Brush Bandit 65XP Operating & Parts Manual

Brush Bandit 65XP Operating & Parts Manual

Brush chipper
Table of Contents

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ATTENTION:
Depending on what replacement
parts you are ordering, we will
need the following information:
Serial Number
Model Number of Chipper

ENGINE COMPONENTS

Brand
Engine Serial Number
Engine Spec. Number

CLUTCH COMPONENTS

Brand
Serial Number
Assembly of Clutch
BUILT WITH QUALITY
AND DESIGN FIRST
BRUSH CHIPPER
MODELS 65XP(XL)/95
OPERATING & PARTS MANUAL
Model No: _________________
Serial No: _________________
DEALER:
Name: ____________________
Address: __________________
City/State: _________________
Phone No: _________________
Delivery Date: ______________
Engine Make: ______________
Serial No: _________________
Clutch Make: _______________
Model: _________ S/N _______
Copyright 1/10
BANDIT INDUSTRIES, INC.
REMUS, MICHIGAN, USA 49340
PHONE: (800) 952-0178 IN USA
PHONE: (989) 561-2270 OR 561-2272
FAX: (989) 561-2273 ~ SALES DEPT.
FAX: (989) 561-2962 ~ PARTS/SERVICE
E-MAIL: www.banditchippers.com
MANUFACTURED BY
6750 Millbrook Road

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Summary of Contents for Brush Bandit 65XP

  • Page 1 BUILT WITH QUALITY AND DESIGN FIRST BRUSH CHIPPER ATTENTION: MODELS 65XP(XL)/95 Depending on what replacement parts you are ordering, we will need the following information: OPERATING & PARTS MANUAL CHIPPER COMPONENTS Serial Number Model Number of Chipper Model No: _________________...
  • Page 2: Table Of Contents

    MODELS 65XP(XL)/95 TABLE OF CONTENTS TABLE OF CONTENTS PAGES INTRODUCTION & WARRANTY ............SERIAL NUMBER LOCATION ............SAFETY PROCEDURES ..............EQUIPMENT SPECIFICATIONS ............DECALS .................... AUTOFEED OPTIONS ..............27 CONTROLS..................TRANSPORTATION PROCEDURES ..........MAINTENANCE ................HYDRAULIC SECTION ............CHIPPER SECTION ..............
  • Page 3: Introduction & Warranty

    INTRODUCTION & WARRANTY INTRODUCTION The purpose of this manual is to provide the user with specifications and procedures for the operation, maintenance and repair of this BANDIT product. As with any piece of equipment, safety should always be a constant thought while the machine is being operated, serviced or stored. In order to highlight this consideration, the material which addresses safety is proceeded by the following signal words: Degree of Potential Signal Word...
  • Page 4 BANDIT INDUSTRIES, INC. EXPLANATION OF LIMITED WARRANTY The manufacturer will not reimburse the customer or dealer labor costs incurred for installing “bolt-on” or “slip-on” items, such as hydraulic pumps and motors, control valves, flow dividers, belts, sheaves, etc. The manufacturer will provide replacement parts to the customer for defective parts during the warranty period.
  • Page 5 INTRODUCTION & WARRANTY BANDIT INDUSTRIES INC. LIMITED WARRANTY (989) 561-2270 Bandit Industries Inc., also referred to as “Manufacturer” warrants this new product to be free of defects in workmanship and material for a period of 1 year or 2000 operating hours, which ever comes first.
  • Page 6 INTRODUCTION & WARRANTY BANDIT INDUSTRIES, INC. LIMITED WARRANTY (989) 561-2270 NOTICE This warranty applies only to new and unused equipment or parts thereof manufactured by Bandit Industries Inc. and is void if the machine is operated with replacement parts or equipment not manufactured or recommended by Bandit Industries Inc.
  • Page 7: Serial Number Location

    MODELS 65XP(XL)/95 SERIAL NUMBER LOCATIONS TYPICAL CHIPPER SERIAL NUMBER AND/OR WORK ORDER NUMBER LOCATIONS 1. Beltshield NOTICE The engine information is located on the . H i n g e d c h i p p e r h o o d u n d e r engine block.
  • Page 8: Safety Procedures

    MODELS 65XP(XL)/95 SAFETY PROCEDURES SAFETY PROCEDURES DANGER The words Danger, Warning, Caution, and DANGER Notice are used on the safety decals and throughout Before starting the machine, take a minute to check this manual, to make you aware of the safety a few things.
  • Page 9 MODELS 65XP(XL)/95 SAFETY PROCEDURES SAFETY PROCEDURES DANGER DANGER Never reach into the infeed hopper area of NEVER sit, stand, lay, climb or ride anywhere the machine, there is never any reason to. The on this machine while it is running, operating, or in feedwheel(s) are designed to pull trees and brush of transit.
  • Page 10 MODELS 65XP(XL)/95 SAFETY PROCEDURES SAFETY PROCEDURES DANGER DANGER Avoid moving parts. Keep hands, feet, and clothing Keep the machine in good condition. Be sure the away from power driven parts. Keep all guards and machine is in good operating condition and that all shields in place and properly secured.
  • Page 11 MODELS 65XP(XL)/95 SAFETY PROCEDURES SAFETY PROCEDURES WARNING WARNING The machine was built with a chipper hood engine DO NOT operate this machine unless all hydraulic disable plug which disables the engine if it is not control devises operate properly. They must function, installed properly with the hood pin holding the chipper shift and position smoothly and accurately at all times.
  • Page 12 MODELS 65XP(XL)/95 SAFETY PROCEDURES SAFETY PROCEDURES DANGER NOTICE Tongue jacks or optional rear stabilizers, whether Before using the top feedwheel jack, if equipped, hydraulic or manually operated are designed to stabilize remove the yoke springs. Install the disc/drum lock the machine. The tongue jack or rear stabilizers are...
  • Page 13 MODELS 65XP(XL)/95 SAFETY PROCEDURES SAFETY PROCEDURES IF MACHINE IS EQUIPPED WITH A SELF PROPELLED UNDERCARRIAGE Machines equipped with undercarriage tracks are shipped with a manual from the track manufacturer. Refer to it for service, operation, and safety information. WARNING Do not attempt to operate the machine on an ascending or descending slope of more than ° or 6% or a side slope of more than 17°...
  • Page 14: Equipment Specifications

    MODELS 65XP(XL)/95 EQUIPMENT SPECIFICATIONS EQUIPMENT SPECIFICATIONS WIDTH HEIGHT LENGTH Approximate Dimensions & Weights (Dimensions & weights will vary depending on optional equipment) Approx. Model 65: 1900 to 2600 lbs. (862 to 1179 kg) Weight: Model 65 Chip Box: 6700 to 7200 lbs. (3039 to 3266 kg) (Not Shown) Model 95: 3800 to 4800 lbs.
  • Page 15 MODELS 65XP(XL)/95 EQUIPMENT SPECIFICATIONS EQUIPMENT SPECIFICATIONS -POINT TRAILERIZED Approximate Dimensions & Weights (Dimensions & weights will vary depending on optional equipment) Approx. Model 65 PTO 3-POINT: 1550 lbs. (703 kg) Weight: Model 65 PTO TRAILERIZED: 1900 lbs. (862 kg) Model 95 PTO 3-POINT: 2200 lbs.
  • Page 16: Decals

