoTES...
  • Page 89 MATRIx fITN ES S Sy S TE MS C o R P. 1610 LANDM ARK DR I VE C OTTA GE G R OV E WI 535 27 U S A TOLL FREE 866.693.4863 ww w.m atr i xfi tn es s . co m FA X 60 8.8 39 .1 717...

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