    MODELS 65XP(XL)/95 DECALS DECALS Bandit Copyright 1/10 PAGE 1...
  • Page 17 MODELS 65XP(XL)/95 DECALS DECAL LOCATIONS - MODEL 65 Decal locations may vary, these are general locations. 2,17,20,30 6,10,11 8,21,27 25,33,39,40 2,13,14,17,24,35 23,37 3,36 2,15,18 2,16,17,20 28,38,41,42 19,22,29, 31,32,34 Bandit Copyright 1/10 PAGE 16...
  • Page 18 MODELS 65XP(XL)/95 DECALS DECAL LOCATIONS - MODEL 65 Modifications and/or additions of decals to this list will happen. Consult chipper dealer or manufacturer for most current decal package. LOCATION NUMBER DESCRIPTION SPD-01 Avoid Injury Or Death... SPD-0 Moving Parts... SPD-03 Lockout All Energy Sources...
  • Page 19 MODELS 65XP(XL)/95 DECALS DECAL LOCATIONS - MODEL 65 Decal locations may vary, these are general locations. 2,17,20,30 6,10,11 8,21,27 25,33,39,40 2,13,14,17,24,35 23,37 3,36 2,15,18 2,16,17,20 28,38,41,42 19,22,29, 31,32,34 Bandit Copyright 1/10 PAGE 18...
  • Page 20 MODELS 65XP(XL)/95 DECALS DECAL LOCATIONS - MODEL 65 Modifications and/or additions of decals to this list will happen. Consult chipper dealer or manufacturer for most current decal package. LOCATION NUMBER DESCRIPTION N-0 Maintain Lubrication... N-03 Service Required Under Beltshield... N-0 Frequently Adjust...PTO...
  • Page 21 MODELS 65XP(XL)/95 DECALS DECAL LOCATIONS - MODEL 95 Decal locations may vary, these are general locations. 7,11,46 1,6,12 4,17 8,34,52 2,15,23 16,32 48,49 33,47 10,23 29,30,37,39, 41,42,44 4,17 5,35,36 13,18, 20,21 2,22,23 38,50 25,27,28, 3,4,9,19, 40,43 26,45,51 Bandit Copyright 1/10...
  • Page 22 MODELS 65XP(XL)/95 DECALS DECAL LOCATIONS - MODEL 95 Modifications and/or additions of decals to this list will happen. Consult chipper dealer or manufacturer for most current decal package. LOCATION NUMBER DESCRIPTION SPD-01 Avoid Injury Or Death... SPD-0 Moving Parts... SPD-03 Lockout All Energy Sources...
  • Page 23 MODELS 65XP(XL)/95 DECALS DECAL LOCATIONS - MODEL 95 Decal locations may vary, these are general locations. 7,11,46 1,6,12 4,17 8,34,52 2,15,23 16,32 48,49 33,47 10,23 29,30,37,39, 41,42,44 4,17 5,35,36 13,18, 20,21 2,22,23 38,50 25,27,28, 3,4,9,19, 40,43 26,45,51 Bandit Copyright 1/10...
  • Page 24 MODELS 65XP(XL)/95 DECALS DECAL LOCATIONS - MODEL 95 Modifications and/or additions of decals to this list will happen. Consult chipper dealer or manufacturer for most current decal package. LOCATION NUMBER DESCRIPTION N-0 Maintain Lubrication... N-03 Service Required Under Beltshield... N-0 Frequently Adjust...PTO...
  • Page 25 MODELS 65XP(XL)/95 DECALS DECALS Decals located on your Bandit equipment contain useful information to assist you in operating your equipment safely. Some of the decals on your machine and their location are shown in this section. It is very important that all decals remain in place and in good condition on your machine. Please follow the care and instructions given below: 1) You should use soap and water to keep your decals clean.
  • Page 26 MODELS 65XP(XL)/95 DECALS Bandit Copyright 1/10 PAGE ...
  • Page 27 MODELS 65XP(XL)/95 DECALS Bandit Copyright 1/10 PAGE 6...
  • Page 28: Autofeed Options

    MODELS 65XP(XL)/95 AUTOFEED OPTIONS AUTOFEED OPTIONS AUTOFEED SYSTEM Consult the original manufacturer’s manual for your chippers Autofeed operating and maintenance procedures When processing material through the chipper, the feed system will automatically stop when the engine drops below a preset RPM point. The engine is constantly being monitored by an adjustable electronic speed switch.
  • Page 29 MODELS 65XP(XL)/95 AUTOFEED OPTIONS AUTOFEED TERMINOLOGY Pulses per revolution. On magnetic pick-up machines, this setting will be the number of teeth on the gear or sprocket it is reading. On alternator pick-up machines, the setting will need to be obtained from your local dealer or Bandit Industries.
  • Page 30 MODELS 65XP(XL)/95 AUTOFEED OPTIONS TROUBLE SHOOTING GUIDE PROBLEM POSSIBLE CAUSE SOLUTION No Display -Gauge not getting power. -Check continuity of Red wire to a clean power source. -Check 7.5 amp fuse. -Check connection at engine disable plug at hood pin.
  • Page 31 MODELS 65XP(XL)/95 AUTOFEED OPTIONS TROUBLE SHOOTING GUIDE cont. PROBLEM POSSIBLE CAUSE SOLUTION Feedwheels Run -Backup time set wrong. Reset backup time. Normal setting is .3 seconds. In Reverse From -Sticking reverse valve. -Check solenoid operation. Normal -Override cartridge manually by sticking a small allen wrench in the end of the solenoid.
  • Page 32: Controls

    MODELS 65XP(XL)/95 CONTROLS CONTROLS CORRECT OPERATION OF FEED CONTROL HANDLE PUSH TO FEEDING REVERSE FEEDING FOR ALL CHIPPERS DESIGNED TO BE “HAND FED”. IF YOU ARE IN THE AREA OF INFEED HOPPER, ALWAYS BE PREPARED TO OPERATE AND WITHIN EASY REACH OF THE FEED CONTROL HANDLE.
  • Page 33 MODELS 65XP(XL)/95 CONTROLS CONTROLS Models 65/95 Basic Location of Controls and Adjustments LOCATION SHOWN NOT SHOWN 1. Foot Pad Jack Knives & Hardware 2. Autofeed Controls “Optional” Hydraulic Tongue Jack “95 Option” . Chipper Belts / Pump Belts Hydraulic Winch Area “9 Option”...
  • Page 34 MODELS 65XP(XL)/95 CONTROLS CONTROLS Model 65/95 Chip Box Basic Location of Controls and Adjustments LOCATION SHOWN NOT SHOWN 1. Lug Nuts Knives & Hardware 2. Chip Box Lift Valve Chipper Belts / Pump Belts 3. Autofeed Controls “Optional” Yoke Lift Cylinders “95 Option”...
  • Page 35 MODELS 65XP(XL)/95 CONTROLS CONTROL OPERATING PROCEDURES Feedwheel Control Bar: The feedwheel control bar operates the feedwheel(s). To make the feedwheel(s) operate so they are pulling material into the machine, pull the control handle towards the operator away from the chipper. To make the feedwheel(s) operate so they are pushing material out of the machine, away from the chipper disc/drum, the control handle should be pushed away from the operator, away from you and towards the machine.
  • Page 36 MODELS 65XP(XL)/95 CONTROLS WINCH OPERATING PROCEDURES Figure 1 Clutch Lock Pin Clutch (Safety Pin) Handle Figure  Winch Control Valve Cable Feed Bottom Of Selector Drum Valve WARNING HYDRAULIC WINCH OPERATION PER WINCH MANUFACTURER! Install the cable to pull and feed from the bottom of the winch drum (See figure 2). Remove excess bolt length on cable bolts after cable is secured to the spool.
  • Page 37 MODELS 65XP(XL)/95 CONTROLS CHIPPER HOOD ENGINE DISABLE PLUG OPERATION This chipper hood engine disable plug is installed Chipper Hood Engine for safety purposes. It is designed to shut down the Disable Plug engine if the hood pin is not properly in place holding the chipper hood in the closed position.
  • Page 38 MODELS 65XP(XL)/95 CONTROLS SPRING LOCK FOR HOOD PIN OPERATION The patented spring lock for hood pin, is installed for safety purposes. It is designed to help keep the hood pin from being removed if the chipper disc is turning. NEVER ATTEMPT TO PUSH THE SPRING LOCK FOR HOOD PIN DOWN OR REMOVE THE HOOD PIN, UNTIL AFTER THE ENGINE AND CHIPPER DISC HAVE BOTH COME TO A COMPLETE STOP.
  • Page 39 MODELS 65XP(XL)/95 CONTROLS CONSULT THE ENGINE MANUFACTURER’S MANUAL FOR SPECIFIC CONTROLS, OPERATION, & MAINTENANCE FOR TYPICAL ENGINES Ignition Switch: Turn the ignition switch key clockwise one stop (on position) to turn the electrical system on. The key should remain in the on position while the engine is running.
  • Page 40: Transportation Procedures

    MODELS 65XP(XL)/95 TRANSPORTATION PROCEDURES Transportation Procedures WARNING BEFORE TRANSPORTING THE MACHINE THE FOLLOWING MUST BE COMPLETED. Idle engine, disengage clutch. Make sure the feedwheel is in the lowered position. Place all hydraulic controls in the “off” position. Turn off engine, wait for the chipper disc/drum to come to a complete stop and you must have the ignition key in your possession.
  • Page 41 MODELS 65XP(XL)/95 TRANSPORTATION PROCEDURES Loading & Unloading Self-Propelled Machines WARNING BEFORE ATTEMPTING TO USE A TRAILER FOR TRANSPORT, MAKE SURE THE TRAILER TOWING VEHICLE IS APPROPRIATE FOR THE TASK. The trailer has a cargo weight rating capacity for the weight of the machine. The combined weight of the trailer and the machine can not exceed the load capacity of the tires, axles, hitch coupler system or the GVWR (Gross Vehicle Weight Rating) of the trailer.
  • Page 42: Maintenance

    MODELS 65XP(XL)/95 MAINTENANCE SECTION MAINTENANCE SECTION The Bandit is a very simple machine to maintain. If you will follow a regular scheduled preventative maintenance program you should have years of trouble free operation. DANGER Before attempting any type of maintenance disengage clutch, turn off engine, wait for the disc/drum to come to a complete stop, install the disc/drum lock pin, disconnect battery, and make sure the ignition key is in your possession.
  • Page 43 MODELS 65XP(XL)/95 MAINTENANCE SECTION DAILY START UP & MAINTENANCE (cont.) 7) Check chipper disc assembly: 13) Grease yoke pivot bearings: Check for elongated bolt holes, secure welds, torqued Grease yoke pivot bearings with one shot of an bolts, excessive wear and impact cracks. If a problem EP-2 Lithium type grease.
  • Page 44 MODELS 65XP(XL)/95 MAINTENANCE SECTION DAILY START UP & MAINTENANCE (cont.) 22) Check oil cooler (if equipped): 28) Check the infeed hopper: Thoroughly clean cooler fins at least once a day and Check in the infeed hopper for any foreign objects and twice in excessive conditions.
  • Page 45 MODELS 65XP(XL)/95 MAINTENANCE SECTION MONTHLY MAINTENANCE 1) Check towing hitch: 8) Check wheel bearings: Check for excessive damage or wear. Replace if Check and grease or oil wheel bearings per axle needed. Keep pintle ring greased to reduce wear. manufacturer’s instructions.
  • Page 46 MODELS 65XP(XL)/95 MAINTENANCE SECTION MAINTENANCE SECTION BOLT TORQUE CHART (THESE TORQUES ARE BASED ON DRY, CLEAN THREADS) DESCRIPTION BOLT SIZE TORQUE (FT.-LBS.) TORQUE(Nm) Chipper Bearing Bolts (9 and 6 Belt Side) /8” - 11 NC Chipper Bearing Bolts (6 Infeed Hopper Side) 1/”...
  • Page 47 MODELS 65XP(XL)/95 MAINTENANCE SECTION DAILY START UP & MAINTENANCE CHECK LIST Each day before starting your machine these checks must be made: O.K. Repaired Check the safety decals and engine gauges, replace if damaged. Check, maintain, and service all safety equipment for proper operation: “Last Chance Stop”...
  • Page 48 MODELS 65XP(XL)/95 MAINTENANCE SECTION WEEKLY CHECK LIST O.K. Repaired Check anvil clearance, tightness, and wear. Check alternator and fan belts on engine. Check spring tension on feed system. Check and retighten wheel lug nuts. Check and retighten fuel tank and hydraulic tank mount bolts.
  • Page 49 MODELS 65XP(XL)/95 MAINTENANCE SECTION LUBRICATION CHART CHECK DESCRIPTION DAY WEEK MONTH PROCEDURE Disc/Drum Bearings Purge bearings daily - wipe off excess Feedwheel Bearings 1 shot of grease - wipe off excess Yoke Pivot Bearings 1 shot of grease - wipe off excess...
  • Page 50 MODELS 65XP(XL)/95 MAINTENANCE SECTION LUBRICATION CHART NOTICE Use as a reference only, locations may vary depending on options or component manufacturer. Lubrication point instructions are described on the machine, in the Lubrication & Coolant Section Bandit and Maintenance Section of this manual, or component manufacturer’s manual.
  • Page 51 MODELS 65XP(XL)/95 MAINTENANCE SECTION LUBRICATION CHART - CHIP BOX CHECK DESCRIPTION DAY WEEK MONTH PROCEDURE Steel Friction Areas: pivoting, Lubricate (i.e. control handle, discharge hinged, sliding, rolling flipper, folding pan, winch rollers, etc) Chip Box Turntable Bearing 1 to 2 shots of grease - wipe off excess NOTICE Use as a reference only, locations may vary depending on options or component manufacturer.
  • Page 52 MODELS 65XP(XL)/95 MAINTENANCE SECTION LUBRICATION CHART - CHIP BOX NOTICE Use as a reference only, locations may vary depending on options or component manufacturer. Lubrication point instructions are described on the machine, in the Lubrication & Coolant Section Bandit and Maintenance Section of this manual, or component manufacturer’s manual.
  • Page 53: Belt Tension

    MODELS 65XP(XL)/95 MAINTENANCE SECTION BELT TENSION GENERAL RULES FOR TENSIONING 1. Check tensioning during the first 2 through 48 hours of run-in operation especially. . Over tensioning or under tensioning shortens belt and bearing life. . Keep belts free from foreign materials that may cause the belt to slip.
  • Page 54 MODELS 65XP(XL)/95 MAINTENANCE SECTION BELT TENSION FIGURE 1 CHIPPER CLUTCH END SHEAVE OF ENGINE ENGINE CHECK SHEAVE MOUNTING BOLTS ALIGNMENT WITH STRAIGHT EDGE OR STRING RADIATOR END OF ENGINE ENGINE SHEAVE ENGINE ENGINE MOUNTING MOUNTING POSITIONING BOLTS BOLTS JAM NUTS...
  • Page 55 MODELS 65XP(XL)/95 MAINTENANCE SECTION MODEL 65 DRIVE BELT REPLACEMENT DANGER Before attempting any type of maintenance disengage clutch, turn off engine, wait for the disc to come to a complete stop, install the disc lock pin, disconnect battery, and make sure the ignition key is in your possession.
  • Page 56 MODELS 65XP(XL)/95 MAINTENANCE SECTION PROPER PROCEDURE FOR INSTALLATION AND REMOVAL OF J.B. COUPLERS AND TAPERED FEEDWHEEL MOTORS A. Proper Equipment Needed: 1. Feedwheel motor with tapered shaft. 8. Self locking nut. 2. 5/16” x 9/32” x 1 1/4” long key (900-3937-23) for “DT” motor.
  • Page 57 MODELS 65XP(XL)/95 MAINTENANCE SECTION ANVIL ADJUSTMENT Hex Nut Knife Anvil Anvil Bolts Torque To Anvil Puller Specs Anvil Block Anvil Adjuster Bolts Anvil Handle Anvil Puller Block Anvil Adjuster Anvil To Bolts Knife Gauge Hex Nut DANGER Before attempting any type of maintenance disengage clutch, turn off engine, wait for the disc to come to a complete stop, install the disc lock pin, disconnect battery, and make sure the ignition key is in your possession.
  • Page 58 MODELS 65XP(XL)/95 MAINTENANCE SECTION ANVIL ADJUSTMENT cont. DANGER Do Not under any circumstance attempt to rotate the chipper disc while someone is inside the infeed hopper. They may become seriously injured, Do Not Do This! CHECK THE ANVIL TO KNIFE CLEARANCE This clearance should be checked on a weekly basis or as knives are changed.
  • Page 59 MODELS 65XP(XL)/95 MAINTENANCE SECTION SERVICING / CHANGING FEEDWHEEL BEARING (WITH THE GRIP TIGHT BEARING BEHIND FEEDWHEEL MOTOR) Your Bandit Chipper maybe equipped with a tapered lock style (Grip Tight) feedwheel bearing on the hydraulic motor side of the feedwheel and a conventional (set screw) style on the opposite side. With the Grip Tight bearing this gives a very positive locking system to the feedwheel shaft.
  • Page 60 MODELS 65XP(XL)/95 MAINTENANCE SECTION MAINTENANCE PROCEDURE FOR UNPLUGGING YOUR CHIPPER If your chipper is plugging, it is usually caused by allowing the engine to drop below required R.P.M.’s. This can be resolved by simply shutting the feedwheel(s) off when the engine begins to lug down.
  • Page 61 MODELS 65XP(XL)/95 MAINTENANCE SECTION PAINT CARE To help keep up the appearance of your Bandit Equipment and reduce the possibility of surface rust follow these steps: 1) The machine should be washed on a regular basis with a non-abrasive mild detergent and then rinsed thoroughly.
  • Page 62 MODELS 65XP(XL)/95 MAINTENANCE SECTION TIRE WEAR DIAGNOSTIC CHART Wear Pattern Cause Action Center Wear Over Inflation Adjust pressure to particular load per tire catalog Edge Wear Under Inflation Adjust pressure to particular load per tire catalog Side Wear Not Hauling Trailer Level...
  • Page 63: Hydraulic Section

    MODELS 65XP(XL)/95 HYDRAULIC SECTION HYDRAULIC SECTION WARNING DO NOT GO NEAR HYDRAULIC LEAKS! High pressure oil easily punctures skin causing serious injury, gangrene, or death. If injured, seek emergency medical help. Immediate surgery is required to remove oil. DO NOT use fingers or skin to check for leaks. Lower load or relieve hydraulic pressure before loosening fittings.
  • Page 64 MODELS 65XP(XL)/95 HYDRAULIC SECTION HYDRAULIC SECTION Alternate hydraulic oils are available, but they do not equal the performance or longevity of the “Hydrex XV” oil. Consult the following information supplied by the oil distributor. C E L C IU S...
  • Page 65 MODELS 65XP(XL)/95 HYDRAULIC SECTION MODEL 65 TYPICAL HYDRAULIC RELIEF PRESSURE SETTINGS TYPICAL HYDRAULIC FLOWS AND RPM SETTINGS (Approximate, For Reference Only, Engine At Full RPM) Equipment 6 PTO 6 PTO Model -Knife -Knife -Knife -Knife -Knife -Knife 0 RPM 0 RPM...
  • Page 66 MODELS 65XP(XL)/95 HYDRAULIC SECTION MODEL 95 TYPICAL HYDRAULIC RELIEF PRESSURE SETTINGS TYPICAL HYDRAULIC FLOWS AND RPM SETTINGS (Approximate, For Reference Only, Engine At Full RPM) Equipment 9 PTO 9 PTO 9 PTO 9 PTO -Knife Model -Knife -Knife -Knife -Knife...
  • Page 67 MODELS 65XP(XL)/95 HYDRAULIC SECTION HYDRAULIC SECTION THE BANDIT HYDRAULIC SYSTEM The Bandit is equipped with a very efficient, simple • If the Bandit’s hydraulic system is kept clean and hydraulic system. Each component is capable of the hydraulic pressures are not increased beyond...
  • Page 68 MODELS 65XP(XL)/95 HYDRAULIC SECTION HYDRAULIC SECTION WARNING It is very important after you have operated a new machine for approximately an hour to shut down the machine and recheck all hydraulic fittings. Retighten as needed. DO NOT GO NEAR HYDRAULIC LEAKS! High pressure oil easily punctures skin causing serious injury, gangrene, or death.
  • Page 69 MODELS 65XP(XL)/95 HYDRAULIC SECTION HYDRAULIC SECTION THE BANDIT CHIPPER IS EQUIPPED WITH ONE OF THREE POSSIBLE MAIN RELIEF HYDRAULIC PRESSURE ADJUSTMENT PROCEDURES PROCEDURE 1 FOR MODELS 65/95 WITH NO OPTIONS The relief valve is typically located internally in the control valve. Do not adjust this relief valve above 00 PSI (17 bar).
  • Page 70 MODELS 65XP(XL)/95 HYDRAULIC SECTION YOUR BANDIT CHIPPER IS EQUIPPED WITH ONE OF THREE HYDRAULIC PRESSURE ADJUSTMENT PROCEDURE OPTIONS. HOSE To Tank HOSE From Pump PLUG Feedwheel Control GAUGE Feedwheel Motor Valve HOSE WARNING PROCEDURE 1 FOR MODELS 65/95 WITH NO OPTIONS cont.
  • Page 71 MODELS 65XP(XL)/95 HYDRAULIC SECTION YOUR BANDIT CHIPPER IS EQUIPPED WITH ONE OF THREE HYDRAULIC PRESSURE ADJUSTMENT PROCEDURE OPTIONS. Yoke Lift Control Valve HOSE To Tank HOSE HOSE HOSE Main Relief Block Hex Head Cap Yoke Lift From Pump HOSE Cylinders...
  • Page 72 MODELS 65XP(XL)/95 HYDRAULIC SECTION YOUR BANDIT CHIPPER IS EQUIPPED WITH ONE OF THREE HYDRAULIC PRESSURE ADJUSTMENT PROCEDURE OPTIONS. Yoke Lift Control Valve Main Relief HOSE HOSE HOSE HOSE HOSE From Pump HOSE HOSE To Tank HOSE Yoke Lift HOSE Cylinders...
  • Page 73 MODELS 65XP(XL)/95 HYDRAULIC SECTION PROCEDURE FOR CHECKING OPTIONAL HYDRAULIC COMPONENTS YOKE LIFT CONTROL VALVE ALL OPTIONAL COMPONENTS (VALVE FOR OPTIONAL MAY BE CHECKED THIS WAY COMPONENT) TO TANK PLUG GAUGE YOKE LIFT CYLINDER (OPTIONAL COMPONENT) FROM PUMP FEEDWHEEL CONTROL VALVE...
  • Page 74 MODELS 65XP(XL)/95 HYDRAULIC SECTION HYDRAULIC SYSTEM TROUBLE SHOOTING Before attempting any type of maintenance disengage clutch, turn off engine, wait for the disc/drum to come to a complete stop, install the disc/drum lock pin, disconnect battery, and make sure the ignition key is in your possession!
  • Page 75 MODELS 65XP(XL)/95 HYDRAULIC SECTION CORRECTING HYDRAULIC PROBLEMS Before attempting any type of maintenance disengage clutch, turn off engine, wait for the disc/drum to come to a complete stop, install the disc/drum lock pin, disconnect battery, and make sure the ignition key is in your possession!
  • Page 76 MODELS 65XP(XL)/95 HYDRAULIC SECTION HYDRAULIC MOTOR CHECK OUT HYDRAULIC MOTOR CHECK OUT FOR MACHINES WITH LIVE HYDRAULICS To check out a hydraulic motor the mechanic will need a pressure gauge capable of reading 3000 p.s.i. (207 bar), a Tee fitting to install in the control valve, a plug fitting to install in the control or relief valve and a clean 5 gallon (19L) pail.
  • Page 77 MODELS 65XP(XL)/95 HYDRAULIC SECTION HYDRAULIC PUMP CHECK OUT HYDRAULIC PUMP CHECK OUT WITHOUT USING A FLOW METER To check out the hydraulic pump the mechanic will need a needle type flow control valve, a pressure gauge capable of reading 3000 psi (207 bar) and a long enough hose that will span between the pump and the hydraulic tank.
  • Page 78 MODELS 65XP(XL)/95 HYDRAULIC SECTION HYDRAULIC PUMP CHECK OUT HYDRAULIC PUMP CHECK OUT USING A FLOW METER To check out the hydraulic pump the mechanic will need a needle type flow meter capable of reading 3000 psi (207 bar) and a long enough hose that will go from the flow meter back to the first component.
  • Page 79 MODELS 65XP(XL)/95 HYDRAULIC SECTION CONTROL VALVE DETENT ASSEMBLY AND O-RING REPLACEMENT Tools Required: - Small amount of clean hydraulic oil - Clean working area, free of debris and shop rags 1/2” Drag Link - 3/16” Tee handle hex driver Drive Socket - 1/2”...
  • Page 80 MODELS 65XP(XL)/95 HYDRAULIC SECTION MODELS 65/95 SPECIFIC SCHEMATIC FUNCTION MAY VARY DEPENDING ON OPTIONS OR COMPONENT MANUFACTURE. WITH NO OPTIONS FEEDWHEEL MOTOR CONTROL VALVE PUMP SUCTION FILTER SCREEN TANK Bandit Copyright 1/10 PAGE 79...
  • Page 81 MODELS 65XP(XL)/95 HYDRAULIC SECTION MODEL 65 WITH DUAL FEEDWHEELS SPECIFIC SCHEMATIC FUNCTION MAY VARY DEPENDING ON OPTIONS OR COMPONENT MANUFACTURE. WITH NO OPTIONS FEEDWHEEL FEEDWHEEL MOTOR MOTOR FLOW DIVIDER CONTROL VALVE PUMP SUCTION FILTER SCREEN TANK Bandit Copyright 1/10 PAGE 80...
  • Page 82 MODELS 65XP(XL)/95 HYDRAULIC SECTION MODEL 95 SPECIFIC SCHEMATIC FUNCTION MAY VARY DEPENDING ON OPTIONS OR COMPONENT MANUFACTURE. WITH AUTOFEED PLUS, YOKE LIFT CYLINDER, WINCH FEEDWHEEL MOTOR YOKE LIFT CYLINDER WINCH MOTOR AUTOFEED VALVE CONTROL VALVE CONTROL VALVE CONTROL VALVE SELECTOR...
  • Page 83: Chipper Section

    MODELS 65XP(XL)/95 CHIPPER SECTION CHIPPER SECTION Knives should be replaced in sets. These sets UNDER NO SITUATION IS HEAL OF KNIFE TO BE are determined by the amount of resharpening INSIDE EDGE OF MILLED POCKET! done to the knives. It should be reinstalled with another knife of comparable usage.
  • Page 84 MODELS 65XP(XL)/95 CHIPPER SECTION KNIFE GRINDING AND FILING Only Bandit knives and hardware are recommended for use in your Bandit chippers. Only then can you be assured of a quality product that fits and performs the best to the standards of excellence that is expected from the Bandit chipper.
  • Page 85 MODELS 65XP(XL)/95 CHIPPER SECTION KNIFE CHANGING PROCEDURE Only Bandit knives and hardware are recommended for use in your Bandit chippers. Only then can you be assured of a quality product that fits and performs the best to the standards of excellence that is expected from the Bandit chipper.
  • Page 86: Lubrication & Coolant

    MODELS 65XP(XL)/95 LUBRICATION & COOLANT LUBRICATION & COOLANT Engine: Follow original equipment manufacturer’s requirements for both changing oils and filters, refer to engine manual specifications. Engine Coolant: Refer to engine manufacturer’s manual specifications. Clutch: Follow original equipment manufacturer’s requirements for both greasing and adjusting. Frequently, adjust and lubricate per PTO manufacturer’s manual.
  • Page 87: Electrical Section

    MODELS 65XP(XL)/95 ELECTRICAL SECTION TYPICAL ELECTRICAL WIRING DIAGRAMS WIRING FOR STANDARD 6 PRONG PLUG AND 6 WIRE MAIN CABLE EFFECTIVE ON MACHINES BUILT AFTER 11/01/04 POWER TO BREAK AWAY 6 Wire Main Cable Color Code BREAKAWAY- SWITCH BLACK WIRE Red R (Brakes & Breakaway Switch)
  • Page 88: Replacement Parts Section

    MODELS 65XP(XL)/95 REPLACEMENT PARTS REPLACEMENT PARTS SECTION Depending on what replacement parts you are ordering the following information will be needed: CHIPPER COMPONENTS ENGINE COMPONENTS CLUTCH COMPONENTS Serial Number Brand Brand Model Number of Chipper Engine Serial Number Serial Number Engine Spec.
  • Page 89: Infeed Hopper Components

    MODELS 65XP(XL)/95 INFEED HOPPER COMPONENTS Bandit NOTICE Parts may not be exactly as shown. Copyright 1/10 PAGE 88...
  • Page 90 MODELS 65XP(XL)/95 INFEED HOPPER COMPONENTS MODEL 6 MODEL 9 LOCATION PART NUMBER PART NUMBER DESCRIPTION 66-00019 99-100000 Folding Pan for Infeed Hopper 2 a. 900-4901-83 900-4901-83 Folding Pan Spring Lock & Trap Door Lock 900-7900-9 900-7900-9 Rubber Cap (Not Shown) 3 a.
  • Page 91 MODELS 65XP(XL)/95 INFEED HOPPER COMPONENTS Bandit NOTICE Parts may not be exactly as shown. Copyright 1/10 PAGE 90...
  • Page 92 MODELS 65XP(XL)/95 INFEED HOPPER COMPONENTS MODEL 6 MODEL 9 LOCATION PART NUMBER PART NUMBER DESCRIPTION 1 a. 900-909- 900-909- Taper Pin With Nut (Start 6/0) 900-90- 900-90- Taper Pin Only (Pre 6/0)  a. 66-0068 981-0010 Coupler With Motor Nut and Taper Pin With Nut...
  • Page 93: Dual Feedwheel Components

    MODELS 65XP(XL)/95 DUAL FEEDWHEEL COMPONENTS MODEL 65 DUAL FEEDWHEEL Bandit NOTICE Parts may not be exactly as shown. Copyright 1/10 PAGE 9...
  • Page 94 MODELS 65XP(XL)/95 DUAL FEEDWHEEL COMPONENTS MODEL 65 DUAL FEEDWHEEL MODEL 6 LOCATION PART NUMBER DESCRIPTION 1 a. 66-0006 Bottom Feedwheel Assembly 66-001 Bottom Feedwheel Tooth - Knife Edge 66-001 Bottom Feedwheel Tooth - Serrated 66-0006 Bottom Feedwheel Shaft and Coupler Assembly...
  • Page 95: Chipper Components

    MODELS 65XP(XL)/95 CHIPPER COMPONENTS MODEL 6 Bandit NOTICE Parts may not be exactly as shown. Copyright 1/10 PAGE 9...
  • Page 96 MODELS 65XP(XL)/95 CHIPPER COMPONENTS MODEL 6 MODEL 9 LOCATION PART NUMBER PART NUMBER DESCRIPTION 1 a. 900-90-0 900-90-78 Bearing Retainer Bolt 900-4901-38 900-4900-33 Lock Washer (Not Shown) 66-0008 980-01-10 Bearing Retainer  a. 900-906-7 900-90- Front Chipper Bearing Bolt 900-4906-86...
  • Page 97 MODELS 65XP(XL)/95 CHIPPER COMPONENTS MODEL 6 Bandit NOTICE Parts may not be exactly as shown. Copyright 1/10 PAGE 96...
  • Page 98 MODELS 65XP(XL)/95 CHIPPER COMPONENTS MODEL 6 MODEL 9 LOCATION PART NUMBER PART NUMBER DESCRIPTION *--* *--* Fan Blade Assembly See # 980-0110-87 Chipper Disc Shaft 7 a. 980-016-6 Chipper Draw Ring 900-90-06 Chipper Draw Ring Bolt (Not Shown) 900-90-97 Chipper Draw Ring Nut (Not Shown)
  • Page 99: Chipper Knife & Hardware

    MODELS 65XP(XL)/95 CHIPPER KNIFE & HARDWARE KNIFE BOLTS MUST BE INSTALLED THROUGH KNIFE AND ESPECIALLY KNIFE NUT AS SHOWN Part Numbers For Model 65 Knives LOCATION PART NUMBER DESCRIPTION 900-9902-00 1/2” x 4” x 7 1/4” Chipper Knife 900-4901-04 1/2”-13NC x 2” Chipper Knife Bolt (70-80 ft-lbs or 95-108 Nm of Torque) 900-900-7 1/”-1NC Chipper Knife Nut...
  • Page 100: Anvil & Hardware

    MODELS 65XP(XL)/95 ANVIL HARDWARE MODEL 6 MODEL 9 LOCATION PART NUMBER PART NUMBER DESCRIPTION 1 a. 66-0009 99-0001-67 Anvil Only -  Sided 66-000-1 99-0001-68 “AR” Anvil Only -  Sided 900-90-6 99-0001-00 Anvil Washer (Model 9 has square washers) 3 a.
  • Page 101: Discharge Components

    MODELS 65XP(XL)/95 DISCHARGE COMPONENTS STANDARD DISCHARGE PRIOR STYLE CLEAN OUT DOOR MODEL 6 MODEL 9 LOCATION PART NUMBER PART NUMBER DESCRIPTION 66-00108 980-017- Discharge Bottom Swivel Ring 66-0011 981-1001-6 Discharge Flipper Hinge  a. 66-0007 980-009-6 1” Discharge Flipper Assembly (Includes  & )
  • Page 102 MODELS 65XP(XL)/95 DISCHARGE COMPONENTS HAND CRANK ADJ. HEIGHT DISCHARGE MODEL 6 MODEL 9 LOCATION PART NUMBER PART NUMBER DESCRIPTION 1 a. 980-0510-86 980-0510-86 Hand Crank For Adj. Height Discharge - Mounted On The Side 980-0508-51 980-0508-51 Hand Crank For Adj. Height Discharge - Mounted Underneath...
  • Page 103 MODELS 65XP(XL)/95 DISCHARGE COMPONENTS HAND CRANK SWIVEL DISCHARGE PRIOR MODEL 65 Bandit NOTICE Parts may not be exactly as shown. Copyright 1/10 PAGE 10...
  • Page 104 MODELS 65XP(XL)/95 DISCHARGE COMPONENTS HAND CRANK SWIVEL DISCHARGE MODEL 6 MODEL 9 LOCATION PART NUMBER PART NUMBER DESCRIPTION 900-7900-96 900-7900-96 Rubber Cap 980-009-1 980-009-1 T-Handle Assembly 900-4905-43 900-4905-43 Eye Bolt Adjuster For Hand Crank Swivel Discharge  a. 66-00 980-0011...
  • Page 105 MODELS 65XP(XL)/95 DISCHARGE COMPONENTS MODEL 95 - HYDRAULIC SWIVEL DISCHARGE MODEL 9 LOCATION PART NUMBER DESCRIPTION 1 a. 900-91-7 Discharge Swivel Hydraulic Motor - SAE O-ring 900-90-1 Discharge Swivel Hydraulic Motor - Pipe Fitting 980-0110-66 Hydraulic Swivel Mount 980-016-0 Chain Guard Mount...
  • Page 106 MODELS 65XP(XL)/95 DISCHARGE COMPONENTS MODEL 95 - DISCHARGE WITH HYDRAULIC FLIPPER MODEL 9 LOCATION PART NUMBER DESCRIPTION 980-0128-78 Hydraulic Flipper Control Valve Mount Plate 900-3925-18 Check Valve 960-0006- Straight Section Cylinder Lug 981-1001-6 Hydraulic Flipper Hinge 980-016-8 Flipper Lug 980-010-0 Hydraulic Flipper Assembly - Enclosed (Includes  &...
  • Page 107 MODELS 65XP(XL)/95 DISCHARGE COMPONENTS MODEL 95 - TELESCOPIC DISCHARGE MODEL 9 LOCATION PART NUMBER DESCRIPTION 980-010-0 Telescopic Discharge Assembly 980-010-6 Telescopic Discharge Straight Section Assembly 980-010-11 Telescopic Discharge Top Wear Slide 980-010-1 Telescopic Discharge Bottom Wear Slide 980-010-7 Telescopic Discharge Slide Section...
  • Page 108: Hydraulic Components

    MODELS 65XP(XL)/95 HYDRAULIC COMPONENTS TYPICAL MODELS 65/95 HYDRAULIC SCHEMATIC (With No Options) JIC / SAE O-RING PIPE FITTING Examples of straight fittings. MODEL 6 MODEL 9 LOCATION PART NUMBER PART NUMBER DESCRIPTION See Pages 126-127 See Page 128-129 Hydraulic Tank...
  • Page 109 MODELS 65XP(XL)/95 HYDRAULIC COMPONENTS TYPICAL MODELS 65/95 HYDRAULIC SCHEMATIC (With Options) To Yoke Lift JIC / SAE O-RING PIPE FITTING From Hydraulic Pump Examples of straight fittings. Bandit NOTICE Parts may not be exactly as shown. Copyright 1/10 PAGE 108...
  • Page 110 MODELS 65XP(XL)/95 HYDRAULIC COMPONENTS TYPICAL MODELS 65/95 HYDRAULIC SCHEMATIC (With Options) MODEL 6 MODEL 9 LOCATION PART NUMBER PART NUMBER DESCRIPTION See Page 126-127 See Page 128-129 Hydraulic Tank 900-3900-07 900-3900-07 Hydraulic Tank Strainer  a. 900-900-09 900-900-09 Filter Head...
  • Page 111 MODELS 65XP(XL)/95 HYDRAULIC COMPONENTS TYPICAL MODELS 65/95 HYDRAULIC SCHEMATIC (With Options) To Yoke Lift JIC / SAE O-RING PIPE FITTING From Hydraulic Pump Examples of straight fittings. Bandit NOTICE Parts may not be exactly as shown. Copyright 1/10 PAGE 110...
  • Page 112 MODELS 65XP(XL)/95 HYDRAULIC COMPONENTS TYPICAL MODELS 65/95 HYDRAULIC SCHEMATIC (With Options) MODEL 6 MODEL 9 LOCATION PART NUMBER PART NUMBER DESCRIPTION 19 a. 900-91-7 Swivel Discharge Hydraulic Motor - SAE O-ring 900-90-1 Swivel Discharge Hydraulic Motor - Pipe Fitting 20 a.
  • Page 113 MODELS 65XP(XL)/95 HYDRAULIC COMPONENTS MODEL 65 WITH DUAL FEEDWHEEL OPTION HYDRAULIC SCHEMATIC WITH FLOW DIVIDER (START 4/05) WITHOUT FLOW DIVIDER (PRE 4/05) Bandit NOTICE Parts may not be exactly as shown. Copyright 1/10 PAGE 11...
  • Page 114 MODELS 65XP(XL)/95 HYDRAULIC COMPONENTS MODEL 65 WITH DUAL FEEDWHEEL OPTION HYDRAULIC SCHEMATIC MODEL 6 LOCATION PART NUMBER DESCRIPTION See Pages 126-127 Hydraulic Tank 900-3900-07 Hydraulic Tank Strainer  a. 900-900-09 Filter Head 900-900-10 Filter Hydraulic Pump 5 a. 900-3924-56 Variable Speed Control Valve - SAE O-ring...
  • Page 115 MODELS 65XP(XL)/95 HYDRAULIC COMPONENTS RELIEF BLOCK Hydraulic Hose From Pump Hydraulic Hose To Tank Torque Autofeed Cartridge Nut to a Maximum of 4 to 6 ft.-lbs. (5 to 8 Nm) and Install Loc-Tite 241. Over Torque Will Cause Damage and Will Also Void Warranty.
  • Page 116 MODELS 65XP(XL)/95 HYDRAULIC COMPONENTS RELIEF BLOCK LOCATION PIPE FITTING SAE O-RING DESCRIPTION 900-2900-82 Autofeed Block Only 900-9- 900-9- Autofeed Cartridge Only 900-3923-44 900-3923-44 12 V Autofeed Solenoid Only 4 a. 900-3908-23 900-3908-23 Main Relief Only (Vickers) 900-919-96 900-919-96 Main Relief Only (Danfoss) 5 a.
  • Page 117 MODELS 65XP(XL)/95 HYDRAULIC COMPONENTS HOSE CLAMP HOSE GUARD FLOW DIVIDER - Model 65 With Dual Feedwheel Option (Start 4/05) Bandit NOTICE Parts may not be exactly as shown. Copyright 1/10 PAGE 116...
  • Page 118 MODELS 65XP(XL)/95 HYDRAULIC COMPONENTS HOSE CLAMP LOCATION PART NUMBER DESCRIPTION Bolt Locking Plate Plastic Clamp  a. 900-91-09 Weld Plate for 1/” Double Clamp 900-91-08 Weld Plate for 1/” Double Clamp 900-96-7 Weld Plate for /” Double Clamp  a.
  • Page 119 MODELS 65XP(XL)/95 HYDRAULIC COMPONENTS TYPICAL SPRING LOADED CONTROL VALVE TYPICAL FEEDWHEEL CONTROL VALVES 4,12 1,12 3,12 Bandit NOTICE Parts may not be exactly as shown. Copyright 1/10 PAGE 118...
  • Page 120 MODELS 65XP(XL)/95 HYDRAULIC COMPONENTS TYPICAL SPRING LOADED CONTROL VALVE COMPONENTS LOCATION PART NUMBER DESCRIPTION 90-000-9 Handle Only (Long) 900-3905-95 Valve Bracket Only With Screws 904-0003-30 Master Link Only Control Valve 904-0003-31 Pin And Cotter Key For Control Valve 904-0003-32 Bracket, Handle And Chain Link NOTE: INCLUDES #’s 1, 2, 3, 4...
  • Page 121: Frame & Accessory Components

    MODELS 65XP(XL)/95 FRAME & ACCESSORY COMPONENTS Bandit NOTICE Parts may not be exactly as shown. Copyright 1/10 PAGE 10...
  • Page 122 MODELS 65XP(XL)/95 FRAME & ACCESSORY COMPONENTS MODEL 6 MODEL 9 LOCATION PART NUMBER PART NUMBER DESCRIPTION 1 a. 900-900-1 900-900-1  1/” Heavy Duty Pintle Ring Hitch 900-90-7 900-90-7 ” Heavy Duty Pintle Ring Hitch 980-00- 980-00-  /16” Ball Coupler Assembly (Not Shown)
  • Page 123 MODELS 65XP(XL)/95 FRAME & ACCESSORY COMPONENTS Bandit NOTICE Parts may not be exactly as shown. Copyright 1/10 PAGE 1...
  • Page 124 MODELS 65XP(XL)/95 FRAME & ACCESSORY COMPONENTS MODEL 6 MODEL 9 LOCATION PART NUMBER PART NUMBER DESCRIPTION 900-2915-98 900-2915-98 LED Red Marker Light 18 a. 66-000 See Pages 88-89 Tail Light Mount - Curb Side 66-0001 See Pages 88-89 Tail Light Mount - Road Side...
  • Page 125 MODELS 65XP(XL)/95 FRAME & ACCESSORY COMPONENTS Bandit NOTICE Parts may not be exactly as shown. Copyright 1/10 PAGE 1...
  • Page 126 MODELS 65XP(XL)/95 FRAME & ACCESSORY COMPONENTS MODEL 6 MODEL 9 LOCATION PART NUMBER PART NUMBER DESCRIPTION  a. Engine Rails / Engine Slide Mount 626-100050 Engine Oil Drain Hose Kit- Honda, Briggs & Stratton (Not Shown) 66-10008 Engine Oil Drain Hose Kit - Kohler (Not Shown)  a.
  • Page 127: Fuel & Hydraulic Tank Components

    MODELS 65XP(XL)/95 FUEL & HYDRAULIC TANK COMPONENTS MODEL 65 TANKS & COMPONENTS Bandit NOTICE Parts may not be exactly as shown. Copyright 1/10 PAGE 16...
  • Page 128 MODELS 65XP(XL)/95 FUEL & HYDRAULIC TANK COMPONENTS MODEL 65 TANKS & COMPONENTS MODEL 6 LOCATION PART NUMBER DESCRIPTION 1 a. 626-200024 Tank Mount Tray - 8 Gallon Fuel Tank & 7 Gallon Hydraulic Tank 626-200049 Tank Mount Tray - 12 Gallon Fuel Tank & 7 Gallon Hydraulic Tank...
  • Page 129 MODELS 65XP(XL)/95 FUEL & HYDRAULIC TANK COMPONENTS MODEL 95 TANKS & COMPONENTS Bandit NOTICE Parts may not be exactly as shown. Copyright 1/10 PAGE 18...
  • Page 130 MODELS 65XP(XL)/95 FUEL & HYDRAULIC TANK COMPONENTS MODEL 95 TANKS & COMPONENTS MODEL 9 LOCATION PART NUMBER DESCRIPTION 1 a. 986-0502-00 7 Gallon Rectangle Hydraulic Tank Mount Tray 900-0104-95 Rubber Tank Pad (Not Shown) 986-0502-01 7 Gallon Rectangle Hydraulic Tank Assembly 3 a.
  • Page 131: Chip Box & Accessory Components

    MODELS 65XP(XL)/95 CHIP BOX & ACCESSORY COMPONENTS CHIP BOX PRIOR TURNTABLE (PRE 1/07) PRIOR LIGHT MOUNTS (PRE 1/07) Bandit NOTICE Parts may not be exactly as shown. Copyright 1/10 PAGE 10...
  • Page 132 MODELS 65XP(XL)/95 CHIP BOX & ACCESSORY COMPONENTS CHIP BOX LOCATION PART NUMBER DESCRIPTION 1 a. 900-900-1  1/” Heavy Duty Pintle Ring Hitch 900-90-7 ” Heavy Duty Pintle Ring Hitch 900-90-1 6-Prong Trailer Plug Female Plug Only 900-5900-09 Electrical Breakaway Switch  a.
  • Page 133 MODELS 65XP(XL)/95 CHIP BOX & ACCESSORY COMPONENTS CHIP BOX PRIOR TURNTABLE (PRE 1/07) PRIOR LIGHT MOUNTS (PRE 1/07) Bandit NOTICE Parts may not be exactly as shown. Copyright 1/10 PAGE 1...
  • Page 134 MODELS 65XP(XL)/95 CHIP BOX & ACCESSORY COMPONENTS CHIP BOX LOCATION PART NUMBER DESCRIPTION 28 a. 900-5905-36 7,000 Lb. Electric Brake Axle Assembly 900-5904-54 7,000 Lb. Hydraulic Brake Axle Assembly 900-90-0 Hanger Kit 900-90-97 Attaching Parts Kit 29 a. 900-5904-20 245/75R-16” Tire and White Spoke, 8-Bolt Rim 900-5904-40 245/75R-16”...
  • Page 135: Optional Components

    MODELS 65XP(XL)/95 OPTIONAL COMPONENTS LOCATION PART NUMBER DESCRIPTION 900-91-7 Winch Hydraulic Motor (SAE O-rings) “RS” - Square 900-90-1 Winch Hydraulic Motor (Pipe Fittings) “RS” - Square 900-9-9 Winch Hydraulic Motor (SAE O-rings) “RE” - Round 981-1001-01 Winch Motor Torque Arm For “RS” Motor 9-1011-71 Winch Motor Torque Arm For “RE”...
  • Page 136 MODELS 65XP(XL)/95 OPTIONAL COMPONENTS LOCATION PART NUMBER DESCRIPTION 900-3934-24 Tongue Jack Cylinder - Welded 90-0007-1 Pin For Welded Cylinder (Not Shown) 914-1000-38 Lock Pin 980-011-0 Inside Tube Assembly 980-009- Drop Leg Foot Pad Assembly 900-3925-94 Check Valve 900-3920-01 Tongue Jack Valve (SAE O-rings)
  • Page 137 MODELS 65XP(XL)/95 OPTIONAL COMPONENTS LOCATION PART NUMBER DESCRIPTION 980-008-17 Bandit H.D. Foldaway Radiator Screen Ass’y (specify latch type) 980-0122-86 Spring Lock Tab Foldaway Radiator Screen Mount Tray For Foldaway Radiator Screen 900-7900-7 Weather Strip 900-4901-83 Spring Lock Plunger 900-7900-93 Rubber Cap For Spring Lock - 1/2” Diameter...
  • Page 138: Pto Components

    MODELS 65XP(XL)/95 PTO COMPONENTS MODEL 6 MODEL 9 LOCATION PART NUMBER PART NUMBER DESCRIPTION 66-0001-98 986-1108-86 Beltshield Mount 66-000- 986-000-6 Beltshield Assembly 66-0001 980-001-1 -Point Hitch 900-907- 900-90- -Point Hitch Pin Bandit NOTICE Parts may not be exactly as shown.
  • Page 139 MODELS 65XP(XL)/95 PTO COMPONENTS MODEL 6 Bandit NOTICE Parts may not be exactly as shown. Copyright 1/10 PAGE 18...
  • Page 140 MODELS 65XP(XL)/95 PTO COMPONENTS MODEL 6 MODEL 9 LOCATION PART NUMBER PART NUMBER DESCRIPTION 1 a. 900-90-0 900-90-78 Bearing Retainer Bolt 900-4901-38 900-4900-33 Lock Washer  a. 66-0008 980-01-10 Bearing Retainer (Without Autofeed) 66-000- 980-01-1 Bearing Retainer (With Autofeed)  a.
  • Page 141 MODELS 65XP(XL)/95 PTO COMPONENTS MODEL 6 Bandit NOTICE Parts may not be exactly as shown. Copyright 1/10 PAGE 10...
  • Page 142 MODELS 65XP(XL)/95 PTO COMPONENTS MODEL 6 MODEL 9 LOCATION PART NUMBER PART NUMBER DESCRIPTION Chipper Sheave Bushing Chipper Sheave 0 a. 900-190-0 900-1900- Rear Chipper Bearing 900-901-1 900-90- Rear Chipper Bearing Bolt (Not Shown) 900-4906-87 900-4906-87 Lock Washer (Not Shown)
  • Page 143 MODELS 65XP(XL)/95 PTO COMPONENTS Bandit NOTICE Parts may not be exactly as shown. Copyright 1/10 PAGE 1...
  • Page 144 MODELS 65XP(XL)/95 PTO COMPONENTS MODEL 6 MODEL 9 LOCATION PART NUMBER PART NUMBER DESCRIPTION 66-00019 99-100000 Folding Pan for Infeed Hopper 2 a. 900-4901-83 900-4901-83 Folding Pan Spring Lock & Trap Door Lock 900-7900-9 900-7900-9 Rubber Cap (Not Shown) 3 a.
  • Page 145 MODELS 65XP(XL)/95 PTO COMPONENTS Bandit NOTICE Parts may not be exactly as shown. Copyright 1/10 PAGE 1...
  • Page 146 MODELS 65XP(XL)/95 PTO COMPONENTS MODEL 6 MODEL 9 LOCATION PART NUMBER PART NUMBER DESCRIPTION 626-300068 955-1015-32 Yoke Lock Pin 6 a. 900-1909-79 900-1909-79 Feedwheel Bearing (Set Screw Style) (Start 8/0) 900-1909-81 900-1909-81 Feedwheel Bearing - Debris (Set Screw) (Start 8/0)
  • Page 147 MODELS 65XP(XL)/95 PTO COMPONENTS STANDARD LEGS ADJUSTABLE LEGS TRAILERIZED Bandit NOTICE Parts may not be exactly as shown. Copyright 1/10 PAGE 16...
  • Page 148 MODELS 65XP(XL)/95 PTO COMPONENTS STANDARD LEGS MODEL 6 MODEL 9 LOCATION PART NUMBER PART NUMBER DESCRIPTION 66-0007 99-00008 Standard Leg Assembly ADJUSTABLE LEGS MODEL 6 MODEL 9 LOCATION PART NUMBER PART NUMBER DESCRIPTION 66-0008 99-00009 Adjustable Leg Assembly 66-0009 99-00011...
  • Page 149: Service Record

    MODELS 65XP(XL)/95 SERVICE RECORD SERVICE RECORD DATE DESCRIPTION AMOUNT Bandit Copyright 1/10 PAGE 18...

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